CN115121455A - Mixed powder spraying line - Google Patents
Mixed powder spraying line Download PDFInfo
- Publication number
- CN115121455A CN115121455A CN202210842639.9A CN202210842639A CN115121455A CN 115121455 A CN115121455 A CN 115121455A CN 202210842639 A CN202210842639 A CN 202210842639A CN 115121455 A CN115121455 A CN 115121455A
- Authority
- CN
- China
- Prior art keywords
- automatic
- room
- powder
- chamber
- buffer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 76
- 239000011812 mixed powder Substances 0.000 title claims abstract description 11
- 238000005238 degreasing Methods 0.000 claims abstract description 56
- 238000005498 polishing Methods 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 238000007689 inspection Methods 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 80
- 238000005406 washing Methods 0.000 claims description 61
- 238000003860 storage Methods 0.000 claims description 54
- 238000001035 drying Methods 0.000 claims description 32
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 25
- 229910000077 silane Inorganic materials 0.000 claims description 25
- 239000002253 acid Substances 0.000 claims description 24
- 239000003513 alkali Substances 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000004026 adhesive bonding Methods 0.000 claims description 10
- 238000005422 blasting Methods 0.000 claims description 10
- 238000010410 dusting Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 9
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 229940098458 powder spray Drugs 0.000 claims 4
- 238000005201 scrubbing Methods 0.000 claims 2
- 238000007711 solidification Methods 0.000 claims 2
- 230000008023 solidification Effects 0.000 claims 2
- 230000000295 complement effect Effects 0.000 claims 1
- 239000000295 fuel oil Substances 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910002114 biscuit porcelain Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a mixed powder spraying line, wherein the top of one end of a conveying steel rail is connected with a translation lifting rail program control travelling crane in a sliding way, the top end of a placing plate is symmetrically and uniformly provided with placing blocks, the bottom inside a buffer groove is fixedly provided with a buffer spring, the bottom inside the buffer groove is provided with a telescopic buffer rod corresponding to the inside of the buffer spring through a screw, the bottom of the placing block is provided with a mounting groove corresponding to the buffer spring, the conveying steel rail is provided with a through type automatic polishing machine close to the translation lifting rail program control travelling crane, one side of the through type automatic polishing machine is provided with a post-spraying inspection chamber, the pressure applied to the translation lifting rail program control travelling crane can be relieved when a processing tank body is placed through the placing blocks connected with the buffer spring and the telescopic buffer rod, so that the service life of the translation lifting rail program control travelling crane can be prolonged, and the processing tank body can be polished and polished through the through type automatic polishing machine and the post-spraying inspection, meanwhile, the heavy oil pollution products are subjected to manual pre-degreasing.
Description
Technical Field
The invention relates to the technical field of powder spraying, in particular to a mixed powder spraying line.
Background
The coating powder spraying line is a special coating carbon steel tank car, an aluminum tank car, a stainless steel tank car, a stirring tank and parts thereof, a decorative protective coating with integrated powder on the bottom surface is coated, the tank car is mainly formed by welding a carbon steel plate, an aluminum alloy plate, a stainless steel plate and a section bar, and the process flow of coating is different according to different used materials.
But at present when using because it is heavier to need the processing jar body, makes the driving that bears bear great pressure, causes accumulative damage to the inside part of driving easily to lead to the life of driving lower, be unfavorable for long-term use.
Disclosure of Invention
The invention provides a mixed powder spraying line which can effectively solve the problems that the service life of a travelling crane is short and the travelling crane is not beneficial to long-term use because the travelling crane bears large pressure and parts in the travelling crane are easy to be damaged cumulatively due to the fact that a tank body needs to be processed to be heavy when the mixed powder spraying line is used at present.
In order to achieve the purpose, the invention provides the following technical scheme: a hybrid dusting line comprising:
placing a pretreatment assembly, wherein the processing tank body is placed in a concave surface of a placing block at the top end of a translational lifting rail-aligning program-controlled travelling crane, the placing block moves downwards to drive a buffer spring and a telescopic buffer rod to contract, and the translational lifting rail-aligning program-controlled travelling crane drives the processing tank body to enter a through-type automatic polishing machine and a compensation spray inspection room;
the processing tank body is driven by the translational lifting rail-to-rail program-controlled travelling crane to enter an alkali degreasing automatic spraying room and an acid degreasing automatic spraying room for shower, then enter a first automatic washing room for washing, then enter a silane shower room for shower, then enter a second automatic washing room for washing, and finally enter a manual water blowing room for manually blowing water to a part of complicated places;
the translation goes up and down to rail program-controlled driving and drives the processing tank body to enter a moisture drying chamber for blowing, then enters an artificial shielding gluing chamber for gluing and shielding, then enters a powder curing chamber and a powder forced cooling chamber in sequence to fix powder, and finally goes out to wait for natural cooling and puts down the processing tank body.
