CN115071122B - Automatic waterproof film pasting device and automatic waterproof film stripping method - Google Patents

Automatic waterproof film pasting device and automatic waterproof film stripping method Download PDF

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Publication number
CN115071122B
CN115071122B CN202210995724.9A CN202210995724A CN115071122B CN 115071122 B CN115071122 B CN 115071122B CN 202210995724 A CN202210995724 A CN 202210995724A CN 115071122 B CN115071122 B CN 115071122B
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film
waterproof
waterproof film
platform
station
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CN115071122A (en
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谢海深
聂明峰
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Yingpuyi Plastic Electronic Suzhou Co ltd
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Yingpuyi Plastic Electronic Suzhou Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/02Supporting web roll
    • B65H16/06Supporting web roll both-ends type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/026Cantilever type

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses an automatic waterproof film sticking device and an automatic waterproof film peeling method, wherein the device comprises a waterproof film feeding station and a film sticking station, and a manipulator assembly is arranged between the waterproof film feeding station and the film sticking station; the waterproof film feeding station comprises a discharging roll shaft, a release bottom film receiving roll and an isolation film receiving roll which rotate synchronously, and a stripping platform which can move horizontally, wherein the tail end of the stripping platform is an inclined end surface; the film sticking station comprises a first workpiece clamping assembly and a turnover cylinder for driving the first workpiece clamping assembly to turn over; the manipulator assembly comprises a CCD camera assembly and a waterproof film sucker assembly which are used for positioning the film sticking position. According to the invention, through the uniquely designed waterproof film feeding station and the waterproof film sucker assembly on the mechanical arm assembly, the waterproof film can be quickly separated from the release bottom film, and the waterproof film is precisely attached to a product, so that the automatic operation is realized, the efficiency is high, and the yield is greatly improved.

Description

Automatic waterproof film pasting device and automatic waterproof film stripping method
Technical Field
The invention relates to an automatic waterproof film sticking device and an automatic waterproof film stripping method, and belongs to the technical field of automatic equipment.
Background
In order to meet the convenience of subsequent assembly, a plurality of injection molding products can bury the metal threaded holes in the products in the injection molding process, and in order to ensure the later-stage tightness, a waterproof film needs to be adhered to the metal threaded holes after the injection molding is finished.
The existing waterproof film attaching method is generally to peel the waterproof film from the release bottom film manually and then to attach the waterproof film to the metal threaded hole. This approach has the following drawbacks: firstly, the film sticking efficiency is low; secondly, the waterproof membrane is easily damaged during manual stripping; thirdly, when the waterproof film is pasted, the positions of the middle holes and the metal threaded holes are required to be completely corresponding, and the yield of the manual pasting mode is low.
The patent with the application number of 201720528552.9 discloses a waterproof film sticking mechanism, and the technical scheme introduced is that a release film is peeled off first, and then the waterproof film is transferred and stuck to a product from a bottom film in a roller rolling mode. Firstly, the patent aims at sticking a waterproof film on a completely flat surface material such as glass, and cannot be realized if the product is a product with a concave-convex structure on the surface; secondly through the in-process of rolling the waterproof membrane from the basement membrane to pasting the glass plane materiel, can't guarantee that every waterproof membrane can both accomplish smoothly and change and paste, and some waterproof membranes still paste on the basement membrane and lead to the pad pasting failure probably.
If the automatic sticking of the waterproof film is to be realized, the biggest problem is how to automatically peel the waterproof film from the release bottom film, and in order to ensure the later waterproof performance of the waterproof film, the waterproof film made of soft materials is generally selected. If the waterproof film is peeled from the release bottom film by directly using tools such as a sucker, the peeling is difficult to realize, and the excessive suction force can damage or deform the waterproof film to influence the later-period fit with a product.
