CN115152410B - A multifunctional combined real-time corn yield measurement device and method - Google Patents
A multifunctional combined real-time corn yield measurement device and method Download PDFInfo
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- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 29
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- 235000005822 corn Nutrition 0.000 title claims abstract description 29
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
- A01D41/1208—Tanks for grain or chaff
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
- A01D41/1208—Tanks for grain or chaff
- A01D41/1217—Unloading mechanisms
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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Abstract
Description
技术领域technical field
本发明涉及农用机械技术领域,具体涉及一种多功能组合式玉米实时测产装置及方法。The invention relates to the technical field of agricultural machinery, in particular to a multifunctional combined real-time corn yield measuring device and method.
背景技术Background technique
玉米产量检测是实行精细农业重要手段,通过建立产量信息库可以为我国玉米增产提供技术储备,其中称重式测量方法是最简单、直接的测产方式,利用压电传感器将粮箱内作物的重量信息转化为电信号,通过信号处理计算得到对应的重量值,但是由于田间作业的工作条件限制,收割机工作过程中振动、碰撞冲击等因素影响,现有的测产装置收受到上述因素的影响,测产精度不高,需要一种测产精度较好的多功能组合式玉米实时测产装置。Corn yield detection is an important means of implementing precision agriculture. Through the establishment of a yield information database, it can provide technical reserves for my country's corn yield increase. Among them, the weighing measurement method is the simplest and direct way of measuring yield. The weight information is converted into an electrical signal, and the corresponding weight value is obtained through signal processing. However, due to the limitation of working conditions in the field and the influence of factors such as vibration and collision impact during the working process of the harvester, the existing yield measurement device is affected by the above factors. Affected by the low yield measurement accuracy, a multi-functional combined real-time corn yield measurement device with better yield measurement accuracy is needed.
发明内容Contents of the invention
为了克服上述的技术问题,本发明的目的在于提供一种多功能组合式玉米实时测产装置及方法,通过输送机构和粮仓的设置,物料落至料斗后,称重传感器二对料斗内物料重量进行称量,随料斗的移动,料斗将内部物料抛出,使得物料落至粮仓内,称重传感器二将数据上传至数据处理器,称重传感器一对粮仓内的物料总重量进行称重,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓内物料实时重量数据更加准确,有效提高玉米实时测产的精度。In order to overcome the above-mentioned technical problems, the object of the present invention is to provide a multi-functional combined corn yield measuring device and method in real time. Through the setting of the conveying mechanism and the granary, after the material falls into the hopper, the weight of the material in the hopper can be checked by two pairs of weighing sensors. Weighing, with the movement of the hopper, the hopper throws out the internal materials, so that the materials fall into the granary, the load cell 2 uploads the data to the data processor, and the load cell weighs the total weight of the materials in the granary, The data processor calibrates the real-time weight data of the materials in the granary sent back by the load cell 1 through the data of the load cell 2, so as to reduce the measurement error of the load cell 1 caused by the impulse when the material falls, and make the real-time weight data of the materials in the granary more accurate. Accurate and effectively improve the accuracy of real-time corn yield measurement.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种多功能组合式玉米实时测产装置,包括外壳件,所述外壳件包括位于底端一侧的底板,所述外壳件的内底面固连有输送机构,所述底板的顶面设置有粮仓,所述粮仓的底面与底板之间固连有称重传感器一,所述输送机构包括两个相对的轨道件,两个所述轨道件之间等距滑动连接有多个承接模块,所述承接模块的顶面设置有料斗,所述料斗底面与对应承接模块之间固连有称重传感器二,称重传感器二自带电池,两个所述轨道件之间设置有用于带动承接模块移动的传动模块,所述粮仓的一侧外侧壁设置有出料机构,所述出料机构用于对放出的物料的重量进行测量,所述粮仓的一侧内侧壁底端开设有出料口,所述出料口与出料机构连通,所述外壳件的外侧壁安装有数据处理器,收割机驾驶室内显示屏与数据处理器信号连接,从而将数据显示在显示屏内,方便工作人员实时监测,物料落至料斗后,称重传感器二对料斗内物料重量进行称量,随料斗的移动,料斗将内部物料抛出,使得物料落至粮仓内,称重传感器二将数据上传至数据处理器,称重传感器一对粮仓内的物料总重量进行称重,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓内物料实时重量数据更加准确,有效提高玉米实时测产的准确性。