CN115139585B - Skin-friendly fabric for children's garments and preparation process thereof - Google Patents

Skin-friendly fabric for children's garments and preparation process thereof Download PDF

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Publication number
CN115139585B
CN115139585B CN202210715325.2A CN202210715325A CN115139585B CN 115139585 B CN115139585 B CN 115139585B CN 202210715325 A CN202210715325 A CN 202210715325A CN 115139585 B CN115139585 B CN 115139585B
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China
Prior art keywords
yarns
layer
skin
yarn
friendly
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CN202210715325.2A
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Chinese (zh)
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CN115139585A (en
Inventor
周宏江
刘甜
周小东
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Hongdou Group Wuxi Hongdou Children's Wear Co ltd
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Hongdou Group Wuxi Hongdou Children's Wear Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14—Air permeable, i.e. capable of being penetrated by gases
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/30—Antimicrobial, e.g. antibacterial
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B32B5/073—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper characterised by the fibrous or filamentary layer being mechanically connected to another layer by sewing, stitching, hook-and-loop fastening or stitchbonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
    • D03D15/235—Cashmere or silk
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552—Fatigue strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/04—Silk

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a skin-friendly fabric for children, which comprises a flax fiber layer, a protective layer, an air permeable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is formed by weaving yarns, and the yarns are formed by blending silk cotton fibers and American skin Ma Changrong cotton fibers. The invention also discloses a preparation process of the fabric, which comprises the steps of respectively blending silk cotton fibers and American leather Ma Changrong cotton fibers to form warp yarns and weft yarns; loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment; treating the yarn loosened in the step S2; and (3) weaving the warp yarns and the weft yarns treated in the step (S3) into a skin-friendly layer fabric by taking plain weave as fabric weave. The skin-friendly fabric for children's garments, which is produced by the invention, is made of skin-friendly fiber materials, and has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating solution impregnated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.

Description

Skin-friendly fabric for children's garments and preparation process thereof
Technical Field
The invention relates to a skin-friendly fabric for children's garments.
Background
Along with the development of prevention and treatment technology and the continuous improvement of the living standard of people, the demands of people on textile clothes and fabrics are gradually developed in the direction of individuation and differentiation, and the fabrics are developed into the concepts of comfort, attractive appearance, fashion and the like at present from the initial wind shielding, rain shielding and heat preservation. Especially, for the fabric used for the children's clothing, the fabric needs to be diversified, children are very active, the children can continuously know and receive external fresh things, and a great deal of sweat can be generated by the children during exercise. As a daily necessity wearing article for people, the requirements of softness, fineness, fit, warmth retention and the like are often important factors for the clothing to be selected by consumers, however, along with the increasing of the living standard of people, the requirements on mildew resistance and antibacterial performance of the clothing are also higher and higher, children are taken as a group with more movement and less silence, the worn clothing is often stained with stains due to activities such as playing, alarming and the like, the stain resistance and antibacterial capability of the children are also often considered by parents, however, the current children's clothing fabric is mostly required to be cotton and has good warmth retention effect, and the operation space for coating modification treatment of the children's clothing fabric is restricted to a certain extent because the clothing modified by the coating is either not skin-friendly, not warm-keeping or not soft enough. Therefore, how to produce and prepare the antibacterial skin-friendly fabric for the children's garments is a problem to be solved at present.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the skin-friendly fabric for children, which is made of skin-friendly fiber materials, has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating solution impregnated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.
In order to achieve the above purpose, the technical scheme of the invention is to design a skin-friendly fabric for children, which comprises a flax fiber layer, a protective layer, an air permeable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is formed by weaving yarns, and the yarns are formed by blending silk cotton fibers and American leather Ma Changrong cotton fibers;
the texture of the four layers of the protective layer, the air permeable layer, the polyester fiber layer and the chitosan fiber layer are different, and the textures of the upper layer and the lower layer are arranged at a certain angle; the angle is 15-90 degrees. The layer closest to the skin of the child is formed by blending silk cotton fibers and cotton fibers containing skin-friendly fiber components, and has good skin-friendly property. The texture of each fabric layer on the skin-friendly layer is crossed, so that the strength and durability of the whole fabric are enhanced, the use condition of the children's garments is met, and the service life of the children's garments made of the fabric is prolonged.