A mixed powder spraying line comprises a conveying steel rail, wherein a placing pretreatment assembly is mounted at the top end of the conveying steel rail, and comprises a translation lifting rail program control travelling crane, an electric telescopic supporting rod, a placing plate, a sliding mounting block, a rotating X-shaped plate, a placing block, a rubber protection pad, a buffer groove, a buffer spring, a telescopic buffer rod, a mounting groove, a through type automatic polishing machine, a shot blasting storage and recovery box, a post-blasting inspection room and an electric control system cabinet;
the top of one end of the conveying steel rail is slidably connected with a translational lifting rail program-controlled travelling crane, the translational lifting rail program-controlled travelling crane is symmetrically embedded and installed with electric telescopic supporting rods, the top ends of the two electric telescopic supporting rods are connected with the bottom end of a placing plate, the two sides of the bottom end of the placing plate and the top end of the translational lifting rail program-controlled travelling crane are symmetrically and slidably connected with a sliding installation block, the sliding installation block at the same side is connected with a rotating X-shaped plate, the top end of the placing plate is symmetrically and uniformly provided with placing blocks, the placing surface of the placing blocks is fixedly bonded and installed with rubber protective pads, the top end of the placing plate is provided with buffer grooves corresponding to the bottom end of the placing block, the bottom end of the buffer grooves is fixedly installed with buffer springs, the bottom ends of the buffer grooves corresponding to the inside of the buffer springs are provided with telescopic buffer rods through screws, and the bottom ends of the placing blocks are provided with mounting grooves corresponding to the buffer springs, a pass-type automatic polishing machine is installed at a position, close to the translational lifting rail-aligning program-controlled travelling crane, of the conveying steel rail, the top of the pass-type automatic polishing machine is connected with a shot blasting storage and recovery box through a pipeline, a post-blasting inspection room is installed at one side of the pass-type automatic polishing machine, and an electric control system cabinet is installed at one end of the conveying steel rail through a screw;
preferably, buffer spring and flexible buffer beam one end are connected in the inside bottom of dashpot, the buffer spring and the flexible buffer beam other end are connected in the inside top of mounting groove.
Preferably, electrical system cabinet input and external power supply output electric connection, the translation goes up and down to rail programme-controlled driving, electronic flexible bracing piece and the automatic burnishing machine input of through type respectively with electrical system cabinet output electric connection.
Preferably, a shower cleaning assembly is mounted at the top end of the conveying steel rail and comprises an alkali degreasing automatic spraying room, an alkali degreasing liquid storage tank, an acid degreasing automatic spraying room, an acid degreasing liquid storage tank, a first automatic water washing room, a silane shower room, a silane storage tank, a second automatic water washing room, a pure water storage tank, a water storage tank and a manual water blowing room;
the middle part of the top end of the conveying steel rail is provided with an alkali degreasing automatic spraying room, the top end of the alkali degreasing automatic spraying room is connected with an alkali degreasing liquid storage tank through a pipeline, one side of the automatic alkali degreasing spraying room is provided with an automatic acid degreasing spraying room, the top end of the automatic acid degreasing spraying room is connected with an acid degreasing liquid storage tank through a pipeline, a first automatic washing chamber is arranged on one side of the acid degreasing automatic spraying chamber, a silane shower room is arranged on one side of the first automatic washing chamber, one side of the silane shower room is connected with a silane storage tank through a pipeline, one side of the silane shower room is provided with a second automatic water washing chamber, one side of the top ends of the second automatic washing chamber and the first automatic washing chamber is connected with a pure water storage tank through a pipeline, the water storage tank is connected to the other side of the top end of the second automatic washing chamber and the other side of the top end of the first automatic washing chamber through pipelines, and an artificial water blowing room is installed on one side of the second automatic washing chamber.
Preferably, the water storage tank is installed and placed on one side of the first automatic washing chamber, and the pure water storage tank is installed and placed on one side of the second automatic washing chamber.
Preferably, the first automatic water washing chamber and the second automatic water washing chamber are the same in shape and size, and the pipelines connected with the top ends of the water storage tank and the pure water storage tank are all three-way pipelines.
Preferably, the top end of the conveying steel rail is provided with a drying and powder spraying assembly, and the drying and powder spraying assembly comprises a moisture drying chamber, a manual shielding and gluing chamber, an automatic and manual powder spraying chamber, a powder storage box, a conveying pipe, a powder curing chamber, a powder forced cooling chamber and a high-temperature fan;
carry rail one end top to install the moisture drying chamber, moisture drying chamber one side is installed the manual work and is shielded and beat and glue between, the manual work is shielded and is beaten one side of gluing and install between automatic manual dusting, the top is connected with the powder bin between automatic manual dusting, powder bin top is connected with the conveyer pipe, powder curing chamber is installed to one side between automatic manual dusting, powder forced cooling room is installed to powder curing chamber one side, the high temperature fan is installed to moisture drying chamber one side.
Preferably, the air outlet of the high-temperature fan is connected to the top end of the moisture drying chamber through a pipeline, and the input end of the high-temperature fan is electrically connected with the output end of the electric control system cabinet.
Preferably, the powder curing chamber is internally provided with a powder curing furnace, and the powder forced cooling chamber is internally provided with an air cooler.
