CN115084579B - Power supply heat management system - Google Patents

Power supply heat management system Download PDF

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Publication number
CN115084579B
CN115084579B CN202210710815.3A CN202210710815A CN115084579B CN 115084579 B CN115084579 B CN 115084579B CN 202210710815 A CN202210710815 A CN 202210710815A CN 115084579 B CN115084579 B CN 115084579B
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module
valve
cooling
way
power
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CN115084579A (en
Inventor
罗必典
李鹏程
王林昌
樊宗师
邴长禄
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Shenzhen Hynovation Technologies Co ltd
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Shenzhen Hynovation Technologies Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • H01M8/04029Heat exchange using liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2250/00Fuel cells for particular applications; Specific features of fuel cell system
    • H01M2250/20Fuel cells in motive systems, e.g. vehicle, ship, plane

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

The application discloses a power supply thermal management system. The power supply thermal management system includes: the cooling device comprises a power supply module, a cooling module, a first valve module and a second valve module; the cooling module is used for radiating the cooling liquid flowing through the cooling module; one end of the first valve module is connected with the input end of the cooling module, and the other end of the first valve module is connected with the power supply module; one end of the second valve module is connected with the output end of the cooling module, and the other end of the second valve module is connected with the power supply module; wherein the first valve module and the second valve module are used for controlling the flow of cooling liquid between the power module and the cooling module. The valve module is arranged on the connection side of the power module and the cooling module, so that cooling liquid can be smoothly discharged when the battery of the power module is replaced so as to be conveniently collected in the container, the loss of the cooling liquid caused by direct pipe disassembly is avoided, resources are saved, and the material cost is reduced.

Description

Power supply heat management system
Technical Field
The application relates to the technical field of thermal management, in particular to a power supply thermal management system.
Background
Large batteries, such as automotive fuel cells, are difficult to naturally dissipate heat generated during use due to the large volume and complex structure, and safety accidents are easily caused by excessive heat of the batteries, so that a special cooling system is required to cool the batteries. In the related art, when a power supply system with a large battery is used for replacing the battery, a cooling system pipeline is generally directly detached, and if the cooling system pipeline is directly detached, cooling liquid is easy to flow and difficult to collect and recycle due to direct connection of the power supply system and the cooling system, so that resource waste is caused, and material cost is increased.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides the power supply thermal management system which can smoothly discharge the cooling liquid when the battery is replaced so as to be convenient to collect in the container, avoid the loss of the cooling liquid caused by directly disassembling the pipe, save the resources and reduce the material cost.
A power supply thermal management system according to an embodiment of the first aspect of the present application includes: the cooling device comprises a power supply module, a cooling module, a first valve module and a second valve module; the cooling module is used for radiating the cooling liquid flowing through the cooling module; one end of the first valve module is connected with the input end of the cooling module, and the other end of the first valve module is connected with the power supply module; one end of the second valve module is connected with the output end of the cooling module, and the other end of the second valve module is connected with the power supply module; wherein the first valve module and the second valve module are configured to control a flow of a cooling fluid between the power module and the cooling module.
The power supply heat management system provided by the embodiment of the application has at least the following beneficial effects: the valve module is arranged on the connection side of the power module and the cooling module, so that cooling liquid can be smoothly discharged when the battery of the power module is replaced so as to be conveniently collected in the container, the loss of the cooling liquid caused by directly disassembling the pipe is avoided, the resources are saved, and the material cost is reduced.
According to some embodiments of the application, the first valve module comprises a first two-way valve, a second two-way valve and a first three-way joint, a first end of the first three-way joint is connected with one end of the first two-way valve, the other end of the first two-way valve is connected with an input end of the cooling module, a second end of the first three-way joint is connected with one end of the second two-way valve, and a third end of the first three-way joint is connected with the power module; the first two-way valve is used for controlling the cooling liquid of the cooling module to flow to the power module, and the second two-way valve is used for controlling the cooling liquid of the power module to be discharged.
According to some embodiments of the application, the second valve module includes a third two-way valve, a fourth two-way valve, and a second three-way joint, a first end of the second three-way joint is connected to one end of the third two-way valve, another end of the third two-way valve is connected to an output end of the cooling module, a second end of the second three-way joint is connected to one end of the fourth two-way valve, and a third end of the second three-way joint is connected to the power module, where the third two-way valve is used to control a flow of the cooling module to the power module, and the fourth two-way valve is used to control a discharge of the cooling module.
According to some embodiments of the application, the cooling module comprises at least two radiators and at least two valve units, one of the radiator inputs being connected to one of the valve units, the valve units being adapted to control the flow of cooling fluid through the radiators.
