CN115138954A - Automatic welding equipment for oil filter framework and filter screen - Google Patents
Automatic welding equipment for oil filter framework and filter screen Download PDFInfo
- Publication number
- CN115138954A CN115138954A CN202210889935.4A CN202210889935A CN115138954A CN 115138954 A CN115138954 A CN 115138954A CN 202210889935 A CN202210889935 A CN 202210889935A CN 115138954 A CN115138954 A CN 115138954A
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- Prior art keywords
- filter screen
- motor
- cabinet body
- oil filter
- sliding rail
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 claims description 9
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 48
- 230000033001 locomotion Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 230000000007 visual effect Effects 0.000 description 7
- 230000003044 adaptive effect Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000009123 feedback regulation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/02—Pressure butt welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention relates to the field of welding equipment, in particular to automatic welding equipment for an oil filter framework and a filter screen, which comprises a cabinet body, a filter screen feeding system, a manipulator system, an oil filter framework positioning system, a friction wheel system, a welding system and the like. The automatic welding device can realize the automatic welding of the filter screen framework and the filter screen, solves the problems of low production efficiency, high rejection rate and the like caused by the large welding operation difficulty of the filter screen framework and the filter screen, provides certain flexibility, and can meet the automatic welding requirements of the oil filter framework and the filter screen of oil filter parts of various models.
Description
Technical Field
The invention relates to the field of welding equipment, in particular to automatic welding equipment for an oil filter framework and a filter screen.
Background
The oil filter part is generally arranged in a valve, and the oil filter has a filtering effect on hydraulic oil. The oil filter consists of an oil filter framework and a filter screen. The oil filter framework is cylindrical, the specific size is different according to different models, and the material is stainless steel; the filter screen is a square mesh woven by stainless steel wires. The filter screen is through the fixed hookup of welded mode and oil filter skeleton, carry out from three direction among the welding process (2 are close to the circumference circumferential weld of oil filter skeleton terminal surface, 1 and the parallel centre joint of oil filter skeleton axis), because of the oil filter skeleton is cylindrical structure, welding process need frequently adjust welding angle, still need guarantee simultaneously that the filter screen hugs closely the skeleton completely in welding process, the operation degree of difficulty is very big, and oil filter part model is many, the size differs, therefore product production efficiency is low, can not satisfy scientific research production's demand.
Disclosure of Invention
The invention aims to provide equipment capable of automatically welding an oil filter framework and a filter screen of an oil filter part with high quality, and the equipment has certain flexibility and can adapt to welding of oil filter parts with different sizes.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic weld equipment of skeleton and filter screen is strained to oil, includes: the cabinet body, filter screen feeding system, manipulator system, oily skeleton positioning system, friction pulley system, welding system, its characterized in that of straining: the cabinet body has the up end of two high differences, has arranged the magazine on the higher up end of the cabinet body, welding system support mounting is in the higher up end top left side of the cabinet body, sensor support mounting is in the top of welding system support, filter screen material loading system install on the higher up end of the cabinet body the left side of magazine, friction wheel ystem installation is in filter screen material loading system's left side, manipulator system installation is on the shorter up end of the cabinet body, filter screen material loading system's right side, welding system installs filter screen material loading system's left side, friction wheel system's rear side, oil filter skeleton positioning system installs the rear side at welding system.
As a further description of the above technical solution: the filter screen feeding system comprises a motor, a slide rail, a slide block, a tool positioning block and a filter screen positioning block, wherein the motor is connected with the slide rail, the slide rail is arranged above the slide rail, the slide block, the slide rail and the slide rail form a linear motion pair, the tool positioning block is fixedly arranged above the slide block, and the filter screen positioning block is arranged above the tool positioning block.
As a further description of the above technical solution: the manipulator system comprises a manipulator and a three-jaw chuck, wherein the three-jaw chuck is arranged on the tail end execution part of the manipulator.
As a further description of the above technical solution: the oil filter framework positioning system comprises 2 motors, 3 sliding rails, 3 sliding blocks, 2 connecting plates, connecting rods and centers, wherein the 2 connecting plates are parallel to each other and fixedly installed on a cabinet body, the 2 motors in the 3 motors are respectively connected with the 2 sliding rails in the 3 sliding rails, the 2 sliding rails are parallel to each other and are respectively connected with the 2 sliding blocks in the 3 sliding blocks, the rest 1 sliding rail is fixedly connected onto the 2 sliding blocks, the rest 1 motor and the rest 1 sliding block are connected onto the 1 sliding rail, the centers are connected onto the sliding blocks, the connecting rods are connected with the 2 sliding rails which are arranged in parallel, and the linear motion pairs with 1 degree of freedom are integrally formed.