A multi-functional combined real-time yield measuring device for corn, comprising an outer shell, the outer shell includes a bottom plate on one side of the bottom end, the inner bottom surface of the outer shell is fixedly connected with a conveying mechanism, and the top surface of the bottom plate is provided with A granary, a load cell 1 is fixedly connected between the bottom surface of the granary and the bottom plate, and the conveying mechanism includes two opposite track parts, and a plurality of receiving modules are slidably connected between the two track parts. The top surface of the receiving module is provided with a hopper, and the load cell 2 is fixedly connected between the bottom surface of the hopper and the corresponding receiving module, and the load cell 2 has its own battery. A moving transmission module, the outer wall of one side of the granary is provided with a discharge mechanism, the discharge mechanism is used to measure the weight of the discharged materials, and the bottom of the inner wall of one side of the granary is provided with a discharge port , the discharge port is connected with the discharge mechanism, the outer wall of the shell is equipped with a data processor, and the display screen in the cab of the harvester is connected to the data processor signal, so that the data is displayed in the display screen, which is convenient for the staff Real-time monitoring. After the material falls into the hopper, the second load cell weighs the weight of the material in the hopper. With the movement of the hopper, the hopper throws out the internal material so that the material falls into the granary. The second load cell uploads the data to the data The processor and the load cell weigh the total weight of the materials in the granary, and the data processor calibrates the real-time weight data of the materials in the granary sent back by the load cell 1 through the data of the load cell 2, so as to reduce the impulse when the material falls The measurement error caused by the first load cell makes the real-time weight data of the materials in the granary more accurate, and effectively improves the accuracy of real-time corn yield measurement.
进一步在于:所述粮仓的内侧壁安装有电容检测传感器,所述电容检测传感器用于检测粮仓内籽粒含水率及体积信息,从而实时检测粮仓内物料体积,电容传感器为NHSF48水分传感器,基于介电理论和频域测量技术,该传感器可测量物料水分的体积百分比,支持用户自定义检测物料类型,物料参数可自行标定校准,具备通信、模拟量输出等功能。Further lies in that: the inner wall of the granary is equipped with a capacitance detection sensor, and the capacitance detection sensor is used to detect the moisture content and volume information of the grain in the granary, so as to detect the volume of the material in the granary in real time. The capacitance sensor is an NHSF48 moisture sensor, based on the dielectric Theory and frequency domain measurement technology, the sensor can measure the volume percentage of material moisture, supports user-defined detection of material types, material parameters can be calibrated by itself, and has functions such as communication and analog output.
进一步在于:所述出料机构包括固定板,所述固定板两端与底板固连,所述固定板的一侧设置有中转组件,所述中转组件的一侧设置有接收件,所述粮仓的底端连通有下料管,所述下料管的一侧壁与接收件之间连通有连接管,所述接收件的顶端固连有直线电机,所述直线电机用于带动中转组件往复移动,中转组件将粮仓内物料转移至接收件内,并在转移时对转移的物料进行称重。Further, the discharge mechanism includes a fixed plate, both ends of the fixed plate are fixedly connected to the bottom plate, a transfer assembly is provided on one side of the fixed plate, a receiving piece is provided on one side of the transfer assembly, and the granary The bottom end of the feeding pipe is connected with a feeding pipe, and a connecting pipe is connected between the side wall of the feeding pipe and the receiving piece. The top end of the receiving piece is fixedly connected with a linear motor, and the linear motor is used to drive the transfer assembly to reciprocate. Moving, the transfer component transfers the materials in the granary to the receiver, and weighs the transferred materials during the transfer.