According to some embodiments of the application, the radiator is provided with at least two cooling fans, each cooling fan is connected with one driving unit, and the rotating speed is adjusted according to the driving signals of the driving units.
According to some embodiments of the application, the power thermal management system further comprises a mixing module, an input of the mixing module is connected to an output of each of the heat sinks, and an output of the mixing module is connected to the second valve module.
According to some embodiments of the application, the power thermal management system further comprises an air compression module, an input end of the air compression module is connected with an output end of each radiator, and an output end of the air compression module is connected with an input end of the mixing module.
According to some embodiments of the application, the air pressure module comprises a fifth two-way valve, an air pressure radiator, a third three-way joint, a fourth three-way joint, a booster, an air compressor and an air pressure controller, wherein one end of the fifth two-way valve is connected with the output end of each radiator, the other end of the fifth two-way valve is connected with the input end of the air pressure radiator, the output end of the air pressure radiator is connected with the first end of the third three-way joint, the second end of the third three-way joint is connected with one end of the air pressure controller, the third end of the third three-way joint is connected with one end of the booster, the other end of the booster is connected with the first end of the fourth three-way joint, the other end of the air pressure controller is connected with one end of the air compressor, the other end of the air compressor is connected with the second end of the fourth three-way joint, and the third end of the fourth three-way joint is connected with the input end of the mixing module.
According to some embodiments of the application, the power supply thermal management system further comprises a coolant filter, the cooling module further comprises a deionizer and an expansion tank, an input end of the deionizer is connected with each radiator, an input end of the expansion tank is respectively connected with an output end of the deionizer and the power supply module, one end of the coolant filter is connected with an output end of the expansion tank and an output end of the radiator, and the other end of the coolant filter is connected with the second valve module.
According to some embodiments of the application, the power module comprises a battery and a water pump, wherein an input end of the water pump is connected with the second valve module, an output end of the water pump is connected with one end of the battery, and the other end of the battery is connected with the first valve module.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The application is further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a block diagram of one embodiment of a thermal management system for a power supply of the present application;
FIG. 2 is a block diagram of another embodiment of a power thermal management system according to the present application;
FIG. 3 is a schematic diagram illustrating an embodiment of a thermal management system for a power supply according to the present application;
FIG. 4 is a schematic diagram of a power thermal management system according to another embodiment of the present application.
Reference numerals:
a power module 100, a cooling module 200, a first valve module 300, a second valve module 400, a mixing module 500;
The air pressure module 600, the first two-way valve 310, the second two-way valve 320, the first three-way joint 330, the third two-way valve 410;
A fourth two-way valve 420, a second three-way joint 430, a fifth two-way valve 610, a third three-way joint 620;
Fourth three-way joint 630.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
In the description of the present application, the meaning of a number is one or more, the meaning of a number is two or more, and greater than, less than, exceeding, etc. are understood to exclude the present number, and the meaning of a number is understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
The power supply thermal management system of the embodiment of the application can be applied to protecting a power supply system with a large battery and also can be applied to testing the heat dissipation condition of the battery. Large batteries, such as automotive fuel cells, are difficult to naturally dissipate heat generated during use due to the large volume and complex structure, and safety accidents are easily caused by excessive heat of the batteries, so that a special cooling system is required to cool the batteries. In the related art, when a power supply system with a large battery is used for replacing the battery, a cooling system pipeline is generally directly detached, and if the cooling system pipeline is directly detached, cooling liquid is easy to flow and difficult to collect and recycle due to direct connection of the power supply system and the cooling system, so that resource waste is caused, and material cost is increased. Particularly, in the process of testing the heat dissipation condition of the battery by manufacturers, the operation of replacing the battery is more frequent, and more cooling liquid is wasted.
Based on the above, the application provides a power supply thermal management system which can smoothly discharge cooling liquid when a battery is replaced so as to be convenient to collect in a container, thereby avoiding the loss of the cooling liquid caused by directly disassembling the pipe, saving resources and reducing material cost.
In the drawings of the embodiments of the present application, solid lines connecting the respective devices or modules represent liquid flow channels, broken lines connecting the respective devices or modules represent gas flow channels, and arrows of the solid lines or the broken lines represent the flow directions of the liquid or the gas. In the description of the application, the "input" and "output" of a module or device are defined in terms of the flow direction of the liquid or gas flowing through, and those skilled in the art can reasonably determine the specific meaning of the above words in the application in combination with the specific details of the scheme of the application.
