CN216283865U - Measuring device for measuring weight and water content of separated crops - Google Patents

Measuring device for measuring weight and water content of separated crops Download PDF

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CN216283865U
CN216283865U CN202122613878.0U CN202122613878U CN216283865U CN 216283865 U CN216283865 U CN 216283865U CN 202122613878 U CN202122613878 U CN 202122613878U CN 216283865 U CN216283865 U CN 216283865U
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discharge
hopper
door
water content
measuring
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王冬冬
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Abstract

The utility model provides a measuring device for measuring the weight and the water content of separated crops, and relates to the technical field of agricultural machinery automation. The threshing machine comprises a feeding device, a lifting device, a threshing machine, a feeding hopper and a discharging hopper, wherein the feeding device is installed at the discharge opening of the threshing machine, the lifting device is installed at the discharge opening of the threshing machine, the feeding hopper is installed at the discharge opening of the lifting device or the discharge opening of the feeding device, a first control assembly for controlling the discharge flow is arranged in the feeding hopper, the discharging hopper is installed at the discharge opening of the feeding hopper, a weighing assembly is installed on the discharging hopper, and a moisture detection module is installed in the discharging hopper. The utility model aims to provide a measuring instrument which is used in cooperation with an agricultural mechanical threshing machine or in a fixed place, has small volume, convenient movement and low cost, and directly carries out dynamic weighing and synchronous measurement and display of water content data on crop seeds from a crop seed feeding device or separated along with the operation of a grain crop threshing machine.

Description

Measuring device for measuring weight and water content of separated crops
Technical Field
The utility model relates to the technical field of agricultural machinery automation, in particular to a measuring device for measuring the weight and the water content of separated crops.
Background
With the advancement of technology, farmers have long changed the traditional way of farming by using various agricultural machines. In the eight-door agricultural machinery, a threshing machine for threshing various crops is also indispensable, and the feeding and threshing part links of the conventional threshing machine can realize mechanization instead of manual operation. In recent years, most farmers sell threshed crop seeds along with the threshing work, and the work of weighing the crops along with the threshing work is quite troublesome. Particularly, the operation of selling grains and checking weights is very inconvenient for rare farmers of motor balances in mountainous areas with complex and remote terrain in China, and the farmers cannot check weighing results of the motor balances when the weighing results are questioned. Furthermore, the traditional manual weight checking method is adopted, a mechanical platform scale or an electronic platform scale is adopted for weighing, crop seeds separated from the thresher are manually bagged and repeatedly checked by placing the seeds in a bag of the platform scale during working, the repeated bagging and weight checking workload is large, the labor is consumed, the weighing error is large, and the total weight total price of the crop is calculated in a troublesome manner; the existing automatic weighing equipment is limited by the conditions of high price, large volume, dependence on a power grid and a heavy air compressor, and the existing automatic weighing equipment has the defects that a charging door and a discharging door of the existing automatic weighing equipment are driven by cylinders, the action sensitivity of an outdoor cylinder in cold winter is delayed seriously or even the existing automatic weighing equipment is difficult to work normally, in addition, moisture is mixed in gas generated by the air supply compressor due to low outdoor temperature, the gas is easy to be frozen to form ice and then blocks an air supply pipeline to influence the normal work, the existing automatic weighing equipment is not suitable for a series of severe working environments such as field operation, frequent movement, sudden outdoor temperature difference change and the like of the threshing machine, and the existing automatic weighing equipment cannot be matched with the threshing machine at all.
In current agricultural production, the existing grain threshing work mode cannot realize dynamic tracking and measurement of the water content percentage of crop grains separated by a threshing machine, and farmers and grain buyers cannot know the water content percentage value of the separated crop grains in real time while threshing. The percentage value of the water content in the total weight of the separated grains cannot be calculated after the threshing is finished, and farmers can only use the traditional estimation method, so that the actual water content in the grains is inconvenient to determine, and particularly the identification is troublesome when trying to determine whether the grains separated by the threshing machine are suitable for storage. However, the existing grain moisture measuring equipment is almost used by the grain storage department, and the measuring method is that the water content of grains of grain crops can be measured only after the grain crops are sold by farmers and transported to the grain storage department through a plurality of links. However, this measurement method has measurement errors and disadvantages, and the reason for the measurement errors is that the sampling amount of grain is small, the sampling is not uniform when the number of grain to be measured is large, and the time for sending the sampled sample to the measurement chamber is also affected. The existing agricultural threshing mode does not have a method and equipment for measuring the water content, which are economical, fast and suitable for the threshing machine to separate out crop seeds and can carry out large-quantity high-density uniform sampling and high efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a measuring device for measuring the weight and the water content of separated crops, which can solve the problems of large volume, inconvenient movement, high cost and limitation of a power supply and an air source of the conventional quantitative weighing machine, and improves the direct dynamic weighing and the synchronous measurement of water content data of the separated crop seeds when a crop thresher works.