Patent application No. 202110133304.5 discloses a stripping device of coil stock sponge and an automatic device for applying the stripping device to an in-shell film, and the introduced technical scheme is as follows: the material area is exported from the blowing roller, and under the drive that draws the material subassembly, the material area through the material track back, the integument on the material area is peeled off to shelling the material platform on, and final waste material area is rolled up to receiving in the material roller. Firstly, directly peel off the membrane body to peeling off the material platform from the material area in this scheme, if the membrane body itself has viscidity or the material of membrane body is softer, then difficult realization, the membrane body probably does not peel off automatically and is rolled up along with the waste material area together, or takes place the condition of overstock pile at peeling off the front end of material platform, leads to the membrane body to damage or warp, unable normal use. Secondly, the sponge is peeled off in the scheme, if the surface of the sponge is provided with a sticky waterproof film, after the front end of the film body moves to the stripping platform, the friction force between the film body and the stripping platform is increased due to the self viscosity, so that the film body cannot move to the stripping platform integrally, and normal feeding is influenced.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an automatic waterproof film sticking device and an automatic waterproof film peeling method, the waterproof film and a release bottom film can be quickly and automatically separated by matching a waterproof film sucker assembly on a mechanical arm assembly through a waterproof film feeding station which is specially designed, the waterproof film is quickly and accurately stuck to a product by utilizing the waterproof film sucker assembly and a CCD camera assembly, the automatic operation is realized, the efficiency is high, and the yield can be greatly improved.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the first aspect provides an automatic waterproof film pasting device which comprises a waterproof film feeding station and a film pasting station, wherein a manipulator assembly is arranged between the waterproof film feeding station and the film pasting station;
the waterproof film feeding station comprises a discharging roll shaft, a release bottom film receiving roll and an isolation film receiving roll which rotate synchronously, and a stripping platform which can move horizontally, wherein the tail end of the stripping platform is an inclined end surface;
the film pasting station comprises a first workpiece clamping assembly and a turnover cylinder for driving the first workpiece clamping assembly to turn over;
the manipulator assembly comprises a CCD camera assembly and a waterproof film sucker assembly, wherein the CCD camera assembly is used for positioning the film pasting position.
Furthermore, the isolating membrane material receiving roller comprises a power shaft and a material receiving roller sleeved on the power shaft, the tail end of the power shaft is fixedly connected with a wave bead screw mounting block, a friction block is further sleeved on the power shaft between the wave bead screw mounting block and the material receiving roller, and a plurality of wave bead screws in contact with the friction block are arranged on the wave bead screw mounting block.
Furthermore, the wave ball screw is fixed on the wave ball screw mounting block through a locknut.
Furthermore, two positioning blocks capable of moving back and forth are arranged on the table top of the demoulding platform, and scale marks are arranged on the table top.
Furthermore, a material belt pressing assembly is further arranged between the discharging roller shaft and the demoulding platform.
Furthermore, the end face of the friction block is provided with grooves corresponding to the quantity and the positions of the wave bead screws, and the tail ends of the wave bead screws are inserted into the grooves corresponding to the positions of the wave bead screws.
Further, still include product material loading station, press mold station and unloading station, the pad pasting station with but still be provided with horizontal migration between the press mold station and move the material subassembly, it includes the linear rail and can be relative to move the second work piece centre gripping subassembly that the linear rail removed, still including grabbing the material subassembly on the manipulator subassembly, the press mold station includes a plurality of and the corresponding press mold gyro wheels in pad pasting position.
Furthermore, each sucker of the waterproof membrane sucker assembly is provided with a negative pressure detection device.