In some embodiments, referring to fig. 1, a power thermal management system includes: a power module 100, a cooling module 200, a first valve module 300, and a second valve module 400; the cooling module 200 is used for radiating heat of the cooling liquid flowing through the cooling module 200; one end of the first valve module 300 is connected with the input end of the cooling module 200, and the other end of the first valve module 300 is connected with the power module 100; one end of the second valve module 400 is connected with the output end of the cooling module 200, and the other end of the second valve module 400 is connected with the power module 100; wherein the first valve module 300 and the second valve module 400 are used to control the flow of coolant between the power module 100 and the cooling module 200.
When the battery of the power module 100 needs to be replaced, the valves of the first valve module 300 and the second valve module 400 are adjusted to close the channel between the power module 100 and the cooling module 200, and the valves capable of discharging the residual cooling liquid of the power module 100 are opened by the first valve module 300 and the second valve module 400, so that the cooling liquid is discharged into an external container to be collected, and the collected cooling liquid can be reused, thereby reducing the waste of the cooling liquid.
The power supply heat management system of the embodiment of the application has at least the following beneficial effects: the valve module is arranged on the connection side of the power module 100 and the cooling module 200, so that the cooling liquid can be smoothly discharged when the battery of the power module 100 is replaced so as to be conveniently collected in the container, the loss of the cooling liquid caused by direct pipe disassembly is avoided, the resources are saved, and the material cost is reduced.
Referring to fig. 1 and 3, the first valve module 300 includes a first two-way valve 310, a second two-way valve 320, and a first three-way joint 330, a first end of the first three-way joint 330 is connected to one end of the first two-way valve 310, another end of the first two-way valve 310 is connected to an input end of the cooling module 200, a second end of the first three-way joint 330 is connected to one end of the second two-way valve 320, and a third end of the first three-way joint 330 is connected to the power module 100; wherein the first two-way valve 310 is used for controlling the flow of the cooling fluid of the cooling module 200 to the power module 100, and the second two-way valve 320 is used for controlling the discharge of the cooling fluid of the power module 100. The two-way valve of the embodiment of the application comprises: an electrically controlled valve and a ball valve.
Referring to fig. 1 and 3, the second valve module 400 includes a third two-way valve 410, a fourth two-way valve 420, and a second three-way joint 430, a first end of the second three-way joint 430 is connected to one end of the third two-way valve 410, another end of the third two-way valve 410 is connected to an output end of the cooling module 200, a second end of the second three-way joint 430 is connected to one end of the fourth two-way valve 420, and a third end of the second three-way joint 430 is connected to the power module 100, wherein the third two-way valve 410 is used to control a flow of coolant from the cooling module 200 to the power module 100, and the fourth two-way valve 420 is used to control a discharge of coolant from the power module 100.
When the battery of the power module 100 needs to be replaced. The first and third two-way valves 310 and 410 are controlled to be closed, the flow of the cooling fluid between the cooling module 200 and the power module 100 is stopped, and the cooling fluid of the power module 100 is collected by controlling the second and fourth two-way valves 320 and 420 to be opened. Therefore, by providing the first, second, third, and fourth two-way valves 310, 320, 410, and 420 between the power module 100 and the cooling module 200, the coolant can be collected during battery replacement, thereby reducing resource waste and material costs.
In some embodiments, referring to fig. 3, the cooling module 200 includes at least two heat sinks and at least two valve units, one valve unit connected to an input of one heat sink, the valve units for controlling a flow of cooling fluid through the heat sink. The cooling module 200 further includes a distribution manifold, where each output of the distribution manifold is configured to connect to a heat sink, the input of the distribution manifold is the input of the cooling module 200, and the common output of all the heat sinks is the output of the cooling module 200. In the related art, a plurality of heat sinks in a battery cooling system are generally used in parallel, and all the heat sinks work simultaneously, so that the heat dissipation capacity is large, and the temperature of the cooling liquid is greatly reduced. In some scenes of low-power heat dissipation, the temperature fluctuation range of the cooling liquid is larger, and the temperature control of the whole system is not facilitated. The cooling module 200 of the embodiment of the application is provided with a valve unit at the input end of each radiator to control the flow of the cooling liquid of the radiator so as to realize the combination and collocation work of a plurality of radiators. The smaller the flow rate of the cooling liquid flowing through the radiator, the more remarkable the temperature drop of the cooling liquid. When it is not required that all the radiators are operated, the passages of the corresponding valve units may be closed. The valve unit may be a single valve such as a two-way valve or may be a combination of valves. Referring to fig. 3, the valve unit of the present embodiment is constituted by one two-way valve. When the power supply heat management system is applied to the heat dissipation condition test of the battery, grouping of the radiators and control of the coolant flow are achieved through the valve unit, the working quantity of the radiators can be distributed in a self-defined mode, and the heat dissipation requirements of the battery system with multiple power platforms can be matched. In one embodiment, referring to fig. 3, a two-way valve (valve unit) may be provided at the output of each radiator to further control the coolant output flow rate of the radiator.