The embodiment of the utility model is realized by the following steps:
the embodiment of the application provides a measuring device for measuring separation crop weight and water content, including feedway, hoisting device, the thresher, loading hopper and discharge hopper, feedway installs in the discharge gate department of thresher, hoisting device installs in the discharge gate department of thresher, the loading hopper is installed in hoisting device's discharge gate or feedway's discharge gate department, be provided with the first control assembly of control ejection of compact flow in the loading hopper, the discharge hopper is installed in the discharge gate department of loading hopper, install the subassembly of weighing on the discharge hopper, install moisture content detection module in the discharge hopper.
In some embodiments of the present invention, the weighing assembly includes a scale body on which the discharge hopper is mounted and a scale table mounted within the scale body on which the weight detection module is mounted.
In some embodiments of the present invention, the weighing detection module includes a weighing sensor and a display module, the weighing sensor is connected with the display module, the weighing sensor is installed on the weighing platform, and the display module is installed on the weighing body.
In some embodiments of the present invention, the first control assembly comprises a discharge door, a first driving motor, a first speed reduction assembly and a first mechanical transmission assembly, the discharge door is slidably mounted at the discharge opening of the loading hopper, the first driving motor is mounted on the side wall of the loading hopper, and the output end of the first driving motor is in transmission connection with the discharge door through the first speed reduction assembly and the first mechanical transmission assembly.
In some embodiments of the utility model, a first position sensor is mounted on a sidewall of the outfeed door for detecting a position of the outfeed door.
In some embodiments of the utility model, a second control assembly is provided within the discharge hopper to control the discharge flow.
In some embodiments of the present invention, the second control assembly includes a discharge door, a second driving motor, a second speed reduction assembly and a second mechanical transmission assembly, the discharge door is slidably mounted at the discharge opening of the discharge hopper, the second driving motor is mounted on the side wall of the discharge hopper, and the output end of the second driving motor is in transmission connection with the discharge door through the second speed reduction assembly and the second mechanical transmission assembly.
In some embodiments of the utility model, a second position sensor is mounted on a side wall of the discharge gate for detecting the position of the discharge gate.
In some embodiments of the utility model, the discharge opening of the discharge hopper is provided with an identification sensor for identifying the storage bag.
In some embodiments of the present invention, the moisture detection module is a moisture detection sensor, and the moisture detection module is disposed in the middle of the discharge hopper.
In some embodiments of the present invention, the grain drying device further comprises a temperature sensor, wherein the temperature sensor is used for compensating the influence of the ambient temperature on the moisture inside the grain.
In some embodiments of the present invention, the water content monitoring device further comprises a central processing unit, and the first driving motor, the second driving motor, the first position sensor, the second position sensor, the identification sensor, the water content detection sensor and the temperature sensor are all connected with the central processing unit.
In some embodiments of the present invention, the display module is connected to the central processing unit, and the display module is used for displaying the messages transmitted by the sensors.
In some embodiments of the present invention, the mobile terminal further includes a data storage module connected to the central processing unit, and the data storage module is configured to store information transmitted by each sensor for the next use.
In some embodiments of the present invention, the portable electronic device further comprises a power supply module for supplying power, wherein the first driving motor, the second driving motor, the first position sensor, the second position sensor, the identification sensor, the water content detection sensor and the temperature sensor, the display module and the central processing unit are all connected with the power supply module.
In some embodiments of the present invention, control buttons are provided on the display panel of the display module.
Compared with the prior art, the embodiment of the utility model has at least the following advantages or beneficial effects:
the embodiment of the application provides a measuring device for measuring separation crop weight and water content, including feedway, hoisting device, the thresher, loading hopper and discharge hopper, feedway installs in the discharge gate department of thresher, hoisting device installs in the discharge gate department of thresher, the loading hopper is installed in hoisting device's discharge gate or feedway's discharge gate department, be provided with the first control assembly of control ejection of compact flow in the loading hopper, the discharge hopper is installed in the discharge gate department of loading hopper, install the subassembly of weighing on the discharge hopper, install moisture content detection module in the discharge hopper. The utility model aims to provide a threshing machine which is matched with an agricultural mechanical threshing machine or used in a fixed place, has small volume, convenient movement, low cost and no dependence on power supply of a power grid, gets rid of an air supply system of an air compressor, and is supplied with power by a storage battery or a mains supply, thereby being suitable for being matched with the agricultural mechanical threshing machine or used in the fixed place. The crop seeds from a crop seed feeding device or separated along with the operation of the grain crop thresher are directly subjected to dynamic weighing and synchronous measurement of water content data and are respectively displayed, so that farmers and grain buyers can know the weight and water content data of crops in the first time. The weighing unit structure mainly comprises a feeding hopper, wherein the lower part of the feeding hopper is provided with a feeding door which is driven by a motor, a speed reducer and a mechanical transmission device to control the opening and closing degree, and the feeding door is responsible for feeding 0-100% of a target set value of crops. The motor speed reducer and the mechanical transmission device are arranged in the charging hopper and used for reducing the speed of the motor, increasing the torque and driving the charging door to open or close so as to open or close the charging hopper. The loading hopper downside is provided with the discharge hopper who is supported by the title body, and the lower part of this discharge hopper is provided with the discharge door by the control opening and shutting degree of discharge motor, and inside motor reduction gear and mechanical transmission and the bin gate position sensor of still being equipped with of this discharge hopper, the discharge gate department of discharge hopper still is provided with sack discernment sensor. The scale body of support discharge hopper is provided with weighing sensor on this scale body. The scale body is provided with an electric cabinet of a central control circuit of the whole system. For the accurate control feeding volume, the charge door is gradually reduced through controlling the opening degree of the charging door along with the increase of the weight of the crop seeds in the discharge hopper, and the crop seed flow is also accurately fed when the opening degree of the charging door is reduced to realize the approach of a quantitative value.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic cross-sectional view of a discharge hopper of the present invention;
FIG. 3 is a block diagram of the present invention;
FIG. 4 is a block diagram of a moisture measurement module according to the present invention.