As a further description of the above technical solution: the friction wheel system comprises a motor, a sliding rail, a sliding block, a bearing with a seat and a friction wheel, wherein the motor is connected with the sliding rail, the sliding block is arranged above the sliding rail, the sliding block, the sliding rail, the sliding block and the sliding block form a linear motion pair, the bearing with the seat is arranged above the sliding block, and the friction wheel is arranged in the bearing with the seat.
As a further description of the above technical solution: the welding system comprises a connector, a sliding rail, a sliding block, a transformer, a rotating motor, a sleeve, an electrode tip and a motor, wherein the connector is installed on a welding system support, the sliding rail is fixedly installed on the connector, the motor is connected with the sliding rail, the sliding block is installed on the sliding rail, a linear motion pair is formed by the connector, the sliding rail, the motor and the sliding block, the transformer is installed on the sliding block, the rotating motor is installed in front of the transformer, the sleeve is installed on a motor shaft of the rotating motor, the electrode tip is installed on the sleeve, and the electrode tip is made of copper alloy.
As a further description of the above technical solution: the automatic welding equipment of skeleton and filter screen is strained to oil still includes visual sensor, visual sensor installs on the sensor support, and is located same vertical line with the electrode tip among the welding system.
The invention has the beneficial effects that:
1. according to the invention, the automatic welding of the oil filter framework and the filter screen can be realized by writing a control program in advance and setting a time sequence. The filter screen is placed on a filter screen positioning block in the filter screen feeding system, so that the filter screen can be positioned, and the filter screen can be automatically fed by utilizing the movement of a slide rail slide block in the filter screen feeding system; the three-jaw chuck at the tail end of the manipulator in the manipulator system clamps and clamps the oil filter framework, so that the oil filter framework can be automatically loaded and unloaded; the movement of the center position can be realized by using three groups of sliding rail sliding blocks in the oil filter framework positioning system, so that the center can automatically position and clamp the oil filter framework; the friction wheel can be attached to the filter screen by utilizing the movement of the slide rail slide block in the friction wheel system, so that the filter screen is ensured to enter a welding position in a tiled state; utilize the removal of slide rail slider among the welding system, can realize reciprocating of electrode tip, the electrode tip is downward, the contact compresses tightly the filter screen, the filter screen compresses tightly the filter screen skeleton, the short-term discharge of transformer, the strong current conducts the filter screen through the electrode tip, the skeleton is strained to oil, make the filter screen melt in the twinkling of an eye resolidify, the filter screen and the oil of here strain the skeleton and link together promptly, the electrode tip rises again, the three-jaw chuck drives oil and strains the skeleton, the rotating electrical machines drives the synchronous (the same angular velocity) certain angle of rotation of electrode tip, repeat above-mentioned process again, after the rotatory round, finally can realize the automatic weld that oil strained skeleton and filter screen.
2. In the invention, a visual sensor is arranged above the welding position, the motion of each mechanism of the equipment can be captured by the visual sensor in the processes of filter screen feeding, oil filter framework feeding, welding and the like, and the motion of each mechanism is subjected to real-time feedback regulation by an algorithm, so that the accurate control of the welding process is realized, and the welding precision is ensured.
3. According to the invention, through the cooperation of the visual sensor, the three-jaw chuck and the rotating motor, the rectangular end surface of the electrode tip faces downwards and is aligned with the axial beam of the oil filter framework when the electrode tip, the oil filter framework and the filter screen are contacted for the 1 st time, so that the welding of a middle seam is completed; in the processes of rotation and spot welding, the circumferential seam can be welded.
4. In the invention, when an oil filter part of another type needs to be replaced for welding, the original filter screen positioning block is taken down, and a new filter screen positioning block which is adaptive to the size of the part is placed on a tool positioning block which is a pneumatic element; taking down the original electrode tip, mounting a new electrode tip which is adaptive to the size of the part on a sleeve, wherein the sleeve is in threaded connection with the electrode tip; the programmed program is rewritten to adjust the amount of motion of each mechanism. Therefore, the invention provides certain flexibility and can meet the automatic welding requirement of oil filter frameworks and filter screens of oil filter parts of various models.
