CN115142058A - Phosphating device for gear rust-proof machining - Google Patents

Phosphating device for gear rust-proof machining Download PDF

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Publication number
CN115142058A
CN115142058A CN202211060116.5A CN202211060116A CN115142058A CN 115142058 A CN115142058 A CN 115142058A CN 202211060116 A CN202211060116 A CN 202211060116A CN 115142058 A CN115142058 A CN 115142058A
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China
Prior art keywords
frame
plates
filter screen
phosphating
driving
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Granted
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CN202211060116.5A
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Chinese (zh)
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CN115142058B (en
Inventor
郭悠源
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Suzhou Qianzhu Gear Transmission Equipment Co ltd
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Suzhou Qianzhu Gear Transmission Equipment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/50Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6407Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
    • B01D29/6423Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/86Regeneration of coating baths

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention relates to the technical field of surface treatment and processing of mechanical parts, and particularly provides a phosphating device for gear rust-proof processing, which comprises a bearing frame, a grating baffle arranged in the bearing frame, a separation filter screen plate arranged in the bearing frame, a dislocation driving mechanism for driving the separation filter screen plate to be synchronously driven and a bottom sealing supporting plate mechanism arranged at the bottom end of the bearing frame; the device solves the problem that the film forming of the phosphating film is uneven due to the fact that excessive contact between gears influences the contact between phosphating solution and the surfaces of the gears in the traditional dipping phosphating treatment process of the gears, and simultaneously solves the problem that the film forming quality of the phosphating film is influenced due to the fact that impurities such as phosphating slag and the like in the phosphating solution contact with the surfaces of the gears.

Description

Phosphating device for gear rust-proof machining
Technical Field
The invention relates to the technical field of surface treatment and processing of mechanical parts, and particularly provides a phosphating device for rust-proof processing of a gear.
Background
After the gear is manufactured and molded, the corrosion resistance of the gear can be improved by means of phosphating treatment, namely the rust resistance of the gear is improved, and meanwhile, the wear resistance of the surface of the gear can be improved.
Phosphating is a common metal surface treatment process, and refers to a process of forming a phosphate chemical conversion film through chemical and electrochemical reactions, the formed phosphate conversion film is called a phosphating film, namely, a layer of phosphating film is formed on the surface of a gear after phosphating, and the gear has good antirust performance due to the existence of the phosphating film.
In the process of phosphating treatment, a layer of thicker, uniform, fine and dense phosphating film which is the best state of the phosphating film can be obtained. In the actual phosphating process, the method can be specifically divided into dipping phosphating, spraying phosphating and brushing phosphating according to a phosphating treatment mode, wherein the dipping phosphating is the simplest, widest applicable temperature range and most common phosphating treatment mode, and the dipping phosphating refers to directly soaking a phosphating treatment object in a phosphating pool containing a phosphating preparation and in a heating state through a hanger or a carrier for phosphating treatment.
When the gears are subjected to dipping phosphating treatment, the traditional method comprises two methods, namely, one method is to mount a plurality of gears on a specially designed hanger one by one and then soak the gears in a phosphating tank for treatment, the other method is to directly stack a plurality of gears in a bearing frame for soaking phosphating, when the first method is adopted, each gear needs to be mounted on the hanger one by one, which is very troublesome, when the second method is adopted, all gears are randomly stacked and overlapped, and contact and overlap exist among the gears, so that a phosphating film with uniform density is difficult to form in the actual treatment process, and the final phosphating film forming quality is influenced; in addition, no matter which kind of mode is adopted to carry out phosphating treatment, a common problem exists, namely, the gear is basically in direct contact with phosphating solution, and in the actual phosphating treatment process, phosphating slag can be generated more or less in a phosphating pool in an unavoidable way, and some impurities can be brought into in the process that a phosphating object is soaked in the phosphating pool, and here, the phosphating slag and other brought-in impurities are collectively called as impurities, if the phosphating solution containing more impurities is in direct contact with the gear, after the phosphating treatment is finished, more impurities can be inevitably mixed in a phosphating film on the surface of the gear, so that the film forming quality of the phosphating film is influenced, and the antirust performance is reduced.
Disclosure of Invention
In order to solve the above problems, the present invention provides a phosphating device for gear rust-preventive machining for solving the above problems mentioned in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a phosphating device for gear rust-proof machining comprises a bearing frame, wherein the bearing frame comprises a vertically arranged central frame body, side frame bodies are symmetrically arranged on two sides of the frame surface of the central frame body, the side frame bodies are vertically arranged, the side frame bodies and the central frame body are both rectangular frame-shaped structures, and a screen plate is arranged on the inner frame surface of each side frame body; a plurality of partition guide rails which are uniformly distributed along the length direction of the frame edges are horizontally and fixedly connected between the upper frame edge of the side frame body and the upper frame edge of the central frame body and between the lower frame edge of the side frame body and the lower frame edge of the central frame body, and the upper column and the lower column of the partition guide rails are vertically and oppositely arranged in a one-to-one correspondence manner; the separation guide rail is composed of two guide beams which are horizontally and fixedly connected between the side frame body and the central frame body and provided with separation gaps.