Compared with the prior art, the invention has the following beneficial effects: the invention has scientific and reasonable structure and safe and convenient use;
1. be provided with and place the preprocessing subassembly, the translation goes up and down to place the board on the programme-controlled driving top of rail and pass through buffer spring and the flexible buffer beam piece of placing of connecting, can alleviate the translation when the processing jar body is placed and go up and down to the programme-controlled driving of rail pressure that receives, thereby the extension translation goes up and down to the life of the programme-controlled driving of rail, rubber protection pad can prevent to place the piece when placing and the direct contact of the processing jar body leads to causing the damage each other, the automatic burnishing machine of rethread through-type polishes with mend and spout the inspection and polish the processing jar body, heavy greasy dirt product is heavily degreased simultaneously, carry out artifical pre-degreasing.
2. Be provided with the clean subassembly of shower, select different degrease modes to clear up jar apparent greasy dirt of body through the processing jar body to different materials, then wash it through first automatic washing room, the rethread gets into the silane shower room and sprays jar external side, gets into the automatic washing room of second at last and washes, does clean preparation for next scribbling the bisque, prevents to influence the link of dusting.
3. The drying powder spraying assembly is arranged, the cleaned tank body is dried in the air, then the tank body is sent into the manual shielding glue spraying chamber to be sprayed with glue, finally the tank body is sent into the automatic manual powder spraying chamber to be sprayed with powder, and then the tank body is solidified in the powder solidifying chamber and the powder strong cooling chamber, so that the powder can be solidified outside the tank body, the technological process of different colors can be completed, and the coating of the tank body coating can be completed.
To sum up, place the preliminary treatment subassembly and can place the jar body, alleviate the pressure that the translation goes up and down to the programme-controlled driving of rail received, increase of service life and carry out artifical pre-degreasing to heavy greasy dirt product, the clean subassembly of rethread drenches carries out the degreasing operation to the jar body, wash through the washing room simultaneously, accomplish the cleanness to the outside, prevent to influence the coating link of dusting, the subassembly that dusts through drying at last makes the device can accomplish the coating to the jar body outside, can accomplish the different process flow of composition and whole colour simultaneously, through the combined action of a plurality of subassemblies, the efficiency that the coating was paintd to the device has not only been improved, it is more practical convenient also to make the device use.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the placement of the pre-processing assembly of the present invention;
FIG. 3 is a schematic structural view of the shower cleaning assembly of the present invention;
FIG. 4 is a schematic structural diagram of the powder drying and spraying assembly of the present invention;
FIG. 5 is a schematic structural diagram of the translational lifting rail-alignment program-controlled traveling crane according to the present invention;
FIG. 6 is a schematic view of the connection structure of the placement block of the present invention;
FIG. 7 is a top view of the present invention;
reference numbers in the figures: 1. conveying the steel rail;
2. placing a pretreatment assembly; 201. the program-controlled travelling crane is controlled by translating, lifting and aligning rails; 202. an electric telescopic support rod; 203. placing the plate; 204. a sliding mounting block; 205. rotating the X-shaped plate; 206. placing the blocks; 207. a rubber protective pad; 208. a buffer tank; 209. a buffer spring; 210. a telescopic buffer rod; 211. mounting grooves; 212. a through type automatic polishing machine; 213. a shot blasting storage recycling box; 214. a spray supplementing inspection room; 215. an electric control system cabinet;
3. a shower cleaning assembly; 301. an alkali degreasing automatic spraying chamber; 302. an alkali degreasing fluid storage tank; 303. an acid degreasing automatic spraying chamber; 304. an acid degreasing fluid storage tank; 305. a first automatic water washing chamber; 306. a silane shower enclosure; 307. a silane storage tank; 308. a second automatic water washing chamber; 309. a pure water storage tank; 310. a water storage tank; 311. manually blowing water;
4. drying the powder spraying component; 401. a moisture drying chamber; 402. manually shielding the gluing room; 403. automatic and manual powder spraying room; 404. a powder storage bin; 405. a delivery pipe; 406. a powder curing chamber; 407. a powder forced cooling chamber; 408. a high-temperature fan.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1 to 7, the present invention provides a technical solution, a hybrid powder spraying line, including:
placing a pretreatment component 2, placing a processing tank body in a concave surface of a placing block 206 at the top end of a translational lifting rail-aligning program-controlled travelling crane 201, moving the placing block 206 downwards to drive a buffer spring 209 and a telescopic buffer rod 210 to contract, and driving the processing tank body to enter a through type automatic polishing machine 212 and a post-spraying inspection chamber 214 by the translational lifting rail-aligning program-controlled travelling crane 201;
the shower cleaning component 3 is characterized in that a translational lifting rail-mounted program-controlled travelling crane 201 drives a processing tank body to enter an alkali degreasing automatic spraying room 301 and an acid degreasing automatic spraying room 303 for flushing, then enter a first automatic water washing room 305 for flushing, then enter a silane shower room 306 for flushing, then enter a second automatic water washing room 308 for flushing, and finally enter a manual water blowing room 311 for manually blowing water to a part of complex places;
the drying and powder spraying component 4 is used for horizontally moving, lifting and oppositely moving the rail program-controlled travelling crane 201 to drive the processing tank body to enter a moisture drying chamber 401 for blowing, then enter an artificial shielding and glue spraying chamber 402 for glue spraying and shielding, then sequentially enter a powder curing chamber 406 and a powder forced cooling chamber 407 for fixing powder, and finally go out to wait for natural cooling and put down the processing tank body.