In a second aspect, an automatic waterproof film peeling method based on the device of the first aspect is provided, which includes the following steps:
(1) Sleeving a waterproof membrane material roll on a discharging roll shaft, pulling the front end of the waterproof membrane material roll to pass through a stripping platform and then fixing the front end of the waterproof membrane material roll on a release type bottom membrane receiving roll, wherein the stripping platform is positioned at one end close to the discharging roll shaft in an initial state;
(2) The demolding platform is controlled to move towards one end far away from the discharging roll shaft through the stepping motor, the discharging roll shaft is driven to discharge the waterproof membrane material roll, the length of the discharged material is the same as the moving distance of the demolding platform, and the rightmost row of waterproof membranes on the release bottom membrane are located at the tail end of the platform surface of the demolding platform after the demolding platform moves in place;
(3) The method comprises the steps that a sucker assembly of a waterproof film is controlled to move to the tail end position of a platform surface of a stripping platform, the sucker is used for sucking the waterproof film at the tail end position of the platform surface of the stripping platform, then the stripping platform is controlled to move towards a material discharging roller shaft through a stepping motor, the moving distance is the distance between two adjacent rows of waterproof films, when the stripping platform moves, a receiving roller of a stripping base film is controlled to rotate, the rolling speed and the length of the receiving roller of the stripping base film are consistent with the moving speed and the moving length of the stripping platform, and the waterproof film under the sucker is automatically separated from the stripping base film under the combined action of the sucker on the waterproof film at the tail end of the platform surface of the stripping platform, the backward movement of the stripping platform, the rolling of the receiving roller of the stripping base film and the inclined end surface of the stripping platform;
(4) And (3) controlling the demoulding platform to move towards one end far away from the discharging roll shaft through the stepping motor again, driving the discharging roll shaft to discharge the waterproof film material, wherein the moving distance is the distance between two adjacent rows of waterproof films, the length of the discharged material is the same as the moving distance of the demoulding platform, and the step (3) is repeated to automatically strip the waterproof films.
Further, step (1) water proof membrane material book is rolled up including from type basement membrane, water proof membrane and barrier film, and every three one line equidistant pasting of water proof membrane is on from the type basement membrane, and the barrier film is covered on from the type basement membrane, takes the rolling back, utilizes the barrier film to separate every layer from the type basement membrane, through with it receives the synchronous pivoted barrier film of material roller from the type basement membrane and receives the barrier film of material roller to pay-off in-process and carry out the rolling.
The beneficial effects of the invention are:
1. the automatic sticking of the waterproof film to the threaded hole of the product is realized through the product feeding station, the waterproof film feeding station, the manipulator assembly, the film sticking station, the material moving assembly and the film pressing station, the processing efficiency is improved, and the product quality is ensured;
2. at a waterproof film feeding station, a release bottom film receiving roller, an isolation film receiving roller and a horizontally movable release platform which rotate synchronously are arranged, the tail end of the release platform is arranged to be an inclined end face, the release bottom film receiving roller and the isolation film receiving roller are controlled to rotate after a waterproof film is sucked by a waterproof film sucker assembly, the release platform is driven to move backwards, the release bottom film is separated from the waterproof film under the action of the inclined end face and the backward movement of the release platform under the condition that the position of the waterproof film under the waterproof film sucker assembly is unchanged, the release bottom film is separated from the waterproof film, the release bottom film and the waterproof film are separated, and the separated waterproof film is independently adsorbed on a sucker;
3. receive the material roller suit through receiving the barrier film material roller on the power shaft, the epaxial suit clutch blocks of power between ripples pearl screw installation piece and the receipts material roller, and utilize the frictional force between pearl screw adjustment clutch blocks and the receipts material roller, receive the material roller promptly through and the frictional force between the clutch blocks drive it to rotate and accomplish and receive the material, when the barrier film material area was taut, the pulling force in barrier film material area was greater than the frictional force between clutch blocks and the receipts material roller this moment, even the power shaft rotates, receive the material roller also can not rotate, can only keep the tensioning in barrier film material area, realized according to the self-adaptation regulation of barrier film material area tensile force.