The further technical proposal is that the ventilation layer is woven by bamboo fiber yarns; the protective layer is a gauze layer; the skin-friendly layer has a thickness of 80-220 μm.
The further technical proposal is that the American leather-horse long staple cotton fiber is American leather Ma Changrong cotton fiber with A-class MACrypton value; the weight ratio of silk cotton fiber to American leather Ma Changrong cotton fiber is 2:8-6:4.
The invention also provides a technical scheme that the process for preparing the skin-friendly fabric for children comprises the following process steps in sequence:
s1: respectively blending silk cotton fibers and American leather Ma Changrong cotton fibers to form warp yarns and weft yarns;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: treating the yarn loosened in the step S2;
s4: weaving the warp yarn and the weft yarn treated in the step S3 into a skin-friendly layer fabric by taking a plain weave as a fabric weave;
in the step S1, the weight ratio of silk cotton fibers to American leather Ma Changrong cotton fibers in the warp yarns is 2:8; the weight ratio of silk cotton fiber to American leather Ma Changrong cotton fiber in the weft yarn is 6:4; in the step S2, the yarn density of loose yarns is 0.37-0.42 g/cc, and the weight of the yarns is 0.9-1.1 kg/yarn;
after the step S4, preparing a flax fiber layer, a protective layer, an air permeable layer, a polyester fiber layer and a chitosan fiber layer respectively; the flax fiber layer is woven after being woven into yarns through flax fibers; the protective layer is formed by adopting yarn warp batch warping, drafting, reed drawing, machine trial weaving, inserting a warp stop sheet and weaving; the air permeable layer is woven by weaving bamboo fibers into yarns; the polyester fiber layer is woven by spinning polyester fibers into yarns; the chitosan fiber layer is woven by spinning chitosan fibers into yarns;
each layer of fabric is woven by warp yarns and weft yarns, and then the fabric is sewn into the final skin-friendly fabric. The fabric for children after the antibacterial treatment and padding treatment has good air permeability and antibacterial capability. Similar antimicrobial treatments and padding treatments may be employed for each of the constituent yarns of the flax fiber layer, protective layer, air permeable layer, polyester fiber layer and chitosan fiber layer other than the skin-friendly layer.
In the step S3, the pretreatment and/or the antibacterial treatment and/or the padding treatment of the yarns are adopted as the treatment procedure;
the pretreatment process comprises the steps of immersing the yarn into chelating agent, refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃ and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to perform antibacterial treatment on the yarns;
and padding the yarns by padding equipment in the padding treatment process.
The further technical scheme is that the antibacterial treatment equipment and the padding equipment both comprise a yarn-wetting box, and the yarn-wetting box is provided with a wire-feeding wheel, a wire-releasing wheel and a yarn surface-wetting liquid, namely an antibacterial treatment liquid or a padding liquid removing mechanism; the bottom of the infiltration box body is provided with a steering roller for steering yarns. Because the yarn surface of the yarn subjected to the antibacterial treatment or padding treatment can be adhered with the impregnating solution (namely the antibacterial treatment solution or the padding treatment solution), if the yarn cannot be removed thoroughly, the quality of the yarn is affected, various problems are caused, the quality of the fabric is finally affected, and the impregnating solution adhered on the surface of the yarn cannot be removed thoroughly by the conventional impregnating solution removing mechanism. The removing mechanism provided by the invention can thoroughly remove the impregnating solution adhered to the surface of the yarn and improve the quality of the yarn.