A mixed powder spraying line comprises a conveying steel rail 1, wherein a placing pretreatment assembly 2 is installed at the top end of the conveying steel rail 1, the placing pretreatment assembly 2 comprises a translation lifting rail-aligning program-controlled travelling crane 201, an electric telescopic supporting rod 202, a placing plate 203, a sliding installation block 204, a rotating X-shaped plate 205, a placing block 206, a rubber protection pad 207, a buffer groove 208, a buffer spring 209, a telescopic buffer rod 210, an installation groove 211, a through type automatic polishing machine 212, a shot blasting storage and recovery box 213, a post-blasting inspection chamber 214 and an electric control system cabinet 215;
the top of one end of a conveying steel rail 1 is slidably connected with a translational lifting rail-aligning program-controlled travelling crane 201, the interior of the base of the translational lifting rail-aligning program-controlled travelling crane 201 is symmetrically embedded with electric telescopic supporting rods 202, the top ends of the two electric telescopic supporting rods 202 are connected with the bottom end of a placing plate 203, two sides of the bottom end of the placing plate 203 and the top end of the base of the translational lifting rail-aligning program-controlled travelling crane 201 are symmetrically and slidably connected with sliding mounting blocks 204, the sliding mounting blocks 204 at the same side are connected with a rotating X-shaped plate 205, placing blocks 206 are symmetrically and uniformly mounted at the top end of the placing plate 203, a rubber protective pad 207 is fixedly bonded on the placing surface of the placing blocks 206, buffer grooves 208 are formed at the bottom ends of the placing blocks 206 corresponding to the top end of the placing plate 203, buffer springs 209 are fixedly mounted at the bottom ends of the buffer grooves 208, telescopic rods 210 are mounted at the positions corresponding to the interior of the buffer springs 209 through screws at the bottom ends of the buffer grooves 208, buffer grooves 211 are formed at the positions corresponding to the buffer springs 209, one end of a buffer spring 209 and one end of a telescopic buffer rod 210 are connected to the bottom end inside a buffer groove 208, the other end of the buffer spring 209 and the other end of the telescopic buffer rod 210 are connected to the top end inside a mounting groove 211, so that the pressure on a placing block 206 can be relieved, a pass-through automatic polishing machine 212 is installed at a position, close to a translation lifting rail aligning program-controlled travelling crane 201, of a conveying steel rail 1, the top of the pass-through automatic polishing machine 212 is connected with a shot blasting storage recycling box 213 through a pipeline, a jet repairing inspection chamber 214 is installed at one side of the pass-through automatic polishing machine 212, an electric control system cabinet 215 is installed at one end of the conveying steel rail 1 through a screw, the input end of the electric control system cabinet 215 is electrically connected with an external power supply output end, the translation lifting rail aligning program-controlled travelling crane 201, the electric telescopic support rod 202 and the pass-through automatic polishing machine 212 are respectively electrically connected with the output end of the electric control system cabinet 215, and the electric control system cabinet 215 can enable the translation lifting rail aligning program-controlled travelling crane 201, the translation lifting rail aligning polishing machine 201, the telescopic polishing machine, The electric telescopic supporting rod 202 and the through type automatic polishing machine 212 are controlled.
The top end of the conveying steel rail 1 is provided with a shower cleaning assembly 3, and the shower cleaning assembly 3 comprises an alkali degreasing automatic spraying room 301, an alkali degreasing liquid storage tank 302, an acid degreasing automatic spraying room 303, an acid degreasing liquid storage tank 304, a first automatic water washing room 305, a silane shower room 306, a silane storage tank 307, a second automatic water washing room 308, a pure water storage tank 309, a water storage tank 310 and a manual water blowing room 311;
an alkali degreasing automatic spraying room 301 is arranged in the middle of the top end of the conveying steel rail 1, the top end of the alkali degreasing automatic spraying room 301 is connected with an alkali degreasing liquid storage tank 302 through a pipeline, an acid degreasing automatic spraying room 303 is arranged on one side of the alkali degreasing automatic spraying room 301, the top end of the acid degreasing automatic spraying room 303 is connected with an acid degreasing liquid storage tank 304 through a pipeline, a first automatic water washing room 305 is arranged on one side of the acid degreasing automatic spraying room 303, a silane shower room 306 is arranged on one side of the first automatic water washing room 305, a silane storage tank 307 is connected on one side of the silane shower room 306 through a pipeline, a second automatic water washing room 308 is arranged on one side of the silane shower room 306, the first automatic water washing room 305 and the second automatic water washing room 308 have the same shape and size, the first automatic water washing room 305 and the second automatic water washing room 308 are conveniently connected with each other through a conveying pipe for water and pure water, the top ends of the second automatic water washing room 308 and the first automatic water washing room 305 are connected with a pure water storage tank 309 through a pipeline, second automatic washing room 308 and first automatic washing room 305 top opposite side have water holding vessel 310 through the pipe connection, the installation of water holding vessel 310 is placed in first automatic washing room 305 one side, the installation of pure water holding vessel 309 is placed in second automatic washing room 308 one side, be convenient for carry, the pipeline that water holding vessel 310 and pure water holding vessel 309 top are connected is the tee bend pipeline, conveniently be connected with first automatic washing room 305 and second automatic washing room 308, artifical water room 311 that blows is installed to second automatic washing room 308 one side.