进一步在于:所述固定板的一侧壁之间位置开设有窗口一,所述窗口一的内壁与出料口之间固定连通有软管,所述中转组件包括中转箱,所述中转箱的两侧外侧壁的一侧固连有封板一,所述封板一与固定板的另一外侧壁滑动连接,所述中转箱的一端外侧壁开设有前开口,所述中转箱的另一端开设有后开口,所述中转箱的内顶面上方设置有称重板,所述称重板与中转箱的内底面之间固连有称重传感器三,所述接收件靠近中转箱的一侧壁的两侧均开设有窗口二,所述接收件的底端两侧均与底板之间固连,直线电机带动中转箱往复移动,当中转箱与窗口一连通时,粮仓内物料进入中转箱内,当中转箱与窗口一错开时,称重传感器三对中转箱内物料进行称重,当中转箱与窗口二连通时,中转箱内物料通过窗口二进入接收件内。Further, there is a window 1 between the side walls of the fixed plate, a hose is fixedly connected between the inner wall of the window 1 and the discharge port, the transfer assembly includes a transfer box, and the transfer box One side of the outer side walls on both sides is fixedly connected with a sealing plate 1, and the sealing plate 1 is slidably connected with the other outer side wall of the fixing plate. The outer wall of one end of the transfer box is provided with a front opening, and the other end of the transfer box is A rear opening is provided, a weighing plate is arranged above the inner top surface of the transfer box, and a load cell 3 is fixedly connected between the weighing plate and the inner bottom surface of the transfer box, and the receiving part is close to one of the transfer box. There are two windows on both sides of the side wall, and both sides of the bottom of the receiving piece are fixedly connected to the bottom plate. The linear motor drives the transfer box to move back and forth. Inside the box, when the transfer box and window 1 are staggered, load cell 3 weighs the materials in the transfer box, and when the transfer box is connected to window 2, the materials in the transfer box enter the receiver through window 2.
进一步在于:所述接收件的一侧壁两端均滑动连接有封板二,所述接收件的两端外侧壁均固连有固定件,所述固定件的一端与紧邻的封板二的一端之间固连有复位弹簧,使得中转箱与窗口二错开时,封板二在复位弹簧的作用下对窗口二封闭,避免物料漏出。It further lies in that: both ends of the side wall of the receiving piece are slidably connected with the second sealing plate, and the outer walls of both ends of the receiving piece are fixedly connected with fixing pieces, and one end of the fixing piece is connected to the adjacent sealing plate 2 A return spring is fixedly connected between one end, so that when the transfer box and the window 2 are staggered, the sealing plate 2 will close the window 2 under the action of the return spring to avoid material leakage.
进一步在于:所述粮仓的内底面为漏斗型,方便卸出物料,所述粮仓的外底面固定连通有漏斗管,所述漏斗管的底端外侧安装有电控阀门,所述漏斗管的底端与下料管之间连通有褶皱管,下料管的底端与收割机上的螺杆输料机连通,。Further lies in that: the inner bottom surface of the granary is funnel-shaped, which is convenient for unloading materials; the outer bottom surface of the granary is fixedly connected with a funnel tube, and an electric control valve is installed outside the bottom end of the funnel tube; There is a corrugated pipe connected between the end and the feeding pipe, and the bottom end of the feeding pipe is connected with the screw conveyor on the harvester.
进一步在于:所述承接模块包括承载板,所述承载板的两端均固连有连接板,所述连接板的两端均转动连接有轨道轮,所述连接板的外侧壁中间位置转动连接有连接杆,所述承载板的端面固连有水平板,所述水平板与多个料斗之间一一对应,所述料斗底面的称重传感器二底端与对应水平板端面固连,所述轨道件的内侧壁固连有内轨板,所述轨道件和内轨板外侧壁之间形成滑槽,所述轨道轮与紧邻滑槽滑动连接,所述轨道件的外侧壁与外壳件内底面之间固连有支架,传动模块带动承接模块沿滑槽移动,通过轨道轮与滑槽的连接,使得承接模块在移动至滑槽直线部分时,水平板保持水平,方便称重传感器二的称重。Further, the receiving module includes a bearing plate, both ends of the bearing plate are fixedly connected with connecting plates, both ends of the connecting plate are rotatably connected with track wheels, and the outer side wall of the connecting plate is rotatably connected at the middle position. There is a connecting rod, the end surface of the bearing plate is fixedly connected with a horizontal plate, and the horizontal plate corresponds to a plurality of hoppers one by one, and the bottom end of the load cell on the bottom surface of the hopper is fixedly connected with the end surface of the corresponding horizontal plate, so The inner side wall of the track part is fixedly connected with the inner rail plate, and a chute is formed between the track part and the outer side wall of the inner rail plate, and the track wheel is slidably connected with the adjacent chute, and the outer side wall of the track part is connected to the shell part There are fixed brackets between the inner bottom surfaces, and the transmission module drives the receiving module to move along the chute. Through the connection between the track wheel and the chute, the horizontal plate remains horizontal when the receiving module moves to the straight part of the chute, which is convenient for the load cell. of weighing.