The removing mechanism comprises a pair of rollers arranged on the inner side wall of the box body of the infiltration box, wherein two rollers of the pair of rollers are rotationally connected with roller shafts, and the two roller shafts of the pair of rollers are fixedly connected on the inner side wall of the box body of the infiltration box;
the wire inlet wheel, the steering roller, the counter roller and the paying-off wheel are sequentially arranged along the wire inlet direction of the yarns; the yarn passes through the pair roller after bypassing the wire inlet wheel and is wound on the wire releasing wheel; spiral curved grooves connected end to end are arranged on the wheel surface of the paying-off wheel; the yarn is wound on the paying-off wheel and then wound on the take-up wheel of the subsequent station. The spiral grooved drum on the spinning (referring to the grooved drum structure on the winder) is applied to the infiltration box, so that the yarns can be wound left and right back and forth through the paying-off wheel and then enter the take-up wheel of the subsequent station when passing through the infiltration box, and the surface of the yarns is not removed by the infiltration liquid adhered to the surfaces of two sides of the yarns (only the surfaces of partial yarns are covered) by the pair roller in the process of winding the yarns left and right back and forth, so that the infiltration liquid (namely the antibacterial treatment liquid or the padding liquid) adhered to the surface of the yarns can be thoroughly removed after the infiltration box is infiltrated by the yarns.
The further technical proposal is that an antibacterial treatment liquid or padding liquid with the liquid level lower than that of the gear motor is arranged in the infiltration box.
The invention has the advantages and beneficial effects that: the skin-friendly fiber is made of skin-friendly fiber material, and has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating solution impregnated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.
The layer closest to the skin of the child is formed by blending silk cotton fibers and cotton fibers containing skin-friendly fiber components, and has good skin-friendly property. The texture of each fabric layer on the skin-friendly layer is crossed, so that the strength and durability of the whole fabric are enhanced, the use condition of the children's garments is met, and the service life of the children's garments made of the fabric is prolonged.
Because the yarn surface of the yarn subjected to the antibacterial treatment or padding treatment can be adhered with the impregnating solution (namely the antibacterial treatment solution or the padding treatment solution), if the yarn cannot be removed thoroughly, the quality of the yarn is affected, various problems are caused, the quality of the fabric is finally affected, and the impregnating solution adhered on the surface of the yarn cannot be removed thoroughly by the conventional impregnating solution removing mechanism. The removing mechanism provided by the invention can thoroughly remove the impregnating solution adhered to the surface of the yarn and improve the quality of the yarn.
The spiral groove drum on the spinning is applied to the infiltration box, so that the yarns can be wound left and right through the paying-off wheel and then enter the take-up wheel of the subsequent station when passing through the infiltration box, and the surface of the yarns is not removed by the infiltration liquid adhered to the surfaces of two sides (only the surfaces of partial yarns are covered) of the yarns through the pair roller in the process of winding the yarns left and right, so that the infiltration liquid (namely the antibacterial treatment liquid or the padding liquid) adhered to the surface of the yarns can be thoroughly removed after the infiltration box is infiltrated by the yarns.
Drawings
FIG. 1 is a schematic illustration of a cross-section of a skin-friendly fabric for children's garments of the present invention;
FIG. 2 is a schematic illustration of a infiltration tank involved in processing the fabric of FIG. 1;
FIG. 3 is a schematic surface structure of the reel of FIG. 2;
FIG. 4 is a schematic illustration of a infiltration tank in accordance with a second embodiment of the present invention;
FIG. 5 is an enlarged partial schematic view of the vicinity of the disk portion of FIG. 4;
FIG. 6 is a top view of FIG. 4;
fig. 7 is a schematic view of the engagement of the disk with the gear of fig. 6.
In the figure: 1. a flax fiber layer; 2. a protective layer; 3. a ventilation layer; 4. a polyester fiber layer; 5. a chitosan fiber layer; 6. a skin-friendly layer; 7. a soaking box; 8. a wire inlet wheel; 9. a paying-off wheel; 10. a steering roller; 11. a pair of rollers; 12. a roll shaft; 13. spiral curved grooves; 14. a wire winding wheel; 22. a disc; 23. a yarn; 24. a round hole; 25. a gear; 26. a speed reducing motor; 27. and (5) connecting a plate.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
Embodiment one:
as shown in fig. 1 to 3, the invention relates to a skin-friendly fabric for children, which comprises a flax fiber layer 1, a protective layer 2, a breathable layer 3, a polyester fiber layer 4, a chitosan fiber layer 5 and a skin-friendly layer 6 which are sequentially arranged, wherein the skin-friendly layer 6 is woven by yarns 23, and the yarns are formed by blending silk cotton fibers and American leather Ma Changrong cotton fibers; the texture of the protective layer 2, the ventilation layer 3, the polyester fiber layer 4 and the chitosan fiber layer 5 are different, and the textures of the upper layer and the lower layer are arranged at a certain angle; the angle is 15-90 degrees. The ventilation layer 3 is woven by bamboo fiber yarns; the protective layer 2 is a gauze layer; the skin-friendly layer 6 has a thickness of between 80 and 220 μm. The American leather-horse long staple cotton fiber is American leather Ma Changrong cotton fiber with an A-class MACrypton value; the weight ratio of silk cotton fiber to American leather Ma Changrong cotton fiber is 2:8-6:4.
