CN214812917U - Cleaning device for crane steel wire rope - Google Patents

Cleaning device for crane steel wire rope Download PDF

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Publication number
CN214812917U
CN214812917U CN202120725892.7U CN202120725892U CN214812917U CN 214812917 U CN214812917 U CN 214812917U CN 202120725892 U CN202120725892 U CN 202120725892U CN 214812917 U CN214812917 U CN 214812917U
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gear
oil
wire rope
support
guide
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CN202120725892.7U
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曾世龙
敬东
李�远
林海
高文俊
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Gansu Province Special Equipment Inspection And Testing Institute
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Gansu Province Special Equipment Inspection And Testing Institute
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Abstract

The utility model provides a hoist wire rope's cleaning device belongs to hoist wire rope maintenance service equipment field. The device includes the workstation that box, box top set up, is equipped with independent elasticity guiding mechanism, first clean mechanism, the clean mechanism of second, oil spout lubrication mechanism, compresses tightly guiding mechanism on the workstation in proper order, and wherein, elasticity guiding mechanism and compress tightly guiding mechanism are two, and the symmetry sets up respectively. The utility model discloses carry out two-way brush to hoist wire rope and sweep the scrubbing, get rid of fatlute and the dust of adhesion on the wire rope, the cleaner thoroughly of clearance, brush sweep the even oil spout in back and lubricate, effective lubricated wire rope delays wire rope's wearing and tearing, corrosion speed, guarantees wire rope's maintenance and maintains the effect.