A plurality of grid baffles are distributed between the two groups of the partition guide rails at the adjacent vertical opposite positions, and the grid baffles horizontally slide between the four partition guide rails along the distribution direction; a separation filter screen plate is vertically and slidably arranged in two separation gaps of the two separation guide rails which are vertically and oppositely arranged; the separation filter screen plate comprises two filter screen plates with rectangular structures, the two filter screen plates are arranged with centers deflected by one hundred eighty degrees on the basis of mirror image opposite arrangement, and each filter screen plate comprises a screen frame with a rectangular frame-shaped structure and a filter screen which is fixed on one side frame surface of the screen frame and has a rectangular structure; the upper frame edge and the lower frame edge of the net frame are correspondingly provided with lug plates at two corner positions close to one diagonal line, guide rods are vertically fixed on the lug plates, and balance springs are sleeved on the guide rods; the top ends of the upper frame edges of the side frame bodies and the top ends of the upper frame edges of the central frame bodies are oppositely provided with guide angle plates, the bottom ends of the lower frame edges of the side frame bodies and the bottom ends of the lower frame edges of the central frame bodies are oppositely provided with guide angle plates, the guide angle plates are of L-shaped plate structures, the guide angle plates positioned on the upper frame edges are arranged in an inverted mode, and the guide angle plates positioned on the lower frame edges are arranged in an upright mode; the guide rod and the guide angle plate adjacent to the lug plate are vertically arranged in a sliding manner, and the balance spring is fixedly connected between the end part of the guide rod and the guide angle plate; a dislocation driving mechanism which synchronously drives two filter screen plates in all the separation filter screen plates to vertically move in a dislocation way is assembled on the central frame body; and a bottom sealing supporting plate mechanism is assembled between the bottom ends of the two side frame bodies.
Preferably, the bottom sealing supporting plate mechanism comprises two turnover plates which are assembled between the bottom ends of the two side frame bodies and are oppositely arranged, each turnover plate comprises a turnover shaft which is rotatably arranged between the bottom ends of the lower frame sides of the two side frame bodies through a bearing and two bearing frame plates which are fixedly arranged on the turnover shaft along the axial direction, and the two bearing frame plates are correspondingly distributed in two areas between the two side frame bodies and the central frame body one by one; the bottom sealing supporting plate mechanism also comprises two turnover driving mechanisms which are assembled at the frame edges at two sides of the central frame body in a one-to-one correspondence manner, the two turnover driving mechanisms are assembled and connected with the two turnover plates in a one-to-one correspondence manner, and the turnover driving mechanisms drive the two supporting frame plates to synchronously turn over by driving the turnover shafts; when two of relative position in the returning face plate when the bearing frame board is the horizontality, two the bearing frame board will be located the avris framework with between the central framework all the below region at separation filter screen board place covers.
Preferably, the positions of the side walls of the frame edges at the two sides of the central frame body are horizontally and oppositely provided with avoidance windows; the dislocation driving mechanism comprises two input shafts which are horizontally and rotatably arranged on the frame edges at two sides of the central frame body in a one-to-one correspondence manner and are arranged at the positions of the two avoidance windows in a one-to-one correspondence manner, and the axial direction of each input shaft is vertically arranged relative to the frame surface of the central frame body; a driving gear is arranged on the part of the input shaft, which is positioned in the avoidance window; two guide shafts which are correspondingly distributed on the upper side and the lower side of the avoidance window are horizontally and fixedly arranged between the frame edges on the two sides of the central frame body, driven rods are horizontally arranged on the guide shafts in a sliding mode along the axial direction, the two driven rods are vertically and oppositely arranged on the upper side and the lower side of the driving gear, racks are oppositely arranged at the two ends of the driven rods, the racks penetrate through the avoidance window on the corresponding side, and the racks are meshed with the driving gear; two in the avris framework with in two regions between the central framework, be in two of relative position it is provided with dislocation link assembly to correspond to connect between the partition filter screen board, all dislocation link assembly sets up and all assembly joint is two along guide shaft evenly distributed between the driven lever.
Preferably, bearing plates are horizontally arranged at the top end and the bottom end of the side frame edge of the central frame body; the overturning driving mechanism comprises a driving motor fixedly arranged at the upper end of the bearing plate positioned at the top end and a driving shaft vertically and rotatably arranged between the two bearing plates; the driving shaft is fixedly connected with an output shaft of the driving motor, a driving bevel gear is arranged on the driving shaft, and a driven bevel gear meshed with the driving bevel gear is arranged between the two bearing frame plates of the turnover shaft; the end part of the rack is provided with a position avoiding opening extending along the axial direction of the driven rod, and the driving shaft vertically penetrates through the two position avoiding openings positioned on the same side.
Preferably, dislocation link assembly includes that two sets of one-to-one set up the linking arm on the separation filter plate of two relative positions, every group the linking arm is two by two relative fixed connection one-to-one the screen frame constitutes two with the linking arm of lateral wall end two in the separation filter plate relative position's two horizontal fixed connection and link rod between the linking arm, it has the drive connecting rod to correspond to articulate on the link rod, the drive connecting rod other end one-to-one articulates on the driven lever.
Preferably, the upper frame edge and the lower frame edge of the net frame are both provided with a plurality of liquid inlet grooves which are uniformly distributed along the length direction, and the liquid inlet grooves are positioned on one side of the inner frame surface of the net frame.
Preferably, steel wire bristles are distributed and fixed on the surface of the inner net of the filter net and keep away from meshes of the filter net.