The process for preparing the skin-friendly fabric for the children comprises the following process steps in sequence:
s1: respectively blending silk cotton fibers and American leather Ma Changrong cotton fibers to form warp yarns and weft yarns;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: treating the yarn loosened in the step S2;
s4: weaving the warp yarn and the weft yarn treated in the step S3 into a skin-friendly layer 6 fabric by taking a plain weave as a fabric weave;
in the step S1, the weight ratio of silk cotton fibers to American leather Ma Changrong cotton fibers in the warp yarns is 2:8; the weight ratio of silk cotton fiber to American leather Ma Changrong cotton fiber in the weft yarn is 6:4; in the step S2, the yarn density of loose yarns is 0.37-0.42 g/cc, and the weight of the yarns is 0.9-1.1 kg/yarn;
after the step S4, preparing a flax fiber layer 1, a protective layer 2, a ventilation layer 3, a polyester fiber layer 4 and a chitosan fiber layer 5 respectively; the flax fiber layer 1 is woven after flax fibers are woven into yarns; the protective layer 2 is formed by adopting yarn warp batch warping, drafting, reed wearing, machine test weaving, inserting a warp stop sheet and weaving; the breathable layer 3 is woven by adopting bamboo fibers to weave into yarns; the polyester fiber layer 4 is woven by spinning polyester fibers into yarns; the chitosan fiber layer 5 is woven by spinning chitosan fibers into yarns;
each layer of fabric is woven by warp yarns and weft yarns, and then the fabric is sewn into the final skin-friendly fabric.
In the step S3, the treatment procedure is pretreatment and/or antibacterial treatment and/or padding treatment of the yarns;
the pretreatment process comprises the steps of immersing the yarn into chelating agent, refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃ and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to perform antibacterial treatment on the yarns;
and padding the yarns by padding equipment in the padding treatment process. The antibacterial treatment solution consists of mugwort rhizome extract, cyclic phosphate, nano silver-copper composite solution, sodium alginate, AEO-7 and water; the padding treatment fluid consists of dye and moisture-absorbing quick-drying auxiliary agent, wherein the dye can be natural plant dye; the moisture-absorbing quick-drying auxiliary agent is a water-dispersible polyurethane compound, polyacrylamide and water.
The antibacterial treatment equipment and the padding equipment both comprise a soaking box 7 for soaking the yarns 23, and the soaking box 7 is provided with a wire inlet wheel 8, a wire outlet wheel 9 and a removing mechanism for surface soaking liquid of the yarns 23, namely antibacterial treatment liquid or padding liquid; the bottom of the infiltration tank 7 is provided with a turning roll 10 for turning the yarn 23. The removing mechanism comprises a pair of rollers 11 (an adjusting mechanism for extrusion force of the pair of rollers 11 is in the prior art and is not repeated) arranged on the inner side wall of the box body of the infiltration box 7, two rollers of the pair of rollers 11 are rotationally connected with roller shafts 12, and two roller shafts 12 of the pair of rollers 11 are fixedly connected on the inner side wall of the box body of the infiltration box 7; the wire inlet wheel 8, the steering roller 10, the counter roller 11 and the paying-off wheel 9 are sequentially arranged along the wire inlet direction of the yarn 23; the yarn 23 passes through the pair roller 11 after bypassing the wire feeding wheel 8 and is wound on the wire releasing wheel 9; the surface of the paying-off wheel 9 is provided with a spiral curved groove 13 which is connected end to end; the yarn 23 is wound from the paying-off wheel 9 and then wound on the take-up wheel 14 of the subsequent station.