Description

Cleaning device for crane steel wire rope
Technical Field
The utility model belongs to hoist wire rope maintenance service equipment field, in particular to hoist wire rope's cleaning device.
Background
Steel wire ropes have a very wide range of uses, particularly in industrial machinery and construction equipment, such as hoisting equipment. Different from steel wire ropes for other purposes, the steel wire rope for the crane has the advantages that the number of the steel wire ropes passing through pulleys in service is relatively large, the reverse bending bearing probability is relatively large, the running speed is relatively high, the load bearing impact load is relatively large, abrasion and fatigue are main failure modes, in addition, in the using process, oil sludge, dust and the like are easily adhered to the surface, the inconvenience is brought to the use, and the pollution is also caused to the environment of the operation site. If the adhered dirt contains corrosive media which can not be removed in time, the steel wire rope can be damaged, the service life of the steel wire rope is shortened, and the production safety is influenced.
At present, most of cleaning and maintenance of the steel wire rope depend on manual operation, and the cleaning is labor-consuming and poor in effect.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a hoist wire rope's cleaning device to the manpower that reduces wire rope maintenance consumes, saves time, and the device is got rid of fatlute and the dust of adhesion on to wire rope, and can even oil spout lubrication treatment wire rope.
In order to realize the above-mentioned purpose, the utility model discloses a technical scheme is a hoist wire rope's cleaning device, including the workstation that box, box top set up, be equipped with independent elasticity guiding mechanism, first clean mechanism, the clean mechanism of second, oil spout lubrication mechanism, hold down guiding mechanism on the workstation in proper order, wherein, elasticity guiding mechanism and hold down guiding mechanism are two, and the symmetry sets up respectively.
The steel wire rope to be cleaned sequentially penetrates through the elastic guide mechanism, the first cleaning mechanism, the second cleaning mechanism, the oil spraying and lubricating mechanism and the pressing guide mechanism.
Further, in some preferred embodiments of the present invention, the elastic guide mechanism includes a support plate, a guide cylinder, a guide rod, a spring, a clamping block, and a guide wheel, the guide wheel set by the level is installed in the clamping block of the U-shaped, the clamping block is fixedly connected with the guide rod, the guide rod can slide inside the guide cylinder, the hollow guide cylinder is fixed in the support plate, one end of the spring is connected with the clamping block, the other end of the spring is fixed in the support plate, and the guide cylinder is located inside the spring.
The guide wheels of the two elastic guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and the steel wire rope passes through the grooves of the two grooved wheels.
Further, in some preferred embodiments of the present invention, the first cleaning mechanism includes a first support, a first brush section of thick bamboo, a first gear, a second support, a first motor, a third gear, a first brush section of thick bamboo both ends are rotated and are installed on first support, second support, a first brush section of thick bamboo inner wall is equipped with the multiunit steel brush, a first gear is established to a first brush section of thick bamboo outer wall cover, the third gear is located first gear below, and third gear and first gear engagement, on a first motor output shaft is located to a third gear cover, first motor, first support, second support are all fixed and table surface is last.
A speed reduction motor is adopted as the first motor, the steel wire rope penetrates through the interior of the first brush barrel, and the steel wire brush is used for brushing and cleaning the surface of the steel wire rope.
Further, in some preferred embodiments of the present invention, the second cleaning mechanism includes a third support, a second brush cylinder, a second gear, a fourth support, a second motor, and a fourth gear, the two ends of the second brush cylinder are rotatably mounted on the third support and the fourth support, the inner wall of the second brush cylinder is provided with a plurality of groups of steel wire brushes, the outer wall of the second brush cylinder is sleeved with the second gear, the fourth gear is located below the second gear, the fourth gear is meshed with the second gear, the fourth gear is sleeved on the output shaft of the second motor, and the second motor, the third support and the fourth support are all fixed on the working table.
In some preferred embodiments of the present invention, the second cleaning mechanism is identical to the first cleaning mechanism in terms of parts and structure. The second motor adopts gear motor, and inside wire rope passed a second brush section of thick bamboo, the steel brush cleaned the scrubbing to the wire rope surface with the brush.
Preferably, the first gear and the second gear rotate in opposite directions.
Further, the utility model discloses an among some preferred embodiments, the lubricated mechanism of oil spout includes the fifth support, spouts oil ring, defeated oil pipe, and on the fifth support was fixed in the workstation, spout oil ring fixed mounting on fifth support upper portion, a plurality of fuel sprayer were installed to hollow oil ring inboard, defeated oil pipe one end and spout the oil ring outside intercommunication, the other end is connected with the oil outlet end of the oil pump that is equipped with in the box, the oil feed end of oil pump passes through the oil storage tank intercommunication that is equipped with in pipeline and the box, the oil pump is installed in the oil storage tank top.
Further, the utility model discloses an among some preferred embodiments, compress tightly guiding mechanism includes pinch roller, bracing piece, and the pinch roller rotates and installs in the bracing piece upper end, and the bracing piece lower extreme is fixed in on the workstation.
The guide wheels of the two pressing guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and a steel wire rope passes through the grooves of the two grooved wheels.
Further, the utility model discloses an in some preferred embodiments, first dust fall mouth, second dust fall mouth, hydraulic fluid port have been seted up on the workstation, are located first brush section of thick bamboo, second brush section of thick bamboo respectively, spout under the oil ring, and the below correspondence of first dust fall mouth, second dust fall mouth, hydraulic fluid port is equipped with first dust collection bucket, second dust collection bucket, oil collection bucket, and first dust collection bucket, second dust collection bucket, oil collection bucket all are located inside the box.
The utility model has the beneficial technical effects that: the steel wire rope cleaning machine has the advantages that the steel wire rope of the crane is subjected to bidirectional brushing and dirt removal, oil sludge and dust adhered to the steel wire rope are removed, cleaning is cleaner and thorough, oil is uniformly sprayed and lubricated after brushing and sweeping, the steel wire rope is effectively lubricated, abrasion and corrosion speeds of the steel wire rope are delayed, and the maintenance and maintenance effects of the steel wire rope are guaranteed.
Drawings
Fig. 1 is a plan view of a cleaning device for a crane wire rope according to an embodiment of the present invention;
fig. 2 is a front view of a cleaning device for a crane wire rope according to an embodiment of the present invention; (ii) a
FIG. 3 is a sectional view taken along line A-A of FIG. 1;