Description of the drawings:
the following is further illustrated in conjunction with the drawings of the present invention:
FIG. 1 is a schematic view of the overall structure of the present invention from a far perspective;
FIG. 2 is a schematic view of the general structure of the present invention showing a near angle;
FIG. 3 is a schematic structural diagram of a filter screen feeding system, an oil filter framework positioning system and a friction wheel system in the invention;
FIG. 4 is a schematic view of a welding system of the present invention;
FIG. 5 is a schematic diagram of the present invention showing the construction details;
fig. 6 is a schematic structural view of the electrode head of the present invention.
In the figure: 1. the oil filter comprises a cabinet body, a material box, a welding system support, a sensor support, a cabinet body, a filter screen feeding system, a motor 221, a sliding rail 222, a sliding block 23, a tool positioning block 24, a filter screen positioning block 3, a manipulator system 31, a three-jaw chuck 32, a manipulator 4, an oil filter framework positioning system 41, a motor 42, a connecting rod 431, a sliding rail 432, a sliding block 433, a connecting plate 441, a sliding rail 442, a sliding block 443, a connecting plate 45, a motor 461, a sliding rail 462, a sliding block 47, a tip 5, a friction wheel system 51, a motor, a 521, a sliding rail 522, a sliding rail 53, a seated bearing 54, a friction wheel 6, a welding system, a connector 61, a 621, a sliding rail 622, a sliding block 63, a transformer, a 64 rotating motor, a 65, a sleeve, a 66 electrode tip, a 67 motor, a vision sensor 7, a 8, a 9 and an oil filter screen framework.
The specific implementation mode is as follows:
the following embodiments of the present invention are provided by way of specific examples, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
Example 1:
placing the filter screen on the filter screen positioning block 24 to complete the positioning of the filter screen, driving the sliding block 222 to move along the sliding rail 221 by the motor 21, and enabling the filter screen to enter a welding position; the three-jaw chuck 31 at the tail end of the manipulator 32 clamps the oil filter framework in the material box 11, the oil filter framework is placed at a welding position, and the three-jaw chuck 31 rotates the oil filter framework to a forward pose of the framework axial beam according to feedback information of the visual sensor 7; the motor 41 and the motor 45 respectively drive the sliding block 432 and the sliding block 462 to respectively move along the sliding rail 431 and the sliding rail 461, and the center 47 finds the position of the oil filter framework 9 to position and clamp the oil filter framework by matching with feedback information of the visual sensor 7; the motor 51 drives the sliding block 522 to move along the sliding rail 521, the friction wheel 54 moves towards the direction of the filter screen and is attached to the filter screen 8, and the filter screen is enabled to enter a welding position in a flat state; motor 67 drive slider 622 moves along slide rail 621, electrode tip 66 is down, the contact compresses tightly filter screen 8, filter screen 8 compresses tightly filter screen skeleton 9, transformer 63 is short for discharge, the strong current conducts filter screen 8 through the rectangle terminal surface of electrode tip 66, on the axial roof beam of skeleton 9 is strained to oil, make the part of filter screen 8 and electrode tip 66 contact melt in the twinkling of an eye resolidification, the filter screen and the filter screen skeleton of here spot welding together promptly, then electrode tip 66 rises, three-jaw chuck 31 drives oil and strains skeleton 9, rotating electrical machines 64 drives the synchronous (the same angular velocity) certain angle of rotation of electrode tip 66, repeat above-mentioned process again, after skeleton 9/electrode tip 66 has rotated the round is strained to oil, finally can realize the automatic weld of oil and strain skeleton and filter screen.
Example 2:
when an oil filter part of another type needs to be replaced for welding, the original filter screen positioning block 24 is taken down, a new filter screen positioning block which is adaptive to the size of the part is placed on the tool positioning block 23, and the tool positioning block 23 is a pneumatic element; taking down the original electrode tip 66, mounting a new electrode tip which is adaptive to the size of the part on the sleeve 65, wherein the sleeve 65 is in threaded connection with the electrode tip 66; the control program is rewritten to adjust the amount of motion of each mechanism.
