CN115139585A - Skin-friendly fabric for children garments and preparation process thereof - Google Patents

Skin-friendly fabric for children garments and preparation process thereof Download PDF

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Publication number
CN115139585A
CN115139585A CN202210715325.2A CN202210715325A CN115139585A CN 115139585 A CN115139585 A CN 115139585A CN 202210715325 A CN202210715325 A CN 202210715325A CN 115139585 A CN115139585 A CN 115139585A
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China
Prior art keywords
yarns
layer
skin
friendly
fabric
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Granted
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CN202210715325.2A
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Chinese (zh)
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CN115139585B (en
Inventor
周宏江
刘甜
周小东
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Hongdou Group Wuxi Hongdou Children's Wear Co ltd
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Hongdou Group Wuxi Hongdou Children's Wear Co ltd
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Priority to CN202210715325.2A priority Critical patent/CN115139585B/en
Publication of CN115139585A publication Critical patent/CN115139585A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14—Air permeable, i.e. capable of being penetrated by gases
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/30—Antimicrobial, e.g. antibacterial
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B32B5/073—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper characterised by the fibrous or filamentary layer being mechanically connected to another layer by sewing, stitching, hook-and-loop fastening or stitchbonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
    • D03D15/235—Cashmere or silk
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552—Fatigue strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/04—Silk

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a skin-friendly fabric for children garments, which comprises a flax fiber layer, a protective layer, a breathable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is woven by yarns, and the yarns are formed by blending silk cotton fibers and American Pima longistyle cotton fibers. The invention also discloses a preparation process of the fabric, which comprises the steps of respectively blending the silk cotton fibers and the American Pima longissima cotton fibers into warp yarns and weft yarns; loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment; processing the yarns loosened in the step S2; and weaving the warp yarns and the weft yarns processed in the step S3 into the skin-friendly layer fabric by taking a plain weave as a fabric weave. The skin-friendly fabric for the children garments, which is produced by the invention, is made of a skin-friendly fiber material, and has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating solution infiltrated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.

Description

Skin-friendly fabric for children garments and preparation process thereof
Technical Field
The invention relates to a skin-friendly fabric for children garments.
Background
With the development of prevention and treatment technology and the continuous improvement of the living standard of people, the demands of people on textile clothes and fabrics are gradually developed to the personalized and differentiated directions not only on the quality and the grade, but also the fabrics are developed to the concepts of comfort, beauty, fashion and the like at present from the original wind shielding, rain shielding and heat preservation. Especially, for fabrics used for children clothes, diversification is needed, children can live and move, external fresh things can be continuously known and accepted, and a large amount of sweat can be produced by the children during movement. The clothes are taken as wearing articles which are necessary for daily living of people, requirements of softness, fineness, close fitting, heat preservation and the like are often important factors selected by consumers, however, with the increasing improvement of living standard of people, the requirements on mildew resistance and antibacterial performance of the clothes are higher and higher, children are taken as groups with more movement and less stillness, the clothes which are worn are often stained due to activities such as playing, beating and the like, the anti-staining and antibacterial capabilities of the children are also often considered by parents, however, most of the current fabrics for children are required to be cotton and good in heat preservation effect, and the children are not usually used to wearing a plurality of clothes (the phenomenon of overstock and constraint is strong), so that the operation space of coating modification treatment of the fabrics for children is limited to a certain degree, and the clothes which are modified by coating are not skin-friendly, not warm-keeping or not soft enough. Therefore, how to produce and prepare the antibacterial skin-friendly fabric for children clothes is a problem to be solved urgently at present.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the skin-friendly fabric for the children clothes, which is made of the skin-friendly fiber material and has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating solution infiltrated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.
In order to achieve the purpose, the technical scheme of the invention is to design a skin-friendly fabric for children's garments, which comprises a flax fiber layer, a protective layer, a breathable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is woven by adopting yarns, and the yarns are formed by blending silk cotton fibers and American Pima longissima cotton fibers;
the four layers of the protective layer, the breathable layer, the polyester fiber layer and the chitosan fiber layer have different textures, and the textures of the upper layer and the lower layer which are adjacent are arranged at a certain angle; the angle is between 15 DEG and 90 deg. The layer closest to the skin of the children is formed by blending silk cotton fibers containing skin-friendly fiber components and cotton fibers, and the skin-friendly property is good. Each fabric layer on the skin-friendly layer is arranged in a grain-crossing manner, so that the strength and durability of the whole fabric are enhanced, the using condition of the children clothes is also met, and the service life of the children clothes made of the fabric is prolonged.