Drawings
FIG. 1 is a schematic structural diagram of an automated waterproof membrane pasting device according to the present invention;
FIG. 2 is a schematic structural diagram of an automatic waterproof film pasting device according to the present invention after a box body is hidden;
FIG. 3 is a schematic structural diagram of a waterproof film feeding station of an automatic waterproof film sticking device;
FIG. 4 is an enlarged schematic view of A in FIG. 3;
FIG. 5 is a schematic material conveying diagram of a waterproof film feeding station of an automatic waterproof film sticking device;
FIG. 6 is a cross-sectional view of a separator take-up roll of a waterproof film loading station of an automated waterproof film laminating apparatus according to the present invention;
FIG. 7 is an enlarged schematic view of B of FIG. 6;
FIG. 8 is a schematic structural view of a robot assembly of an automated waterproofing membrane pasting device according to the present invention;
fig. 9 is a schematic structural diagram of a film pressing station of the automatic waterproof film pasting device.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 9, the embodiment provides an automatic waterproof film laminating device, which includes a waterproof film feeding station 20 and a film laminating station 30, wherein a manipulator assembly 40 is arranged between the waterproof film feeding station 20 and the film laminating station 30; the waterproof film feeding station 20 comprises a discharging roll shaft 21, a release bottom film receiving roll 22 and an isolation film receiving roll 23 which rotate synchronously, and a stripping platform 24 which can move horizontally, wherein the tail end of the stripping platform is an inclined end surface; the film pasting station 30 comprises a first workpiece clamping assembly and a turning cylinder for driving the first workpiece clamping assembly to turn; the manipulator assembly 40 comprises a CCD camera assembly 43 for positioning the film pasting position and a waterproof film sucker assembly 41.
The automatic waterproof membrane pasting device provided by the embodiment further comprises a product feeding station 10, a membrane pressing station 60 and a blanking station 70, the membrane pressing station 30 and a material moving component 50 capable of moving horizontally and arranged between the membrane pressing stations 60, the material moving component 50 comprises a linear rail and a second workpiece clamping component 51 capable of moving relative to the linear rail, the manipulator component 40 further comprises a material grabbing component 42, and the membrane pressing station 60 comprises a plurality of membrane pressing rollers 61 corresponding to the membrane pressing positions.
After a product to be processed is placed on the product loading station 10, the product is grabbed by the grabbing component 42 of the manipulator component 40 and then placed into the film pasting station 30, the waterproof film on the waterproof film sucker component 41 is accurately pasted to a corresponding position after the waterproof film is sucked from the waterproof film loading station 20 by the waterproof film sucker component 41 and then the product film pasting position in the film pasting station 30 is accurately positioned by the CCD camera component 43, in the pasting process, the first workpiece clamping component is controlled to overturn by the overturning cylinder to realize the pasting of the waterproof films on different surfaces of the workpiece, after the pasting is finished, the workpiece is clamped by the second workpiece clamping component 51 of the material moving component 50 and then moved to the film pressing station 60 and placed in, in the putting process, the waterproof film is further pressed to the surface of the product by the film pressing roller 61 to ensure the pasting effect, the later-stage falling is prevented, and then the second workpiece clamping component 51 is used for putting the workpiece subjected to press film blanking in the blanking station 70 to finish the film pressing.
In this embodiment, waterproof membrane material book on waterproof membrane material loading station 20 is including from type basement membrane, waterproof membrane and barrier film, every three one line equidistant paste of waterproof membrane is on from type basement membrane, the barrier film is covered on from type basement membrane, waterproof membrane material area rolling back, utilize the barrier film to separate every layer from type basement membrane, avoid the front of waterproof membrane and another layer from type basement membrane emergence paste or static, influence the normal unloading in later stage, the structure of this material book is similar with the structure of the instruction book attached figure 3 in the patent number of prior application 201720528552.9.
As shown in fig. 3 to 5, two positioning blocks 242 capable of moving back and forth are disposed on the table 241 of the demolding platform 24, and the table 241 is provided with scale marks 243. A material belt pressing component 25 is further arranged between the discharging roller shaft 21 and the demoulding platform 24. Before the waterproof membrane material loading, with the aforesaid waterproof membrane material roll-up put the blowing roller 21 on the back, pass the material area and compress tightly subassembly 25, utilize the material area to compress tightly the rubber briquetting of subassembly 25 with the material area after preliminary location (the pressure of rubber briquetting can utilize the cylinder that compresses tightly rather than being connected to adjust as required), the barrier film is around rolling up on barrier film receipts material roller 23, from type basement membrane through demoulding platform 24, and utilize two locating pieces 242 that can the back-and-forth movement on mesa 241 to fix a position it, then through the terminal slope form terminal surface of demoulding platform around rolling up on type basement membrane receipts material roller 22, the contained angle that forms between this slope form terminal surface and mesa 241 is the acute angle, be convenient for the peeling off of later stage waterproof membrane. According to the width of different release base films, the position of the positioning block 242 can be accurately adjusted by using the scale marks 243 on the table 241, and after the positioning block 242 is adjusted in place, the positioning block 242 is fixed by using the waist-shaped holes at the two ends of the positioning block 242 and the fixing holes on the table 241.