FIG. 4 is a left side view of the first bracket of FIG. 1;
FIG. 5 is a left side view of the first brush cartridge of FIG. 1;
FIG. 6 is a left side view of the spray ring of FIG. 1;
reference numerals: 1-a workbench, 2-a supporting plate, 3-a guide cylinder, 4-a guide rod, 5-a spring, 6-a clamping block, 7-a guide wheel, 8-a first dust falling port, 9-a first bracket, 10-a first brush cylinder, 11-a first gear, 12-a second bracket, 13-a first motor, 14-a second dust falling port, 15-a third bracket, 16-a second brush cylinder, 17-a second gear, 18-a fourth bracket, 19-a second motor, 20-a oil falling port, 21-a fifth bracket, 22-an oil injection ring, 23-an oil delivery pipe, 24-a pressing wheel, 25-a third gear, 26-a fourth gear, 27-a supporting rod, 28-a box body, 29-a first dust collection barrel, 30-a second dust collection barrel, 31-oil collecting barrel, 32-oil pump, 33-oil storage tank, 34-steel wire brush and 35-oil nozzle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail by preferred embodiments.
Example 1
Referring to fig. 1-6, the cleaning device for a crane steel wire rope according to the present embodiment includes a box 28, and a workbench 1 disposed on the top of the box 28, wherein the workbench 1 is sequentially provided with two independent elastic guide mechanisms, a first cleaning mechanism, a second cleaning mechanism, an oil spraying lubrication mechanism, and a pressing guide mechanism, and the two elastic guide mechanisms and the pressing guide mechanism are respectively and symmetrically disposed.
The steel wire rope to be cleaned sequentially penetrates through the elastic guide mechanism, the first cleaning mechanism, the second cleaning mechanism, the oil spraying and lubricating mechanism and the pressing guide mechanism.
In this embodiment, elasticity guiding mechanism include backup pad 2, guide cylinder 3, guide bar 4, spring 5, grip block 6, leading wheel 7, the leading wheel 7 of level setting is installed in the grip block 6 of U type, grip block 6 fixed connection guide bar 4, inside guide bar 4 slidable passed guide cylinder 3, hollow guide cylinder 3 was fixed in backup pad 2, spring 5 one end was connected with grip block 6, the other end was fixed in on backup pad 2, guide cylinder 3 was located inside spring 5.
The guide wheels 7 of the two elastic guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and a steel wire rope passes through the grooves of the two grooved wheels.
In this embodiment, the first cleaning mechanism includes a first bracket 9, a first brush cylinder 10, a first gear 11, a second bracket 12, a first motor 13, and a third gear 25, two ends of the first brush cylinder 10 are rotatably mounted on the first bracket 9 and the second bracket 12, a plurality of sets of steel wire brushes 34 are disposed on an inner wall of the first brush cylinder 10, the first gear 11 is sleeved on an outer wall of the first brush cylinder 10, the third gear 25 is located below the first gear 11, the third gear 25 is engaged with the first gear 11, the third gear 25 is sleeved on an output shaft of the first motor 13, and the first motor 13, the first bracket 9, and the second bracket 12 are all fixed on the surface of the working table 1.
The first motor 13 adopts a speed reducing motor, the steel wire rope passes through the inside of the first brush barrel 10, and the steel wire brush 34 brushes and cleans the surface of the steel wire rope.
In this embodiment, the second cleaning mechanism includes a third support 15, a second brush drum 16, a second gear 17, a fourth support 18, a second motor 19, and a fourth gear 26, two ends of the second brush drum 16 are rotatably mounted on the third support 15 and the fourth support 18, the inner wall of the second brush drum 16 is provided with a plurality of groups of steel wire brushes 34, the second gear 17 is sleeved on the outer wall of the second brush drum 16, the fourth gear 26 is located below the second gear 17, the fourth gear 26 is engaged with the second gear 17, the fourth gear 26 is sleeved on the output shaft of the second motor 19, and the second motor 19, the third support 15, and the fourth support 18 are all fixed on the surface of the working table 1.
In this embodiment, each component and structure of the second cleaning mechanism and the first cleaning mechanism are the same. The second motor 19 adopts a speed reducing motor, the steel wire rope passes through the interior of the second brush barrel 16, and the steel wire brush 34 brushes and cleans the surface of the steel wire rope.
In this embodiment, the first gear 11 and the second gear 17 rotate in opposite directions.
In this embodiment, the oil-spraying lubrication mechanism includes a fifth support 21, an oil spraying ring 22, and an oil delivery pipe 23, the fifth support 21 is fixed on the workbench 1, the oil spraying ring 22 is fixedly installed on the upper portion of the fifth support 21, a plurality of oil nozzles 35 are installed on the inner side of the hollow oil spraying ring 22, one end of the oil delivery pipe 23 is communicated with the outer side of the oil spraying ring 22, the other end of the oil delivery pipe is connected with the oil outlet end of an oil pump 32 arranged in the box 28, the oil inlet end of the oil pump 32 is communicated with an oil storage tank 33 arranged in the box 28 through a pipeline, and the oil pump 32 is installed on the top of the oil storage tank 33.
In this embodiment, the pressing guide mechanism includes a pressing wheel 24 and a supporting rod 27, the pressing wheel 24 is rotatably installed at the upper end of the supporting rod 27, and the lower end of the supporting rod 27 is fixed on the workbench 1.
The guide wheels 7 of the two pressing guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and a steel wire rope passes through the grooves of the two grooved wheels.
When the oil-spraying lubricating mechanism is used, a steel wire rope on a crane is detached, the steel wire rope sequentially penetrates through the elastic guide mechanism, the first cleaning mechanism, the second cleaning mechanism, the oil-spraying lubricating mechanism and the pressing guide mechanism, the first motor 13 and the second motor 19 respectively drive the first brush barrel 10 and the second brush barrel 16 to rotate, the surface of the steel wire rope is sequentially brushed and cleaned, the first cleaning mechanism and the second cleaning mechanism perform bidirectional cleaning on the steel wire rope, oil sludge and dust adhered to the steel wire rope are brushed away, the brushed steel wire rope is subjected to oil-spraying lubrication at the oil-spraying lubricating mechanism, and then the steel wire rope passes through the pressing guide mechanism.
Example 2
On the basis of embodiment 1, the workbench 1 is provided with a first dust falling port 8, a second dust falling port 14 and an oil falling port 20, which are respectively located under the first brush cylinder 10, the second brush cylinder 16 and the oil injection ring 22, the first dust falling port 8, the second dust falling port 14 and the oil falling port 20 are correspondingly provided with a first dust collecting bucket 29, a second dust collecting bucket 30 and an oil collecting bucket 31, and the first dust collecting bucket 29, the second dust collecting bucket 30 and the oil collecting bucket 31 are all located inside the box 28.
The oil stain, dust and dripping waste oil treated by the first brush barrel 10, the second brush barrel 16 and the oil injection ring 22 are collected by the first dust collection barrel 29, the second dust collection barrel 30 and the oil collection barrel 31, so that the surrounding environment is prevented from being polluted.
The foregoing is a preferred embodiment of the present invention for explaining the technical solution of the present invention, and those skilled in the art can make routine modifications, equivalent replacements, and improvements within the spirit and principle of the present invention.