In the step S1, the step of blending into the yarn 23 is a prior art, and the yarn 23 can be processed by a drafting device, a twisting device and a winding tube, and the yarn 23 is obtained by winding on the winding tube.
The working principle of the infiltration tank is as follows:
the yarn 23 passes through the pair roller 11 after bypassing the wire feeding wheel 8 and is wound on the wire releasing wheel 9; the yarn is wound on the paying-off wheel in a reciprocating manner (one circle is two circles are wound on the paying-off wheel in a specific manner when the yarn is wound on the paying-off wheel in the initial manner) and then reaches the take-up wheel due to the fact that the spiral curved groove is formed in the paying-off wheel, and therefore the wetting liquid adhered to the surface of the yarn is thoroughly removed in the feeding process of the yarn due to the fact that the yarn is wound on the paying-off wheel in a reciprocating manner.
Embodiment two:
the difference from the first embodiment is that, as shown in fig. 4 to 7 (for convenience of illustration, the paying-off wheel, the wire feeding wheel, the holes on the disc, that is, the counter-rollers on the disc are not shown in fig. 6), the removing mechanism comprises the counter-rollers arranged in the box body of the infiltration box 7, the counter-rollers are arranged on a disc feeding wire, the center of the disc 22 is provided with a round hole 24 for the yarn 23 to pass through, the circumferential side surface of the disc 22 is a ring-shaped side surface, a gear 25 is adapted to the side surface of the disc 22, the wheel shaft of the gear 25 is fixedly connected with the output shaft of the gear motor 26, the gear motor 26 is fixedly connected with the connecting plate 27, and the connecting plate 27 is fixedly connected on the inner side wall of the box body of the infiltration box 7; the direction of the yarn 23 from the steering roller 10 to the payout wheel 9 coincides with the rotation axis of the output shaft of the gear motor 26, and the rotation axes of the two roller shafts of the counter roller coincide with the rotation axis of the output shaft of the gear motor 26. An antibacterial treatment liquid or padding liquid with the liquid level lower than that of the speed reducing motor 26 is arranged in the infiltration tank 7.
The working principle is as follows:
the yarn 23 passes through the pair roller 11 after bypassing the wire feeding wheel 8 and is wound on the wire releasing wheel 9; the yarn 23 is wound from the paying-off wheel 9 and then wound on the take-up wheel 14 of the subsequent station. In the process that the yarn passes through the infiltration box, the yarn is always wound on the take-up pulley, a gear motor is started in the process, and the gear is driven to rotate, so that the disc is driven to rotate (in order to better realize the scheme, the middle part of the disc is provided with a rotating shaft, the hollow part of the rotating shaft is provided with a hole for the yarn to pass through, the rotating shaft is rotationally connected with the side wall of the box body of the infiltration box, the side wall of the infiltration box is provided with a round hole communicated with the hole in the center of the rotating shaft so that the yarn can conveniently pass through the side wall of the box body of the infiltration box and then reach the paying-off pulley), and the counter roller on the turntable rotates at the center of the turntable, so that the infiltration liquid adhered on the surface of the yarn is almost completely removed by matching with the yarn in the wire inlet process.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.