Icon: 1. a display module; 2. a lifting device; 3. a hopper; 4. a charging door; 6. a discharge hopper; 7. a discharge door; 8. identifying a sensor; 9. weighing a body; 10. a weighing sensor; 12. a water content detection sensor.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an orientation or a positional relationship based on the orientation or the positional relationship shown in the drawings, or an orientation or a positional relationship which is usually placed when the products of the present invention are used, the description is only for convenience and simplicity, and the indication or the suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, the present invention should not be construed as being limited.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present invention, "a plurality" represents at least 2.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
Referring to fig. 1-4, fig. 1 is a schematic front view of the present invention; FIG. 2 is a schematic cross-sectional view of the discharge hopper 6 of the embodiment of the present invention; FIG. 3 is a block diagram of the present invention; FIG. 4 is a block diagram of a moisture measurement module according to the present invention.
The embodiment of the application provides a measuring device for measuring separation crop weight and water content, including feedway, hoisting device 2, the thresher, loading hopper 3 and discharge hopper 6, feedway installs in the discharge gate department of thresher, hoisting device 2 installs in the discharge gate department of thresher, loading hopper 3 installs in the discharge gate of hoisting device 2 or feedway's discharge gate department, be provided with the first control assembly of control ejection of compact flow in the loading hopper 3, discharge hopper 6 installs in the discharge gate department of loading hopper 3, install the subassembly of weighing on the discharge hopper 6, install moisture content detection module in the discharge hopper 6. The utility model aims to provide a threshing machine which is matched with an agricultural mechanical threshing machine or used in a fixed place, has small volume, convenient movement, low cost and no dependence on power supply of a power grid, gets rid of an air supply system of an air compressor, and is supplied with power by a storage battery or a mains supply, thereby being suitable for being matched with the agricultural mechanical threshing machine or used in the fixed place. The crop seeds separated from the crop seed feeding equipment or along with the grain crop thresher during operation are directly dynamically weighed and synchronously measured and respectively displayed, so that farmers and grain buyers can know the weight and water content data of crops in the first time. The weighing unit structure mainly comprises a feeding hopper 3, wherein a feeding door 4 which is driven by a motor, a speed reducer and a mechanical transmission device to control the opening and closing degree is arranged at the lower part of the feeding hopper 3, and the feeding door 4 is responsible for feeding the crops with the target set value of 0-100%. The motor speed reducer and the mechanical transmission device are arranged in the charging hopper 3 and used for reducing the speed of the motor, increasing the torque and driving the charging door to open or close so as to open or close the charging hopper 3. The downside of loading hopper 3 is provided with discharge hopper 6 by weighing body 9 support, and the lower part of this discharge hopper 6 is provided with the discharge door 7 by the control opening and shutting of the motor control of unloading, and inside motor reduction gear and mechanical transmission and the bin gate position sensor of still being equipped with of this discharge hopper 6, the discharge gate department of discharge hopper 6 still is provided with sack discernment sensor 8. A scale body 9 supporting the discharge hopper 6, the scale body 9 being provided with a load cell 10. The balance body 9 is provided with an electric cabinet of a central control circuit of the whole system. For accurate control feeding volume, the increase of loading door 4 through controlling the 4 degrees of openning of loading door gradually reduces along with the increase of crop seed grain weight in the discharge hopper 6, and crop seed grain flow also reduces along with the 4 degrees of openning of loading door and realizes accurate feeding when being close quantitative value.
In some embodiments of the present invention, the weighing assembly includes a scale body 9 and a scale table, the discharge hopper 6 is mounted on the scale body 9, the scale table is mounted in the scale body 9, and the scale table is mounted with a weighing detection module. The scale body 9 comprises a scale frame, the upper part of which is provided with a weighing sensor 10, and the weighing sensor 10 supports a weighing platform. The weighing sensor 10 is connected by a cable and is in data communication with a main control board in the electric control box through a plug.
In some embodiments of the present invention, the weigh detection module includes a load cell 10 and a display module 1, the load cell 10 is connected with the display module 1, the load cell is mounted on the weighing platform, and the display module 1 is mounted on the scale body 9.
Furthermore, the weighing sensor 10 comprises a weighing sensing circuit of the scale body 9, a data display circuit, a bin gate position sensing circuit, a motor driving circuit, a motor braking circuit, a control panel circuit, a button input circuit and a storage battery power supply circuit.