Claims (8)

1. The utility model provides a hoist wire rope's cleaning device, includes workstation (1) that box (28), box (28) top set up, its characterized in that: the workbench (1) is sequentially provided with two independent elastic guide mechanisms, a first cleaning mechanism, a second cleaning mechanism, an oil injection lubricating mechanism and a pressing guide mechanism, wherein the two elastic guide mechanisms and the two pressing guide mechanisms are respectively and symmetrically arranged.
2. A cleaning device for a crane wire rope according to claim 1, characterized in that: the elastic guide mechanism comprises a support plate (2), a guide cylinder (3), a guide rod (4), a spring (5), a clamping block (6) and a guide wheel (7), the guide wheel (7) which is horizontally arranged is installed in the U-shaped clamping block (6), the clamping block (6) is fixedly connected with the guide rod (4), the guide rod (4) can slidably penetrate through the guide cylinder (3), the hollow guide cylinder (3) is fixed on the support plate (2), one end of the spring (5) is connected with the clamping block (6), the other end of the spring is fixed on the support plate (2), and the guide cylinder (3) is positioned inside the spring (5); guide wheels (7) of the two elastic guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and a steel wire rope passes through the grooves of the two grooved wheels.
3. A cleaning device for a crane wire rope according to claim 1, characterized in that: the first cleaning mechanism comprises a first support (9), a first brush barrel (10), a first gear (11), a second support (12), a first motor (13) and a third gear (25), wherein two ends of the first brush barrel (10) are rotatably installed on the first support (9) and the second support (12), a plurality of groups of steel wire brushes (34) are arranged on the inner wall of the first brush barrel (10), the first gear (11) is sleeved on the outer wall of the first brush barrel (10), the third gear (25) is located below the first gear (11), the third gear (25) is meshed with the first gear (11), the third gear (25) is sleeved on an output shaft of the first motor (13), and the first motor (13), the first support (9) and the second support (12) are fixed on the surface of the workbench (1).
4. A cleaning device for a crane wire rope according to claim 3, characterized in that: the second cleaning mechanism comprises a third support (15), a second brush barrel (16), a second gear (17), a fourth support (18), a second motor (19) and a fourth gear (26), wherein two ends of the second brush barrel (16) are rotatably installed on the third support (15) and the fourth support (18), a plurality of groups of steel wire brushes (34) are arranged on the inner wall of the second brush barrel (16), the second gear (17) is sleeved on the outer wall of the second brush barrel (16), the fourth gear (26) is located below the second gear (17), the fourth gear (26) is meshed with the second gear (17), the fourth gear (26) is sleeved on an output shaft of the second motor (19), and the second motor (19), the third support (15) and the fourth support (18) are fixed on the surface of the workbench (1).
5. A cleaning device for crane wire ropes according to claim 4, characterized in that: the first gear (11) and the second gear (17) rotate in opposite directions.
6. A cleaning device for a crane wire rope according to claim 1, characterized in that: the lubricated mechanism of oil spout includes fifth support (21), spout oil ring (22), defeated oil pipe (23), fifth support (21) are fixed in on workstation (1), spout oil ring (22) fixed mounting on fifth support (21) upper portion, a plurality of fuel sprayer (35) are installed to hollow oil ring (22) inboard, defeated oil pipe (23) one end and spout oil ring (22) outside intercommunication, the other end is connected with the play oil end of the oil pump (32) that is equipped with in box (28), the oil feed end of oil pump (32) passes through the oil storage tank (33) intercommunication that pipeline and box (28) were equipped with, oil pump (32) are installed in oil storage tank (33) top.
7. A cleaning device for a crane wire rope according to claim 1, characterized in that: the pressing guide mechanism comprises a pressing wheel (24) and a supporting rod (27), the pressing wheel (24) is rotatably arranged at the upper end of the supporting rod (27), and the lower end of the supporting rod (27) is fixed on the workbench (1); guide wheels (7) of the two pressing guide mechanisms are grooved wheels, grooves of the grooved wheels are hemispherical, and a steel wire rope passes through the grooves of the two grooved wheels.
8. A cleaning device for a crane wire rope according to claim 1, characterized in that: the dust collecting device is characterized in that a first dust falling port (8), a second dust falling port (14) and an oil falling port (20) are formed in the workbench (1), the first dust falling port (8), the second dust falling port (14) and the oil falling port (20) are respectively located under the first brush barrel (10), the second brush barrel (16) and the oil spraying ring (22), a first dust collecting barrel (29), a second dust collecting barrel (30) and an oil collecting barrel (31) are correspondingly arranged below the first dust falling port (8), the second dust falling port (14) and the oil falling port (20), and the first dust collecting barrel (29), the second dust collecting barrel (30) and the oil collecting barrel (31) are located inside the box body (28).
CN202120725892.7U 2021-04-09 2021-04-09 Cleaning device for crane steel wire rope Active CN214812917U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120725892.7U CN214812917U (en) 2021-04-09 2021-04-09 Cleaning device for crane steel wire rope

