CN105465583A - Non-contact type steel wire rope automatic deep lubrication integrated pressure device - Google Patents
Non-contact type steel wire rope automatic deep lubrication integrated pressure device Download PDFInfo
- Publication number
- CN105465583A CN105465583A CN201511001867.XA CN201511001867A CN105465583A CN 105465583 A CN105465583 A CN 105465583A CN 201511001867 A CN201511001867 A CN 201511001867A CN 105465583 A CN105465583 A CN 105465583A
- Authority
- CN
- China
- Prior art keywords
- wire rope
- lubrication
- pressure device
- integrated pressure
- grease
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/30—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the oil being fed or carried along by another fluid
- F16N7/32—Mist lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N39/04—Arrangements for conditioning of lubricants in the lubricating system by heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/30—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the oil being fed or carried along by another fluid
- F16N7/32—Mist lubrication
- F16N7/34—Atomising devices for oil
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
A non-contact type steel wire rope automatic deep lubrication integrated pressure device comprises a lubricating grease supply device and a lubricating hanging barrel. The lubricating grease supply device comprises an air compressor and a grease bucket, wherein a pneumatic plunger pump is installed on the upper portion of the grease bucket, the air compressor is connected with the pneumatic plunger pump through an air conveying pipeline, and the grease bucket is connected with a grease conveying pipe. The lubricating hanging barrel comprises two semi-circular shell bodies which are the first semi-circular shell body and the second semi-circular shell body respectively, wherein sealing assemblies are arranged in the first semi-circular shell body and the second semi-circular shell body, a spraying nozzle connected with the grease conveying pipe is arranged on the first semi-circular shell body and used for lubricating a steel wire rope, and the second semi-circular shell body is provided with a return flow pipe which is connected with another loop of grease conveying pipe. The non-contact type steel wire rope automatic deep lubrication integrated pressure device can achieve continuous, stable and automatic deep lubrication, enables lubricating grease to permeate between a rope core and strands of the steel wire rope, and achieves the purpose of deep maintenance of the steel wire rope.
Description
Technical field
The present invention relates to a kind of cable maintenance device to degree of depth lubrication between wire rope core and wire rope rope strand, specifically a kind of integrated pressure device of non-contact wire rope automatic depth lubrication.
Background technique
Stable drive, noise are little, commutation property is good and adapt to the features such as long distance transmission because having for wire rope gearing, be widely used in each special equipment trade, as cableway, cable car, harbour, mine, metallurgy, building, electric power, jumbo manufacture and machinery industry etc., and often in outdoor application, bear high temperature heavy load, very easily corrosive wear was lost efficacy, once the problem of generation, often caused major industrial accident.The situation of wire rope is directly related with the situation that machinery is run and production safety, therefore it needs to carry out intermittent oiling maintenance according to Environmental Conditions, the degree of depth is needed to lubricate between some heavy duties, important wire rope core and wire rope rope strand, with the friction reducing between wire rope inner wire, between stock and wire rope and pulley etc. produce because moving in the wrong opening, wearing and tearing and fracture, thus extend the working life of wire rope.
At present, wire rope fiction drive maintenance mode mainly contains manual application of lubricant and equipment lubrication two kinds.Wherein, manual application of lubricant is applied to wire rope surface with brush or other instrument by manual for lubricating grease.Which exist operating efficiency low, easily cause environmental pollution, waste material, uneasy congruent shortcoming, and new lubricating grease is difficult to enter into wire rope core.Current employing equipment lubricates, mainly make wire rope continue through seal container that one is full of lubricating grease (lubricant oil), this maintenance mode improves operating efficiency and decreases environmental pollution, but still can not reach degree of depth lubrication wire rope core and and the object of wire rope rope strand, do not reach the effect of wire rope degree of depth maintenance.
Summary of the invention
The deficiency with lubricating maintenance mode is cleaned for overcoming existing wire rope, the invention provides the integrated pressure device of a kind of non-contact wire rope automatic depth lubrication, continual and steady automatic depth lubrication can be realized, make lubricating grease penetrate between wire rope core and wire rope rope strand, arrive the object of wire rope degree of depth maintenance.
The technical solution adopted in the present invention is:
The integrated pressure device of non-contact wire rope automatic depth lubrication, comprise lubricating grease feeding mechanism, lubrication cup, described lubricating grease feeding mechanism comprises air compressor, oil drum, oil drum top is provided with air piston pump, air compressor connects air piston pump by air delivering pipeline, and oil drum is connected with transport pipe.