Preferably, the bearing frame further comprises a lifting frame fixed between the top ends of the two side frame bodies.
The technical scheme has the following advantages or beneficial effects: 1. the invention provides a phosphating device for gear rust-proof processing, which solves the problem that in the traditional dipping phosphating process of gears, the contact between phosphating solution and the surfaces of the gears is influenced due to excessive contact between the gears, so that the film forming of a phosphating film is uneven, and simultaneously solves the problem that the film forming quality of the phosphating film is influenced due to the contact between impurities such as phosphating slag and the like in the phosphating solution and the surfaces of the gears.
2. The invention provides a phosphating device for gear rust-proof processing, in the whole device, a plurality of placing areas for placing gears can be formed in a separated mode through a separating guide rail, a grating baffle plate, a separating filter screen plate and a side frame body, in addition, the bottom end of each placing area is supported through a supporting frame plate arranged at the bottom end of the device, so that the gears can be stacked and placed in the placing areas one by one according to the axial horizontal state, only a small amount of tooth parts are in contact between the upper adjacent gear and the lower adjacent gear, and through the separated placing, enough gaps can be formed between the gears, the mutual stacking contact placing is avoided, the full contact between phosphating solution and the whole surface of the gear is facilitated, and a uniform and dense phosphating film can be generated better.
3. The invention provides a phosphating device for gear rust-proof processing, wherein each separated placing area is a space area capable of filtering impurities of phosphating solution, then in the whole phosphating process, the phosphating solution can normally flow into the placing area, but most of the impurities are blocked outside, so that the gear can be effectively prevented from contacting the impurities in the phosphating process, and the poor film-forming quality caused by the inclusion of more impurities in a formed phosphating layer is avoided, and then the adverse effect on the rust-proof performance is caused.
4. The invention provides a phosphating device for gear rust-proof processing, which is characterized in that the arranged separation filter screen plates can simply and effectively filter phosphating solution, and meanwhile, a filter layer space is formed by the structure of the device, after the phosphating solution mixed with impurities enters the filter layer space, most of the impurities are blocked by the filter screen, the blocked impurities are attached to steel wire bristles and are blocked, in addition, the two filter screen plates in each separation filter screen plate can be driven to reversely reciprocate by the arranged dislocation driving mechanism, so that the blocked impurities can be cleaned, the device can partially salvage and clean impurities such as phosphating slag in a phosphating tank, and the like, thereby being beneficial to carrying out the phosphating treatment of the next round.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not intended to be drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a schematic perspective view of a phosphating device for gear rust-preventive machining provided by the invention at one viewing angle.
Fig. 2 is a partially enlarged schematic view at a in fig. 1.
Fig. 3 is a partially enlarged schematic view at B in fig. 1.
FIG. 4 is a schematic perspective view of a phosphating device for gear rust-preventive machining provided by the invention at another viewing angle.
FIG. 5 is a plan view of a phosphating device for rust-preventive machining of gears according to the present invention.
Fig. 6 is a cross-sectional view of C-C in fig. 5.
FIG. 7 is a side view of a phosphating device for gear rust-proofing of the present invention when a partition screen plate is not assembled.
Fig. 8 is a schematic view showing the assembly of all the divided screen plates with a partial structure of the dislocation driving mechanism.
Fig. 9 is a schematic view of a broken structure of the grill shutter.
Fig. 10 is a schematic perspective view of a divided screen plate.
Fig. 11 is a partially enlarged view of fig. 10 at D.
Fig. 12 is a partial cross-sectional structural schematic view of a divided screen plate.
In the figure: 1. a bearing frame; 11. a center frame body; 111. a position avoiding window; 112. a bearing plate; 12. a side frame body; 121. a screen plate; 122. a support leg plate; 13. separating the guide rails; 131. a partition beam; 132. a horizontal guide hole; 14. a guide gusset; 15. lifting the hanger; 151. a triangular frame; 152. a horizontal axis; 153. a hoisting ring; 2. a grille shutter; 21. a roll pin; 3. separating the filter screen plates; 31. a filter screen plate; 311. a screen frame; 3111. aligning the groove; 3112. aligning the convex strips; 3113. a liquid inlet tank; 3114. an ear plate; 3115. a guide bar; 3116. a balance spring; 312. a filter screen; 3121. steel wire brush hair; 4. a dislocation drive mechanism; 41. an input shaft; 411. a drive gear; 412. a handle; 42. a guide shaft; 43. a driven lever; 431. a rack; 432. opening the avoiding position; 44. a misaligned linkage assembly; 441. a connecting arm; 442. a parallel link rod; 443. a drive link; 5. a bottom sealing supporting plate mechanism; 51. a turnover plate; 511. a turning shaft; 5111. a driven bevel gear; 512. supporting the frame plate; 5121. a bottom sealing filter screen; 52. a turnover driving mechanism; 521. a drive motor; 522. a drive shaft; 5221. driving the bevel gears.
Detailed Description
The following detailed description of the embodiments of the present invention is provided to help those skilled in the art to more fully, accurately and deeply understand the conception and the technical solution of the present invention, and to assist the implementation thereof, by referring to the accompanying drawings and the description of the embodiments, but not to limit the present invention.