The top end of the conveying steel rail 1 is provided with a drying and powder spraying assembly 4, and the drying and powder spraying assembly 4 comprises a moisture drying chamber 401, a manual shielding gluing chamber 402, an automatic manual powder spraying chamber 403, a powder storage tank 404, a conveying pipe 405, a powder curing chamber 406, a powder forced cooling chamber 407 and a high-temperature fan 408;
the top of one end of a conveying steel rail 1 is provided with a moisture drying chamber 401, one side of the moisture drying chamber 401 is provided with a manual shielding gluing room 402, one side of the manual shielding gluing room 402 is provided with an automatic manual powder spraying room 403, the top of the automatic manual powder spraying room 403 is connected with a powder storage box 404, the top of the powder storage box 404 is connected with a conveying pipe 405, one side of the automatic manual powder spraying room 403 is provided with a powder curing room 406, one side of the powder curing room 406 is provided with a powder forced cooling room 407, the powder curing room 406 is internally provided with a powder curing furnace, the powder forced cooling room 407 is internally provided with an air cooler, the powder is convenient to cure, one side of the moisture drying chamber 401 is provided with a high-temperature fan 408, the air outlet of the high-temperature fan 408 is connected to the top of the moisture drying chamber 401 through a pipeline, the input end of the high-temperature fan 408 is electrically connected with the output end of an electric control system cabinet 215, and the high-temperature fan 408 is controlled by the electric control system cabinet 215.
The working principle and the using process of the invention are as follows: the top end of the translational lifting rail-aligning program-controlled travelling crane 201 is connected with a placing plate 203 through an electric telescopic supporting rod 202, the placing plate 203 is connected with a placing block 206 through a buffer spring 209 and a telescopic buffer rod 210, a tank body to be processed is placed on the concave surface of the placing block 206, the buffer spring 209 and the telescopic buffer rod 210 move downwards to drive the placing block 206 to enter a buffer groove 208, the pressure on the translational lifting rail-aligning program-controlled travelling crane 201 during the placement of the processed tank body can be relieved, the service life of the translational lifting rail-aligning program-controlled travelling crane 201 is prolonged, a rubber protective pad 207 is fixedly bonded on the concave surface of the placing block 206, the placing block 206 and the processed tank body can be prevented from being damaged when being in direct contact during the placement, and then the translational lifting rail-aligning program-controlled travelling crane 201 drives the processed tank body to enter a through-type automatic polishing machine 212 and a compensation spray inspection room 214 to polish the processed tank body, meanwhile, the heavy oil pollution place is manually pre-degreased, so that subsequent cleaning is facilitated, and the electric control system cabinet 215 can control and start the whole powder spraying line.
Degreasing cleaning is carried out on oil stains on the outer surface of the tank body by selecting different degreasing modes for the processing tank bodies made of different materials, the carbon tank and the stainless steel tank enter the alkali degreasing automatic spraying room 301 for spraying degreasing, the aluminum alloy tank enters the acid degreasing automatic spraying room 303 for spraying degreasing, then the aluminum alloy tank enters the first automatic washing room 305 for back and forth washing through alignment of the extracted pure water storage tank 309 and the water storage tank 310, then the aluminum alloy tank enters the silane shower room 306 for spraying the outer side of the tank body, finally the aluminum alloy tank enters the second automatic washing room 308 for back and forth washing through alignment of the extracted pure water storage tank 309 and the water storage tank 310, cleaning preparation is made for next painting, powder spraying link is prevented from being influenced, and manual water blowing is carried out by entering the manual water blowing room 311 for partial complex structures.
The cleaned tank body is sent into a moisture drying chamber 401, air-dried quickly under the action of a high-temperature fan 408, sent into an artificial shielding glue spraying chamber 402 to be sprayed with glue and shielded according to different process flows of color separation and color adjustment, finally sent into an automatic manual powder spraying chamber 403 to be sprayed with powder, and then sent into a powder curing chamber 406 and a powder strong cooling chamber 407 to be cured, so that the powder can be cured outside the tank body to form a coating, meanwhile, the process flows of different colors and colors can be completed, the coating of the tank body coating is completed, and the tank body coating can be detached after natural cooling.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A hybrid powder spray line, comprising:
the pretreatment assembly (2) is placed, the processing tank body is placed in a concave surface of a placement block (206) at the top end of the translation lifting rail-aligning program-controlled traveling crane (201), the placement block (206) moves downwards to drive a buffer spring (209) and a telescopic buffer rod (210) to contract, and the translation lifting rail-aligning program-controlled traveling crane (201) drives the processing tank body to enter a pass-through automatic polishing machine (212) and a complementary spraying inspection room (214);
the processing tank body is driven by the translational lifting rail-mounted program-controlled travelling crane (201) to enter an alkali degreasing automatic spraying room (301) and an acid degreasing automatic spraying room (303) for flushing, then enters a first automatic water washing room (305) for flushing, then enters a silane shower room (306) for flushing, then enters a second automatic water washing room (308) for flushing, and finally enters a manual water blowing room (311) for manually blowing water at a part of complicated places;
and the drying and powder spraying assembly (4) is used for horizontally moving, lifting and driving the processing tank body (201) to enter a moisture drying chamber (401) for blowing, then enters an artificial shielding gluing chamber (402) for gluing and shielding, then sequentially enters a powder curing chamber (406) and a powder forced cooling chamber (407) for fixing powder, and finally goes out to wait for natural cooling and put down the processing tank body.