In the initial state after the material roll is completely fed, the stripping platform 24 is positioned at one end close to the discharging roll shaft 21, and the stripping bottom film and the isolation film are both in a tensioning state.
When waterproof membrane material loading needs to be carried out, move to the one end of keeping away from blowing roller shaft 21 through step motor control deciduate platform 24, the migration distance is the interval of two adjacent lines of waterproof membranes, because it compresses tightly the tail end position department that the type basement membrane is in the tensioning state between the subassembly 25 to release basement membrane receiving roll 22 and material area under the initial condition, consequently, deciduate platform 24's antedisplacement, can drive blowing roller shaft 21 and roll up the waterproof membrane and carry out the blowing, the length of blowing is the same with the distance that deciduate platform 24 removed, at this moment, it is located the terminal position department of mesa 241 to release the rightmost one line waterproof membrane on the basement membrane, still be in the tensioning state from the type basement membrane, barrier film receiving roll 23 and material area compress tightly the barrier film processing tensioning state between the subassembly 25, but blowing roller shaft 21 and the barrier film processing lax state between the subassembly 25.
At this moment, the waterproof film sucker component 41 is controlled to move to the tail end position of the table board 241, the waterproof film at the tail end position of the table board 241 is sucked by the sucker, then the demoulding platform 24 is controlled to move towards the discharging roller shaft 21 through the stepping motor, the moving distance is the distance between two adjacent rows of waterproof films, when the demoulding platform 24 moves, the releasing bottom film receiving roller 22 and the isolating film receiving roller 23 are controlled to synchronously rotate, and the rolling speed and the length of the releasing bottom film receiving roller 22 are consistent with the moving speed and the length of the demoulding platform 24, so that the releasing bottom film is always in a tensioning state in the backward moving process of the demoulding platform 24, the discharging roller shaft 21 cannot be pulled to discharge, the subsequent discharging precision is prevented from being influenced, the isolating film receiving roller 23 which synchronously rotates can roll the isolating film in a loosening state between the discharging roller shaft 21 and the material belt pressing component 25, and when the demoulding platform 24 resets to the initial position, the releasing bottom film and the isolating film are both in a tensioning state, namely return to the initial state. Due to the combined action of the suction disc on the waterproof film at the tail end of the table board 241, the backward movement of the demoulding platform 24, the rolling of the receiving roller 22 of the release bottom film and the inclined end face at the tail end of the demoulding platform 24, the separation of the waterproof film and the release bottom film under the suction disc can be conveniently realized.
All be provided with negative pressure detection device on each sucking disc of waterproof membrane sucking disc subassembly 41, can detect through negative pressure detection device whether successfully absorb a waterproof membrane on corresponding the sucking disc, in case the condition of leaking the absorption appears, then manipulator subassembly 40 in time stops the operation to suggestion operating personnel.
As shown in fig. 6, in this embodiment, the isolation film receiving roller 23 includes a power shaft 231 and a receiving roller 232 sleeved on the power shaft 231, a ball screw mounting block 234 is fixedly connected to a tail end of the power shaft 231, a friction block 233 is further sleeved on the power shaft 231 between the ball screw mounting block 234 and the receiving roller 232, and a plurality of ball screws 235 contacting with the friction block 233 are arranged on the ball screw mounting block 234. The bead screw 235 is fixed on the bead screw mounting block 234 through a locknut 236, and the pressing force of the bead screw 235 on the friction block 233 can be adjusted by adjusting the locknut 236, so that the friction force between the friction block 233 and the material receiving roller 232 can be adjusted.