In some embodiments, referring to fig. 4, the radiator is provided with at least two heat dissipation fans, each of which is connected to a driving unit (not shown), and adjusts the rotation speed according to a driving signal of the driving unit. The driving unit is a device or a circuit module for driving the cooling fan to rotate. The rotating speed of each fan is finely controlled through the plurality of driving units, so that the working state of the radiator can be better controlled, and the temperature fluctuation range of the cooling liquid is reduced. In an exemplary embodiment, the driving signal may be a PWM (Pulse Width Modulation ) signal, and the rotational speed of the fan is controlled by adjusting the waveform of the driving signal.
In some embodiments, referring to fig. 2 and 3, the power thermal management system further includes a mixing module 500, an input of the mixing module 500 is connected to an output of each heat sink, and an output of the mixing module 500 is connected to the second valve module 400. As shown in fig. 3, the output end of the mixing module 500 is provided with a temperature sensor for detecting the temperature of the mixed coolant so as to control the rotation speed of the radiator according to the temperature of the coolant. In the related art, the output ends of the plurality of heat sinks in the cooling system of the battery are simply combined, and then the mixed cooling liquid is used for cooling the battery. The cooling liquid in this case is not uniformly mixed, and the temperature of the cooling liquid detected by the corresponding temperature sensor cannot truly reflect the temperature of the cooling liquid passing through the radiator, thereby affecting the subsequent control of the operating state of the radiator. According to the embodiment of the application, the mixing module 500 is arranged at the output end of the cooling module 200, so that the cooling liquid flowing out of different radiators can be fully and uniformly mixed, and the effectiveness of the detection result of the temperature sensor is ensured.
In some embodiments, referring to fig. 2 and 4, the power thermal management system further includes a pneumatic module 600, an input of the pneumatic module 600 is connected to an output of each heat sink, and an output of the pneumatic module 600 is connected to an input of the hybrid module 500.
In some embodiments, referring to fig. 4, the air compression module 600 includes a fifth two-way valve 610, an air compression radiator, a third three-way joint 620, a fourth three-way joint 630, a booster, an air compressor, and an air compression controller, wherein one end of the fifth two-way valve 610 is connected to an output end of each radiator, the other end of the fifth two-way valve 610 is connected to an input end of the air compression radiator, an output end of the air compression radiator is connected to a first end of the third three-way joint 620, a second end of the third three-way joint 620 is connected to one end of the air compression controller, a third end of the third three-way joint 620 is connected to one end of the booster, the other end of the booster is connected to a first end of the fourth three-way joint 630, the other end of the air compression controller is connected to one end of the air compressor, and the other end of the air compressor is connected to a second end of the fourth three-way joint 630. In the related art, since the air compressors have different operating temperatures, the cooling circulation system is generally separately provided, and the cooling circulation system is not shared with other devices having different operating temperatures. The power supply thermal management system of the embodiment of the application distributes part of the cooling liquid output by the cooling module 200 to the air compressor module 600 through one two-way valve, so as to cool the air compressor, the air compressor controller and the booster, and conveys the cooling liquid flowing out of the air compressor module 600 to the mixing module 500 to be fully and uniformly mixed with the cooling liquid output by the cooling module 200, thereby ensuring that the power supply thermal management system normally performs the cooling operation of the power supply module 100, realizing the effect that different working temperature devices share the same cooling circulation route, avoiding independently setting the cooling system of the air compressor, and reducing equipment cost.
In some embodiments, referring to fig. 3 or 4, the power thermal management system further includes a coolant filter, the cooling module 200 further includes a deionizer and an expansion tank, an input of the deionizer is connected to each radiator, an input of the expansion tank is connected to an output of the deionizer and the power module 100, respectively, one end of the coolant filter is connected to an output of the expansion tank and an output of the radiator, and the other end of the coolant filter is connected to the second valve module 400. The cooling liquid consists of water, antifreezing agent and additive. The deionizer is used to remove conductive ions. In battery operation, a high voltage is generated across the bipolar plates, but at the same time it is required that this high voltage is not transferred through the cooling fluid in the middle of the bipolar plates to the entire cooling circulation flow channels, and therefore it is required that the cooling fluid is not electrically conductive. When the cooling liquid flows through the radiator and the power module 100, a part of water is vaporized to be gas, the gas water is contained in the expansion tank and condensed into liquid water, and the liquid water is conveyed back to the cooling circulation loop by gravity. The expansion tank is therefore usually arranged at the highest point of the system.