进一步在于:所述传动模块包括驱动电机,两个所述轨道件的两端之间均转动连接有轮轴,所述轮轴的两端之间均固连有链轮,且位于同一平面的两个链轮之间传动连接有传动带,所述驱动电机的输出端与两个轮轴中的一个轮轴的一端固连,所述驱动电机与紧邻的一个轨道件的外侧壁固连,驱动电机通过链轮与轮轴带动两个传动带同步传动,从而带动承接模块移动。Further, the transmission module includes a driving motor, a wheel shaft is rotatably connected between the two ends of the two rail members, and a sprocket is fixedly connected between the two ends of the wheel shaft, and the two ends on the same plane A transmission belt is connected between the sprockets. The output end of the drive motor is fixedly connected to one end of one of the two axles. The two transmission belts are synchronously driven by the wheel shaft, so as to drive the receiving module to move.
一种多功能组合式玉米实时测产方法,该多功能组合式玉米实时测产装置的具体使用步骤如下:A multifunctional combined corn yield measurement method in real time, the specific steps of using the multifunctional combined corn real-time yield measurement device are as follows:
步骤一:启动驱动电机,驱动电机带动承接模块和其上的料斗循环移动,外界输送带向外壳件内输送物料,物料落在料斗上后,称重传感器二对料斗内物料重量进行称量,随料斗的移动,料斗将内部物料抛出,使得物料落至粮仓内,称重传感器二将数据上传至数据处理器;Step 1: Start the drive motor, the drive motor drives the receiving module and the hopper on it to move circularly, the external conveyor belt conveys the material into the shell, and after the material falls on the hopper, the weighing sensor 2 weighs the weight of the material in the hopper. With the movement of the hopper, the hopper throws out the internal materials, so that the materials fall into the granary, and the load cell 2 uploads the data to the data processor;
步骤二:粮仓内的称重传感器一对粮仓内的物料总重量进行称重,粮仓的内侧壁的电容检测传感器对粮仓内物料含水率及体积信息进行检测,称重传感器一和电容传感器将数据上传至数据处理器内,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓内物料实时重量数据更加准确,有效提高玉米实时测产的准确性;Step 2: The weighing sensor in the granary weighs the total weight of the materials in the granary, and the capacitance detection sensor on the inner wall of the granary detects the moisture content and volume information of the material in the granary. Uploaded to the data processor, the data processor calibrates the real-time weight data of the materials in the granary sent back by the load cell 1 through the data of the load cell 2, thereby reducing the measurement error of the load cell 1 caused by the impulse when the material falls, so that The real-time weight data of the materials in the granary is more accurate, which effectively improves the accuracy of real-time corn yield measurement;
步骤三:当在收割过程中,需要将粮仓内的物料转移至转运车内时,启动直线电机,直线电机带动中转箱往复移动,当中转箱与窗口一连通时,粮仓内物料进入中转箱内,当中转箱与窗口一错开时,称重传感器三对中转箱内物料进行称重,当中转箱与窗口二连通时,中转箱内物料通过窗口二进入接收件内进而进入下料管内,随后落至螺杆输送机内并被转运至转运车内,称重传感器三将称重数据传输至数据处理器内,数据处理器将称重传感器三传回的数据累加后综合粮仓内物料实时重量数据,得到物料实时总重量数值;Step 3: When it is necessary to transfer the materials in the granary to the transfer vehicle during the harvesting process, start the linear motor, and the linear motor drives the transfer box to move back and forth. When the transfer box is connected to the window, the materials in the granary enter the transfer box , when the transfer box and window 1 are staggered, the load cell three weighs the materials in the transfer box; Falling into the screw conveyor and being transferred to the transfer vehicle, the weighing sensor 3 transmits the weighing data to the data processor, and the data processor accumulates the data returned by the weighing sensor 3 and synthesizes the real-time weight data of the materials in the granary , get the real-time total weight value of the material;
步骤四:收割完成后,打开电控阀门,将粮仓内物料全部卸下。Step 4: After harvesting, open the electric control valve and unload all the materials in the granary.
