CN115128092A - Intelligent-identification fluorescence penetration detection device and detection method thereof - Google Patents
Intelligent-identification fluorescence penetration detection device and detection method thereof Download PDFInfo
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- CN115128092A CN115128092A CN202210674729.1A CN202210674729A CN115128092A CN 115128092 A CN115128092 A CN 115128092A CN 202210674729 A CN202210674729 A CN 202210674729A CN 115128092 A CN115128092 A CN 115128092A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/91—Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
Abstract
The invention discloses an intelligent recognition fluorescence penetration detection device and a detection method thereof, belonging to the technical field of fluorescence penetration detection devices, a workpiece to be detected is placed on a conveying belt, then the workpiece is driven to move by the movement of the conveying belt, when the workpiece moves to the lower part of the fluorescent powder spraying plate, the side electric telescopic rod is started to clamp the workpiece through the second clamping plate, the second adjusting roller is adopted to elastically clamp and limit the workpiece, then a second rotating motor is started to adjust a second adjusting roller to rotate to drive the workpiece to rotate, the water pump is started to spray the fluorescent powder out of the fluorescent powder spraying plate to the outer side of the workpiece, the fluorescent powder is continuously conveyed to the position between the first clamping plates through the conveying belt after the spraying is finished, then, a side driving motor is started to adjust the horizontal clamping adjusting screw to rotate to drive the side clamping sliding plate to adjust the first clamping plate to clamp the workpiece.
Description
Technical Field
The invention relates to a fluorescence penetration detection device, in particular to an intelligent recognition fluorescence penetration detection device, and also relates to a detection method of the fluorescence penetration detection device, in particular to a detection method of the intelligent recognition fluorescence penetration detection device, belonging to the technical field of fluorescence penetration detection devices.
Background
The penetration detection, also called penetration inspection, is a surface nondestructive detection method, which utilizes the capillary action of liquid to permeate penetrating fluid into the opening defect on the surface of a solid material. And then the permeated penetrating fluid is precipitated to the surface by the developer to show the existence of defects. Belongs to one of five conventional methods for nondestructive testing.
The prior art fluorescence penetration detection device has the following problems when in inspection:
1. the problem of low detection precision caused by the fact that fluorescent powder spraying treatment cannot be comprehensively and efficiently carried out on the periphery of the workpiece;
2. the fluorescent penetration detection device in the prior art cannot perform the function of cleaning the redundant sprayed part more efficiently, so that the fluorescent powder is wasted;
3. in the prior art, a darkroom matched with a production line cannot be created efficiently for detection;
therefore, the intelligent recognition fluorescence penetration detection device and the detection method thereof are designed to solve the problems.
Disclosure of Invention
The invention mainly aims to provide an intelligent recognition fluorescence penetration detection device and a detection method thereof, a workpiece to be detected is placed on a conveying belt, then the movement of the conveying belt drives the workpiece to move, when the workpiece moves to the position below a fluorescent powder spraying plate, a side electric telescopic rod is started to clamp the workpiece through a second clamping plate, a second adjusting roller is adopted to elastically clamp and limit the workpiece, then a second rotating motor is started to adjust the second adjusting roller to rotate to drive the workpiece to rotate, a water pump is started to spray fluorescent powder out of the fluorescent powder spraying plate to the outer side of the workpiece, after the spraying is finished, the fluorescent powder is continuously conveyed to a position between first clamping plates through the conveying belt, then a side driving motor is started to adjust a horizontal clamping adjusting screw to rotate to drive a side clamping sliding plate to adjust the first clamping plate to clamp the workpiece, the driving I-shaped wheel is driven to move through the operation of a side driving motor, the driving I-shaped wheel is driven to operate through a driving I-shaped wheel adjusting conveying belt, a driven rotating rod is driven to adjust a driving bevel gear to adjust a driven bevel gear to rotate through the driven I-shaped wheel adjusting driven rotating rod, a lifting screw rod is adjusted through the driven bevel gear to descend to enable an arc polishing plate to be in contact with the outer side of a workpiece, a first rotating motor is started to adjust a first adjusting roller to drive the workpiece to rotate, parts which do not need to be detected are cleaned through the rotation of the workpiece and the friction of the arc polishing plate, cleaned fluorescent powder falls into a recovery bin to be recovered, the cleaned workpiece is conveyed into a U-shaped darkroom continuously through the conveying belt, then the inner side head in the U-shaped darkroom is detected, and shading is carried out through a light blocking strip.