In some embodiments of the present invention, the first control assembly comprises a discharge door, a first driving motor, a first speed reduction assembly and a first mechanical transmission assembly, the discharge door is slidably mounted at the discharge port of the hopper 3, the first driving motor is mounted on the side wall of the hopper 3, and the output end of the first driving motor is in transmission connection with the discharge door through the first speed reduction assembly and the first mechanical transmission assembly. The downside of loading hopper 3 is provided with discharge hopper 6 by weighing body 9 support, and the lower part of this discharge hopper 6 is provided with the discharge door 7 by the control opening and shutting of the motor control of unloading, and inside motor reduction gear and mechanical transmission and the bin gate position sensor of still being equipped with of this discharge hopper 6, the discharge gate department of discharge hopper 6 still is provided with sack discernment sensor 8. A scale body 9 supporting the discharge hopper 6, the scale body 9 being provided with a load cell 10. The balance body 9 is provided with an electric cabinet of a central control circuit of the whole system. For accurate control feeding volume, the increase of loading door 4 through controlling the 4 degrees of openning of loading door gradually reduces along with the increase of crop seed grain weight in the discharge hopper 6, and crop seed grain flow also reduces along with the 4 degrees of openning of loading door and realizes accurate feeding when being close quantitative value.
In some embodiments of the utility model, a first position sensor is mounted on a sidewall of the outfeed door for detecting a position of the outfeed door. A material gate position sensor for providing a material gate position signal to a main control board in the electric control box is also arranged in the charging hopper 3. The charging hopper 3 is arranged at the discharge port of the lifting device 2 of the thresher. The control system can control the material inlet and outlet speed accurately.
In some embodiments of the present invention, a second control assembly is provided within the discharge hopper 6 to control the discharge flow.
In some embodiments of the present invention, the second control assembly includes a discharge door 7, a second driving motor, a second speed reduction assembly and a second mechanical transmission assembly, the discharge door 7 is slidably mounted at the discharge opening of the discharge hopper 6, the second driving motor is mounted on the sidewall of the discharge hopper 6, and the output end of the second driving motor is in transmission connection with the discharge door 7 through the second speed reduction assembly and the second mechanical transmission assembly. The lower side of the discharge hopper 6 is provided with a discharge opening, the discharge opening is provided with a discharge door 7 which is controlled to be opened and closed by a motor, a motor speed reducer is arranged in the discharge hopper 6 and used for reducing speed and increasing torque, and a crankshaft connecting rod device is used for converting the rotary motion of the motor into the reciprocating motion of the discharge door. The circuitry in the discharge hopper 6 includes a gate position sensor for providing a gate position signal to the main control board in the electronic control box. Still including photoelectricity bag induction circuit in the discharge hopper 6, after 3 reinforced steps of loading hopper when selection bagging-off mode, the system automatic entering is unloaded the time delay, sack discernment sensor 8 sends discharge door 7 signals of opening to the master control board when the sack embolias the discharge opening, the motor starts discharge door 7 and opens and unload and begin, crops fall into in the sack by gravity in the twinkling of an eye, the master control board confirms that the internal weight of discharge hopper 6 sends discharge door 7 and closes the instruction after for zero, the motor starts discharge door 7 and closes the end of unloading.
In some embodiments of the present invention, a second position sensor for detecting the position of the discharge door 7 is installed on the sidewall of the discharge door 7.
In some embodiments of the utility model, the discharge opening of the discharge hopper 6 is provided with an identification sensor 8 for identifying the storage bag. In order to facilitate loading of crop seeds weighed in the discharge hopper 6 once into a bag (when working in a bagging mode), a bag identification sensor 8 for judging whether the discharge opening is sleeved with a bag is arranged at the discharge opening of the discharge hopper 6.
In some embodiments of the present invention, the moisture detection module is a moisture detection sensor 12, and the moisture detection module is disposed in the middle of the discharge hopper 6. The discharging hopper 6 is provided with a water content detecting sensor 12, the water content detecting sensor 12 is composed of two stainless steel plates which are arranged in parallel and keep a certain distance, one end of the stainless steel plate is composed of a fixed terminal made of insulating materials, and the two stainless steel plates of the water content detecting sensor are connected to a system common main control board in a system electric control box through the fixed terminal through cables and plugs.
The water content detection sensor 12 is arranged at the middle-lower part of the discharge hopper 6, and the purpose of the middle-lower part of the discharge hopper 6 is to improve the pressure of the crop seeds on the water content detection sensor 12 so as to improve the contact tightness and improve the water content measurement precision on the premise of not influencing normal discharging when the discharge hopper 6 works in a weighing ring section. The water content detection sensor 12 is arranged at the middle lower part of the discharge hopper 6, so that the vibration impact of the feeding fluidity of the material on the water content detection sensor 12 in a weighing state can be reduced as much as possible. The moisture detector sensor is connected to a system common main control board in the system electrical cabinet by a cable and plug.