The further technical proposal is that the air permeable layer is woven by bamboo fiber yarns; the protective layer is a gauze layer; the thickness of the skin-friendly layer is between 80 and 220 mu m.
The further technical proposal is that the long stapled cotton fiber of the United states Pi Ma is the American Pima long stapled cotton fiber with A-grade micronaire value; the weight ratio of the silk cotton fiber to the American Pima longissima cotton fiber is 2:8-6:4.
The invention also provides a technical scheme that the process for preparing the skin-friendly fabric for children garments comprises the following process steps in sequence:
s1: respectively blending silk cotton fibers and American Pima longissima cotton fibers into warp yarns and weft yarns;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: processing the yarns loosened in the step S2;
s4: weaving the warp yarns and the weft yarns processed in the step S3 into a skin-friendly layer fabric by taking a plain weave as a fabric weave;
in the step S1, the weight ratio of the silk cotton fibers to the American Pima longissima cotton fibers in the warp yarns is 2:8; the weight ratio of the silk cotton fibers to the American Pima longissima cotton fibers in the weft yarns is 6:4; in the step S2, the yarn density of the loose yarn is 0.37-0.42 g/cubic centimeter, and the weight of the yarn is 0.9-1.1 kg/piece;
after the step S4, respectively preparing a flax fiber layer, a protective layer, a breathable layer, a polyester fiber layer and a chitosan fiber layer; wherein, the flax fiber layer is woven into yarn by flax fiber; the protective layer is formed by batch warping, drafting and denting, trial weaving on a machine, inserting warp stop sheets and weaving of yarns; the breathable layer is woven by weaving bamboo fibers into yarns; the polyester fiber layer is woven by weaving yarns spun by polyester fibers; the chitosan fiber layer is formed by weaving yarns woven by chitosan fibers;
and after each layer of fabric is woven by warp and weft, each layer of fabric is sewn to form the final skin-friendly fabric. The fabric for the children's garments after the antibacterial treatment and the padding treatment has good air permeability and good antibacterial capability. Similar antibacterial treatment and padding treatment can be adopted for the yarns consisting of the flax fiber layer, the protective layer, the breathable layer, the polyester fiber layer and the chitosan fiber layer except the skin-friendly layer.
The further technical scheme is that in the step S3, the treatment process comprises the steps of pretreatment and/or antibacterial treatment and/or padding treatment of the yarns;
the pretreatment process comprises the steps of immersing the yarn into a chelating agent, a refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃, and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to carry out antibacterial treatment on the yarns;
and in the padding treatment process, padding equipment is adopted to perform padding treatment on the yarns.
The further technical scheme is that the antibacterial treatment equipment and the padding equipment both comprise a yarn infiltration box, and the infiltration box is provided with a yarn inlet wheel, a wire outlet wheel and a mechanism for removing the yarn surface infiltration liquid, namely the antibacterial treatment liquid or the padding liquid; the bottom of the soaking box body is provided with a steering roller for steering the yarns. Since the surface of the yarn subjected to the antibacterial treatment or the padding treatment is adhered with the impregnating solution (namely, the antibacterial treatment solution or the padding treatment solution), if the surface cannot be removed completely, the quality of the yarn is affected, various problems are caused, and the quality of the fabric is finally affected. The removing mechanism provided by the invention can more thoroughly remove the impregnating solution adhered to the surface of the yarn, and the quality of the yarn is improved.
The further technical scheme is that the removing mechanism comprises a pair roller arranged on the inner side wall of the box body of the infiltration box, two rollers of the pair roller are rotatably connected with a roller shaft, and the two roller shafts of the pair roller are fixedly connected to the inner side wall of the box body of the infiltration box;
the yarn feeding wheel, the steering roller, the pair roller and the paying-off wheel are sequentially arranged along the yarn feeding direction of the yarn; the yarn is wound on the pay-off wheel after passing through the pair roller after passing through the wire inlet wheel; the wheel surface of the paying-off wheel is provided with spiral curved grooves which are connected end to end; and the yarn is wound on a take-up pulley of a subsequent station after being wound on the pay-off pulley. The method is characterized in that a spiral grooved drum (for reference, the grooved drum structure on a bobbin winder) on spinning is applied to an infiltration box, so that yarns can be wound around a pay-off wheel to and fro from left to right and then enter a take-up wheel of a subsequent station when passing through the infiltration box, and the surface of the yarns is not removed by impregnating liquid which is adhered to the surfaces of two sides (only covering part of the surface of the yarns) of the yarns tightly through a pair roller in the process of winding the yarns back and forth from left to right, and the impregnating liquid (namely, antibacterial treatment liquid or impregnating liquid) adhered to the surface of the yarns can be removed more thoroughly after the yarns are infiltrated by the infiltration box.