As shown in fig. 1, 5, 6 and 7, a phosphating device for gear rust-proof processing comprises a bearing frame 1, wherein the bearing frame 1 comprises a vertically arranged central frame body 11, side frame bodies 12 are symmetrically arranged on two sides of the frame surface of the central frame body 11, the side frame bodies 12 are vertically arranged, the side frame bodies 12 and the central frame body 11 are both in a rectangular frame structure, a screen plate 121 is arranged on the inner frame surface of the side frame body 12, the screen plate 121 can filter phosphating solution in a phosphating tank, namely the phosphating solution can permeate through the meshes of the screen plate 121, but more impurities are blocked outside the screen plate 121, supporting foot plates 122 are arranged at the bottom ends of the two side frame bodies 12, and after the whole device is placed in the phosphating tank, the two supporting foot plates 122 are in contact with the tank bottom to provide support; a plurality of partition guide rails 13 which are uniformly distributed along the length direction of the frame edges are horizontally welded between the upper frame edge of the side frame body 12 and the upper frame edge of the central frame body 11 and between the lower frame edge of the side frame body 12 and the lower frame edge of the central frame body 11, and the upper and lower columns of partition guide rails 13 are vertically and oppositely arranged in a one-to-one correspondence manner; the partition rail 13 is formed of two guide beams horizontally welded between the side frame 12 and the center frame 11 with a partition gap provided therebetween. The bearing frame 1 further comprises a lifting frame 15 fixed between the top ends of the two side frame bodies 12, the lifting frame 15 comprises two triangular frames 151 which are arranged in parallel and welded between the top ends of the two side frame bodies 12, a cross shaft 152 is horizontally welded between the two triangular frames 151, a lifting ring 153 is fixed at the middle position of the cross shaft 152, and in the actual phosphating process, the lifting ring 153 can be hooked by crane equipment to lift the device.
As shown in fig. 2, 4, 7, 8, 9, 10, 11 and 12, a plurality of grid baffles 2 are distributed between two groups of partition guide rails 13 which are vertically opposite and distributed adjacently, the grid baffles 2 horizontally slide between the four partition guide rails 13 along the distribution direction, rolling pins 21 are horizontally and rotatably mounted at positions on the grid baffles 2 close to the top end and the bottom end, horizontal guide holes 132 extending along the length direction are arranged at two ends of the side wall of the partition beam 131 in a penetrating manner, and the rolling pins 21 are arranged along the two horizontal guide holes 132 in a rolling manner; the two separation gaps of the two separation guide rails 13 which are vertically and oppositely arranged are vertically provided with the separation filter screen plate 3 in a sliding way; the separation filter screen plate 3 comprises two filter screen plates 31 with rectangular structures, the two filter screen plates 31 are arranged with centers deflected by one hundred eighty degrees on the basis of mirror image opposite arrangement, and each filter screen plate 31 comprises a screen frame 311 with a rectangular frame-shaped structure and a filter screen 312 welded on the frame surface of one side of the screen frame 311 with a rectangular structure; the steel wire bristles 3121 are distributed and fixed on the inner surface of the filter screen 312, the steel wire bristles 3121 avoid the meshes of the filter screen 312, the steel wire bristles 3121 are made of elastic steel wire materials, and the diameter of the steel wire bristles 3121 is preferably 0.1mm. The screen frame 311 is provided with an alignment groove 3111 and an alignment convex strip 3112 on the left and right sides of the same frame surface end, the alignment groove 3111 and the alignment convex strip 3112 both extend to the upper and lower ends of the screen frame 311 in the vertical direction, the alignment groove 3111 is matched with the alignment convex strip 3112 in size, and in the two filter screen plates 31, the frame edges are aligned between the two screen frames 311 through the concave-convex matching of the two sets of alignment grooves 3111 and the alignment convex strips 3112; the upper and lower frame limit position of net frame 311 all is provided with a plurality of feed liquor grooves 3113 along length direction evenly distributed, feed liquor groove 3113 is the round hole structure of half circle structure, and chamfer reaming processing is all done at the both ends of feed liquor groove 3113, and feed liquor groove 3113 is located the inside casing one side of net frame 311, after two net frames 311 counterpoint the equipment backs, the feed liquor groove 3113 of two net frame 311 upper and lower positions will counterpoint one by one each other, and two feed liquor grooves 3113 of relative position will constitute a complete round hole structure. The upper frame edge and the lower frame edge of the net frame 311 are correspondingly provided with ear plates 3114 at two corner positions near one of the diagonal lines, it should be noted that, as shown in fig. 11, the ear plate 3114 on one of the net frames 311 is deviated to the net frame 311 at the other side, and the ear plate 3114 can pass through the separation gap of the separation guide rail 13; a guide rod 3115 is vertically welded on the ear plate 3114, and a balance spring 3116 is sleeved on the guide rod 3115; the top ends of the upper frame edges of the side frame bodies 12 and the top ends of the upper frame edges of the central frame bodies 11 are oppositely provided with guide angle plates 14, the bottom ends of the lower frame edges of the side frame bodies 12 and the bottom ends of the lower frame edges of the central frame bodies 11 are oppositely provided with guide angle plates 14, the guide angle plates 14 are in L-shaped plate structures, the guide angle plates 14 positioned at the upper frame edges are arranged in an inverted mode, and the guide angle plates 14 positioned at the lower frame edges are arranged in an upright mode; the guide lever 3115 is vertically slidably disposed with the guide angle plate 14 adjacent to the ear plate 3114, and a balance spring 3116 is welded between the end of the guide lever 3115 and the guide angle plate 14.