In some embodiments of the present invention, the grain drying device further comprises a temperature sensor, wherein the temperature sensor is used for compensating the influence of the ambient temperature on the moisture inside the grain.
In some embodiments of the present invention, a control module is further included, and the first driving motor, the second driving motor, the first position sensor, the second position sensor, the identification sensor 8, the water content detection sensor 12, and the temperature sensor are all connected to the control module.
In some embodiments of the present invention, the display module 1 is connected to the control module, and the display module 1 is used for displaying messages transmitted by each sensor. The display range comprises measurement methods and equipment which are provided with a whole-process voice broadcast function and integrated with dynamic display of single weighing data, display of accumulated weight, display of unit kilogram price of crop seeds, display of percentage of water content of crop seeds measured at a single time, display of average value of water content of crop seeds, and display of water content in total weight of accumulated crop seeds.
In some embodiments of the present invention, the mobile terminal further includes a data storage module connected to the control module, and the data storage module is configured to store information transmitted by each sensor for the next use.
The crop seed water content percentage measuring unit works in strict synchronization with the weighing unit and works according to the principle of the conductivity and the dielectric constant of the crop seed between the two polar plates of the water content detecting sensor 12, when the equipment measuring mode works in a resistance measuring method, the conductivity of the crop seed between the two polar plates of the water content detecting sensor 12 is measured, and when the equipment is switched to a capacitance method, the dielectric constant of the crop seed between the two polar plates of the water content detecting sensor 12 is measured.
When the crop seed water content percentage measuring unit works, in order to synchronize with the quantitative weighing unit every time, a water content measuring unit control module is in a standby state and waits for receiving a closing signal of a charging door 4 from the weighing unit, when the closing signal of the charging door 4 of the weighing unit arrives, the water content measuring unit control module sends out a sampling instruction, at the moment, the control module of the water content measuring unit processes a conductivity and dielectric constant signal generated by the close contact between a water content detecting sensor 12 in a discharging hopper 6 of the weighing unit and crop seeds in the discharging hopper 6 through a signal conditioning circuit of the water content measuring unit on a main control board, then the processed data and a signal output by an environmental temperature sensor are simultaneously sent to the water content measuring unit control module for processing, and the processed data are temporarily stored in a data storage circuit, the stored data is processed and then the data of the measurement percentage of the single water content is displayed through a display circuit, and the average value data after multiple sampling is displayed at the same time.
The utility model relates to a water content percentage measuring unit circuit, which comprises a water content detecting sensor 12, a temperature sensor and a system common main control board, wherein a water content measuring unit on the main control board comprises a water content measuring central processing circuit, a temperature compensating circuit, a resistance measuring method capacitance measuring method switching circuit, a signal conditioning circuit, a virtual key circuit, a data display circuit, an error correcting circuit, a data storage circuit and a weighing unit communication circuit.
Further, in order to make the crops in the discharge hopper 6 closely contact with the detection sensor, the detection sensor is disposed at a middle-lower position of the discharge hopper 6 to increase the pressure of the crops in the discharge hopper 6 on the detection sensor, so as to reduce the measurement error.
Furthermore, in order to reduce errors caused by the influence of measurement environment factors as much as possible, the system adopts two measurement methods, namely a resistance method and a capacitance method, and can select keys to switch according to actual conditions by using a measurement mode.
Further, in order to synchronize with the operation of the automatic weighing unit, the water content measuring unit takes the closing signal of the charging door 4 of the weighing unit as the signal sampling instruction of the water content detecting sensor 12 of the water content measuring unit.
Further, in order to display the measurement result each time in synchronization with the automatic weighing unit, the water content measuring unit displays an instruction as the percentage data of the water content measuring unit with a closing signal of the feed door 4 from the weighing unit.
Furthermore, in order to synchronously display the water content measurement average value in real time, single measurement data are stored in the data storage circuit, the central processing circuit refreshes and recalculates the updated average value data after each single water content measurement is finished, and the real-time water content average value data are independently displayed on the display screen all the time.
Furthermore, the models of the first driving motor and the second driving motor are the same.
The water content percentage measuring unit structure comprises a discharge hopper 6 of a weighing unit, wherein a water content detecting sensor 12 is arranged in the discharge hopper 6, and the water content detecting sensor 12 is connected to a common main control board in an electric control box through a cable. The electric control box is also provided with a temperature sensor used for the water content measuring circuit to compensate the temperature. The control panel on the electric cabinet is provided with a display screen and a control key which are independently used for displaying the water content percentage value.
The electric control box comprises a main control panel which is the control core of the system. The charging motor and the discharging motor are connected through a motor brake circuit (the motor brake circuit is used for offsetting inaccurate stop positions of the charging door caused by inertia when the motor runs). The main control board is also connected with a charging hopper 3 material door position sensor and a discharging hopper 6 material door position sensor. The main control panel is also connected with a control panel. The main control board is also connected to a level sensor and a bag identification sensor 8 in the discharge hopper 6. The main control panel is also connected with a loudspeaker for voice prompt. The main control board is also connected with a commercial power and storage battery interface circuit.