The purpose of the invention can be achieved by adopting the following technical scheme:
an intelligent-identification fluorescence permeation detection device comprises a side fixing plate, wherein conveying belts are arranged on the inner side of the side fixing plate at equal intervals, a second portal frame is installed at one end of the top of the side fixing plate, a fluorescent powder spraying assembly is arranged in the middle of the inner top of the second portal frame, a second rotating motor is installed on the inner side of the side fixing plate and below the second portal frame, a first roller clamping plate assembly is installed at the output end of the second rotating motor, a first portal frame is installed in the middle of the top of the side fixing plate, an active adjusting rod assembly is arranged on the top of the first portal frame, a lifting adjusting screw assembly is arranged in the middle of the bottom of the first portal frame and is meshed with the active adjusting rod assembly, a lifting pressing plate assembly is sleeved on the outer side of the lifting adjusting screw assembly, a horizontal adjusting screw assembly is arranged in the middle of the bottom of the side fixing plate, a side clamping sliding plate is sleeved and meshed on the outer side of the horizontal adjusting screw rod assembly, a second roller clamping plate assembly is arranged at the top of the inner side of the side clamping sliding plate, an I-shaped wheel transmission assembly is arranged between the horizontal adjusting screw rod assembly and the driving adjusting rod assembly, and a darkroom detection assembly is arranged at one end, away from the second portal frame, of the top of the side fixing plate.
Preferably, the fluorescent powder spraying assembly comprises a fluorescent powder bin, a fluorescent powder spraying plate and an electric telescopic rod, the fluorescent powder bin is installed at the middle of the top of the second portal frame, the electric telescopic rod is installed at the middle of the bottom of the second portal frame, the fluorescent powder spraying plate is installed at the output end of the electric telescopic rod, and the fluorescent powder spraying plate is communicated with the fluorescent powder bin through a water pump.
Preferably, first cylinder grip block subassembly includes second grip block, second adjusting roller, second rotating electrical machines and second side elasticity articulated arm, the second grip block is installed to side electric telescopic handle's output, the positive top of second grip block and bottom department all articulate through the clockwork spring has second side elasticity articulated arm, the second adjusting roller is installed through the bearing to the tip of second side elasticity articulated arm, and second rotating electrical machines is installed to the outer tip department of a set of second side elasticity articulated arm, the output of second rotating electrical machines runs through second side elasticity articulated arm and the one end middle part of second adjusting roller is fixed.
Preferably, the driving adjusting rod assembly comprises an end frame, a driven rotating rod and a driving bevel gear, the end frame is installed on two sides of the bottom of the first portal frame, the driven rotating rod penetrates through the middle of the end frame and is connected with the end frame through a bearing, the driving bevel gear is installed on the middle of the outer side of the driven rotating rod, and the driving bevel gear is meshed with the lifting adjusting screw rod assembly.
Preferably, the lifting adjusting screw assembly comprises a driven bevel gear, a lifting screw and a side lifting limiting rod, the lifting screw penetrates through the middle of the top of the first portal frame, the lifting screw is connected with the first portal frame through a bearing, the driven bevel gear is installed at the top of the lifting screw, the driven bevel gear and the driving bevel gear are meshed with each other, the side lifting limiting rod is installed on two sides of the bottom of the first portal frame, and the lifting pressing plate assembly is sleeved on the outer sides of the side lifting limiting rod and the lifting screw.
Preferably, the lifting pressing plate assembly comprises a lifting plate and an arc-shaped grinding plate, the lifting plate is sleeved on the outer side of the lifting screw and the side lifting limiting rod, the lifting plate is meshed with the lifting screw, and the arc-shaped grinding plate is installed at the bottom of the lifting plate.
Preferably, the horizontal adjusting screw assembly comprises a side vertical plate, a bottom sliding groove, a horizontal clamping adjusting screw and a side driving motor, the bottom of the side fixing plate is provided with a recovery bin, a side vertical plate is arranged above the inner side of the recovery bin and positioned on the side part of the side clamping sliding plate, the bottom of the side vertical plate is provided with the bottom sliding groove, the middle part of one side of the side vertical plate is provided with the side driving motor, the output end of the side driving motor penetrates through the side vertical plate to be provided with the horizontal clamping adjusting screw, and the outer side of the horizontal clamping adjusting screw is sleeved with the side clamping sliding plate in a meshed mode.
Preferably, the second roller grip block subassembly includes first side elasticity articulated arm, first grip block, first adjusting drum and first rotating electrical machines, the side top department of side centre gripping sliding plate installs first grip block, the inboard top of first grip block is articulated with the bottom department through the clockwork spring has first side elasticity articulated arm, first adjusting drum is installed through the bearing in the inboard of first side elasticity articulated arm, and first rotating electrical machines is installed to the outer tip department of a set of first side elasticity articulated arm, first rotating electrical machines's output runs through first side elasticity articulated arm and installs first adjusting drum.
Preferably, the h-wheel transmission assembly comprises a driving h-wheel, a transmission belt and a driven h-wheel, the driving h-wheel is mounted at the output end of the side driving motor, the driven h-wheel is mounted at the outer end part of the driven rotating rod, and the transmission belt is sleeved on the outer sides of the driven h-wheel and the driving h-wheel;
the darkroom detection subassembly includes U type darkroom and the strip that is in the light, U type darkroom is installed at the top of side fixed plate, just the both sides of U type darkroom are equidistant to be equipped with the strip that is in the light, the interior top department of U type darkroom is equipped with the detection head.
A detection method of an intelligent identification fluorescence penetration detection device comprises the following steps:
the method comprises the following steps: placing a workpiece to be detected on a conveying belt, and driving the workpiece to move through the movement of the conveying belt;
step two: when the workpiece moves to the position below the fluorescent powder spraying plate, the side electric telescopic rod is started to clamp the workpiece through the second clamping plate;
step three: a second adjusting roller is adopted to elastically clamp and limit the workpiece, then a second rotating motor is started to adjust the second adjusting roller to rotate so as to drive the workpiece to rotate, and the fluorescent powder is sprayed out of the fluorescent powder spraying plate to the outer side of the workpiece by starting a water pump;
step four: after spraying is finished, the workpiece is continuously conveyed to a position between the first clamping plates through the conveying belt, and then the side driving motor is started to adjust the horizontal clamping adjusting screw to rotate so as to drive the side clamping sliding plate to adjust the first clamping plate to clamp the workpiece;
step five: the driving I-shaped wheel is driven to move by the operation of the side driving motor, and the driven I-shaped wheel is driven to operate by the driving I-shaped wheel adjusting conveying belt;
step six: the driven rotating rod is adjusted by the driven tool wheel to drive the driving bevel gear to adjust the driven bevel gear to rotate, and the lifting screw rod is adjusted by the driven bevel gear to descend so that the arc-shaped grinding plate is contacted with the outer side of the workpiece;
step seven: starting a first rotating motor to adjust a first adjusting roller to drive a workpiece to rotate, cleaning the part which does not need to be detected through the rotation of the workpiece and the friction of an arc-shaped grinding plate, and enabling the cleaned fluorescent powder to fall into a recovery bin for recovery;
step eight: and continuously conveying the cleaned workpiece to the U-shaped darkroom through the conveying belt, detecting through an inner side head in the U-shaped darkroom, and shading through the light blocking strip.
The invention has the beneficial technical effects that:
the invention provides an intelligent recognition fluorescence permeation detection device and a detection method thereof, wherein a workpiece to be detected is placed on a conveying belt, then the movement of the conveying belt drives the workpiece to move, when the workpiece moves to the lower part of a fluorescent powder spraying plate, a side electric telescopic rod is started to clamp the workpiece through a second clamping plate, a second adjusting roller is adopted to elastically clamp and limit the workpiece, then a second rotating motor is started to adjust the second adjusting roller to rotate so as to drive the workpiece to rotate, a water pump is started to spray fluorescent powder out of the fluorescent powder spraying plate to the outer side of the workpiece, after the spraying is finished, the workpiece is continuously conveyed to a position between first clamping plates through the conveying belt, then a side driving motor is started to adjust a horizontal clamping adjusting screw rod to rotate so as to drive a side clamping sliding plate to adjust the first clamping plate to clamp the workpiece, and a driving I-shaped wheel is driven to move through the operation of a side driving motor, the driving I-shaped wheel is adjusted through the driving I-shaped wheel to drive the conveying belt to drive the driven I-shaped wheel to operate, the driven rotating rod is adjusted through the driven I-shaped wheel to drive the driving bevel gear to adjust the driven bevel gear to rotate, the lifting screw rod is adjusted through the driven bevel gear to descend to enable the arc polishing plate to be in contact with the outer side of the workpiece, the first rotating motor is started to adjust the first adjusting roller to drive the workpiece to rotate, the part which does not need to be detected is cleaned through the rotation of the workpiece and the friction of the arc polishing plate, the cleaned fluorescent powder falls into the recovery bin to be recovered, the cleaned workpiece is continuously conveyed into the U-shaped darkroom through the conveying belt, then the inner side head in the U-shaped darkroom is used for detecting, and shading is carried out through the light shading strip.
Drawings
FIG. 1 is a schematic view of an overall first-view perspective structure of an apparatus according to a preferred embodiment of an intelligent identification fluorescence penetration detection apparatus and a detection method thereof;
FIG. 2 is a schematic diagram of an overall second-perspective three-dimensional structure of an apparatus according to a preferred embodiment of the intelligent identification fluorescence penetration detection apparatus and the detection method thereof;
FIG. 3 is a schematic diagram of the third perspective view of the whole apparatus of the preferred embodiment of the intelligent fluorescent penetrant testing apparatus and the testing method thereof according to the present invention;
FIG. 4 is an enlarged view of the structure at the position b of a preferred embodiment of the intelligent identification fluorescence penetration detection device and the detection method thereof according to the present invention;
FIG. 5 is an enlarged view of the structure at a point a of a preferred embodiment of an intelligent identification fluorescence penetration testing apparatus and the testing method thereof according to the present invention;
FIG. 6 is a schematic diagram illustrating an overall fourth perspective three-dimensional structure of an apparatus according to a preferred embodiment of the present invention;
FIG. 7 is a schematic diagram of an overall fifth-view perspective structure of an apparatus according to a preferred embodiment of the intelligent identification fluorescence penetration detection apparatus and the detection method thereof of the present invention;
fig. 8 is an enlarged view of a structure at c of a preferred embodiment of an intelligent recognition fluorescence penetration detecting apparatus and a detecting method thereof according to the present invention.
In the figure: 1-a recycling bin, 2-a side fixing plate, 4-a U-shaped darkroom, 5-a light barrier, 6-a first portal frame, 7-an end frame, 8-a driven rotating rod, 9-a driving bevel gear, 10-a driven bevel gear, 11-a lifting plate, 12-a lifting screw, 13-a side lifting limiting rod, 14-a conveying belt, 15-a side driving motor, 16-a driving I-shaped wheel, 17-an arc-shaped grinding plate, 18-a fluorescent powder bin, 19-a second portal frame, 20-a side electric telescopic rod, 21-a bottom sliding groove, 22-a side vertical plate, 23-a horizontal clamping adjusting screw, 24-a driven I-shaped wheel, 25-a side clamping sliding plate, 26-a first clamping plate, 27-a first adjusting roller and 28-a first side articulated arm elastic arm, 29-first rotating motor, 30-fluorescent powder spraying plate, 31-second clamping plate, 32-second adjusting roller, 33-second rotating motor and 34-second side elastic hinge arm.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-8, the fluorescence penetration detecting apparatus with intelligent recognition provided in this embodiment includes a side fixing plate 2, a conveying belt 14 is disposed on an inner side of the side fixing plate 2 at equal intervals, a second portal frame 19 is mounted at one end of a top portion of the side fixing plate 2, a fluorescent powder spraying assembly is disposed at a middle portion of an inner top of the second portal frame 19, a second rotating motor 33 is mounted at a lower portion of the second portal frame 19 and on an inner side of the side fixing plate 2, a first roller clamping plate assembly is mounted at an output end of the second rotating motor 33, a first portal frame 6 is mounted at a middle portion of the top portion of the side fixing plate 2, an active adjusting rod assembly is disposed at a top portion of the first portal frame 6, a lifting adjusting screw assembly is disposed at a middle portion of a bottom of the first portal frame 6, the lifting adjusting screw assembly and the active adjusting rod assembly are engaged with each other, a lifting pressing plate assembly is sleeved on an outer side of the lifting adjusting screw assembly, the bottom middle part of the side fixing plate 2 is provided with a horizontal adjusting screw assembly, the outer side of the horizontal adjusting screw assembly is sleeved with a side clamping sliding plate 25 in a meshing manner, the top part of the inner side of the side clamping sliding plate 25 is provided with a second roller clamping plate assembly, an I-shaped wheel transmission assembly is arranged between the horizontal adjusting screw assembly and the driving adjusting rod assembly, and the top part of the side fixing plate 2, far away from the second portal frame 19, and one end of the side fixing plate 2 is provided with a darkroom detection assembly.
A workpiece to be detected is placed on the conveying belt 14, then the workpiece is driven to move by the movement of the conveying belt 14, when the workpiece moves to the position below the fluorescent powder spraying plate 30, the electric telescopic rod 20 at the starting side clamps the workpiece through the second clamping plate 31, the workpiece is elastically clamped and limited by the second adjusting roller 32, then the second rotating motor 33 is started to adjust the second adjusting roller 32 to rotate to drive the workpiece to rotate, the fluorescent powder is sprayed out from the fluorescent powder spraying plate 30 to the outer side of the workpiece by starting the water pump, after the spraying is finished, the workpiece is continuously conveyed to the position between the first clamping plates 26 through the conveying belt 14, then the driving motor 15 at the starting side adjusts the horizontal clamping adjusting screw 23 to rotate to drive the clamping sliding plate 25 at the side to clamp the workpiece through the clamping sliding plate 26, and the driving die wheel 16 is driven to move by the operation of the driving motor 15 at the side, the transmission belt 14 is adjusted through the driving H-shaped wheel 16 to drive the driven H-shaped wheel 24 to operate, the driven rotating rod 8 is adjusted through the driven H-shaped wheel 24 to drive the driving bevel gear 9 to adjust the driven bevel gear 10 to rotate, the lifting screw 12 is adjusted through the driven bevel gear 10 to descend to enable the arc polishing plate 17 to be in contact with the outer side of the workpiece, the first rotating motor 29 is started to adjust the first adjusting roller 27 to drive the workpiece to rotate, the part which does not need to be detected is cleaned through the rotation of the workpiece and the friction of the arc polishing plate 17, the cleaned fluorescent powder falls into the recovery bin 1 to be recovered, the cleaned workpiece is continuously conveyed into the U-shaped darkroom 4 through the transmission belt 14, then the inner side head in the U-shaped darkroom 4 is detected, and shading is carried out through the light blocking strip 5.
In this embodiment, the phosphor powder spraying assembly comprises a phosphor powder bin 18, a phosphor powder spraying plate 30 and an electric telescopic rod, the phosphor powder bin 18 is installed at the top middle part of the second portal frame 19, the electric telescopic rod is installed at the bottom middle part of the second portal frame 19, the phosphor powder spraying plate 30 is installed at the output end of the electric telescopic rod, and the phosphor powder spraying plate 30 is communicated with the phosphor powder bin 18 through a water pump.
In this embodiment, the first roller clamping plate assembly includes a second clamping plate 31, a second adjusting roller 32, a second rotating motor 33 and a second side elastic hinge arm 34, the second clamping plate 31 is installed at the output end of the side electric telescopic rod 20, the top and bottom of the front surface of the second clamping plate 31 are hinged to the second side elastic hinge arm 34 through a spring, the second adjusting roller 32 is installed at the end of the second side elastic hinge arm 34 through a bearing, the second rotating motor 33 is installed at the outer end of a group of the second side elastic hinge arms 34, and the output end of the second rotating motor 33 penetrates through the second side elastic hinge arm 34 and is fixed to the middle of one end of the second adjusting roller 32.
In this embodiment, the initiative adjusting rod subassembly includes end frame 7, driven bull stick 8 and drive bevel gear 9, and end frame 7 is installed to the bottom both sides department of first portal frame 6, and the middle part of end frame 7 is run through and is equipped with driven bull stick 8, and is connected through the bearing between driven bull stick 8 and the end frame 7, and drive bevel gear 9 is installed to the outside middle part department of driven bull stick 8, and drive bevel gear 9 and the meshing of lift adjusting screw assembly.
In this embodiment, lift adjustment screw subassembly includes driven bevel gear 10, lifting screw 12 and side lift gag lever post 13, the top middle part department of first portal frame 6 runs through and is equipped with lifting screw 12, be connected through the bearing between lifting screw 12 and the first portal frame 6, driven bevel gear 10 is installed at lifting screw 12's top, and intermeshing between driven bevel gear 10 and the drive bevel gear 9, side lift gag lever post 13 is installed to the bottom both sides of first portal frame 6, and the outside cover of side lift gag lever post 13 and lifting screw 12 is equipped with and goes up and down to press and hold the board subassembly.
In this embodiment, lift pressure board subassembly includes lifter plate 11 and arc sanding plate 17, and the outside cover of lifting screw 12 and side lift gag lever post 13 is equipped with lifter plate 11, and lifter plate 11 and lifting screw 12 intermeshing, and arc sanding plate 17 is installed to lifter plate 11's bottom.
In this embodiment, the horizontal adjusting screw assembly comprises a side hanging plate 22, a bottom sliding groove 21, a horizontal clamping adjusting screw 23 and a side driving motor 15, the bottom of the side fixing plate 2 is provided with the recovery bin 1, the side hanging plate 22 is arranged above the inner side of the recovery bin 1 and on the side part of the side clamping sliding plate 25, the bottom of the side hanging plate 22 is provided with the bottom sliding groove 21, the middle part of one side of the side hanging plate 22 is provided with the side driving motor 15, the output end of the side driving motor 15 penetrates through the side hanging plate 22 to be provided with the horizontal clamping adjusting screw 23, and the outer side of the horizontal clamping adjusting screw 23 is sleeved with the side clamping sliding plate 25 in a meshing manner.
In this embodiment, the second roller clamping plate assembly includes a first lateral elastic hinge arm 28, a first clamping plate 26, a first adjusting roller 27 and a first rotating motor 29, the first clamping plate 26 is installed at the top of the lateral clamping sliding plate 25, the top and bottom of the inner side of the first clamping plate 26 are hinged to the first lateral elastic hinge arm 28 through a spring, the first adjusting roller 27 is installed at the inner side of the first lateral elastic hinge arm 28 through a bearing, the first rotating motor 29 is installed at the outer end of a set of the first lateral elastic hinge arms 28, and the output end of the first rotating motor 29 penetrates through the first lateral elastic hinge arm 28 and is installed with the first adjusting roller 27.
In the present embodiment, the drum drive assembly includes a driving drum 16, a transmission belt 14 and a driven drum 24, the driving drum 16 is mounted on the output end of the side driving motor 15, the driven drum 24 is mounted on the outer end of the driven rotating rod 8, and the transmission belt 14 is sleeved on the outer side of the driven drum 24 and the driving drum 16;
the darkroom detection assembly comprises a U-shaped darkroom 4 and light blocking strips 5, the U-shaped darkroom 4 is installed at the top of the side fixing plate 2, the light blocking strips 5 are arranged on two sides of the U-shaped darkroom 4 at equal intervals, and detection heads are arranged at the inner top of the U-shaped darkroom 4.
A detection method of an intelligent identification fluorescence penetration detection device comprises the following steps:
the method comprises the following steps: placing a workpiece to be detected on the conveying belt 14, and then driving the workpiece to move through the movement of the conveying belt 14;
step two: when the workpiece moves to the position below the fluorescent powder spraying plate 30, the electric telescopic rod 20 at the starting side clamps the workpiece through the second clamping plate 31;
step three: the workpiece is elastically clamped and limited by the second adjusting roller 32, then the second rotating motor 33 is started to adjust the second adjusting roller 32 to rotate to drive the workpiece to rotate, and the fluorescent powder is sprayed out from the fluorescent powder spraying plate 30 to the outer side of the workpiece by starting the water pump;
step four: after spraying, the workpiece is continuously conveyed to a position between the first clamping plates 26 through the conveying belt 14, and then the side driving motor 15 is started to adjust the horizontal clamping adjusting screw 23 to rotate so as to drive the side clamping sliding plate 25 to adjust the first clamping plates 26 to clamp the workpiece;
step five: the driving die wheel 16 is driven to move by the operation of the side driving motor 15, and the transmission belt 14 is adjusted by the driving die wheel 16 to drive the driven die wheel 24 to operate;
step six: the driven rotating rod 8 is adjusted by the driven tool wheel 24 to drive the driving bevel gear 9 to adjust the driven bevel gear 10 to rotate, and the lifting screw 12 is adjusted by the driven bevel gear 10 to descend so that the arc-shaped grinding plate 17 of the lifting screw is contacted with the outer side of the workpiece;
step seven: starting a first rotating motor 29 to adjust a first adjusting roller 27 to drive a workpiece to rotate, cleaning the part which does not need to be detected through the rotation of the workpiece and the friction of the arc-shaped grinding plate 17, and enabling the cleaned fluorescent powder to fall into a recovery bin 1 for recovery;
step eight: the cleaned workpiece is continuously conveyed into the U-shaped camera 4 through the conveying belt 14, and then is detected through the inner side head in the U-shaped camera 4 and is shielded from light through the light blocking strip 5.
The above are only further embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and its concept within the scope of the present invention.
Claims (10)
1. The utility model provides an intelligent recognition's fluorescence infiltration detection device which characterized in that: the device comprises a side fixing plate (2), conveying belts (14) are arranged on the inner side of the side fixing plate (2) at equal intervals, a second portal frame (19) is installed at one end of the top of the side fixing plate (2), a fluorescent powder spraying assembly is arranged in the middle of the inner top of the second portal frame (19), a second rotating motor (33) is installed on the inner side of the side fixing plate (2) and located below the second portal frame (19), a first roller clamping plate assembly is installed at the output end of the second rotating motor (33), a first portal frame (6) is installed in the middle of the top of the side fixing plate (2), an active adjusting rod assembly is arranged on the top of the first portal frame (6), a lifting adjusting screw assembly is arranged in the middle of the bottom of the first portal frame (6), the lifting adjusting screw assembly is meshed with the active adjusting rod assembly, and a lifting pressing plate assembly is sleeved on the outer side of the lifting adjusting screw assembly, the horizontal adjusting screw rod assembly is arranged in the middle of the bottom of the side fixing plate (2), a side clamping sliding plate (25) is sleeved and meshed on the outer side of the horizontal adjusting screw rod assembly, a second roller clamping plate assembly is arranged at the top of the inner side of the side clamping sliding plate (25), an I-shaped wheel transmission assembly is arranged between the horizontal adjusting screw rod assembly and the driving adjusting rod assembly, and a darkroom detection assembly is arranged at one end, far away from the second portal frame (19), of the top of the side fixing plate (2).
2. The intelligent fluorescent penetrant testing apparatus of claim 1 wherein: the fluorescent powder spraying assembly comprises a fluorescent powder bin (18), a fluorescent powder spraying plate (30) and an electric telescopic rod, the fluorescent powder bin (18) is installed at the middle of the top of the second portal frame (19), the electric telescopic rod is installed at the middle of the bottom of the second portal frame (19), the fluorescent powder spraying plate (30) is installed at the output end of the electric telescopic rod, and the fluorescent powder spraying plate (30) is communicated with the fluorescent powder bin (18) through a water pump.
3. The intelligent fluorescent penetrant testing apparatus of claim 2 wherein: first cylinder grip block subassembly includes second grip block (31), second adjusting roller (32), second rotating electrical machines (33) and second side elasticity articulated arm (34), second grip block (31) are installed to the output of side electric telescopic handle (20), the positive top and the bottom department of second grip block (31) all articulate through the clockwork spring has second side elasticity articulated arm (34), second adjusting roller (32) are installed through the bearing to the tip of second side elasticity articulated arm (34), and second rotating electrical machines (33) are installed to the outer tip department of a set of second side elasticity articulated arm (34), the output of second rotating electrical machines (33) runs through second side elasticity articulated arm (34) and the one end middle part of second adjusting roller (32) is fixed.
4. The intelligent fluorescent penetrant testing apparatus of claim 3 wherein: the driving adjusting rod assembly comprises an end frame (7), a driven rotating rod (8) and a driving bevel gear (9), the end frame (7) is installed at two sides of the bottom of the first portal frame (6), the middle of the end frame (7) is provided with the driven rotating rod (8) in a penetrating mode, the driven rotating rod (8) is connected with the end frame (7) through a bearing, the driving bevel gear (9) is installed at the middle of the outer side of the driven rotating rod (8), and the driving bevel gear (9) is meshed with the lifting adjusting screw rod assembly.
5. The intelligent fluorescent penetrant testing apparatus of claim 4, wherein: the lifting adjusting screw assembly comprises a driven bevel gear (10), a lifting screw (12) and a side lifting limiting rod (13), the middle of the top of the first portal frame (6) is provided with the lifting screw (12) in a penetrating mode, the lifting screw (12) is connected with the first portal frame (6) through a bearing, the driven bevel gear (10) is installed at the top of the lifting screw (12), the driven bevel gear (10) is meshed with the driving bevel gear (9) in a mutual meshing mode, the side lifting limiting rod (13) is installed on two sides of the bottom of the first portal frame (6), and the side lifting limiting rod (13) and the outer side of the lifting screw (12) are sleeved with a lifting pressing holding plate assembly.
6. The intelligent fluorescent penetrant testing apparatus of claim 5 wherein: the lifting pressing plate component comprises a lifting plate (11) and an arc-shaped grinding plate (17), the lifting plate (11) is sleeved on the outer side of the lifting screw (12) and the side lifting limiting rod (13), the lifting plate (11) is meshed with the lifting screw (12), and the arc-shaped grinding plate (17) is installed at the bottom of the lifting plate (11).
7. The intelligent fluorescent penetrant testing apparatus of claim 6 wherein: the horizontal adjusting screw assembly comprises a side vertical plate (22), a bottom sliding groove (21), a horizontal clamping adjusting screw (23) and a side driving motor (15), wherein a recovery bin (1) is installed at the bottom of a side fixing plate (2), the side vertical plate (22) is installed above the inner side of the recovery bin (1) and located on the side portion of the side clamping sliding plate (25), the bottom sliding groove (21) is installed at the bottom of the side vertical plate (22), the side driving motor (15) is arranged in the middle of one side of the side vertical plate (22), the output end of the side driving motor (15) penetrates through the side vertical plate (22) to be installed with the horizontal clamping adjusting screw (23), and the side clamping sliding plate (25) is sleeved and meshed on the outer side of the horizontal clamping adjusting screw (23).
8. The intelligent fluorescent penetrant testing apparatus of claim 7 wherein: the second roller clamping plate component comprises a first side elastic hinged arm (28), a first clamping plate (26), a first adjusting roller (27) and a first rotating motor (29), wherein the first clamping plate (26) is installed at the top of the side clamping sliding plate (25), the first side elastic hinged arm (28) is hinged to the top of the inner side of the first clamping plate (26) and the bottom of the inner side of the first clamping plate (26) through a spring, the first adjusting roller (27) is installed on the inner side of the first side elastic hinged arm (28) through a bearing, the first rotating motor (29) is installed at the outer end of the first side elastic hinged arm (28), and the first adjusting roller (27) is installed at the output end of the first rotating motor (29) through the first side elastic hinged arm (28).
9. The intelligent fluorescent penetrant testing apparatus of claim 8 wherein: the I-shaped wheel transmission assembly comprises a driving I-shaped wheel (16), a transmission belt (14) and a driven I-shaped wheel (24), the driving I-shaped wheel (16) is installed at the output end of the side driving motor (15), a driven I-shaped wheel (24) is installed at the outer end part of the driven rotating rod (8), and the transmission belt (14) is sleeved on the outer sides of the driven I-shaped wheel (24) and the driving I-shaped wheel (16);
darkroom detection subassembly includes U type darkroom (4) and is in the light strip (5), U type darkroom (4) are installed at the top of side-fixing board (2), just the both sides equidistant of U type darkroom (4) are equipped with is in the light strip (5), the interior top department of U type darkroom (4) is equipped with the detection head.
10. The detection method of the intelligent recognition fluorescence penetration detection device according to claim 9, wherein: the method comprises the following steps:
the method comprises the following steps: a workpiece to be detected is placed on the conveying belt (14), and then the workpiece is driven to move through the movement of the conveying belt (14);
step two: when the workpiece moves to the position below the fluorescent powder spraying plate (30), the electric telescopic rod (20) at the starting side clamps the workpiece through the second clamping plate (31);
step three: the workpiece is elastically clamped and limited by a second adjusting roller (32), then a second rotating motor (33) is started to adjust the second adjusting roller (32) to rotate to drive the workpiece to rotate, and the fluorescent powder is sprayed out of the fluorescent powder spraying plate (30) to the outer side of the workpiece by starting a water pump;
step four: after spraying is finished, the workpiece is continuously conveyed to a position between the first clamping plates (26) through the conveying belt (14), and then the side driving motor (15) is started to adjust the horizontal clamping adjusting screw rod (23) to rotate to drive the side clamping sliding plate (25) to adjust the first clamping plates (26) to clamp the workpiece;
step five: the operation of a side driving motor (15) drives a driving die wheel (16) to move, and a conveying belt (14) is adjusted through the driving die wheel (16) to drive a driven die wheel (24) to operate;
step six: a driven rotating rod (8) is adjusted by a driven tool wheel (24) to drive a driving bevel gear (9) to adjust a driven bevel gear (10) to rotate, and a lifting screw (12) is adjusted by the driven bevel gear (10) to descend so that an arc-shaped grinding plate (17) of the lifting screw is contacted with the outer side of a workpiece;
step seven: a first rotating motor (29) is started to adjust a first adjusting roller (27) to drive a workpiece to rotate, parts which do not need to be detected are cleaned through the rotation of the workpiece and the friction of an arc-shaped grinding plate (17), and the cleaned fluorescent powder falls into a recovery bin (1) to be recovered;
step eight: the cleaned workpiece is conveyed into the U-shaped darkroom (4) continuously through the conveying belt (14), then the detection is carried out through the inner side head in the U-shaped darkroom (4), and the shading is carried out through the shading strip (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210674729.1A CN115128092A (en) | 2022-06-14 | 2022-06-14 | Intelligent-identification fluorescence penetration detection device and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210674729.1A CN115128092A (en) | 2022-06-14 | 2022-06-14 | Intelligent-identification fluorescence penetration detection device and detection method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115128092A true CN115128092A (en) | 2022-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210674729.1A Withdrawn CN115128092A (en) | 2022-06-14 | 2022-06-14 | Intelligent-identification fluorescence penetration detection device and detection method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115901101A (en) * | 2022-12-15 | 2023-04-04 | 国网浙江省电力有限公司舟山供电公司 | Motor air tightness detection and laser coding device for electric power construction and processing method thereof |
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2022
- 2022-06-14 CN CN202210674729.1A patent/CN115128092A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115901101A (en) * | 2022-12-15 | 2023-04-04 | 国网浙江省电力有限公司舟山供电公司 | Motor air tightness detection and laser coding device for electric power construction and processing method thereof |
| CN116274182A (en) * | 2023-05-18 | 2023-06-23 | 中山莱通金属科技有限公司 | Copper pipe recovery processing device with clearance function |
| CN116766069A (en) * | 2023-08-21 | 2023-09-19 | 四川融海运通抗震科技有限责任公司 | Shot blasting machine for surface machining of metal workpiece |
| CN116766069B (en) * | 2023-08-21 | 2023-11-10 | 四川融海运通抗震科技有限责任公司 | Shot blasting machine for surface machining of metal workpiece |
| CN117380567A (en) * | 2023-10-12 | 2024-01-12 | 无锡捷视智能科技有限公司 | Machine vision detection auxiliary device with smooth surface article |
| CN117647488A (en) * | 2024-01-30 | 2024-03-05 | 东营宝丰汽车配件有限公司 | Brake block bump detection device |
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Application publication date: 20220930 |