As shown in fig. 1, 4, 6 and 7, a back pallet mechanism 5 is mounted between the bottom ends of the two side frames 12. The back cover supporting plate mechanism 5 comprises two turning plates 51 which are assembled between the bottom ends of two side frame bodies 12 and are oppositely arranged, each turning plate 51 comprises a turning shaft 511 which is rotatably installed between the bottom ends of the lower frame edges of the two side frame bodies 12 through a bearing and two bearing frame plates 512 which are axially arranged, sleeved and welded on the turning shaft 511, the two bearing frame plates 512 are correspondingly arranged in two areas between the two side frame bodies 12 and the central frame body 11 in a one-to-one correspondence manner, when the bearing frame plates 512 are in a horizontal state, a back cover filter screen 5121 is welded on one side of the upper end surfaces of the bearing frame plates 512, and in the back cover area, the two back cover filter screens 5121 contact and cover the lower end surfaces of all partition guide rails 13 in the area, and the two back cover filter screens 5121 horizontally support the lower ends of all filter screen plates 31 in the area; the bottom sealing supporting plate mechanism 5 further comprises two overturning driving mechanisms 52 which are correspondingly assembled at the frame edges at the two sides of the central frame body 11 one by one, the two overturning driving mechanisms 52 are correspondingly assembled and connected with the two overturning plates 51 one by one, and the overturning driving mechanisms 52 drive the two supporting frame plates 512 to synchronously overturn through driving the overturning shafts 511; when the two support frames 512 disposed at opposite positions of the two turning plates 51 are in a horizontal state, the two support frames 512 cover the lower regions of all the partition screen plates 3 located between the side frames 12 and the center frame 11.
When the whole device can bear and place the gears, the bearing frame plate 512 is in a horizontal state, in this state, a space region enclosed by two adjacent grid baffles 2 and two adjacent separated filter screen plates 3 is a placement region where the gears can be placed, and a space region enclosed by two separated filter screen plates 3, the filter screen plates 121 and the grid baffles 2 adjacent to the filter screen plates 121 is also a placement region where the gears can be placed, that is, the gears can be stacked one by one in an axial horizontal state in each placement region, and the gear positioned at the lowest position is directly placed and contacted on the back cover filter screen 5121; it should be noted that, the distance between the two separating guide rails 13 is greater than the axial width of most gears of conventional size, so that the requirement of phosphating treatment on most gears of conventional size can be met, and in addition, because the grid baffles 2 are arranged along the separating guide rails 13 in a rolling and sliding manner, when phosphating treatment is performed on gears of different diameters, the distance between two adjacent grid baffles 2 can be adjusted at will, and the distance between the net plate 121 and the grid baffle 2 adjacent to the net plate 121 can also be adjusted at will, after a plurality of gears are stacked one by one in the axial horizontal state in the placing area, only a small amount of tooth parts contact with each other between the upper and lower adjacent gears, so that the contact area can be ignored, and through the separated placement, a sufficient gap can be formed between the gears, the stacked contact placement between each other is avoided, thereby facilitating sufficient contact between the phosphating solution and the whole surface of the gears, and better generating a uniform and dense phosphating film.
In addition, in the place the district, back cover filter screen 5121 can filter the phosphating solution of bottom in the phosphating pond, otter board 121 can filter the phosphating solution of side, grid baffle 2 is the grid plate structure, therefore, it has filtering action to the phosphating solution like the mesh, and separate filter screen board 3 and constitute by two filter screen boards 31, filter layer space has been formed between two filter screen boards 31, phosphating solution need get into from feed liquor groove 3113 earlier, consequently, see through the filter screen 312 of both sides in the filter layer space and get into the district of placing that both sides are adjacent, still some phosphating solution filters earlier from being in the filter screen 312 area of placing the district outside and gets into in the filter layer space, then turn to see through the filter screen 312 area that is in placing the district and get into and place the district, consequently, every place the district and all constitute a space area that can filter phosphating solution, then in whole phosphating solution can normally circulate to place the district, but most impurity will be blocked outward, thereby the gear can effectively avoid causing the contact with impurity in the phosphating solution that forms, avoid causing and mix up in the phosphating layer and the quality is not good to rust-resistant performance influence, then. It should be added that the liquid level of the phosphating bath should cover the entire deposited gear during the actual phosphating treatment, but at the same time should be lower than the level of the entire filter layer in order to avoid impurities flowing from the top into the deposition zone.
As shown in fig. 4 and 6, bearing plates 112 are horizontally disposed on the side frame edges of the central frame 11 at the top end and the bottom end; the turnover driving mechanism 52 comprises a driving motor 521 fixedly mounted on the upper end of the bearing plate 112 at the top end position through bolts and a driving shaft 522 vertically and rotatably mounted between the two bearing plates 112; the driving shaft 522 is fixedly connected to an output shaft of the driving motor 521, a driving bevel gear 5221 is provided on the driving shaft 522, and a driven bevel gear 5111 engaged with the driving bevel gear 5221 is provided between the two support frames 512 of the tilting shaft 511. In this embodiment, driving motor 521 is the auto-lock step motor that has a auto-lock structure that can directly purchase on the market, be promptly when bearing framed panel 512 is the horizontality, then maintain the horizontality of bearing framed panel 512 through driving motor 521 auto-lock, but when actual bonderizing, bearing framed panel 512 will bear the weight of a plurality of gears, in order to guarantee the reliability and the security of bearing, still be equipped with a plurality of bolts between two bearing framed panels 512 of relative position, this bolt is not shown in the figure, when carrying out the bearing blowing, the bolt can be closed, and can open the bolt when accomplishing bonderizing needs the blowing.