Described lubrication cup comprises two semicircular shells: the first semicircular shell, the second semicircular shell, black box is provided with in first semicircular shell, the second semicircular shell, first semicircular shell is provided with the nozzle be connected with transport pipe, for lubricating wire rope, second semicircular shell is provided with reflow pipe, and reflow pipe is connected to the transport pipe in another loop.
Described air compressor is provided with pressure display instrument, and air compressor is by one end, pressure display instrument connecting gas transmission pipe road.
Described air piston pump is by the regulator connecting gas transmission pipe road the other end.
Described oil drum bottom is provided with heater.
Described first semicircular shell and the second semicircular shell side are bolted, and opposite side is fixed by the movable joint lock bolt-lock with locking knob.
Described black box is polyurethane high molecule polymer material.
Described lubrication cup is rack-mount.On the fixed pan of stentplacement when lubricating, provide support power for giving lubrication cup.
The integrated pressure device of non-contact wire rope automatic depth lubrication of the present invention, technique effect is as follows:
1), air compressor adopt pressurized air, the grease of doses in oil drum is become more tiny particle, on wire rope when being ejected into operation, makes it more easily to penetrate into wire rope inside.
2), regulator according to rope speed speed, by increasing the flow of air piston pump, can continue the pressure keeping grease in lubrication cup.
3), in oil drum bottom be connected with heater, be convenient at low temperature season, solve lubricating grease viscosity too high, cause transport pipe to block and the hypodynamic problem of lubrication pressure.
4), lubrication cup shell is provided with reflow pipe, to be full of lubricating grease in the circular shell solving lubrication cup, to cause lubricating grease leakage and the unbalanced problem of pressure, realizes the circulation of lubricating grease internal dynamic.
5), continual and steady automatic depth lubrication can be realized, lubricating grease be penetrated between wire rope core and wire rope rope strand, reaches the object of wire rope degree of depth maintenance.Meanwhile, lubricating grease leakage can be avoided and the pollution that causes and waste, and lubricating grease covers evenly, dynamic circulation.
Accompanying drawing explanation
Fig. 1 is lubricating grease feeding mechanism structural representation of the present invention;
Fig. 2 is lubrication cup structural representation of the present invention.
Embodiment
As shown in Figure 1 and Figure 2, the integrated pressure device of non-contact wire rope automatic depth lubrication, comprises lubricating grease feeding mechanism, lubrication cup.
Described lubricating grease feeding mechanism comprises air compressor 1, oil drum 7, and oil drum 7 top is provided with air piston pump 5, and air compressor 1 connects air piston pump 5 by air delivering pipeline 3, and oil drum 7 is connected with transport pipe 6.
Described air compressor 1 is provided with pressure display instrument 2, and air compressor 1 is by one end, pressure display instrument 2 connecting gas transmission pipe road 3.Air compressor 1 selects the self-regulating regulator 4 of band pressure.Described air compressor 1 is energy self-starting when pressure <0.3MPa, and pressure is greater than >1.2MPa can from shutting down.With the demand of satisfied different wire rope fiction drive.
Described air piston pump 5 is by regulator 4 connecting gas transmission pipe road 3 the other end.The pressure ratio of described air piston pump 5 should be greater than 1:60, with the demand of satisfied different wire rope fiction drive.
Described oil drum 7 bottom is provided with heater 8.Described heater 8 heated perimeter should between 50-200 DEG C.To meet the requirement of different lubricating grease types as the dropping point of lithium base, calcium base and sodium base grease.
Described lubrication cup comprises the Al-alloy casing that two semicircles become tubular: the first semicircular shell 10, second semicircular shell 10 ', black box 11 is provided with in first semicircular shell 10, second semicircular shell 10 ', second semicircular shell 10 ' is provided with reflow pipe 12, and reflow pipe 12 is connected with described transport pipe 6.
Described first semicircular shell 10 and the second semicircular shell 10 ' side are bolted, and opposite side is locked by the movable joint locking bolt 9 with two locking knobs.
Described black box 11 is polyurethane high molecule polymer material.
Described lubrication cup is rack-mount.