本发明的有益效果:Beneficial effects of the present invention:
1、通过输送机构和粮仓的设置,物料落至料斗后,称重传感器二对料斗内物料重量进行称量,随料斗的移动,料斗将内部物料抛出,使得物料落至粮仓内,称重传感器二将数据上传至数据处理器,称重传感器一对粮仓内的物料总重量进行称重,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓内物料实时重量数据更加准确,有效提高玉米实时测产的准确性;1. Through the setting of the conveying mechanism and the granary, after the material falls into the hopper, the weighing sensor 2 weighs the weight of the material in the hopper. With the movement of the hopper, the hopper throws out the internal material, so that the material falls into the granary and weighed. Sensor 2 uploads the data to the data processor, the load cell weighs the total weight of the materials in the granary, and the data processor uses the data from load cell 2 to calibrate the real-time weight data of the materials in the granary returned by load cell 1 , thereby reducing the measurement error of the load cell 1 caused by the impulse when the material falls, making the real-time weight data of the material in the granary more accurate, and effectively improving the accuracy of real-time corn yield measurement;
2、通过出料机构的设置,在收割过程中,需要将粮仓内的物料转移至转运车内时,中转箱往复移动,当中转箱与窗口一连通时,粮仓内物料进入中转箱内,当中转箱与窗口一错开时,称重传感器三对中转箱内物料进行称重,当中转箱与窗口二连通时,中转箱内物料通过窗口二进入接收件内进而进入下料管内,数据处理器将称重传感器三传回的数据累加后综合粮仓内物料实时重量数据,得到物料实时总重量数值,方便在收割过程中的卸料的同时对产量进行测量。2. Through the setting of the discharge mechanism, during the harvesting process, when the materials in the granary need to be transferred to the transfer vehicle, the transfer box moves back and forth. When the transfer box is connected to the window, the materials in the granary enter the transfer box. When the transfer box and window 1 are staggered, the load sensor 3 weighs the materials in the transfer box. When the transfer box is connected to the window 2, the materials in the transfer box enter the receiving part through the window 2 and then enter the feeding pipe, and the data processor The real-time weight data of the materials in the granary are integrated by accumulating the data returned by the three load cells to obtain the real-time total weight value of the materials, which is convenient for measuring the output while unloading during the harvesting process.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明中输送机构结构示意图;Fig. 2 is a schematic structural view of the conveying mechanism in the present invention;
图3是本发明中输送机构内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the conveying mechanism in the present invention;
图4是本发明中承接模块结构示意图;Fig. 4 is a structural schematic diagram of a receiving module in the present invention;
图5是本发明中粮仓结构示意图;Fig. 5 is a schematic diagram of the structure of the granary in the present invention;
图6是本发明中粮仓内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the granary in the present invention;
图7是本发明中固定板结构示意图;Fig. 7 is a schematic structural view of a fixed plate in the present invention;
图8是本发明中出料机构结构示意图;Fig. 8 is a schematic structural view of the discharging mechanism in the present invention;