The above-mentioned embodiments only express the specific embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention.
Claims (7)
1. The utility model provides an automatic weld equipment for welding oil filter skeleton and filter screen which characterized in that: the oil filter comprises a cabinet body (1), a filter screen feeding system (2) arranged on the cabinet body, a manipulator system (3) arranged on the cabinet body, an oil filter framework positioning system (4) arranged on the cabinet body, a friction wheel system (5) arranged on the cabinet body and a welding system (6) arranged on the cabinet body.
2. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the cabinet body (1) comprises a material box (11), a welding system support (12), a sensor support (13) and a cabinet body (14), the material box (11) for storing the oil filter framework is placed on the cabinet body (14), the welding system support (12) is installed on the cabinet body (1), the sensor support (13) is installed on the welding system support (12), and a vision sensor (7) is installed on the sensor support (13).
3. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the filter screen feeding system (2) comprises a motor (21), a sliding rail (221), a sliding block (222), a tool positioning block (23) and a filter screen positioning block (24), wherein the sliding rail (221) is fixedly connected with the cabinet body (1), the sliding block (222) is installed on the sliding rail (221), the tool positioning block (23) is installed on the sliding block (222), the filter screen positioning block (24) is installed on the tool positioning block (23), and the motor (21) is installed on the sliding rail (221) as a driving piece.
4. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the manipulator system (3) comprises a manipulator (32) and a three-jaw chuck (31), wherein the three-jaw chuck (31) is installed at the tail end execution part of the manipulator (32).
5. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the oil filter framework positioning system (4) comprises a motor (41), a connecting rod (42), a sliding rail (431), a sliding block (432), a connecting plate (433), a sliding rail (441), a sliding block (442), a connecting plate (443), a motor (45), a sliding rail (461), a sliding block (462) and a tip (47); gusset plate (433) and gusset plate (443) are parallel to each other and with cabinet body (1) fixed connection, install respectively on gusset plate (433) and gusset plate (443) slide rail (431) and slide rail (441), slide rail (431) and slide rail (441) pass through connecting rod (42) fixed connection, motor (41) are installed on slide rail (431) as the driving piece, slider (432) and slider (442) are installed respectively on slide rail (431) and slide rail (441), slide rail (461) and slider (432), slider (442) criss-cross, fixed connection, slider (462) are installed on slide rail (461), top (47) are installed on slider (462).
6. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the friction wheel system (5) comprises a motor (51), a sliding rail (521), a sliding block (522), a bearing with a seat (53) and a friction wheel (54); the sliding rail (521) is fixedly connected with the cabinet body (1), the sliding block (522) is installed on the sliding rail (521), the motor (51) is installed on the sliding rail (521) as a driving piece, the bearing with the seat (53) is installed on the sliding block (522), the axis of the bearing with the seat (53) is parallel to the moving direction of the sliding block (522), and the friction wheel (54) is installed on the bearing with the seat (53).
7. The automatic welding equipment of oil filter skeleton and filter screen of claim 1, characterized in that: the welding system (6) comprises a connector (61), a sliding rail (621), a sliding block (622), a transformer (63), a rotating motor (64), a sleeve (65), an electrode head (66) and a motor (67); the connector (61) is fixedly connected with the welding system bracket (12), the sliding rail (621) is fixedly connected with the connector (61), the sliding block (622) is installed on the sliding rail (621), the motor (67) is installed on the sliding rail (621) as a driving part, the transformer (63) is installed on the sliding block (622), the motor (64) is installed on the transformer (63), the sleeve (65) is installed on a motor shaft of the rotating motor (64), the electrode tip (66) is installed on the sleeve (65), and the electrode tip (66) is made of copper alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210889935.4A CN115138954B (en) | 2022-07-27 | 2022-07-27 | Automatic welding equipment for oil filter framework and filter screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210889935.4A CN115138954B (en) | 2022-07-27 | 2022-07-27 | Automatic welding equipment for oil filter framework and filter screen |
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| CN115138954A true CN115138954A (en) | 2022-10-04 |
| CN115138954B CN115138954B (en) | 2024-08-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118455813A (en) * | 2024-07-09 | 2024-08-09 | 贵州永红航空机械有限责任公司 | Welding device and method for aviation self-flushing fuel filtering filter screen |
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