When the gears are phosphorized, after the gears are filled in each placing area in sequence, the whole device and the gears can be put and soaked in a phosphorization pool through crane equipment, after the phosphorization treatment is completed within required process time, the whole device can be lifted from the phosphorization pool through the crane equipment again, after the phosphorization liquid is basically drained, the whole device is transferred to a gear unloading area, in the unloading area, the overturning plate 51 is controlled to be opened through the overturning driving mechanism 52, specifically, the driving shaft 522 is driven to rotate through the starting of the driving motor 521, the driving bevel gear 5221 drives the overturning shaft 511 to rotate through the driving driven bevel gear 5111, the overturning shaft 511 drives the bearing frame plate 512 to overturn downwards from the horizontal state, in the overturning process of the bearing frame plate 512, the lower end of the placing area is opened, the gears fall from the placing area and slide along the overturning inclined bearing frame 512, and the gears slide smoothly along the overturning inclined bearing frame 512, so that the unloading of the gears is completed.
As shown in fig. 3, 6, 7 and 8, the central frame 11 is equipped with a displacement driving mechanism 4 for synchronously driving two filter screen plates 31 of all the divided filter screen plates 3 to vertically displace; the positions of the side walls of the frame edges at the two sides of the central frame body 11 are horizontally and oppositely provided with avoiding windows 111; the dislocation driving mechanism 4 comprises two input shafts 41 which are horizontally and correspondingly arranged on the frame edges at two sides of the central frame body 11 one by one and are correspondingly arranged at the positions of the two avoidance windows 111 one by one, and the axial direction of the input shafts 41 is vertically arranged relative to the frame surface of the central frame body 11; a driving gear 411 is arranged at the part of the input shaft 41 in the avoiding window 111, and a handle 412 is arranged at one side shaft end of the input shaft 41; two guide shafts 42 correspondingly distributed on the upper side and the lower side of the clearance window 111 are horizontally welded between the frame edges on the two sides of the central frame 11, driven rods 43 are horizontally arranged on the guide shafts 42 in a sliding manner along the axial direction, the two driven rods 43 are vertically and oppositely arranged on the upper side and the lower side of the driving gear 411, racks 431 are oppositely arranged at the two ends of the driven rods 43, the racks 431 penetrate through the clearance window 111 on the corresponding side, clearance openings 432 axially extending along the driven rods 43 are arranged at the end parts of the racks 431, the driving shaft 522 vertically penetrates through the two clearance openings 432 on the same side, and the racks 431 are meshed with the driving gear 411; in two areas between the two side frame bodies 12 and the central frame body 11, the two partition filter screen plates 3 at opposite positions are correspondingly connected and provided with dislocation connecting rod assemblies 44, and all the dislocation connecting rod assemblies 44 are uniformly distributed along the guide shaft 42 and are all assembled and connected between the two driven rods 43. The dislocation connecting rod assembly 44 comprises two groups of connecting arms 441 which are correspondingly arranged on the two opposite separated filter screen plates 3 one by one, each group of connecting arms 441 comprises two connecting arms 441 which are oppositely welded on the same side wall ends of the two screen frames 311 one by one, a parallel connecting rod 442 is horizontally and fixedly connected between the two connecting arms 441 at the opposite positions in the two separated filter screen plates 3, a driving connecting rod 443 is correspondingly hinged on the parallel connecting rod 442, and the other end of the driving connecting rod 443 is correspondingly hinged on the driven rod 43 one by one.
Because the filter layer space is arranged in the middle of the separation filter screen plate 3, after the phosphating solution mixed with impurities enters the filter layer, most of the impurities are blocked outside by the filter screen 312, and the impurities blocked outside are blocked on the steel wire bristles 3121, so that after gear unloading is completed, the impurities blocked and fished in the whole device need to be cleaned, specifically, in the state that the bearing frame plate 512 is kept opened, the handle 412 on one of the input shafts 41 can be manually rotated in a left-right reciprocating manner, so as to drive the driving gear 411 to rotate in a forward-reverse reciprocating manner, and then the driving rack 431 drives the upper and lower driven rods 43 to do reverse left-right reciprocating movement, in the reverse reciprocating movement process, the two driven rods 43 drive the two filter screen plates 31 in the separation filter screen plate 3 to do vertical reverse reciprocating movement through the driving connecting rod 443, and drive the two filter screen plates 31 in the left-right opposite positions to synchronously reciprocate up and down through the connecting rods 442, in the reverse reciprocating movement, on the one hand, the other hand, the impurities attached to fall off from the steel wire bristles 3121, and the impurities in the reverse reciprocating movement is more favorable for quick separation of the filter screen bristles 3121. After each round of gear phosphating is finished, the device can be used for partially salvaging and cleaning impurities such as phosphating slag in a phosphating pool, so that the next round of phosphating is facilitated.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention, and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.