In some embodiments of the present invention, the power supply module is further included for supplying power, and the first driving motor, the second driving motor, the first position sensor, the second position sensor, the identification sensor 8, the water content detection sensor 12, the temperature sensor, the display module 1, and the control module are all connected to the power supply module.
EXAMPLE 2
Referring to fig. 1-4, fig. 1 is a schematic front view of the present invention; FIG. 2 is a schematic cross-sectional view of the discharge hopper 6 of the embodiment of the present invention; FIG. 3 is a block diagram of the present invention; FIG. 4 is a block diagram of a moisture measurement module according to the present invention.
The process of weighing grain by the device is as follows: before initial work, firstly, the balance body 9 is horizontally arranged below the feeding hopper 3, then the discharging hopper 6 is arranged on a weighing platform of the balance body 9, a signal output cable of a weighing sensor 10 connected with the weighing platform is connected to the electric cabinet through a plug, and the other cable is also inserted into a socket on the discharging hopper 6 through a plug. Then, a power switch of the electric cabinet is turned on, the meter automatically detects the weight of the discharge hopper 6 and then automatically sets zero, a clearing key is pressed again to set the accumulated weight data weighed last time to zero, and a quantitative value weighed once (e.g. 50 KG) is input through an input button and the price of each kilogram of crops (e.g. 2 yuan) is input again.
When the automatic feeding device works, when a power switch of a control panel on the electric cabinet is turned on, a main control panel weighing control unit control module firstly determines the stop position of the feeding door 4 when the automatic feeding device is turned off last time, the main control panel weighing control unit control module simultaneously sends an opening instruction of the feeding door 4, the feeding motor acts, when the feeding door 4 is completely opened, the feeding door position sensor acts, and the feeding door 4 stops at the completely opened position. The main control board simultaneously sends an action instruction to a discharging motor in the discharging hopper 6 to enable the discharging door 7 to act, when the discharging door 7 reaches the closing position, the material door position sensor action control module receives a stopping signal of the discharging door 7 and then executes a stopping instruction, and the discharging door 7 stops in the closing state.
At the moment, the discharge port of the thresher begins to feed into the charging hopper 3, and at the moment, crop seeds flow into the discharging hopper 6 through the charging door 4 at the lower part of the charging hopper 3 by means of gravity.
The main control panel weighing control unit control module monitors the weight of crops in the discharge hopper 6 in real time through the weighing sensor 10 arranged on the weighing body 9, the weight data is transmitted to the main control panel weighing control unit control module in the electric control box, the crops in the discharge hopper 6 reach the main control panel control module along with the increase of the weight and send out the action instruction of the charging door 4, the charging motor drives the charging door 4 to gradually reduce the opening and closing degree so that the flow of crop seeds is reduced, the weighing precision is increased, and the charging door position sensor is used for providing a feedback signal for the weighing control unit control module to determine the action position of the charging door 4. When the weight of agricultural materials in the discharge hopper 6 reaches a preset value, the main control panel control module starts a closing instruction of the charging door 4, the charging motor drives the charging door 4 to feed back a closing position signal of the charging door 4 to the main control panel control module when the charging door 4 reaches the closing position, then the charging door 4 is stopped at the complete closing position, the charging step is finished, the next step is the discharging step, at the moment, the main control panel control module starts an opening instruction of the discharge door 7, the discharging motor on the discharge hopper 6 drives the discharge door 7 to open, when the discharge door 7 reaches the opening position, the discharge door 7 position sensor feeds back an opening position signal of the discharge door 7 to the main control panel control module, then the discharging motor is stopped, the discharge door 7 is stopped at the complete opening position, at the moment, the discharging is started, when the main control panel control module confirms that the weight of crops in the discharge hopper 6 is close to zero, the main control panel control module sends a closing instruction of the discharging door 7, the discharging motor is started to drive the discharging door 7 to run towards a closing position, when the discharging door 7 reaches the full closing position, the position sensor feeds back a closing position signal to the control module, the control module receives the signal and then the discharging motor stops, the discharging door 7 stops at the full closing position, and discharging is finished.
And after the unloading is finished, the control module of the weighing control unit of the main control panel respectively displays the single quantitative weighing data and the price accumulation of the single quantitative weighing value on a display screen of the control panel (accumulated in sequence after each single weighing). After the discharging is finished, the main control panel control module determines that the discharging is finished, and at the moment, the main control panel control module sends a charging instruction to drive the charging motor to drive the charging door 4 to be opened to recover the charging state, and the operation is repeated.
If the equipment works in the bagging mode, the unloading mode switching key on the control panel of the electric cabinet is switched to the bagging mode. When the equipment works in a bagging mode, after the charging step is finished, the equipment does not directly enter a discharging action but automatically enters a discharging time delay, meanwhile, a buzzer sounds to remind discharging, the operation of bagging for workers is waited, when a bag is sleeved in a discharging opening, the bag identification sensor 8 sends a discharging door 7 opening signal to the main control panel control module, the weighing unit control module motor starts the discharging door 7 to open and start discharging, crops fall into the bag by gravity instantly, the main control panel control module sends a discharging door 7 closing instruction after confirming that the weight in the discharging hopper 6 is zero, the motor starts the discharging door 7 to close, the main control panel control module determines that discharging is finished at the moment, the main control panel control module sends a charging instruction after discharging is finished, and the charging motor drives the charging door 4 to open and recover the charging state, and then performs the circulating action. The object of the weighing cell of the utility model is achieved.