Air compressor 1, pressure display instrument 2 is complete by assembly and connections such as air delivering pipeline 3 and regulator 4, air piston pump 5, oil drum 7, heaters 8, by transport pipe 6, support, cup shell, black box 11, reflow pipe 12 are linked together with lubricating grease feeding mechanism.Then the integrated pressure device of non-contact wire rope automatic depth lubrication of the present invention, assembles complete.
The first step: before installation lubrication cup, first uses wire brush and detergent clean for the wire rope of corresponding mounting point clean.
Second step: lubrication cup is opened and clipped on wire rope, adjusts behind position by movable joint locking bolt 9 secure closure;
3rd step: determine whether heater 7 according to the viscosity situation of lubricating grease;
4th step: the initial gas pressure arranging air compressor 1, to suitable force value;
5th step: wire rope starts to travel at the uniform speed, according to fuel-displaced situation, arranges the value of regulator 4; Lubrication cup is due to the good sealing property of black box 11, the internal pressure of black box 11 is generally in 16Bar to 20Bar scope, lubricating grease effectively can penetrate into wire rope core, thus realizes the extensive maintenance of wire rope outer surface uniform fold, internal depth lubrication.
Claims (8)
1. the integrated pressure device of non-contact wire rope automatic depth lubrication, comprise lubricating grease feeding mechanism, lubrication cup, it is characterized in that, described lubricating grease feeding mechanism comprises air compressor (1), oil drum (7), oil drum (7) top is provided with air piston pump (5), air compressor (1) connects air piston pump (5) by air delivering pipeline (3), and oil drum (7) is connected with transport pipe (6); Described lubrication cup comprises two semicircular shells: the first semicircular shell (10), the second semicircular shell (10 '), black box (11) is provided with in first semicircular shell (10), the second semicircular shell (10 '), first semicircular shell (10) is provided with the nozzle be connected with transport pipe (6), for lubricating wire rope, second semicircular shell (10 ') is provided with reflow pipe (12), and reflow pipe (12) is connected to the transport pipe (6) in another loop.
2. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described air compressor (1) is provided with pressure display instrument (2), air compressor (1) is by pressure display instrument (2) connecting gas transmission pipe road (3) one end.
3. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described air piston pump (5) is by regulator (4) connecting gas transmission pipe road (3) the other end.
4. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described oil drum (7) bottom is provided with heater (8).
5. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described first semicircular shell (10), the second semicircular shell (10 ') side are bolted, and opposite side is locked by the movable joint locking bolt (9) with locking knob.
6. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described black box (11) is polyurethane high molecule polymer material.
7. according to claim 1 non-contact wire rope automatic depth lubrication integrated pressure device, it is characterized in that, described lubrication cup is rack-mount, stentplacement lubricate time fixed pan on, for give lubrication cup provide support power.
8. a wire rope fiction drive method, is characterized in that comprising the following steps:
The first step: before installation lubrication cup, first uses wire brush and detergent clean for the wire rope of corresponding mounting point clean;
Second step: lubrication cup is opened and clipped on wire rope, adjusts behind position by movable joint locking bolt (9) secure closure;
3rd step: determine whether heater (7) according to the viscosity situation of lubricating grease;
4th step: the initial gas pressure arranging air compressor (1), to suitable force value;
5th step: wire rope starts to travel at the uniform speed, according to fuel-displaced situation, arranges the value of regulator (4); Lubrication cup is due to the good sealing property of black box (11), and lubricating grease effectively can penetrate into wire rope core, thus realizes the extensive maintenance of wire rope outer surface uniform fold, internal depth lubrication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001867.XA CN105465583A (en) | 2015-12-29 | 2015-12-29 | Non-contact type steel wire rope automatic deep lubrication integrated pressure device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001867.XA CN105465583A (en) | 2015-12-29 | 2015-12-29 | Non-contact type steel wire rope automatic deep lubrication integrated pressure device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105465583A true CN105465583A (en) | 2016-04-06 |