2. The utility model provides a mix line of dusting, is including carrying rail (1), its characterized in that: the top end of the conveying steel rail (1) is provided with a placing pretreatment assembly (2), the placing pretreatment assembly (2) comprises a translation lifting rail aligning program control travelling crane (201), an electric telescopic supporting rod (202), a placing plate (203), a sliding installation block (204), a rotary X-shaped plate (205), a placing block (206), a rubber protection pad (207), a buffer groove (208), a buffer spring (209), a telescopic buffer rod (210), a mounting groove (211), a through type automatic polishing machine (212), a shot blasting storage recycling box (213), a compensation blasting inspection room (214) and an electric control system cabinet (215);
the top of one end of the conveying steel rail (1) is connected with a translation lifting rail program control running vehicle (201) in a sliding mode, electric telescopic supporting rods (202) are symmetrically embedded in a base of the translation lifting rail program control running vehicle (201), the top ends of the two electric telescopic supporting rods (202) are connected to the bottom end of a placing plate (203), two sides of the bottom end of the placing plate (203) and the top end of the base of the translation lifting rail program control running vehicle (201) are symmetrically connected with sliding installation blocks (204) in a sliding mode, the sliding installation blocks (204) on the same side are connected with a rotating X-shaped plate (205), the top end of the placing plate (203) is symmetrically and uniformly provided with placing blocks (206), the placing blocks (206) are fixedly bonded with rubber protection pads (207), the top end of the placing plate (203) is correspondingly provided with buffer grooves (206), and the bottom end of the buffer grooves (208) is fixedly provided with buffer springs (209), the utility model discloses a rail-mounted automatic polishing machine, including buffer tank (208), conveying rail (1), automatic polishing machine (212), pass-through type automatic polishing machine (212) are located to install through the screw to the inside department of buffer spring (209) of the inside bottom of buffer tank (208) correspondence buffer spring (209), place piece (206) bottom and locate to offer mounting groove (211) corresponding buffer spring (209), conveying rail (1) is close to the translation and goes up and down to the programme-controlled driving of rail (201), pass-through type automatic polishing machine (212) top has the peening to deposit collection box (213) through the pipe connection, pass-through type automatic polishing machine (212) one side is installed and is mended between spouting inspection room (214), conveying rail (1) one end department has electrical system cabinet (215) through the screw installation.
3. A powder mixing and spraying line according to claim 2, wherein one end of the buffer spring (209) and the telescopic buffer rod (210) is connected to the bottom end inside the buffer groove (208), and the other end of the buffer spring (209) and the telescopic buffer rod (210) is connected to the top end inside the mounting groove (211).
4. The hybrid powder spraying line of claim 2, wherein an input end of the electric control system cabinet (215) is electrically connected with an output end of an external power supply, and an input end of the translational lifting rail-controlled traveling crane (201), the electric telescopic supporting rod (202) and the through type automatic polishing machine (212) are respectively electrically connected with an output end of the electric control system cabinet (215).
5. A mixed powder spraying line according to claim 2, characterized in that a shower cleaning assembly (3) is mounted on the top end of the conveying steel rail (1), and the shower cleaning assembly (3) comprises an alkali degreasing automatic spray booth (301), an alkali degreasing liquid storage tank (302), an acid degreasing automatic spray booth (303), an acid degreasing liquid storage tank (304), a first automatic water washing chamber (305), a silane shower booth (306), a silane storage tank (307), a second automatic water washing chamber (308), a pure water storage tank (309), a water storage tank (310) and a manual water blowing booth (311);
carry rail (1) top mid-mounting to have alkali degreasing automatic spray room (301), there is alkali degreasing liquid holding vessel (302) on alkali degreasing automatic spray room (301) top through the pipe connection, alkali degreasing automatic spray room (301) one side installs acid degreasing automatic spray room (303), there is acid degreasing liquid holding vessel (304) on acid degreasing automatic spray room (303) top through the pipe connection, first automatic water washing room (305) is installed to acid degreasing automatic spray room (303) one side, silane shower room (306) is installed to first automatic water washing room (305) one side, silane shower room (306) one side has silane holding vessel (307) through the pipe connection, silane shower room (306) one side is installed second automatic water washing room (308), there is pure water holding vessel (309) on second automatic water washing room (308) and first automatic water washing room (305) top one side through the pipe connection, the other sides of the top ends of the second automatic washing chamber (308) and the first automatic washing chamber (305) are connected with a water storage tank (310) through pipelines, and a manual water blowing room (311) is installed on one side of the second automatic washing chamber (308).
6. A hybrid powder spray line according to claim 5, characterized in that the water storage tank (310) is installed on the side of the first automatic water washing chamber (305) and the pure water storage tank (309) is installed on the side of the second automatic water washing chamber (308).