Claims (8)

1. The utility model provides a rust-resistant for processing phosphorization device of gear which characterized in that: the net plate type solar cell panel comprises a bearing frame (1), wherein the bearing frame (1) comprises a vertically arranged central frame body (11), side frame bodies (12) are symmetrically arranged on two sides of the frame surface of the central frame body (11), the side frame bodies (12) are vertically arranged, the side frame bodies (12) and the central frame body (11) are both rectangular frame-shaped structures, and a net plate (121) is arranged on the inner frame surface of each side frame body (12); a plurality of partition guide rails (13) which are uniformly distributed along the length direction of the frame edges are horizontally and fixedly connected between the upper frame edge of the side frame body (12) and the upper frame edge of the central frame body (11) and between the lower frame edge of the side frame body (12) and the lower frame edge of the central frame body (11), and the upper and lower columns of partition guide rails (13) are vertically and oppositely arranged in a one-to-one correspondence manner; the separation guide rail (13) is composed of two guide beams which are horizontally and fixedly connected between the side frame body (12) and the central frame body (11) and are provided with separation gaps;
a plurality of grid baffles (2) are distributed between the two groups of the partition guide rails (13) which are vertically opposite and distributed adjacently, and the grid baffles (2) horizontally slide between the four partition guide rails (13) along the distribution direction; a separation filter screen plate (3) is vertically and slidably arranged in two separation gaps in two separation guide rails (13) which are vertically and oppositely arranged; the separation filter screen plate (3) comprises two filter screen plates (31) with rectangular structures, the two filter screen plates (31) are arranged by deflecting the centers by one hundred eighty degrees on the basis of mirror image relative arrangement, and each filter screen plate (31) comprises a screen frame (311) with a rectangular frame-shaped structure and a filter screen (312) which is fixed on one side frame surface of the screen frame (311) and has a rectangular structure; ear plates (3114) are correspondingly arranged at two corner positions of the upper frame edge and the lower frame edge of the net frame (311) close to one diagonal line, guide rods (3115) are vertically fixed on the ear plates (3114), and balance springs (3116) are sleeved on the guide rods (3115); the top ends of the upper frame edges of the side frame bodies (12) and the top ends of the upper frame edges of the central frame bodies (11) are oppositely provided with guide angle plates (14), the bottom ends of the lower frame edges of the side frame bodies (12) and the bottom ends of the lower frame edges of the central frame bodies (11) are oppositely provided with the guide angle plates (14), the guide angle plates (14) are of L-shaped plate structures, the guide angle plates (14) positioned on the upper frame edges are arranged in an inverted mode, and the guide angle plates (14) positioned on the lower frame edges are arranged in an upright mode; the guide rod (3115) is vertically arranged in a sliding manner with the guide angle plate (14) adjacent to the ear plate (3114), and the balance spring (3116) is fixedly connected between the end of the guide rod (3115) and the guide angle plate (14);
a dislocation driving mechanism (4) which synchronously drives two filter screen plates (31) in the separation filter screen plates (3) to vertically move in a dislocation way is assembled on the central frame body (11); and a bottom sealing supporting plate mechanism (5) is arranged between the bottom ends of the two side frame bodies (12).
2. The phosphating device for the gear rust-preventive processing according to claim 1, characterized in that: the bottom sealing supporting plate mechanism (5) comprises two overturning plates (51) which are assembled between the bottom ends of the two side frame bodies (12) and are oppositely arranged, each overturning plate (51) comprises an overturning shaft (511) which is rotatably installed between the bottom ends of the lower frame edges of the two side frame bodies (12) through a bearing and two bearing frame plates (512) which are fixedly installed on the overturning shaft (511) along the axial direction, and the two bearing frame plates (512) are correspondingly distributed in two areas between the two side frame bodies (12) and the central frame body (11) one by one; the bottom sealing supporting plate mechanism (5) further comprises two overturning driving mechanisms (52) which are correspondingly assembled at the frame edges on the two sides of the central frame body (11) one by one, the two overturning driving mechanisms (52) are correspondingly assembled and connected with the two overturning plates (51) one by one, and the overturning driving mechanisms (52) drive the two supporting frame plates (512) to synchronously overturn by driving the overturning shafts (511); when two of the relative position in the returning face plate (51) is two when the bearing frame plate (512) is in a horizontal state, two bearing frame plates (512) will be located in the region of the lower part where the separation filter screen plate (3) is located between the side frame body (12) and the central frame body (11).
3. The phosphating device for the gear rust-preventive processing according to claim 2, characterized in that: the positions of the side walls of the frame edges on the two sides of the central frame body (11) are horizontally and oppositely provided with avoiding windows (111); the dislocation driving mechanism (4) comprises two input shafts (41) which are horizontally and rotatably arranged on the frame edges on the two sides of the central frame body (11) in a one-to-one correspondence manner and are arranged at the positions of the two avoidance windows (111) in a one-to-one correspondence manner, and the axial direction of each input shaft (41) is vertically arranged relative to the frame surface of the central frame body (11); a driving gear (411) is arranged on the part, located in the avoiding window (111), of the input shaft (41); two guide shafts (42) which are correspondingly distributed on the upper side and the lower side of the clearance window (111) are horizontally and fixedly installed between the two side frame edges of the central frame body (11), driven rods (43) are axially and horizontally arranged on the guide shafts (42) in a sliding mode, the two driven rods (43) are vertically and oppositely arranged on the upper side and the lower side of the driving gear (411), racks (431) are oppositely arranged at the two ends of the driven rods (43), the racks (431) penetrate through the clearance window (111) on the corresponding side, and the racks (431) are meshed with the driving gear (411); two avris framework (12) with in two regions between central framework (11), be in two of relative position it is provided with dislocation link assembly (44) to correspond to connect between partition filter screen board (3), all dislocation link assembly (44) set up and all be assembled between two along guide shaft (42) evenly distributed and be connected between driven lever (43).