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120725892.7U CN214812917U (en) 2021-04-09 2021-04-09 Cleaning device for crane steel wire rope

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115028095A (en) * 2022-08-11 2022-09-09 杭州未名信科科技有限公司 Intelligent robot for tower crane maintenance and intelligent tower crane
CN115156126A (en) * 2022-06-14 2022-10-11 武汉理工大学 Wire rope dirt-removing and lubricating integrated robot
CN115388314A (en) * 2022-08-05 2022-11-25 广州诺拜因化工有限公司 Combined automatic control spraying equipment for lubricating oil of metallurgical high-temperature steel wire rope
CN118268306A (en) * 2024-06-03 2024-07-02 延安延昌装备制造(集团)有限责任公司 Pumping unit horsehead steel wire rope cleaning device and cleaning method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115156126A (en) * 2022-06-14 2022-10-11 武汉理工大学 Wire rope dirt-removing and lubricating integrated robot
CN115156126B (en) * 2022-06-14 2023-08-22 武汉理工大学 Steel wire rope decontamination and lubrication integrated robot
CN115388314A (en) * 2022-08-05 2022-11-25 广州诺拜因化工有限公司 Combined automatic control spraying equipment for lubricating oil of metallurgical high-temperature steel wire rope
CN115388314B (en) * 2022-08-05 2023-09-29 广州诺拜因化工有限公司 Metallurgical high-temperature steel wire rope lubricating oil combined type automatic control spraying equipment
CN115028095A (en) * 2022-08-11 2022-09-09 杭州未名信科科技有限公司 Intelligent robot for tower crane maintenance and intelligent tower crane
CN118268306A (en) * 2024-06-03 2024-07-02 延安延昌装备制造(集团)有限责任公司 Pumping unit horsehead steel wire rope cleaning device and cleaning method

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