Claims (5)

1. The preparation process of the skin-friendly fabric for the children is characterized by comprising the following process steps of:
s1: respectively blending silk cotton fibers and American leather Ma Changrong cotton fibers to form warp yarns and weft yarns;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: treating the yarn loosened in the step S2;
s4: weaving the warp yarn and the weft yarn treated in the step S3 into a skin-friendly layer fabric by taking a plain weave as a fabric weave;
in the step S1, the weight ratio of silk cotton fibers to American leather Ma Changrong cotton fibers in the warp yarns is 2:8; the weight ratio of silk cotton fiber to American leather Ma Changrong cotton fiber in the weft yarn is 6:4; in the step S2, the yarn density of loose yarns is 0.37-0.42 g/cc, and the weight of the yarns is 0.9-1.1 kg/yarn;
after the step S4, preparing a flax fiber layer, a protective layer, an air permeable layer, a polyester fiber layer and a chitosan fiber layer respectively; the flax fiber layer is woven after being woven into yarns through flax fibers; the protective layer is formed by adopting yarn warp batch warping, drafting, reed drawing, machine trial weaving, inserting a warp stop sheet and weaving; the air permeable layer is woven by weaving bamboo fibers into yarns; the polyester fiber layer is woven by spinning polyester fibers into yarns; the chitosan fiber layer is woven by spinning chitosan fibers into yarns;
each layer of fabric is woven by warp yarns and weft yarns and then sewn into the final skin-friendly fabric;
in the step S3, the treatment procedure is pretreatment and/or antibacterial treatment and/or padding treatment of the yarns;
the pretreatment process comprises the steps of immersing the yarns in chelating agent, refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃ and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to perform antibacterial treatment on the yarns;
padding the yarns by padding equipment in the padding treatment process;
the antibacterial treatment equipment and the padding equipment comprise a yarn-wetting box, and the yarn-wetting box is provided with a wire inlet wheel, a wire outlet wheel and a yarn surface wetting liquid, namely an antibacterial treatment liquid or a padding liquid removing mechanism; the bottom of the infiltration box body is provided with a steering roller for steering yarns;
the removing mechanism comprises a pair of rollers arranged in the box body of the infiltration box, the pair of rollers are arranged on a disc, a round hole for yarn to pass through is formed in the center of the disc, the circumferential side surface of the disc is a ring gear-shaped side surface, a gear is arranged on the side surface of the disc in an adapting mode, a wheel shaft of the gear is fixedly connected with an output shaft of a speed reducing motor, the speed reducing motor is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to the inner side wall of the box body of the infiltration box;
the yarn direction from the steering roller to the paying-off wheel is consistent with the rotation axis of the output shaft of the speed reducing motor, and the rotation axes of the two roller shafts of the counter roller are consistent with the rotation axis of the output shaft of the speed reducing motor; the middle part of the disc is provided with a rotating shaft, the center of the rotating shaft is provided with a hole to form a hollow rotating shaft for yarn to pass through, and the rotating shaft is rotationally connected with the side wall of the box body of the infiltration box; a round hole communicated with a hole in the center of the rotating shaft is formed in the side wall of the infiltration box so that yarns can conveniently pass through the side wall of the box body of the infiltration box and then reach the paying-off wheel;
the wire inlet wheel, the steering roller, the counter roller and the paying-off wheel are sequentially arranged along the wire inlet direction of the yarns; the yarn passes through the pair roller after bypassing the wire inlet wheel and is wound on the wire releasing wheel; spiral curved grooves connected end to end are arranged on the wheel surface of the paying-off wheel; the yarn is wound on the paying-off wheel and then wound on the take-up wheel of the subsequent station.
2. The process for preparing skin-friendly fabric for children as claimed in claim 1, wherein the soaking box is internally provided with an antibacterial treatment liquid or padding liquid with the liquid level lower than that of the speed reducing motor.
3. The skin-friendly fabric for children prepared by the preparation process according to claim 1 or 2, wherein the skin-friendly fabric for children comprises a flax fiber layer, a protective layer, an air permeable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is woven by yarns, and the yarns are formed by blending silk cotton fibers and American skin Ma Changrong cotton fibers;
the texture of the four layers of the protective layer, the air permeable layer, the polyester fiber layer and the chitosan fiber layer are different, and the textures of the upper layer and the lower layer are arranged at a certain angle; the angle is 15-90 degrees.
4. A skin-friendly fabric for children as claimed in claim 3, wherein said breathable layer is woven from bamboo fiber yarns; the protective layer is a gauze layer; the skin-friendly layer has a thickness of 80-220 μm.
5. The skin-friendly fabric for children as claimed in claim 4, wherein the american pima long staple cotton fiber is american skin Ma Changrong cotton fiber with a class a micronaire value; the weight ratio of the silk cotton fibers to the American leather Ma Changrong cotton fibers is 2:8-6:4.
CN202210715325.2A 2022-06-23 2022-06-23 Skin-friendly fabric for children's garments and preparation process thereof Active CN115139585B (en)

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