Family
ID=55603595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511001867.XA Pending CN105465583A (en) | 2015-12-29 | 2015-12-29 | Non-contact type steel wire rope automatic deep lubrication integrated pressure device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105465583A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345369A (en) * | 2019-05-31 | 2019-10-18 | 武汉船用机械有限责任公司 | Crane rope lubricating arrangement |
| CN115156126A (en) * | 2022-06-14 | 2022-10-11 | 武汉理工大学 | Wire rope dirt-removing and lubricating integrated robot |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4862996A (en) * | 1988-06-06 | 1989-09-05 | Ron Chisholm | Apparatus for applying a liquid to a wire rope |
| CN2872052Y (en) * | 2005-12-12 | 2007-02-21 | 吴德彬 | Clean lubricator of steel wire rope |
| CN200946748Y (en) * | 2006-04-30 | 2007-09-12 | 国投新集能源股份有限公司 | Movable type grease injection device for steel wire |
| CN104896285A (en) * | 2015-06-11 | 2015-09-09 | 安庆市华鑫重工股份有限公司 | Steel wire rope lubrication air dryer |
| CN205226847U (en) * | 2015-12-29 | 2016-05-11 | 中国长江三峡集团公司 | Lubricated integral type pressure device of automatic degree of depth of non -contact wire rope |
-
2015
- 2015-12-29 CN CN201511001867.XA patent/CN105465583A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4862996A (en) * | 1988-06-06 | 1989-09-05 | Ron Chisholm | Apparatus for applying a liquid to a wire rope |
| CN2872052Y (en) * | 2005-12-12 | 2007-02-21 | 吴德彬 | Clean lubricator of steel wire rope |
| CN200946748Y (en) * | 2006-04-30 | 2007-09-12 | 国投新集能源股份有限公司 | Movable type grease injection device for steel wire |
| CN104896285A (en) * | 2015-06-11 | 2015-09-09 | 安庆市华鑫重工股份有限公司 | Steel wire rope lubrication air dryer |
| CN205226847U (en) * | 2015-12-29 | 2016-05-11 | 中国长江三峡集团公司 | Lubricated integral type pressure device of automatic degree of depth of non -contact wire rope |
Non-Patent Citations (1)
| Title |
|---|
| 张忠，武文江: "《火电厂脱硫与脱销实用技术手册》", 31 July 2014 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345369A (en) * | 2019-05-31 | 2019-10-18 | 武汉船用机械有限责任公司 | Crane rope lubricating arrangement |
| CN110345369B (en) * | 2019-05-31 | 2021-04-30 | 武汉船用机械有限责任公司 | Lubricating device for steel wire rope of crane |
| CN115156126A (en) * | 2022-06-14 | 2022-10-11 | 武汉理工大学 | Wire rope dirt-removing and lubricating integrated robot |
| CN115156126B (en) * | 2022-06-14 | 2023-08-22 | 武汉理工大学 | Steel wire rope decontamination and lubrication integrated robot |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202790344U (en) | Vertical type cycloidal pin gear speed reducer | |
| CN205226847U (en) | Lubricated integral type pressure device of automatic degree of depth of non -contact wire rope | |
| CN205026345U (en) | Novel wire rope integral type pressure lubrication device | |
| CN105465583A (en) | Non-contact type steel wire rope automatic deep lubrication integrated pressure device | |
| CN208184995U (en) | No leakage vertical self-sucking pump | |
| CN211853486U (en) | Electric lubricating grease pump | |
| CN103527909A (en) | High pressure gas sealed wire rope lubricator | |
| CN202001810U (en) | Portable grease supply device | |
| CN106438340A (en) | Novel power end lubrication system for reciprocating plunger pump | |
| CN105697388A (en) | Deepwater hydraulic drive water pump | |
| CN201827627U (en) | High-efficiency light-weight high-pressure butter lubricator | |
| CN205560234U (en) | Self -lubricating mechanism | |
| CN110345366A (en) | Lubricator of steel wire ropes low pressure port intercommunicating device | |
| CN103486423A (en) | Self-lubricating device of universal spindle | |
| CN201057349Y (en) | Passive self-lubricator | |
| CN205618374U (en) | Deep water hydraulic drive water pump | |
| CN202531846U (en) | Shaft-end oil-sealing device for couplers | |
| CN201351732Y (en) | Oil sealing device for reduction gearbox bearing | |
| CN204755872U (en) | Hoist drive arrangement bearing automatic lubrication installation | |
| CN109372741B (en) | Seawater hydraulic pump | |
| CN203513149U (en) | Transmission of coal mine drilling rig hydraulic winch | |
| CN209886078U (en) | Steel wire lubricating device | |
| CN206530858U (en) | Highlands weathering resistance type oil pumper lubricating arrangement | |
| CN202326726U (en) | Reciprocating sliding sleeve bearing | |
| CN204163979U (en) | Piston of conveying cylinder lubrication system and pump truck |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160406 |