In some embodiments, referring to fig. 3 or 4, the power module 100 includes a battery and a water pump, an input terminal of the water pump is connected to the second valve module 400, an output terminal of the water pump is connected to one end of the battery, and the other end of the battery is connected to the first valve module 300. The water pump is used for driving the cooling liquid to circularly flow in the system. The cell may be a fuel cell stack. Referring to fig. 4, temperature sensors are provided at both sides of the battery to monitor the cooling effect of the system on the battery.
In the description of the present application, reference to the term "one embodiment," "some embodiments," or "an exemplary embodiment," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiments of the present application have been described in detail with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application. Furthermore, embodiments of the application and features of the embodiments may be combined with each other without conflict.

Claims (4)

1. A power thermal management system, comprising:
a power module;
a cooling module for dissipating heat from a cooling fluid flowing through the cooling module;
one end of the first valve module is connected with the input end of the cooling module, and the other end of the first valve module is connected with the power supply module;
One end of the second valve module is connected with the output end of the cooling module, and the other end of the second valve module is connected with the power supply module;
Wherein the first valve module and the second valve module are configured to control a flow of a cooling fluid between the power module and the cooling module;
The cooling module comprises at least two radiators and at least two valve units, wherein the input end of one radiator is connected with one valve unit, and the valve unit is used for controlling the flow of cooling liquid flowing through the radiator;
The power supply heat management system further comprises a mixing module, wherein the input end of the mixing module is connected with the output end of each radiator, and the output end of the mixing module is connected with the second valve module;
The power supply heat management system further comprises an air compression module, wherein the input end of the air compression module is connected with the output end of each radiator, and the output end of the air compression module is connected with the input end of the mixing module;
The air compression module comprises a fifth two-way valve, an air compression radiator, a third three-way joint, a fourth three-way joint, a booster, an air compressor and an air compression controller, wherein one end of the fifth two-way valve is connected with the output end of each radiator, the other end of the fifth two-way valve is connected with the input end of the air compression radiator, the output end of the air compression radiator is connected with the first end of the third three-way joint, the second end of the third three-way joint is connected with one end of the air compression controller, the third end of the third three-way joint is connected with one end of the booster, the other end of the booster is connected with the first end of the fourth three-way joint, the other end of the air compression controller is connected with one end of the air compressor, the other end of the air compressor is connected with the second end of the fourth three-way joint, and the third end of the fourth three-way joint is connected with the input end of the mixing module;
the first valve module comprises a first two-way valve, a second two-way valve and a first three-way joint, wherein a first end of the first three-way joint is connected with one end of the first two-way valve, the other end of the first two-way valve is connected with the input end of the cooling module, a second end of the first three-way joint is connected with one end of the second two-way valve, and a third end of the first three-way joint is connected with the power supply module; the first two-way valve is used for controlling the cooling liquid of the cooling module to flow to the power module, and the second two-way valve is used for controlling the cooling liquid of the power module to be discharged;
The second valve module comprises a third two-way valve, a fourth two-way valve and a second three-way joint, wherein the first end of the second three-way joint is connected with one end of the third two-way valve, the other end of the third two-way valve is connected with the output end of the cooling module, the second end of the second three-way joint is connected with one end of the fourth two-way valve, the third end of the second three-way joint is connected with the power module, the third two-way valve is used for controlling the cooling fluid of the cooling module to flow to the power module, and the fourth two-way valve is used for controlling the cooling fluid of the power module to be discharged.
2. The power thermal management system of claim 1, wherein the heat sink is provided with at least two heat dissipating fans, each of the heat dissipating fans being connected to a driving unit, and adjusting a rotational speed according to a driving signal of the driving unit.
3. The power thermal management system of claim 1, further comprising a coolant filter, wherein the cooling module further comprises a deionizer and an expansion tank, wherein an input of the deionizer is connected to each of the radiators, an input of the expansion tank is connected to an output of the deionizer and the power module, respectively, one end of the coolant filter is connected to an output of the expansion tank and an output of the radiator, and the other end of the coolant filter is connected to the second valve module.
4. The power thermal management system of claim 1, wherein the power module comprises a battery and a water pump, an input of the water pump is connected to the second valve module, an output of the water pump is connected to one end of the battery, and the other end of the battery is connected to the first valve module.
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