The material receiving roller 232 is sleeved on the power shaft 231 through bearings arranged at two ends of the power shaft 231 and can rotate freely relative to the power shaft 231, the friction block 233 is pressed by the wave ball screw 235, the pressure is adjustable, and when the power shaft 231 rotates, the material receiving roller 232 drives the material receiving roller 232 to rotate by using the friction force between the friction block 233 and the friction block 233 without the action of other external force.
Because the thickness of barrier film will be greater than the thickness from the type basement membrane, consequently at the rolling in-process, the material of receiving the barrier film on the material roller 232 is rolled up the thickness and can be greater than gradually from the type basement membrane and receive the material roll thickness of type basement membrane on the material roller 22, consequently if the barrier film receives the material roller 23 and is fixed knot structure, then receive the material roller 23 at the barrier film with from the type basement membrane and receive the synchronous pivoted in-process of material roller 22, the rolling length that the barrier film received the material roller 23 and rotated the completion at every turn will be greater than from the type basement membrane and receive the length that the material roller 22 rotated the completion rolling at every turn, can influence the normal blowing of blowing roller 21. After the isolating film receiving roller 23 adopting the structure is adopted, once the isolating film is tensioned, when the tensioning force of the isolating film is greater than the friction force between the friction block 233 and the receiving roller 232, even if the power shaft 231 continuously and synchronously rotates along with the releasing bottom film receiving roller 22, the receiving roller 232 cannot continuously wind, and only the tensioning state of the isolating film is kept.
The end face of the friction block 233 is provided with grooves corresponding to the number and positions of the wave ball screws 235, and the tail ends of the wave ball screws 235 are inserted into the grooves corresponding to the positions of the wave ball screws. As shown in fig. 7, the bead screw 235 is inserted into the groove of the friction block 233, so that the bead screw 235 can drive the friction block 233 to rotate along with the power shaft 231, and if the bead screw 235 directly abuts against the surface of the friction block 233, the friction force between the friction block 233 and the material receiving roller 232 may be greater than the friction force between the bead screw 235 and the friction block 233, so that the material receiving roller 232 cannot be driven to normally rotate.
Example 2
As shown in fig. 1 to 9, the present embodiment provides an automatic peeling method of a waterproof film, which adopts the automatic waterproof film sticking apparatus of embodiment 1, and includes the following steps:
(1) Sleeving a waterproof membrane material roll on a discharging roll shaft 21, pulling the front end of the waterproof membrane material roll to pass through a stripping platform 24 and then fixing the front end on a stripping base membrane receiving roll 22, wherein in an initial state, the stripping platform 24 is positioned at one end close to the discharging roll shaft 21;
(2) The demoulding platform 24 is controlled to move towards one end far away from the discharging roll shaft 21 through the stepping motor, the discharging roll shaft 21 is driven to discharge the waterproof membrane material roll, the discharging length is the same as the moving distance of the demoulding platform 24, and after the demoulding platform 24 moves in place, the rightmost row of waterproof membranes on the release membrane are positioned at the tail end of the table top 241;
(3) The method comprises the steps that a waterproof film sucker assembly is controlled to move to the tail end position of a table top 241, a sucker is used for sucking a waterproof film at the tail end position of the table top 241, then a step motor is used for controlling a demoulding platform 24 to move towards a discharging roller shaft 21, the moving distance is the distance between two adjacent rows of waterproof films, when the demoulding platform 24 moves, a releasing bottom film receiving roller 22 is controlled to rotate, the rolling speed and the length of the releasing bottom film receiving roller 22 are consistent with the moving speed and the length of the demoulding platform 24, and the waterproof film under the sucker is automatically separated from the releasing bottom film under the combined action of the sucker on the waterproof film at the tail end of the table top 241, the backward movement of the demoulding platform 24, the rolling of the releasing bottom film receiving roller 22 and the inclined bottom film end face of the demoulding platform 24;
(4) The stripping platform 24 is controlled to move towards the end far away from the discharging roll shaft 21 through the stepping motor again, the discharging roll shaft 21 is driven to discharge the waterproof film material, the moving distance is the distance between two adjacent rows of waterproof films, the length of the discharged materials is the same as the moving distance of the stripping platform 24, and the step (3) is repeated to automatically strip the waterproof films.