EXAMPLE 3
Referring to fig. 1-4, fig. 1 is a schematic front view of the present invention; FIG. 2 is a schematic cross-sectional view of the discharge hopper 6 of the embodiment of the present invention; FIG. 3 is a block diagram of the present invention; FIG. 4 is a block diagram of a moisture measurement module according to the present invention.
The process of this device to the measurement of grain moisture does: when the electric control box is in initial work, along with the power-on reset of a main control board in the electric control box, a control module of a main control board water content measuring unit circuit waits for a feeding closing signal instruction from a weighing unit, when a feeding hopper 3 of the weighing unit feeds materials into a discharging hopper 6, crop seeds instantly bury a water content detecting sensor 12 arranged in the discharging hopper 6, along with the continuation of the feeding action of the feeding hopper 3 of the weighing unit to the discharging hopper 6, the weight of the crop seeds in the discharging hopper 6 is increased, the pressure of the crop seeds on the water content detecting sensor 12 is increased, the contact tightness of the crop seeds and the water content detecting sensor 12 is increased so as to reduce the measuring error, when the weight of the crop seeds in the discharging hopper 6 reaches a set value, the weighing unit sends an instruction to a water content measuring unit control module, and then the control module sends a sampling instruction after the water content measuring unit receives the instruction, at this time, the water content measurement control module processes the signal from the water content detection sensor 12 through the signal conditioning circuit, the processed water content percentage numerical data is stored in the data storage circuit and is used for average value calculation, meanwhile, the water content percentage measurement result is displayed on the display screen, and the single water content measurement process is finished. And the water content measuring unit control module waits for a next feeding stop signal instruction, and is always matched with the weighing unit to synchronously and circularly work.
When the single water content measurement process of the system is carried out to the end of the second measurement, the average value is calculated, the single measurement data is stored in the data storage circuit after the single measurement process is finished every time, the central processing circuit refreshes and recalculates the updated average value data after the single water content measurement is finished every time, and the real-time average value data is displayed on the display screen independently all the time.
The temperature sensor is arranged on a temperature sensing window on a control panel in the electric control box and is connected to a temperature compensation circuit on the main control panel through a lead. The temperature compensation circuit is used for compensating the influence of the ambient temperature on the moisture in the grain.
The button input circuit is used for switching the measuring method mode (selecting the measuring mode switching of resistance measuring method and capacitance measuring method, so as to reduce the measuring error as much as possible by complementing the respective defects of the two measuring methods under different working environments), correcting the moisture value deviation and clearing the measuring data.
The present invention directly carries out full-automatic and dynamic weighing, water content measurement and average value display on grain seeds separated from crop seed feeding equipment or along with the operation of a grain crop thresher, and then directly bags the grain seeds or directly loads the grain seeds by matching with a conveyor after the operation is completed once. Farmers and grain buyers can master the weight and water content status information of crop seeds separated by the threshing machine in the first time while threshing. Meanwhile, the measurement accuracy is improved by adopting a uniform high-density sampling method in the water content measurement method. The utility model synchronously performs full-automatic sampling measurement on the water content of the grain seeds and automatic weighing operation simultaneously along with the automatic weighing operation, and dynamically displays and accumulatively stores data. The electric power of the whole system and the power of the bin gate of the utility model are supplied by storage batteries or commercial power, are suitable for the field operation and frequent movement of the threshing machine, are suitable for a series of severe working environments such as outdoor temperature difference shock and the like, and eliminate the limitation of the matched threshing machine. The method changes a consistent measuring method, replaces the manual repeated weighing operation, replaces the manual frequent sampling operation for measuring the water content, solves the problem of difficulty in calculating the average value of the water content, solves the problems of difficulty in calculating the average value after manual repeated sampling operation, and the like, thereby saving labor force, reducing the processing cost and improving the working efficiency. The utility model can also completely replace the prior grain quantitative packaging scale, and solves the problems that the prior grain quantitative packaging scale is limited by high price, large volume, influence of low temperature of environment, dependence on power grid and heavy air compressor condition. The device also has the advantages of small volume, convenient operation, safety, reliability, convenient movement and high automation degree of the measuring method.