The further technical proposal is that the impregnation tank is internally provided with an antibacterial treatment liquid or a padding liquid with the liquid level lower than that of the speed reducing motor.
The invention has the advantages and beneficial effects that: the fabric is made of skin-friendly fiber materials, and has good air permeability and good antibacterial capability after antibacterial treatment and padding treatment; and the impregnating liquid impregnated on the yarns can be effectively removed during yarn treatment, so that the quality of the yarns is ensured.
The layer closest to the skin of the child is formed by blending silk cotton fibers containing skin-friendly fiber components and cotton fibers, and the skin-friendly property is good. Each fabric layer on the skin-friendly layer is arranged in a crossed manner, so that the strength and durability of the whole fabric are enhanced, the use condition of the children clothes is also met, and the service life of the children clothes made of the fabric is prolonged.
Since the surface of the yarn subjected to the antibacterial treatment or the padding treatment is adhered with the impregnating solution (namely, the antibacterial treatment solution or the padding treatment solution), if the surface cannot be removed completely, the quality of the yarn is affected, various problems are caused, and the quality of the fabric is finally affected. The removing mechanism provided by the invention can more thoroughly remove the impregnating solution adhered to the surface of the yarn, and the quality of the yarn is improved.
The spiral grooved drum on the spinning is applied to the infiltration box, so that the yarn can be wound back and forth left and right through the pay-off wheel and then enters the take-up wheel of a subsequent station when passing through the infiltration box, the surface of the yarn is not removed by the impregnating solution which is adhered to the surfaces of two sides (only covering the part of the surface of the yarn) of the yarn tightly through the pair rollers in the process of back and forth winding left and right of the yarn, and the impregnating solution (namely, the antibacterial treatment solution or the impregnating solution) which is adhered to the surface of the yarn can be more thoroughly removed by the infiltration box after the yarn is infiltrated.
Drawings
FIG. 1 is a schematic cross-sectional view of a skin-friendly fabric for children's garments in accordance with the present invention;
FIG. 2 is a schematic view of a soaker box involved in processing the fabric of FIG. 1;
FIG. 3 is a schematic view of the surface structure of the wire-laying wheel of FIG. 2;
FIG. 4 is a schematic view of a second infiltration tank according to an embodiment of the present invention;
FIG. 5 is an enlarged partial schematic view of the vicinity of the disk portion of FIG. 4;
FIG. 6 is a top view of FIG. 4;
fig. 7 is a schematic illustration of the engagement of the disks with the gears of fig. 6.
In the figure: 1. a flax fiber layer; 2. a protective layer; 3. a breathable layer; 4. a polyester fiber layer; 5. a chitosan fiber layer; 6. a skin-friendly layer; 7. soaking in a box; 8. a wire feeding wheel; 9. a paying-off wheel; 10. a turning roll; 11. a pair of rollers; 12. a roll shaft; 13. a spiral curved groove; 14. a take-up pulley; 22. a disc; 23. a yarn; 24. a circular hole; 25. a gear; 26. a reduction motor; 27. a connecting plate.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment is as follows:
as shown in fig. 1 to 3, the invention is a skin-friendly fabric for children's garments, which comprises a flax fiber layer 1, a protective layer 2, an air permeable layer 3, a polyester fiber layer 4, a chitosan fiber layer 5 and a skin-friendly layer 6, wherein the skin-friendly layer 6 is woven by yarns 23, and the yarns are formed by blending silk cotton fibers and American Pissajous staple cotton fibers; the four layers of the protective layer 2, the breathable layer 3, the polyester fiber layer 4 and the chitosan fiber layer 5 have different textures, and the textures of the upper layer and the lower layer which are adjacent are arranged at a certain angle; the angle is between 15 DEG and 90 deg. The air permeable layer 3 is woven by bamboo fiber yarns; the protective layer 2 is a gauze layer; the thickness of the skin-friendly layer 6 is between 80 and 220 mu m. The American Pi Ma long stapled cotton fiber is the American Pima long stapled cotton fiber with A-grade micronaire value; the weight ratio of the silk cotton fiber to the American Pima longissima cotton fiber is 2:8-6:4.