图9是本发明中中转箱剖面结构示意图;Fig. 9 is a schematic diagram of the cross-sectional structure of the transfer box in the present invention;
图10是本发明中接收件结构示意图。Fig. 10 is a schematic diagram of the structure of the receiver in the present invention.
图中:100、外壳件;110、支架;120、底板;200、粮仓;210、漏斗管;211、电控阀门;212、褶皱管;220、出料口;300、出料机构;310、固定板;311、窗口一;320、中转组件;321、中转箱;322、封板一;323、前开口;324、后开口;325、称重板;330、接收件;331、窗口二;332、封板二;333、复位弹簧;334、固定件;340、直线电机;350、连接管;360、下料管;400、输送机构;410、轨道件;411、内轨板;412、滑槽;420、传动模块;421、链轮;422、传动带;423、轮轴;424、驱动电机;430、料斗;440、承接模块;441、承载板;442、轨道轮;443、连接板;444、连接杆;445、水平板。In the figure: 100, shell parts; 110, bracket; 120, bottom plate; 200, granary; 210, funnel pipe; 211, electric control valve; 212, fold pipe; 220, discharge port; 300, discharge mechanism; 310, Fixed plate; 311, window one; 320, transfer assembly; 321, transfer box; 322, sealing plate one; 323, front opening; 324, rear opening; 325, weighing plate; 330, receiving piece; 331, window two; 332, sealing plate two; 333, return spring; 334, fixed piece; 340, linear motor; 350, connecting pipe; 360, feeding pipe; 400, conveying mechanism; 410, track piece; 411, inner rail plate; 412, Chute; 420, transmission module; 421, sprocket; 422, transmission belt; 423, axle; 424, drive motor; 430, hopper; 444, connecting rod; 445, horizontal plate.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1-10所示,一种多功能组合式玉米实时测产装置,包括外壳件100,外壳件100包括位于底端一侧的底板120,外壳件100的内底面固连有输送机构400,底板120的顶面设置有粮仓200,粮仓200的底面与底板120之间固连有称重传感器一,输送机构400包括两个相对的轨道件410,两个轨道件410之间等距滑动连接有多个承接模块440,承接模块440的顶面设置有料斗430,料斗430底面与对应承接模块440之间固连有称重传感器二,两个轨道件410之间设置有用于带动承接模块440移动的传动模块420,粮仓200的一侧外侧壁设置有出料机构300,出料机构300用于对放出的物料的重量进行测量,粮仓200的一侧内侧壁底端开设有出料口220,出料口220与出料机构300连通,外壳件100的外侧壁安装有数据处理器,收割机驾驶室内显示屏与数据处理器信号连接,从而将数据显示在显示屏内,方便工作人员实时监测,物料落至料斗430后,称重传感器二对料斗430内物料重量进行称量,随料斗430的移动,料斗430将内部物料抛出,使得物料落至粮仓200内,称重传感器二将数据上传至数据处理器,称重传感器一对粮仓200内的物料总重量进行称重,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓200内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓200内物料实时重量数据更加准确,有效提高玉米实时测产的准确性。Please refer to Fig. 1-10, a multi-functional combined real-time corn yield measuring device, including a
粮仓200的内侧壁安装有电容检测传感器,电容检测传感器用于检测粮仓200内籽粒含水率及体积信息,从而实时检测粮仓200内物料体积,出料机构300包括固定板310,固定板310两端与底板120固连,固定板310的一侧设置有中转组件320,中转组件320的一侧设置有接收件330,粮仓200的底端连通有下料管360,下料管360的一侧壁与接收件330之间连通有连接管350,接收件330的顶端固连有直线电机340,直线电机340用于带动中转组件320往复移动,中转组件320将粮仓200内物料转移至接收件330内,并在转移时对转移的物料进行称重。The inner wall of the
固定板310的一侧壁之间位置开设有窗口一311,窗口一311的内壁与出料口220之间固定连通有软管,中转组件320包括中转箱321,中转箱321的两侧外侧壁的一侧固连有封板一322,封板一322与固定板310的另一外侧壁滑动连接,中转箱321的一端外侧壁开设有前开口323,中转箱321的另一端开设有后开口324,中转箱321的内顶面上方设置有称重板325,称重板325与中转箱321的内底面之间固连有称重传感器三,接收件330靠近中转箱321的一侧壁的两侧均开设有窗口二331,接收件330的底端两侧均与底板120之间固连,直线电机340带动中转箱321往复移动,当中转箱321与窗口一311连通时,粮仓200内物料进入中转箱321内,当中转箱321与窗口一311错开时,称重传感器三对中转箱321内物料进行称重,当中转箱321与窗口二331连通时,中转箱321内物料通过窗口二331进入接收件330内。A