To sum up, the embodiment of the application provides a measuring device for measuring separation crop weight and water content, including feedway, hoisting device 2, the thresher, loading hopper 3 and discharge hopper 6, feedway installs in the discharge gate department of thresher, hoisting device 2 installs in the discharge gate department of thresher, loading hopper 3 installs in the discharge gate of hoisting device 2 or feedway's discharge gate department, be provided with the first control assembly of control ejection of compact flow in the loading hopper 3, discharge hopper 6 installs in the discharge gate department of loading hopper 3, install the subassembly of weighing on the discharge hopper 6, install moisture content detection module in the discharge hopper 6. The utility model aims to provide a threshing machine which is matched with an agricultural mechanical threshing machine or used in a fixed place, has small volume, convenient movement, low cost and no dependence on power supply of a power grid, gets rid of an air supply system of an air compressor, and is supplied with power by a storage battery or a mains supply, thereby being suitable for being matched with the agricultural mechanical threshing machine or used in the fixed place. The crop seeds from a crop seed feeding device or separated along with the operation of the grain crop thresher are directly subjected to dynamic weighing and synchronous measurement of water content data and are respectively displayed, so that farmers and grain buyers can know the weight and water content data of crops in the first time. The weighing unit structure mainly comprises a feeding hopper 3, wherein a feeding door 4 which is driven by a motor, a speed reducer and a mechanical transmission device to control the opening and closing degree is arranged at the lower part of the feeding hopper 3, and the feeding door 4 is responsible for feeding the crops with the target set value of 0-100%. The motor speed reducer and the mechanical transmission device are arranged in the charging hopper 3 and used for reducing the speed of the motor, increasing the torque and driving the charging door to open or close so as to open or close the charging hopper 3. The downside of loading hopper 3 is provided with discharge hopper 6 by weighing body 9 support, and the lower part of this discharge hopper 6 is provided with the discharge door 7 by the control opening and shutting of the motor control of unloading, and inside motor reduction gear and mechanical transmission and the bin gate position sensor of still being equipped with of this discharge hopper 6, the discharge gate department of discharge hopper 6 still is provided with sack discernment sensor 8. A scale body 9 supporting the discharge hopper 6, the scale body 9 being provided with a load cell 10. The balance body 9 is provided with an electric cabinet of a central control circuit of the whole system. For accurate control feeding volume, the increase of loading door 4 through controlling the 4 degrees of openning of loading door gradually reduces along with the increase of crop seed grain weight in the discharge hopper 6, and crop seed grain flow also reduces along with the 4 degrees of openning of loading door and realizes accurate feeding when being close quantitative value.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a measuring device for measuring separation crop weight and water content, includes the thresher, its characterized in that still includes feedway, hoisting device, loading hopper and discharge hopper, feedway install in the discharge gate department of thresher, hoisting device install in the discharge gate department of thresher, the loading hopper install in hoisting device's discharge gate or feedway's discharge gate department, be provided with the first control assembly of control ejection of compact flow in the loading hopper, the discharge hopper install in the discharge gate department of loading hopper, install the subassembly of weighing on the discharge hopper, install moisture content detection module in the discharge hopper.
2. A measuring device according to claim 1, wherein the weighing assembly comprises a scale body on which the discharge hopper is mounted and a scale table mounted in the scale body on which a weight detection module is mounted.
3. The measuring device of claim 2, wherein the weight detection module comprises a weight sensor and a display module, the weight sensor is connected with the display module, the weight sensor is mounted on the platform, and the display module is mounted on the scale body.
4. The apparatus of claim 3, wherein the first control assembly comprises a discharge door, a first driving motor, a first speed reduction assembly and a first mechanical transmission assembly, the discharge door is slidably mounted at the discharge opening of the hopper, the first driving motor is mounted on the sidewall of the hopper, and the output end of the first driving motor is in transmission connection with the discharge door through the first speed reduction assembly and the first mechanical transmission assembly.
5. A measuring device for measuring separated crop weight and moisture content according to claim 4, wherein the side wall of the outfeed door is fitted with a first position sensor for detecting the position of the outfeed door.
6. A measuring device for measuring the weight and moisture content of a separated crop as claimed in claim 5, wherein a second control assembly is provided in the discharge hopper for controlling the discharge flow.
7. The measuring device according to claim 6, wherein the second control assembly comprises a discharge door, a second driving motor, a second speed reduction assembly and a second mechanical transmission assembly, the discharge door is slidably mounted at the discharge opening of the discharge hopper, the second driving motor is mounted on the side wall of the discharge hopper, and the output end of the second driving motor is in transmission connection with the discharge door through the second speed reduction assembly and the second mechanical transmission assembly.
8. A measuring device for measuring the weight and moisture content of separated crops as claimed in claim 7, wherein the side wall of the discharge gate is provided with a second position sensor for detecting the position of the discharge gate.
9. A measuring device for measuring the weight and moisture content of separated crops as claimed in claim 8 wherein the discharge opening of the discharge hopper is provided with an identification sensor for identifying the storage bag.
10. The apparatus of claim 9, wherein the moisture detection module is a moisture detection sensor and the moisture detection module is disposed inside the discharge hopper.
CN202122613878.0U 2021-10-28 2021-10-28 Measuring device for measuring weight and water content of separated crops Active CN216283865U (en)

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Application Number Priority Date Filing Date Title
CN202122613878.0U CN216283865U (en) 2021-10-28 2021-10-28 Measuring device for measuring weight and water content of separated crops

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122613878.0U CN216283865U (en) 2021-10-28 2021-10-28 Measuring device for measuring weight and water content of separated crops

Publications (1)

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