The process for preparing the skin-friendly fabric for children garments comprises the following process steps which are carried out in sequence:
s1: respectively blending silk cotton fibers and American Pima longissima cotton fibers into warp yarns and weft yarns;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: processing the yarns loosened in the step S2;
s4: weaving the warp yarns and the weft yarns processed in the step S3 into a skin-friendly layer 6 fabric by taking a plain weave as a fabric weave;
in the step S1, the weight ratio of the silk cotton fibers to the American Pima longissima cotton fibers in the warp yarns is 2:8; the weight ratio of the silk cotton fibers to the American Pima longpile cotton fibers in the weft yarns is 6:4; in the step S2, the yarn density of the loose yarn is 0.37-0.42 g/cubic centimeter, and the weight of the yarn is 0.9-1.1 kg/piece;
after the step S4, respectively preparing a flax fiber layer 1, a protective layer 2, a breathable layer 3, a polyester fiber layer 4 and a chitosan fiber layer 5; wherein, the flax fiber layer 1 is woven into yarns by flax fibers and then is woven; the protective layer 2 is formed by batch warping, drafting and denting, trial weaving on a machine, inserting warp stop sheets and weaving of yarns; the breathable layer 3 is woven by weaving yarns woven by bamboo fibers; the polyester fiber layer 4 is woven by weaving yarns spun by polyester fibers; the chitosan fiber layer 5 is formed by weaving yarns woven by chitosan fibers;
each layer of fabric is woven by warp and weft yarns and then sewn into the final skin-friendly fabric.
In the step S3, the treatment process is the pretreatment and/or antibacterial treatment and/or padding treatment of the yarns;
the pretreatment process is to immerse the yarn into a chelating agent, a refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃, and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to carry out antibacterial treatment on the yarns;
and in the padding treatment process, padding treatment is carried out on the yarns by using padding equipment. The antibacterial treatment solution consists of a wormwood rhizome extracting solution, cyclic phosphate, a nano silver-copper composite solution, sodium alginate, AEO-7 and water; the padding treatment liquid consists of dye and moisture absorption quick-drying auxiliary agent, and the dye can be natural plant dye; the moisture absorption quick-drying auxiliary agent is a water-dispersible polyurethane compound, polyacrylamide and water.
The antibacterial treatment equipment and the padding equipment both comprise a soaking box 7 for soaking the yarn 23, and the soaking box 7 is provided with a wire inlet wheel 8, a wire outlet wheel 9 and a mechanism for removing the surface soaking liquid of the yarn 23, namely the antibacterial treatment liquid or the padding liquid; the bottom of the body of the infiltration tank 7 is provided with a steering roller 10 for steering the yarn 23. The removing mechanism comprises a pair roller 11 arranged on the inner side wall of the box body of the infiltration box 7 (an adjusting mechanism for the extrusion force of the pair roller 11 is not described in detail for the prior art), two rollers of the pair roller 11 are rotatably connected with a roller shaft 12, and the two roller shafts 12 of the pair roller 11 are fixedly connected on the inner side wall of the box body of the infiltration box 7; the wire inlet wheel 8, the steering roller 10, the pair roller 11 and the paying-off wheel 9 are sequentially arranged along the wire inlet direction of the yarn 23; the yarn 23 is wound on the pay-off wheel 9 after passing through the pair roller 11 after passing around the wire feeding wheel 8; the wheel surface of the paying-off wheel 9 is provided with spiral curved grooves 13 which are connected end to end; the yarn 23 is wound on the take-up pulley 14 of the subsequent station after being wound on the pay-off pulley 9.
In the step S1, the step of blending the yarn 23 is a conventional technique, and the yarn 23 may be processed by a drafting device, a twisting device, and a forming tube, and the forming tube is wound with the yarn 23.