4. The phosphating device for the rust-proof machining of the gear according to claim 3, characterized in that: bearing plates (112) are horizontally arranged at the top end and the bottom end of the side frame edge of the central frame body (11); the overturning driving mechanism (52) comprises a driving motor (521) fixedly arranged at the upper end of the bearing plate (112) at the top end position and a driving shaft (522) vertically and rotatably arranged between the two bearing plates (112); the driving shaft (522) is fixedly connected with an output shaft of the driving motor (521), a driving bevel gear (5221) is arranged on the driving shaft (522), and a driven bevel gear (5111) meshed with the driving bevel gear (5221) is arranged between the two supporting frame plates (512) of the overturning shaft (511); the end part of the rack (431) is provided with a position avoiding opening (432) extending along the axial direction of the driven rod (43), and the driving shaft (522) vertically penetrates through the two position avoiding openings (432) on the same side.
5. The phosphating device for the gear rust-preventive processing according to claim 3, characterized in that: the staggered connecting rod assembly (44) comprises two groups of connecting arms (441) which are arranged on the separation filter screen plates (3) at two opposite positions in a one-to-one correspondence mode, each group of connecting arms (441) is composed of two connecting arms (441) which are fixedly connected to the same side wall end of the two screen frames (311) in a one-to-one correspondence mode, a parallel connecting rod (442) is horizontally and fixedly connected between the two connecting arms (441) at the opposite positions in the two separation filter screen plates (3), the parallel connecting rod (442) is correspondingly hinged to a driving connecting rod (443), and the other end of the driving connecting rod (443) is correspondingly hinged to the driven rod (43).
6. The phosphating device for the rust-proof machining of the gear according to claim 1, characterized in that: the upper frame edge and the lower frame edge of the net frame (311) are both provided with a plurality of liquid inlet grooves (3113) which are uniformly distributed along the length direction, and the liquid inlet grooves (3113) are positioned on one side of the inner frame surface of the net frame (311).
7. The phosphating device for the gear rust-preventive processing according to claim 1, characterized in that: and steel wire bristles (3121) are distributed and fixed on the inner screen surface of the filter screen (312), and the steel wire bristles (3121) avoid the meshes of the filter screen (312).
8. The phosphating device for the gear rust-preventive processing according to claim 1, characterized in that: the bearing frame (1) further comprises a lifting frame (15) fixed between the top ends of the two side frame bodies (12).
CN202211060116.5A 2022-09-01 2022-09-01 Phosphating device for gear rust-proof machining Active CN115142058B (en)

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CN202211060116.5A CN115142058B (en) 2022-09-01 2022-09-01 Phosphating device for gear rust-proof machining

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Application Number Priority Date Filing Date Title
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CN115142058B CN115142058B (en) 2022-11-22

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103695895A (en) * 2013-12-27 2014-04-02 山东滨州渤海活塞股份有限公司 Device for automatic piston phosphatization
CN204959038U (en) * 2015-08-19 2016-01-13 光隆精密工业(福州)有限公司 Bonderizing turning device
CN106460185A (en) * 2014-04-30 2017-02-22 Rio管理有限公司 Treatment device and treatment method for pickling and phosphating metal parts
CN209143730U (en) * 2018-11-28 2019-07-23 江苏鼎泽环境工程有限公司 A kind of sewage treatment grid convenient for spacing is adjusted
CN212421337U (en) * 2020-06-30 2021-01-29 荆州市康海传动机械制造有限公司 Grid push plate type stacking manipulator
CN212953801U (en) * 2020-08-25 2021-04-13 上海青彤金属处理材料有限公司 Phosphorization pool carriage
CN215662933U (en) * 2021-06-21 2022-01-28 江苏长凯玻璃钢有限公司 Adjustable automobile radiator grille

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103695895A (en) * 2013-12-27 2014-04-02 山东滨州渤海活塞股份有限公司 Device for automatic piston phosphatization
CN106460185A (en) * 2014-04-30 2017-02-22 Rio管理有限公司 Treatment device and treatment method for pickling and phosphating metal parts
CN204959038U (en) * 2015-08-19 2016-01-13 光隆精密工业(福州)有限公司 Bonderizing turning device
CN209143730U (en) * 2018-11-28 2019-07-23 江苏鼎泽环境工程有限公司 A kind of sewage treatment grid convenient for spacing is adjusted
CN212421337U (en) * 2020-06-30 2021-01-29 荆州市康海传动机械制造有限公司 Grid push plate type stacking manipulator
CN212953801U (en) * 2020-08-25 2021-04-13 上海青彤金属处理材料有限公司 Phosphorization pool carriage
CN215662933U (en) * 2021-06-21 2022-01-28 江苏长凯玻璃钢有限公司 Adjustable automobile radiator grille

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