Wherein, step (1) water proof membrane material book is rolled up including from type basement membrane, water proof membrane and barrier film, and every three one line equidistant pasting of water proof membrane is on from the type basement membrane, and the barrier film is covered on from the type basement membrane, takes the rolling back, utilizes the barrier film to separate every layer from the type basement membrane, through with it receives the synchronous pivoted barrier film of material roller from the type basement membrane and carries out the rolling to the barrier film of pay-off in-process to receive the material roller. The surface of the waterproof membrane can be effectively protected by utilizing the isolating membrane.
Receive material roller 22 and barrier film from type basement membrane through setting up synchronous pivoted and receive material roller 23 with the barrier film, but horizontal migration's deciduate platform 24, and set up the end of deciduate platform 24 into slope form terminal surface, hold the waterproof membrane after waterproof membrane sucking disc subassembly 41, control is received material roller 22 and barrier film from type basement membrane and is received material roller 23 and rotate, drive deciduate platform 24 lapse simultaneously, under the unchangeable circumstances in waterproof membrane position, from the type basement membrane with the waterproof membrane separation under the effect of slope form terminal surface and deciduate platform 24 lapse, realized the light separation from type basement membrane and waterproof membrane, and the waterproof membrane after the separation independently adsorbs on the sucking disc.
In conclusion, the waterproof film feeding station 20 with the unique design can be matched with the waterproof film sucker component 41 on the manipulator component 40 to rapidly separate the waterproof film from the release bottom film, and the waterproof film is precisely attached to a product by the waterproof film sucker component 41 and the CCD camera component 43, so that automatic operation is realized, high efficiency is achieved, and the yield can be greatly improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. A waterproof film laminating method of an automatic waterproof film laminating device comprises a waterproof film feeding station (20) and a film laminating station (30), wherein a manipulator assembly (40) is arranged between the waterproof film feeding station (20) and the film laminating station (30);
the waterproof film feeding station (20) comprises a discharging roll shaft (21), a release bottom film receiving roll (22) and an isolation film receiving roll (23) which rotate synchronously, and a stripping platform (24) capable of moving horizontally, wherein the tail end of the stripping platform (24) is an inclined end face;
the film pasting station (30) comprises a first workpiece clamping assembly and a turning cylinder for driving the first workpiece clamping assembly to turn;
the manipulator assembly (40) comprises a CCD camera assembly (43) and a waterproof film sucker assembly (41) which are used for positioning the film sticking position;
the isolating membrane material receiving roller (23) comprises a power shaft (231) and a material receiving roller (232) sleeved on the power shaft (231), the tail end of the power shaft (231) is fixedly connected with a bead screw mounting block (234), a friction block (233) is further sleeved on the power shaft (231) between the bead screw mounting block (234) and the material receiving roller (232), and a plurality of bead screws (235) in contact with the friction block (233) are arranged on the bead screw mounting block (234);
the wave bead screw (235) is fixed on the wave bead screw mounting block (234) through a locknut (236);
grooves corresponding to the number and positions of the bead screws (235) are formed in the end face of the friction block (233), and the tail ends of the bead screws (235) are inserted into the grooves corresponding to the positions of the bead screws;
the method is characterized in that: the waterproof film laminating method comprises the following steps:
(1) Sleeving a waterproof membrane material roll on a discharging roller shaft (21), wherein the waterproof membrane material roll comprises a release bottom membrane, waterproof membranes and isolating membranes, every three rows of the waterproof membranes are adhered to the release bottom membrane at equal intervals, the isolating membranes are covered on the waterproof membranes, the front ends of the waterproof membrane material rolls are pulled to penetrate through a stripping platform (24) and then fixed on a release bottom membrane material receiving roller (22), and in an initial state, the stripping platform (24) is located at one end close to the discharging roller shaft (21);