The operating principle of the infiltration box is as follows:
the yarn 23 is wound on the pay-off wheel 9 after passing through the pair roller 11 after passing around the wire feeding wheel 8; because the pay-off wheel is provided with the spiral curved groove, the yarn is wound on the pay-off wheel in a reciprocating manner back and forth (one or two circles specifically depending on the fact that the yarn is wound on the pay-off wheel for several circles during initial winding) and then reaches the take-up wheel in the process of ceaseless rotation of the pay-off wheel, and therefore, the yarn is wound on the pay-off wheel in a reciprocating manner back and forth, and the impregnating solution adhered to the surface of the yarn is removed thoroughly in the feeding process of the yarn.
The second embodiment:
the difference from the first embodiment is that, as shown in fig. 4 to fig. 7 (for convenience of illustration, fig. 6 does not show a pay-off wheel, a wire inlet wheel, and a hole on a disc, that is, a pair of rollers on a disc), the removing mechanism includes a pair of rollers arranged in the box body of the soaking box 7, the pair of rollers is arranged on a disc wire inlet, a circular hole 24 for passing the yarn 23 is arranged in the center of the disc 22, the circumferential side surface of the disc 22 is a gear ring-shaped side surface, a gear 25 is arranged in a manner of being matched with the side surface of the disc 22, the wheel shaft of the gear 25 is fixedly connected with the output shaft of a speed reduction motor 26, the speed reduction motor 26 is fixedly connected on a connecting plate 27, and the connecting plate 27 is fixedly connected on the inner side wall of the box body of the soaking box 7; the direction of the yarn 23 from the steering roller 10 to the paying-off wheel 9 is consistent with the rotation axis of the output shaft of the speed reducing motor 26, and the rotation axes of the two roller shafts of the counter roller are consistent with the rotation axis of the output shaft of the speed reducing motor 26. The impregnation box 7 is provided with an antibacterial treatment liquid or a padding liquid with the liquid level lower than that of the speed reducing motor 26.
The working principle is as follows:
the yarn 23 is wound on the pay-off wheel 9 after passing through the pair roller 11 after passing around the wire feeding wheel 8; the yarn 23 is wound on the take-up pulley 14 of the subsequent station after being wound on the pay-off pulley 9. In the process that the yarn passes through the infiltration box, the yarn is wound on the take-up wheel in the straight direction, the gear motor is started in the process, the gear is driven to rotate, and therefore the disc is driven to rotate (in order to better achieve the scheme, the middle of the disc is provided with a rotating shaft, the rotating shaft is hollow and provided with { namely a hole is formed in the center of the rotating shaft } for the yarn to pass through, the rotating shaft is rotatably connected with the side wall of the box body of the infiltration box, the side wall of the infiltration box is provided with a round hole communicated with the hole in the center of the rotating shaft, so that the yarn can reach the position of the pay-off wheel after passing through the side wall of the box body of the infiltration box), and the pair rollers on the rotating plate rotate around the center of the rotating plate by matching with the yarn incoming process, and the infiltration liquid adhered to the surface of the yarn can be almost completely and completely removed.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention.

Claims (9)

1. The skin-friendly fabric for children garments is characterized by comprising a linen fiber layer, a protective layer, a breathable layer, a polyester fiber layer, a chitosan fiber layer and a skin-friendly layer which are sequentially arranged, wherein the skin-friendly layer is woven by adopting yarns, and the yarns are formed by blending silk cotton fibers and American Pima longistyle cotton fibers;
the four layers of the protective layer, the breathable layer, the polyester fiber layer and the chitosan fiber layer have different textures, and the textures of the upper layer and the lower layer which are adjacent are arranged at a certain angle; the angle is between 15 DEG and 90 deg.
2. The skin-friendly fabric for children garments according to claim 1, wherein the breathable layer is woven by bamboo fiber yarns; the protective layer is a gauze layer; the thickness of the skin-friendly layer is 80-220 μm.
3. The skin-friendly fabric for children garments according to claim 2, wherein the american Pi Ma long staple cotton fibers are american pima long staple cotton fibers with a class a micronaire value; the weight ratio of the silk cotton fiber to the American Pima longissima cotton fiber is 2:8-6:4.