接收件330的一侧壁两端均滑动连接有封板二332,接收件330的两端外侧壁均固连有固定件334,固定件334的一端与紧邻的封板二332的一端之间固连有复位弹簧333,使得中转箱321与窗口二331错开时,封板二332在复位弹簧333的作用下对窗口二331封闭,避免物料漏出。The two ends of the side wall of the receiving
粮仓200的内底面为漏斗型,方便卸出物料,粮仓200的外底面固定连通有漏斗管210,漏斗管210的底端外侧安装有电控阀门211,漏斗管210的底端与下料管360之间连通有褶皱管212,下料管360的底端与收割机上的螺杆输料机连通,承接模块440包括承载板441,承载板441的两端均固连有连接板443,连接板443的两端均转动连接有轨道轮442,连接板443的外侧壁中间位置转动连接有连接杆444,承载板441的端面固连有水平板445,水平板445与多个料斗430之间一一对应,料斗430底面的称重传感器二底端与对应水平板445端面固连,轨道件410的内侧壁固连有内轨板411,轨道件410和内轨板411外侧壁之间形成滑槽412,轨道轮442与紧邻滑槽412滑动连接,轨道件410的外侧壁与外壳件100内底面之间固连有支架110,传动模块420带动承接模块440沿滑槽412移动,通过轨道轮442与滑槽412的连接,使得承接模块440在移动至滑槽412直线部分时,水平板445保持水平,方便称重传感器二的称重。The inner bottom surface of the
传动模块420包括驱动电机424,两个轨道件410的两端之间均转动连接有轮轴423,轮轴423的两端之间均固连有链轮421,且位于同一平面的两个链轮421之间传动连接有传动带422,驱动电机424的输出端与两个轮轴423中的一个轮轴423的一端固连,驱动电机424与紧邻的一个轨道件410的外侧壁固连,驱动电机424通过链轮421与轮轴423带动两个传动带422同步传动,从而带动承接模块440移动。The
一种多功能组合式玉米实时测产方法,该多功能组合式玉米实时测产装置的具体使用步骤如下:A multifunctional combined corn yield measurement method in real time, the specific steps of using the multifunctional combined corn real-time yield measurement device are as follows:
步骤一:启动驱动电机424,驱动电机424带动承接模块440和其上的料斗430循环移动,外界输送带向外壳件100内输送物料,物料落在料斗430上后,称重传感器二对料斗430内物料重量进行称量,随料斗430的移动,料斗430将内部物料抛出,使得物料落至粮仓200内,称重传感器二将数据上传至数据处理器;Step 1: Start the driving
步骤二:粮仓200内的称重传感器一对粮仓200内的物料总重量进行称重,粮仓200的内侧壁的电容检测传感器对粮仓200内物料含水率及体积信息进行检测,称重传感器一和电容传感器将数据上传至数据处理器内,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓200内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓200内物料实时重量数据更加准确,有效提高玉米实时测产的准确性;Step 2: The weighing sensor in the
步骤三:当在收割过程中,需要将粮仓200内的物料转移至转运车内时,启动直线电机340,直线电机340带动中转箱321往复移动,当中转箱321与窗口一311连通时,粮仓200内物料进入中转箱321内,当中转箱321与窗口一311错开时,称重传感器三对中转箱321内物料进行称重,当中转箱321与窗口二331连通时,中转箱321内物料通过窗口二331进入接收件330内进而进入下料管360内,随后落至螺杆输送机内并被转运至转运车内,称重传感器三将称重数据传输至数据处理器内,数据处理器将称重传感器三传回的数据累加后综合粮仓200内物料实时重量数据,得到物料实时总重量数值;Step 3: When it is necessary to transfer the materials in the
步骤四:收割完成后,打开电控阀门211,将粮仓200内物料全部卸下。Step 4: After harvesting, open the
工作原理:使用时,启动驱动电机424,驱动电机424通过链轮421与轮轴423带动两个传动带422同步传动,传动带422带动承接模块440移动,通过轨道轮442与滑槽412的连接,使得承接模块440在移动至滑槽412直线部分时,水平板445保持水平,方便称重传感器二的称重,外界输送带向外壳件100内输送物料,物料落在料斗430上后,称重传感器二对料斗430内物料重量进行称量,随料斗430的移动,料斗430将内部物料抛出,使得物料落至粮仓200内,称重传感器二将数据上传至数据处理器,粮仓200内的称重传感器一对粮仓200内的物料总重量进行称重,粮仓200的内侧壁的电容检测传感器对粮仓200内物料含水率及体积信息进行检测,称重传感器一和电容传感器将数据上传至数据处理器内,数据处理器通过称重传感器二的数据对称重传感器一传回的粮仓200内物料实时重量数据进行校准,从而减少物料下落时冲量造成的称重传感器一的测量误差,使得粮仓200内物料实时重量数据更加准确,有效提高玉米实时测产的准确性。Working principle: When in use, start the driving
当需要将粮仓200内的物料转移至转运车内时,启动直线电机340,直线电机340带动中转箱321往复移动,当中转箱321与窗口一311连通时,粮仓200内物料进入中转箱321内,当中转箱321的前开口323与窗口一311错开后,称重传感器三对中转箱321内物料进行称重,且称重数值稳定,当中转箱321后开口的324与窗口二331连通时,中转箱321内物料通过窗口二331进入接收件330内进而进入下料管360内,随后落至螺杆输送机内并被转运至转运车内,称重传感器三将称重数据传输至数据处理器内,数据处理器将称重传感器三传回的数据累加后综合粮仓200内物料实时重量数据,得到物料实时总重量数值,收割完成后,打开电控阀门211,将粮仓200内物料全部卸下。When it is necessary to transfer the materials in the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims should all belong to the protection scope of the present invention.
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