7. A hybrid powder spray line according to claim 5, wherein the first automated water scrubbing chamber (305) and the second automated water scrubbing chamber (308) are of the same shape and size, and the pipes connecting the top ends of the water storage tank (310) and the pure water storage tank (309) are tee pipes.
8. The mixed powder spraying line according to claim 2, characterized in that a drying and powder spraying assembly (4) is installed at the top end of the conveying steel rail (1), and the drying and powder spraying assembly (4) comprises a moisture drying chamber (401), a manual shielding and glue spraying chamber (402), an automatic manual powder spraying chamber (403), a powder storage tank (404), a conveying pipe (405), a powder solidifying chamber (406), a powder strong cooling chamber (407) and a high temperature fan (408);
carry rail (1) one end top to install moisture drying chamber (401), moisture drying chamber (401) one side is installed the manual work and is shielded and glue between (402), the manual work is shielded and is glued between (402) one side and install between (403) automatic manual dusting, between (403) top is connected with powder bin (404) automatic manual dusting, powder bin (404) top is connected with conveyer pipe (405), between (403) one side is installed powder curing chamber (406) automatic manual dusting, powder forced cooling room (407) are installed to powder curing chamber (406) one side, high temperature fan (408) are installed to moisture drying chamber (401) one side.
9. The mixed powder spraying line according to claim 8, wherein the air outlet of the high temperature fan (408) is connected to the top end of the moisture drying chamber (401) through a pipeline, and the input end of the high temperature fan (408) is electrically connected with the output end of the electronic control system cabinet (215).
10. A hybrid powder spray line according to claim 8, characterized in that the powder solidification chamber (406) is internally provided with a powder solidification furnace, and the powder forced cooling chamber (407) is internally provided with an air cooler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210842639.9A CN115121455B (en) | 2022-07-18 | 2022-07-18 | Mixed powder spraying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210842639.9A CN115121455B (en) | 2022-07-18 | 2022-07-18 | Mixed powder spraying line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115121455A true CN115121455A (en) | 2022-09-30 |
| CN115121455B CN115121455B (en) | 2024-05-24 |
Family
ID=83384875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210842639.9A Active CN115121455B (en) | 2022-07-18 | 2022-07-18 | Mixed powder spraying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115121455B (en) |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101602042A (en) * | 2009-07-10 | 2009-12-16 | 广州市金钟汽车零件制造有限公司 | A kind of automatic powder spraying line for automobile wheel hub finishing components and technology thereof |
| CN103464357A (en) * | 2013-09-22 | 2013-12-25 | 卢长兴 | Process for spraying finish paint for metal tank body |
| CN205270080U (en) * | 2015-11-18 | 2016-06-01 | 扬州斯普莱机械制造有限公司 | Automatic preprocessing device of application |
| CN105690272A (en) * | 2015-09-30 | 2016-06-22 | 安徽中盛罐业有限公司 | Surface treatment technology for tinplate can |
| CN106086907A (en) * | 2016-08-27 | 2016-11-09 | 合肥普庆新材料科技有限公司 | A kind of Pretreatment Technology Before Finishing of band pickling process |
| CN107600767A (en) * | 2017-09-08 | 2018-01-19 | 江苏广盛源科技发展有限公司 | A kind of storage tank for being easy to discharge |
| CN108274195A (en) * | 2018-01-22 | 2018-07-13 | 安徽新美格包装发展有限公司 | A kind of production and processing technology of metal can |
| CN109926285A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of spray equipment of the flat tank body of pop can |
| CN209909560U (en) * | 2019-05-17 | 2020-01-07 | 河北千尺焱新能源科技有限公司 | Supporting device of horizontal liquefied natural gas storage tank |
| CN111299047A (en) * | 2018-12-11 | 2020-06-19 | 中山市加和五金有限公司 | Spraying production line process and equipment for metal products |
| CN211844432U (en) * | 2019-12-04 | 2020-11-03 | 柳州铁道职业技术学院 | Protector is used in train unloading |
| CN112221911A (en) * | 2020-09-30 | 2021-01-15 | 太仓明昌金属制品有限公司 | Powder spraying process for automobile parts |
| CN112620052A (en) * | 2020-11-30 | 2021-04-09 | 芜湖中集瑞江汽车有限公司 | Varnish coating method of tank car |
| CN213315836U (en) * | 2020-08-14 | 2021-06-01 | 浙江日鼎涂装科技有限公司 | Intelligent coating production line |
| CN213444354U (en) * | 2020-10-11 | 2021-06-15 | 无锡伟龙储罐有限公司 | Large-scale phosphoric acid storage tank |
| CN214094001U (en) * | 2020-12-17 | 2021-08-31 | 武汉恒业通气体设备有限公司 | Storage tank for nitrogen purification |