4. A process for preparing a skin-friendly fabric for children's garments as claimed in any one of claims 1 to 3, comprising the following process steps carried out in sequence:
s1: respectively blending silk cotton fibers and American Pima longeron cotton fibers into warps and wefts;
s2: loosening the warp yarns and the weft yarns obtained in the step S1 by adopting Swiss SSM equipment;
s3: processing the yarns loosened in the step S2;
s4: weaving the warp and weft processed in the step S3 into a skin-friendly layer fabric by taking plain weave as fabric weave;
in the step S1, the weight ratio of the silk cotton fibers to the American Pima longissima cotton fibers in the warp yarns is 2:8; the weight ratio of the silk cotton fibers to the American Pima longpile cotton fibers in the weft yarns is 6:4; in the step S2, the yarn density of the loose yarn is 0.37-0.42 g/cubic centimeter, and the weight of the yarn is 0.9-1.1 kg/piece;
after the step S4, respectively preparing a flax fiber layer, a protective layer, a breathable layer, a polyester fiber layer and a chitosan fiber layer; wherein, the flax fiber layer is woven into yarn by flax fiber; the protective layer is formed by batch warping, drafting and denting, trial weaving on a machine, inserting warp stop sheets and weaving of yarns; the breathable layer is woven by weaving yarns woven by bamboo fibers; the polyester fiber layer is woven by weaving yarns by adopting polyester fibers; the chitosan fiber layer is formed by weaving chitosan fibers into yarns;
and after each layer of fabric is woven by warp and weft, each layer of fabric is sewn to form the final skin-friendly fabric.
5. The preparation process of the skin-friendly fabric for children garments, according to claim 4, is characterized in that in the step S3, the treatment process is pretreatment and/or antibacterial treatment and/or padding treatment of yarns;
the pretreatment process is to immerse the yarn into a chelating agent, a refining agent and hydrogen peroxide for treatment, wherein the temperature is 105-115 ℃, and the pretreatment time is 40-60 minutes;
the antibacterial treatment process adopts antibacterial treatment equipment to carry out antibacterial treatment on the yarns;
and in the padding treatment process, padding treatment is carried out on the yarns by using padding equipment.
6. The preparation process of the skin-friendly fabric for children garments according to claim 5, wherein the antibacterial treatment equipment and the padding equipment both comprise a wetting box for wetting yarns, and the wetting box is provided with a wire inlet wheel, a wire outlet wheel and a mechanism for removing the surface wetting liquid of the yarns, namely the antibacterial treatment liquid or the padding liquid; the bottom of the soaking box body is provided with a steering roller for steering the yarns.
7. The preparation process of the skin-friendly fabric for children garments as claimed in claim 6, wherein the removing mechanism comprises a pair of rollers arranged on the inner side wall of the box body of the soaking box, the two rollers of the pair of rollers are rotatably connected with a roller shaft, and the two roller shafts of the pair of rollers are fixedly connected on the inner side wall of the box body of the soaking box;
the yarn feeding wheel, the steering roller, the pair roller and the paying-off wheel are sequentially arranged along the yarn feeding direction of the yarn; the yarn is wound on the pay-off wheel after passing through the pair roller after passing through the wire inlet wheel; the wheel surface of the paying-off wheel is provided with spiral curved grooves which are connected end to end; and the yarn is wound on the take-up pulley of the subsequent station after being wound on the pay-off pulley.
8. The preparation process of the skin-friendly fabric for children's garments, according to claim 6, is characterized in that the removing mechanism comprises a pair of rollers arranged in a box body of the soaking box, the pair of rollers is arranged on a disc, a round hole for yarns to pass through is arranged in the center of the disc, the circumferential side surface of the disc is a gear ring-shaped side surface, a gear is arranged in a manner of being matched with the side surface of the disc, a wheel shaft of the gear is fixedly connected with an output shaft of a speed reducing motor, the speed reducing motor is fixedly connected on a connecting plate, and the connecting plate is fixedly connected on the inner side wall of the box body of the soaking box;
the direction of the yarn from the steering roller to the payoff wheel is consistent with the rotation axis of the output shaft of the speed reducing motor, and the rotation axes of the two roller shafts of the counter roller are consistent with the rotation axis of the output shaft of the speed reducing motor.
9. The preparation process of the skin-friendly fabric for children garments according to claim 7 or 8, wherein the impregnation tank is internally provided with an antibacterial treatment liquid or a padding liquid, the liquid level of which is lower than that of the speed reduction motor.
CN202210715325.2A 2022-06-23 2022-06-23 Skin-friendly fabric for children's garments and preparation process thereof Active CN115139585B (en)

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