(2) The demoulding platform (24) is controlled to move towards one end far away from the discharging roll shaft (21) through a stepping motor, the discharging roll shaft (21) is driven to discharge the waterproof membrane material roll, the discharging length is the same as the moving distance of the demoulding platform (24), and after the demoulding platform (24) moves to the right, the rightmost row of waterproof membranes on the release bottom membrane are positioned at the tail end of the table top of the demoulding platform (24);
(3) The method comprises the steps that a sucker assembly (41) of a waterproof film is controlled to move to the tail end position of the table top of a demoulding platform (24), the sucker is used for sucking the waterproof film at the tail end position of the table top of the demoulding platform (24), the demoulding platform (24) is controlled to move towards a discharging roller shaft (21) through a stepping motor, the moving distance is the distance between two adjacent rows of waterproof films, when the demoulding platform (24) moves, a receiving roller (22) of a release bottom film is controlled to rotate, the winding speed and the length of the receiving roller (22) of the release bottom film are consistent with the moving speed and the moving length of the demoulding platform (24), and the sucker is used for adsorbing the waterproof film at the tail end of the table top of the demoulding platform (24), moving backwards of the demoulding platform (24), winding the receiving roller (22) of the release bottom film and realizing the automatic separation of the waterproof film and the release bottom film under the sucker under the combined action of the inclined end face of the demoulding platform (24);
(4) Controlling the stripping platform (24) to move towards one end far away from the discharging roll shaft (21) through the stepping motor again, driving the discharging roll shaft (21) to discharge the waterproof film material roll, wherein the moving distance is the distance between two adjacent rows of waterproof films, the discharging length is the same as the moving distance of the stripping platform (24), and repeating the step (3) to automatically strip the waterproof films;
(5) And adhering the waterproof film to the product by using the waterproof film sucker assembly (41) and the CCD camera assembly (43).
2. The waterproof film attaching method of an automatic waterproof film attaching device according to claim 1, wherein: two positioning blocks (242) capable of moving back and forth are arranged on the table top (241) of the demoulding platform (24), and scale marks (243) are arranged on the table top (241).
3. The waterproof film attaching method of an automatic waterproof film attaching device according to claim 2, wherein: a material belt pressing assembly (25) is further arranged between the discharging roller shaft (21) and the demoulding platform (24).
4. The waterproof film attaching method of an automatic waterproof film attaching device according to claim 1, wherein: still include product material loading station (10), press mold station (60) and unloading station (70), pad pasting station (30) with but press mold station (60) still are provided with horizontal migration between the material subassembly (50) that moves, it includes the line rail and can be relative to move material subassembly (50) second work piece centre gripping subassembly (51) that the line rail removed, still including grabbing material subassembly (42) on manipulator subassembly (40), press mold station (60) include a plurality of press mold gyro wheels (61) corresponding with the pad pasting position.
5. The waterproof film attaching method of an automatic waterproof film attaching device according to claim 1, wherein: and each sucker of the waterproof membrane sucker assembly (41) is provided with a negative pressure detection device.
CN202210995724.9A 2022-08-19 2022-08-19 Automatic waterproof film pasting device and automatic waterproof film stripping method Active CN115071122B (en)

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CN101629620A (en) * 2008-07-18 2010-01-20 宁波荣溢化纤科技有限公司 Drive equipment for wind up roll
CN202967654U (en) * 2012-12-17 2013-06-05 哈尔滨商业大学 Printing machine with automatic rolling device
CN205970319U (en) * 2016-07-29 2017-02-22 东莞华懋精密机械科技有限公司 CCD locating pasting membrane machine
CN213472502U (en) * 2020-07-28 2021-06-18 厦门攸信信息技术有限公司 Stripping off device of three retes

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