| CN214648173U (en) * | 2021-03-05 | 2021-11-09 | 金源鸿 | Transport system for vehicle tank changing station |
| CN215482284U (en) * | 2021-06-08 | 2022-01-11 | 江苏鑫路交通发展有限公司 | Pressure bearing support for reinforced expansion device |
| CN220004605U (en) * | 2023-04-16 | 2023-11-14 | 翔茆精密钣金（嘉兴）有限公司 | Powder spraying production line |
-
2022
- 2022-07-18 CN CN202210842639.9A patent/CN115121455B/en active Active
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101602042A (en) * | 2009-07-10 | 2009-12-16 | 广州市金钟汽车零件制造有限公司 | A kind of automatic powder spraying line for automobile wheel hub finishing components and technology thereof |
| CN103464357A (en) * | 2013-09-22 | 2013-12-25 | 卢长兴 | Process for spraying finish paint for metal tank body |
| CN105690272A (en) * | 2015-09-30 | 2016-06-22 | 安徽中盛罐业有限公司 | Surface treatment technology for tinplate can |
| CN205270080U (en) * | 2015-11-18 | 2016-06-01 | 扬州斯普莱机械制造有限公司 | Automatic preprocessing device of application |
| CN106086907A (en) * | 2016-08-27 | 2016-11-09 | 合肥普庆新材料科技有限公司 | A kind of Pretreatment Technology Before Finishing of band pickling process |
| CN107600767A (en) * | 2017-09-08 | 2018-01-19 | 江苏广盛源科技发展有限公司 | A kind of storage tank for being easy to discharge |
| CN109926285A (en) * | 2017-12-18 | 2019-06-25 | 江苏醉开心酒业有限公司 | A kind of spray equipment of the flat tank body of pop can |
| CN108274195A (en) * | 2018-01-22 | 2018-07-13 | 安徽新美格包装发展有限公司 | A kind of production and processing technology of metal can |
| CN111299047A (en) * | 2018-12-11 | 2020-06-19 | 中山市加和五金有限公司 | Spraying production line process and equipment for metal products |
| CN209909560U (en) * | 2019-05-17 | 2020-01-07 | 河北千尺焱新能源科技有限公司 | Supporting device of horizontal liquefied natural gas storage tank |
| CN211844432U (en) * | 2019-12-04 | 2020-11-03 | 柳州铁道职业技术学院 | Protector is used in train unloading |
| CN213315836U (en) * | 2020-08-14 | 2021-06-01 | 浙江日鼎涂装科技有限公司 | Intelligent coating production line |
| CN112221911A (en) * | 2020-09-30 | 2021-01-15 | 太仓明昌金属制品有限公司 | Powder spraying process for automobile parts |
| CN213444354U (en) * | 2020-10-11 | 2021-06-15 | 无锡伟龙储罐有限公司 | Large-scale phosphoric acid storage tank |
| CN112620052A (en) * | 2020-11-30 | 2021-04-09 | 芜湖中集瑞江汽车有限公司 | Varnish coating method of tank car |
| CN214094001U (en) * | 2020-12-17 | 2021-08-31 | 武汉恒业通气体设备有限公司 | Storage tank for nitrogen purification |
| CN214648173U (en) * | 2021-03-05 | 2021-11-09 | 金源鸿 | Transport system for vehicle tank changing station |
| CN215482284U (en) * | 2021-06-08 | 2022-01-11 | 江苏鑫路交通发展有限公司 | Pressure bearing support for reinforced expansion device |
| CN220004605U (en) * | 2023-04-16 | 2023-11-14 | 翔茆精密钣金（嘉兴）有限公司 | Powder spraying production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115121455B (en) | 2024-05-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106552799B (en) | Cleaning machine | |
| CN109909224A (en) | A kind of automatic temperature-controlled supersonic wave cleaning machine of rotary multistation supporting plate lift | |
| CN111871926A (en) | Industrial cleaning device | |
| CN113445105A (en) | Automatic electrophoresis powder spraying coating production line | |
| CN206967220U (en) | A kind of Materials Science and Engineering metallographic preparation facilities | |
| CN104670173A (en) | Device for cleaning whole locomotive | |
| CN113680627A (en) | Aluminum profile surface treatment method | |
| CN115121455A (en) | Mixed powder spraying line | |
| CN112974397A (en) | Rotary ultrasonic cleaning machine | |
| CN209736185U (en) | Cleaning equipment used before spraying of aluminum veneer | |
| CN113400166A (en) | Anti-corrosion stainless steel pipe machining equipment and technological method thereof | |
| CN211491007U (en) | Full-automatic assembly line magnetic fluid 6D glass sweep machine | |
| CN114951834A (en) | Steel processing deburring device and surface treatment process thereof | |
| CN105521976B (en) | The vertical disc brush waterfall glass cleaning machine of automatic inclined | |
| CN210357799U (en) | Device for cleaning solar photovoltaic panel and spraying coating | |
| CN210524696U (en) | Part grinding device for machining | |
| CN204527148U (en) | Locomotive whole-vehicle cleaning apparatus | |
| CN113857119A (en) | Aluminum profile surface oil stain removing equipment | |
| CN211070609U (en) | Mechanical parts is with rust-resistant paint spraying device | |
| CN217569866U (en) | Sealing member cleaning line | |
| CN214237617U (en) | Efficient energy-saving pump surface polishing device | |
| CN217616562U (en) | Chemical surface treatment equipment | |
| CN218742677U (en) | Automatic paint spraying structure | |
| CN220178987U (en) | Steel construction panel coating equipment of polishing | |
| CN210935547U (en) | Powder spraying device convenient to clean |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |