CN115066173A - Rubber-insulated-wire lamp encapsulation equipment - Google Patents

Rubber-insulated-wire lamp encapsulation equipment Download PDF

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Publication number
CN115066173A
CN115066173A CN202210576868.0A CN202210576868A CN115066173A CN 115066173 A CN115066173 A CN 115066173A CN 202210576868 A CN202210576868 A CN 202210576868A CN 115066173 A CN115066173 A CN 115066173A
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CN
China
Prior art keywords
wire
welding
belt
chip
guide
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Pending
Application number
CN202210576868.0A
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Chinese (zh)
Inventor
李富
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Shenzhen Xinzhongli Intelligent Technology Co ltd
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Shenzhen Xinzhongli Intelligent Technology Co ltd
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Application filed by Shenzhen Xinzhongli Intelligent Technology Co ltd filed Critical Shenzhen Xinzhongli Intelligent Technology Co ltd
Priority to CN202210576868.0A priority Critical patent/CN115066173A/en
Publication of CN115066173A publication Critical patent/CN115066173A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting
    • H05K13/0465Surface mounting by soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0016Brazing of electronic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/10Lighting devices or systems using a string or strip of light sources with light sources attached to loose electric cables, e.g. Christmas tree lights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/0005Fastening of light sources or lamp holders of sources having contact pins, wires or blades, e.g. pinch sealed lamp
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/13Moulding and encapsulation; Deposition techniques; Protective layers
    • H05K2203/1305Moulding and encapsulation
    • H05K2203/1316Moulded encapsulation of mounted components

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Package Closures (AREA)

Abstract

The invention discloses a rubber-insulated-wire lamp packaging device which comprises a base, a blanking device, a material receiving device, a chip discharging device, a wire stripping device, a welding device and a sealing device, wherein a wire guide mechanism is arranged on the base; the blanking device is arranged on one side of the base and is used for placing a leather belt material coil; the receiving device is arranged on one side of the base, which is far away from the blanking device, and is used for winding the leather-covered wire lamp, and the wire guide mechanism is used for guiding the leather-covered wire belt discharged by the blanking device to the receiving device; the chip discharging device is arranged on the base; the wire stripping device, the welding device and the glue sealing device are sequentially arranged along the direction of the material receiving device pointing to the discharging device, and the chip discharging device is arranged on one side of the welding device. According to the technical scheme, the automatic production degree of the rubber-insulated-wire lamp can be improved, so that the production efficiency of the rubber-insulated-wire lamp is improved.

Description

Rubber-insulated-wire lamp encapsulation equipment
Technical Field
The invention relates to the field of decorative lamp production and manufacture, in particular to leather-covered lamp packaging equipment.
Background
The rubber-insulated-wire lamp is also called as a PVC flexible wire lamp string, the rubber-insulated-wire lamp comprises a conducting wire, a rubber-insulated wire coated outside the conducting wire and a chip arranged in the rubber-insulated wire and connected with the conducting wire, and the lamp cap is integrated on the chip. In the production process, a rubber-covered wire tape (including a wire and a rubber-covered wire wrapped around the wire) is usually pre-molded (or purchased), and then the chip integrated with the lamp cap is packaged on the rubber-covered wire tape. The traditional rubber-insulated-wire lamp string needs manual production, and the efficiency is too low.
Disclosure of Invention
The invention mainly aims to provide leather-covered wire lamp packaging equipment, aiming at improving the automatic production degree of leather-covered wire lamps so as to improve the production efficiency of the leather-covered wire lamps.
In order to achieve the purpose, the rubber-insulated-wire lamp packaging equipment provided by the invention comprises a base, a blanking device, a material receiving device, a chip discharging device, a wire stripping device, a welding device and a sealing device, wherein a wire guide mechanism is arranged on the base; the blanking device is arranged on one side of the base and is used for placing a leather belt material coil; the receiving device is arranged on one side, far away from the blanking device, of the base and used for winding the leather-covered wire lamp, and the wire guide mechanism is used for guiding the leather-covered wire belt discharged by the blanking device to the receiving device; the chip discharging device is arranged on the base; the wire stripping device, the welding device and the glue sealing device are sequentially arranged along the direction that the material receiving device points to the blanking device, the chip discharging device is arranged on one side of the welding device and used for stripping an insulating layer of a belt to form an installation position, the chip discharging device is used for placing a chip on a lead of the installation position, the welding device is used for welding the chip with the lead of the installation position, and the glue sealing device is used for sealing glue on the chip of the installation position.
Optionally, the blanking device comprises a blanking device and a tensioning mechanism, and the blanking device is used for placing the belt coil; straining device locates unloader one side, straining device includes support frame, carriage and guide structure, the carriage along upper and lower direction slidable mounting in the support frame, guide structure includes first guide of looks spaced and second guide, first guide with the second guide all is located the top of carriage, be equipped with the tensioning piece on the carriage, first guide be used for with the rubber-insulated-belt guide that the unloader emitted tensioning piece, the second guide is used for with the process the rubber-insulated-belt guide of tensioning piece the rubber-insulated-belt guide of rubber-insulated-belt lamp encapsulation equipment.
Optionally, the welding device comprises a welding mechanism, the welding mechanism comprises a support frame, a lifting structure, a heating element and a feeding element, and the support frame is provided with a wire passing space; the lifting structure is arranged on the support frame; the heating element is arranged on the lifting structure, an upward welding plane is arranged on the heating element, the welding plane is positioned below the wire passing space, and the heating element moves to a welding position where the welding plane is positioned in the wire passing space and a material supplementing position below the welding position; the feeding part is arranged on the lifting structure and fixed above the heating part, the feeding part is provided with a discharging head facing the welding plane, and the discharging head is used for conveying the welding flux to the welding plane at the material supplementing position.
Optionally, the soldering device further includes a tin dispensing mechanism, the tin dispensing mechanism includes a mounting seat, a solder pool, a driving structure and a tin dispensing component, the mounting seat is mounted on the base, and the solder pool is mounted on the mounting seat and has an upward opening; the driving structure is mounted on the mounting seat; some tin subassemblies with drive structure connects, and is located the top of solder bath, drive structure is configured as the drive some tin subassemblies are relative the solder bath motion, some tin subassemblies have and are located get the material position of solder bath top and move to the some tin position of solder bath one side, some tin subassemblies have the material portion of getting downwards, get the material portion be used for get the material position the time follow solder bath dip in the solder, and when scribble the solder on the wire of belt line during some tin positions.
Optionally, the rubber-insulated-wire lamp packaging equipment further comprises an electric control device and an electric measuring mechanism, wherein the electric control device and the electric measuring mechanism are both mounted on the base; the electric measuring mechanism is positioned between the wire stripping device and the welding device and is electrically connected with the electric control device, the electric measuring mechanism is provided with an inserting structure, the inserting structure is used for being inserted between two wires at the installation position, the inserting structure is provided with a positive pole electrifying side and a negative pole electrifying side which are opposite to each other, and the parts of the positive pole electrifying side and the negative pole electrifying side on the inserting structure are arranged in a shrinking mode along the direction of the inserting structure towards the installation position.
Optionally, rubber-insulated-wire lamp encapsulation equipment still includes fixture, welding set is located the electricity survey mechanism with between the fixture, fixture locates electrically conductive, welding set be used for with the chip with the wire welding of mounted position department, fixture is used for the centre gripping mounted position department, and when fixture centre gripping mounted position department, electrically conductive contact belt line's wire to make the belt line be located the part between grafting structure and the fixture and form closed circuit.
Optionally, the molding equipment includes two and seals gluey mechanism, two it follows to seal gluey mechanism unloader is directional install in material collecting device's direction looks interval in the base, every it all is equipped with gluey portion of scribbling down to seal gluey mechanism, wire mechanism is including being located two lead assembly between the gluey mechanism of sealing, two lead assembly follows one of them it is directional another to seal gluey mechanism seal the direction of gluing mechanism interval distribution in proper order, two form upset operating space between the lead assembly, two lead assembly all is equipped with the first line space of crossing that supplies the rubber belt adaptation to pass, two lead assembly's first line space of crossing all is flat setting, two lead assembly's first line space of crossing is corresponding.
Optionally, the glue sealing device is provided with a downward gluing portion, the lower surface of the gluing portion is provided with a glue containing groove, and a glue outlet hole is formed in the glue containing groove.
Optionally, a wire mechanism is arranged on the base, the wire mechanism comprises a wire driving piece, a traversing seat and at least two movable clamps, the wire driving piece is installed on the base, the traversing seat is slidably installed on the base along the direction in which the blanking device points to the material receiving device, the movable clamps are installed on the traversing seat at intervals, the two glue sealing mechanisms are located between the two movable clamps, and the movable clamps are used for clamping belt lines.
Optionally, rubber-insulated-wire lamp encapsulation equipment still includes chip drop feed mechanism and chip transfer mechanism, chip drop feed mechanism with rubber-insulated-wire lamp welding set interval sets up, chip transfer mechanism is in chip drop feed mechanism with movably install between the rubber-insulated-wire lamp welding set in the base, be used for with chip on the chip drop feed mechanism removes extremely on the rubber-insulated-wire belt of welding set department.
According to the technical scheme, the blanking device, the material receiving device, the chip discharging device, the wire stripping device, the welding device and the glue sealing device are arranged on the base, the base is provided with the wire guiding mechanism, the blanking device is arranged on one side of the base, the material receiving device is arranged on one side of the base, which is far away from the blanking device, and the chip discharging device is arranged on the base. The wire stripping device, the welding device and the glue sealing device are sequentially arranged along the direction of the material receiving device pointing to the blanking device, and the chip discharging device is arranged on one side of the welding device, so that when the rubber-insulated-wire lamp packaging device is used for packaging the rubber-insulated-wire lamp, a wire guiding mechanism can be used for guiding out a rubber-insulated-wire belt of the blanking device, and the rubber-insulated-wire belt sequentially passes through the wire stripping device, the welding device and the glue sealing device and then is guided to the material receiving device. When the belt line passes through the wire stripping device, the insulating layer of the belt line can be stripped through the wire stripping device to form an installation position, when the belt line moves to the installation position and is located at the welding device, the chip can be placed on a lead at the installation position through the chip placing device, and the chip is welded with the lead at the installation position through the welding device. When the belt line continues to move to the mounting position welded on the chip and is positioned at the glue sealing device, glue can be sealed on the chip at the mounting position through the glue sealing device, and the rubber belt line which is sealed by the glue can be wound on the material receiving device. Can encapsulate leather line lamp through leather line lamp encapsulation equipment is automatic like this, can reduce manual operation's process, promote the automatic production degree of leather line lamp to promote leather line lamp production efficiency.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of a package apparatus for a covered wire lamp according to the present invention; FIG. 2 is an enlarged view of FIG. 1 at A; FIG. 3 is a schematic structural view of the blanking device in FIG. 1; FIG. 4 is a schematic structural view of the welding mechanism of FIG. 2; FIG. 5 is a schematic structural diagram of the dot tin mechanism of FIG. 2; FIG. 6 is an enlarged view taken at D in FIG. 5; FIG. 7 is an enlarged view at B of FIG. 1; FIG. 8 is a schematic diagram of the wire stripping mechanism and the electrical measurement mechanism of FIG. 7; FIG. 9 is an enlarged view at E in FIG. 8; FIG. 10 is an enlarged view at F of FIG. 8; figure 11 is a schematic view of the wire stripping mechanism of figure 8 in another angle; FIG. 12 is an enlarged view at C of FIG. 1; FIG. 13 is an enlarged view at R of FIG. 12; FIG. 14 is a schematic structural view of the glue applying mechanism of FIG. 12; fig. 15 is a partial structural schematic diagram of the wire guiding mechanism in fig. 1.
The reference numbers indicate:
10. a blanking device; 11. a discharging mechanism; 111. a first mounting shaft; 112. a first fixing frame; 12. a tensioning mechanism; 121. a first support frame; 122. a first sensing member; 123. a second sensing member; 124. a first fixing member; 125. a linear slide rail; 126. a carriage; 127. a tensioning member; 129. a guide structure; 1291. a first guide member; 1292. a second guide member; 1293. a third guide member; 20. a wire stripping device; 21. a wire stripping mechanism; 211. a third support frame; 212. a first pallet; 201. a compression assembly; 213. a pressing cylinder; 214. a compression member; 215. a wire stripping assembly; 2151. a first wire stripping cylinder; 2152. a sliding seat; 216. a second pallet; 217. a second wire stripping cylinder; 218. stripping the cable clamp; 2181. a clamping member; 2182. cutting edges; 2183. a thread avoiding port; 219. a heating mechanism; 30. an electrical measuring mechanism; 31. a plug-in structure; 311. the positive electrode is electrified; 312. the negative pole is electrified; 313. an electrical conductor; 314. a connecting section; 315. a plug section; 316. electrically testing the cylinder; 317. a second fixing member; 318. a third mounting bracket; 319. a light sensor; 32. a clamping mechanism; 40. a welding device; 41. a welding mechanism; 411. a second support frame; 412. a support table; 4121. a first notch; 4122. positioning a groove; 402. a lifting structure; 413. a second fixing frame; 414. a second cylinder; 415. a limiting member; 4151. a second notch; 401. a third lifting structure; 416. a first cylinder; 417. a first mounting bracket; 418. a heating member; 4181. welding a plane; 419. a feeding member; 4191. a discharge head; 421. a first blowing member; 43. a tin dispensing mechanism; 431. a mounting seat; 404. a second lifting structure; 432. a fourth cylinder; 433. a second mount; 434. a solder bath; 435. a lifting frame; 4351. an installation part; 4352. a connecting portion; 4353. a tin lifting part; 436. a rotation mechanism; 403. a drive structure; 437. a fifth cylinder; 438. a connecting member; 44. tin component point welding; 441. a first lifting structure; 442. a third cylinder; 443. tin soldering pieces are dotted; 4431. a material taking part; 4432. a material containing groove; 4433. a guide post; 444. a flow guide member; 445. a diversion trench; 446. a first mounting member; 50. a glue sealing device; 51. a glue sealing mechanism; 511. a glue coating part; 512. a glue containing groove; 513. a glue outlet hole; 514. gluing structure; 515. a second mounting bracket; 516. a drive member; 517. gluing parts; 518. curing the structure; 60. a wire guide mechanism; 61. a wire assembly; 612. a fourth support frame; 613. a first wire guide wheel; 614. a second wire guide wheel; 615. a wire ring groove; 616. a second mounting shaft; 62. an inducer assembly; 63. a wire drive member; 64. a traversing seat; 65. moving the clamp; 70. a material receiving device; 80. a chip discharging device; 81. a chip discharging mechanism; 82. a chip transfer mechanism; 90. a base; 91. and (5) installing a track.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides a leather-covered lamp packaging device.
In the embodiment of the present invention, as shown in fig. 1 to 15, the device includes a base 90, a blanking device 10, a material receiving device 70, a chip discharging device 80, a wire stripping device 20, a welding device 40, and a glue sealing device 50, wherein a wire guiding mechanism 60 is disposed on the base 90, the wire guiding mechanism 60 is used for guiding a rubber-covered wire belt discharged from the blanking device 10 to the material receiving device 70, the blanking device 10 is disposed on one side of the base 90, and the blanking device 10 is used for placing a rubber-covered wire belt material roll; the material receiving device 70 is arranged on one side of the base 90 far away from the blanking device 10, and the material receiving device 70 is used for winding the leather-covered lamp; the chip discharging device 80 is arranged on the base 90.
The wire stripping device 20, the welding device 40 and the glue sealing device 50 are sequentially arranged along the direction that the material receiving device 70 points to the blanking device 10, the chip discharging device 80 is arranged on one side of the welding device 40, the wire stripping device 20 is used for stripping an insulating layer of a rubber belt to form an installation position, the chip discharging device 80 is used for placing a chip on a lead of the installation position, the welding device 40 is used for welding the chip with the lead of the installation position, and the glue sealing device 50 is used for sealing glue on the chip of the installation position.
According to the technical scheme, the blanking device 10, the receiving device 70, the chip discharging device 80, the wire stripping device 20, the welding device 40 and the glue sealing device 50 are arranged on the base 90, the wire guiding mechanism 60 is arranged on the base 90, the blanking device 10 is arranged on one side of the base 90, the receiving device 70 is arranged on one side, away from the blanking device 10, of the base 90, and the chip discharging device 80 is arranged on the base 90. The wire stripping device 20, the welding device 40 and the glue sealing device 50 are sequentially arranged along the direction that the material receiving device 70 points to the blanking device 10, and the chip discharging device 80 is arranged on one side of the welding device 40, so that when the rubber-insulated-wire lamp packaging device is used for packaging the rubber-insulated-wire lamp, the rubber-insulated-wire belt of the blanking device 10 can be led out by the wire guiding mechanism 60, and the rubber-insulated-wire belt sequentially passes through the wire stripping device 20, the welding device 40 and the glue sealing device 50 and then is guided to the material receiving device 70. When the belt line passes through the wire stripping device 20, the insulation layer of the belt line can be stripped through the wire stripping device 20 to form an installation position, when the belt line moves to the installation position and is located at the welding device 40, the chip can be placed on a lead of the installation position through the chip placing device 80, and the chip is welded with the lead of the installation position through the welding device 40. When the belt line continues to move to the mounting position welded to the chip and is located at the glue sealing device 50, the glue sealing device 50 seals glue to the chip at the mounting position, and the rubber belt line belt after glue sealing can be wound on the material receiving device 70. Can encapsulate leather line lamp through leather line lamp encapsulation equipment is automatic like this, can reduce manual operation's process, promote the automatic production degree of leather line lamp to promote leather line lamp production efficiency.
In some embodiments, the blanking device 10 comprises a discharging mechanism 11 and a tensioning mechanism 12, wherein the discharging mechanism 11 is used for placing the belt coil; the tensioning mechanism 12 is arranged on one side of the discharging mechanism 11, the tensioning mechanism 12 includes a first support frame 121, a sliding frame 126 and a guide structure 129, the sliding frame 126 is slidably mounted on the first support frame 121 along an up-down direction, the guide structure 129 includes a first guide 1291 and a second guide 1292 which are spaced apart from each other, the first guide 1291 and the second guide 1292 are both located above the sliding frame 126, a tensioning member 127 is arranged on the sliding frame 126, the first guide 1291 is used for guiding a leather-cord belt discharged from the discharging mechanism 11 to the tensioning member 127, and the second guide 1292 is used for guiding the leather-cord belt passing through the tensioning member 127 to the leather-cord lamp packaging device.
When the leather-line lamp packaging equipment performs leather-line lamp packaging work, a leather-line belt material roll can be placed on the discharging mechanism 11, the leather-line belt drawn from the leather-line belt material roll sequentially passes through the upper part of the first guide piece 1291, the lower part of the tensioning piece 127 and the upper part of the second guide piece 1292 and then is guided to the wire guide mechanism 60 of the leather-line lamp packaging equipment, namely, the leather-line belt drawn from the leather-line belt material roll is overlapped on the upper side of the first guide piece 1291, the lower side of the tensioning piece 127 and the upper side of the second guide piece 1292, so that the leather-line can be tensioned when the sliding frame 126 moves downwards.
The wire guide mechanism 60 of the tape light packaging device can be guided by slidably mounting the carriage 126 provided with the tensioning member 127 to the first support frame 121 in the up-down direction, and arranging the first guide 1291 and the second guide 1292 above the carriage 126 on the first support frame 121, so that the tape drawn from the tape roll passes through the upper portion of the first guide 1291, the lower portion of the tensioning member 127, and the upper portion of the second guide 1292 in this order. Since the carriage 126 is slidably mounted to the first support frame 121 in the up-down direction, the carriage 126 can move downward when the tension of the belt line is reduced, so that the tension of the belt line can be increased. And when the belt line is conveyed forwards on the wire guide mechanism 60 of the rubber-insulated-wire lamp packaging equipment and the tension force is increased, the sliding frame 126 can be driven to move upwards, so that the tension force of the belt line is reduced, the situation that the tension force of the belt line slips or breaks due to overlarge tension force is avoided, the tension force can be adjusted in a self-adaptive mode during belt line discharging, compared with the elastic tensioning mechanism 12, the situation that the tension reliability is reduced due to fatigue damage of an elastic structure can be avoided, and the tension reliability during belt line discharging is greatly improved.
In some embodiments, the first guide 1291 is a guide wheel and is rotatably mounted to the first support frame 121. Specifically, the first support frame 121 is provided with a first fixing member 124 and at least two connecting shafts mounted to the first fixing member 124, the connecting shafts are arranged in parallel, the first guide 1291 is rotatably mounted to one of the connecting shafts, and the second guide 1292 is mounted to the other connecting shaft. When the belt is guided by providing the rotatable guide wheel as the first guide 1291, the friction between the belt and the first guide 1291 can be reduced, and the abrasion between the belt and the first guide 1291 can be reduced.
In some embodiments, the second guide 1292 is a guide wheel and is rotatably mounted to the first support frame 121. The first support frame 121 is provided with a first fixing member 124 and at least two connecting shafts mounted to the first fixing member 124, the connecting shafts are arranged in parallel, a first guide 1291 is mounted to one of the connecting shafts, and a second guide 1292 is rotatably mounted to the other connecting shaft. When the second guide 1292 is provided with a rotatable guide pulley to guide the tape, friction between the tape and the second guide 1292 can be reduced, and abrasion between the tape and the second guide 1292 can be reduced.
In some embodiments, the tensioner 127 is a guide wheel and is rotatably mounted to the carriage 126. Specifically, the carriage 126 is provided with a rotating portion to which the tensioning member 127 is rotatably mounted. When the belt is guided by providing the rotatable guide pulley as the tension member 127, the frictional force between the belt and the tension member 127 can be reduced, and the wear between the belt and the tension member 127 can be reduced. In some embodiments, the first guide 1291, the second guide 1292, and the tensioning member 127 are guide wheels.
In some embodiments, the first support frame 121 is provided with a linear slide rail 125 extending in an up-down direction, and the sliding frame 126 is provided with a sliding block, and the sliding block is slidably mounted on the linear slide rail 125. Through the cooperation of the directional slide rail and the slide block, the sliding effect between the slide block and the linear slide rail 125 is good, the sliding friction force can be reduced, the abrasion can be reduced, and the service life can be prolonged. Of course, in other embodiments, the first support frame 121 may be provided with a guide pillar 4433, and the sliding frame 126 may be provided with a slider, which is slidably sleeved on the guide pillar 4433.
In some embodiments, tensioning mechanism 12 includes one or more weights removably positioned on carriage 126. That is, when in use, the number of the counter weights can be increased or decreased on the sliding frame 126 according to the tensioning condition of the belt line, so that the application range of the tensioning mechanism 12 can be widened.
In some embodiments, the discharging mechanism 11 is provided with a first mounting shaft 111 and a driving assembly connected to the first mounting shaft 111, and the first mounting shaft 111 is used for placing the belt coil; the rubber-insulated-wire lamp packaging device further comprises an electric control device, a first sensing member 122 is arranged on the upper portion of the first support frame 121, the first sensing member 122 is located on a moving path of the sliding frame 126, the first sensing member 122 and the driving assembly are electrically connected with the electric control device, and the electric control device is configured to control the driving assembly to drive the rubber-insulated-wire belt material roll to rotate when the sliding frame 126 is detected by the first sensing member 122.
Specifically, when the sliding rack 126 is located below the first sensing member 122, the driving assembly controls the first mounting shaft 111 to be fixed, so as to prevent the rubber-covered belt material roll mounted on the first mounting shaft 111 from rotating. As the guide mechanism 60 conveys the webbing, the first mounting shaft 111 is fixed in a non-rotatable manner, so that the length of the webbing between the first guide member and the second guide member 1292 is gradually reduced, thereby moving the carriage 126 upward.
When the sliding frame 126 moves upwards to the position of the first sensing piece 122, the first sensing piece 122 is triggered to send a first signal to the electric control device, and the electric control device controls the driving assembly to drive the belt material roll to rotate to discharge materials when receiving the first signal. The blanking of automatic control belt line area is convenient for like this to be convenient for adjust according to actual demand, promoted unloader 10 application scope.
Of course, in other embodiments, the belt can be tensioned by suspending the carriage 126 from the first support frame 121 (the suspension of the carriage 126 from the first support frame 121 means that the carriage 126 has both a downward sliding space and an upward sliding space in this position) while allowing the belt to be transported forward by increasing the friction between the belt roll and the drop feed mechanism 11 or decreasing the weight of the carriage 126. In addition, in other embodiments, the discharge length can also be controlled by designing the driving assembly to control the discharge time of the belt wire coil.
In some embodiments, the lower portion of the first supporting frame 121 is provided with a second sensing member 123, the second sensing member 123 is located on the moving path of the sliding frame 126, the second sensing member 123 is electrically connected to the electric control device, and the electric control device is further configured to control the driving assembly to stop rotating the belt material roll when the sliding frame 126 is detected by the second sensing member 123. Specifically, when the sliding rack 126 is located above the second sensing member 123, the driving assembly drives the first mounting shaft 111 to rotate, so as to drive the rubber-covered wire roll on the first mounting shaft 111 to rotate for discharging. When the sliding frame 126 moves downwards to the second sensing member 123, the second sensing member 123 is triggered to send a second signal to the electric control device, and when the electric control device receives the second signal, the driving assembly is controlled to control the belt material roll to stop rotating. The combination of the first sensing member 122 can facilitate the control of the automatic feeding of the belt, and can improve the automation degree of the feeding device 10.
In some embodiments, the discharging mechanism 11 includes a first fixing frame 112, the first mounting shaft 111 is rotatably mounted on the first fixing frame 112, the driving assembly includes a motor mounted on the first fixing frame 112 and a transmission assembly connected between the rotating shaft of the motor and the first mounting shaft 111. Wherein, the transmission component can be a gear transmission structure or a chain transmission structure, etc. In other embodiments, the driving assembly further comprises a cylinder and a limit pin mounted on a piston rod of the cylinder, the limit pin is driven by the cylinder to be inserted into the leather-cord belt material roll to prevent the leather-cord belt material roll from rotating, and the limit pin is driven by the cylinder to be separated from the leather-cord belt material roll to release the limit on the rotation of the leather-cord belt material roll, so that the leather-cord belt material roll can be discharged in a normal rotation mode.
In some embodiments, the first sensing member 122 is a photoelectric sensor, an infrared sensor, or a hall sensor; so that the first sensing member 122 has a simple structure, which is beneficial to reducing the production cost.
In some embodiments, the second sensing member 123 is a photoelectric sensor, an infrared sensor or a hall sensor, so that the second sensing member 123 has a simple structure, which is beneficial to reducing the production cost.
In some embodiments, the discharging mechanism 11 is provided with two independent roll mounting structures, the tensioning mechanism 12 comprises two sliding frames 126 and two guiding structures 129, the two sliding frames 126 are respectively arranged at two opposite sides of the first supporting frame 121, and the tensioning members 127 on the two sliding frames 126 and the two guiding structures 129 are arranged in a one-to-one correspondence manner. Specifically, the roll mounting structure is used for mounting the belt line roll, each guide structure 129 is provided with a first guide 1291 and a second guide 1292 which are spaced, and each sliding frame 126 is provided with a tensioning member 127, namely the discharging mechanism 11 is provided with two groups of discharging structures. Through locating the relative both sides of first support frame 121 with two carriage 126 branches, the installation space of first support frame 121 can make full use of, when setting up two sets of blowing structures moreover, can provide two sets of production lines, is favorable to promoting rubber-insulated-wire lamp production efficiency. In some embodiments, the roll mounting structure includes a first mounting shaft 111 and a drive assembly coupled to the first mounting shaft 111.
In some embodiments, the first support frame 121 is provided with a first fixing member 124, the first fixing member 124 is provided with at least two spaced connecting shafts, the first guide 1291 of the two guide structures 129 is mounted to one of the connecting shafts, and the second guide 1292 of the two guide structures 129 is mounted to the other connecting shaft. The two first guides 1291 are mounted by one connecting shaft and the two second guides 1292 are mounted by the other connecting shaft, which simplifies the structure of the blanking device 10 and the compactness of the lifting blanking device 10. Of course, in other embodiments, each first guide 1291 and each second guide 1292 is mounted by a connecting shaft.
In some embodiments, the guiding structure 129 further comprises a third guiding element 1293, the third guiding element 1293 is positioned on a side of the first guiding element 1291 away from the second guiding element 1292, the third guiding element 1293 and the second guiding element 1292 are respectively positioned on two opposite sides of the first supporting frame 121, and the third guiding element 1293 is used for guiding the tape paid out by the discharging mechanism 11 to the first guiding element 1291. That is, the belt drawn from the belt material roll is guided to the first guide 1291 from above the third guide 1293, and the belt drawn from the belt material roll is positioned away from the first support frame 121 by the third guide 1293, thereby preventing the belt from interfering with the first support frame 121.
In some embodiments, the welding device 40 includes a welding mechanism 41, the welding mechanism 41 includes a second supporting frame 411, a third lifting structure 401, a heating member 418, and a feeding member 419, the second supporting frame 411 is provided with a wire passing space; the third lifting structure 401 is mounted on the second supporting frame 411; the heating element 418 is mounted on the third lifting structure 401, the heating element 418 is provided with an upward welding plane 4181, the welding plane 4181 is located below the wire passing space, and the heating element 418 moves to a welding position where the welding plane 4181 is located in the wire passing space and a material supplementing position located below the welding position; the feeder 419 is mounted on the third lifting structure 401 and fixed above the heating member 418, the feeder 419 having a discharge head 4191 facing the soldering plane 4181, the discharge head 4191 serving to feed solder to the soldering plane 4181 in the feeding position.
Specifically, the feeder member 419 is fixed relative to the heating member 418. When the tin point device is used for the rubber-insulated-wire lamp packaging equipment to carry out rubber-insulated-wire lamp packaging work, the belt line can be driven to pass through the wire passing space through the wire guide mechanism 60 on the rubber-insulated-wire lamp packaging equipment, during welding, the heating part 418 is electrified and heated, when the heating part 418 is at the material supplementing position, the welding flux is conveyed to the welding plane 4181 through the discharge head 4191 of the feeding part 419, the heating part 418 can heat and melt the welding flux on the welding plane 4181, the heating part 418 is driven to move upwards to the welding position through the third lifting structure 401, so that the welding plane 4181 is in contact with the wire and the chip leg of the belt line in the wire passing space, the welding flux on the welding plane 4181 is in contact with the wire and the chip leg of the belt line, and the welding of the wire and the chip can be realized after the welding flux is solidified.
The heating element 418 is driven by the third lifting structure 401 to move up and down, so that the heating element 418 has a welding position where the welding plane 4181 is in the wire passing space and a material supplementing position below the welding position, in the material supplementing position, solder can be conveyed to the welding plane 4181, and the heating element 418 can heat and melt the solder on the welding plane 4181, so that the heating element 418 is driven by the third lifting structure 401 to move up to the welding position, so that the solder on the welding plane 4181 contacts with the lead wire and the chip leg of the belt wire and can realize lead wire and chip welding after the solder is solidified. Compare in the mode of blowing welding, when realizing the welding like this, avoid the wire to be heated the high condition that and fuse of temperature, when sending the solder to wire and chip leg department through welding plane 4181 moreover, welding plane 4181's area is great, can make each wire of the sufficient contact belt line of solder on the welding plane 4181 and each leg of chip, has promoted the welding accuracy to promote chip package yield.
In some embodiments, the welding device 40 further includes a first blowing member 421, the first blowing member 421 is mounted on the third lifting structure 401 and fixed relative to the heating member 418, and a blowing opening of the first blowing member 421 is disposed toward the welding plane 4181. Specifically, after soldering, that is, after the heating member 418 moves from the soldering position to the soldering position, air may be blown toward the soldering plane 4181 by the first blowing member 421 to remove more solder on the heating member 418, so as to avoid mixing of residual solder from the last soldering with newly replenished solder, so that the solder can be cleaned during each soldering, and the soldering quality can be improved. Of course, in other embodiments, the first blowing member 421 may not be provided.
In some embodiments, the third lifting structure 401 includes a first cylinder 416 and a first mounting bracket 417, the first cylinder 416 is mounted on the second supporting frame 411, a piston rod of the first cylinder 416 extends in an up-down direction, the first mounting bracket 417 is mounted on the piston rod of the first cylinder 416, and the heating member 418 and the feeding member 419 are mounted on the first mounting bracket 417. When the first air cylinder 416 is adopted to drive the heating member 418 and the feeding member 419 to move up and down, the structure is simple, the movement is reliable, and the structure of the rubber-insulated-wire lamp welding device 40 can be simplified. Of course, in other embodiments, the third lifting structure 401 includes a driving motor, a transmission structure (e.g., a gear rack set, etc. capable of converting the rotation motion of the driving motor into a linear motion), and a first mounting bracket 417, and the transmission structure connects the driving motor and the first mounting bracket 417.
In some embodiments, the second supporting frame 411 is provided with a supporting platform 412, a wire passing space is formed on the supporting platform 412, a first notch 4121 communicated with the wire passing space is formed on the side of the supporting platform 412, and the heating element 418 is located in the first notch 4121 at the welding position. I.e., the belt is positioned above the table 412, the belt may be supported by the table 412 with the heating element 418 moving within the first notch 4121 as the heating element 418 moves from the feeding position to the welding position to avoid interference of the heating element 418 with the table 412.
In some embodiments, the welding device 40 further includes a lifting structure 402 and a first limiting member 415, the lifting structure 402 is mounted on the second supporting frame 411, the first limiting member 415 is mounted on the lifting structure 402 and located above the supporting frame 412, a line-passing space is formed between the first limiting member 415 and the supporting frame 412, the lifting structure 402 is configured to drive the first limiting member 415 to move in an up-and-down direction, and the first limiting member 415 has a limiting position for pressing the rubber-covered wire against the supporting frame 412. That is, when welding is needed, the first limiting member 415 can be driven by the lifting structure 402 to move downwards to the limiting position so as to press the belt line on the support table 412, so that when the heating member 418 moves upwards to the welding position, the belt line can be prevented from being jacked up and deviated, the belt line and the heating member 418 can be accurately positioned during welding, and the welding reliability can be improved. After the welding is completed, the first limiting member 415 can be driven by the lifting structure 402 to move upward and away from the supporting platform 412, so that the leather-covered wire can be conveyed toward the next station by the wire guiding mechanism 60 of the leather-covered wire lamp. Of course, in other embodiments, a pressure plate rotatably mounted to the support 412 may be provided to press the leash against the support 412.
In an embodiment, the lifting mechanism includes a second cylinder 414 and a second fixing frame 413, the second fixing frame 413 is mounted on the second supporting frame 411, the second cylinder 414 is mounted on the second fixing frame 413, a piston rod of the second cylinder 414 extends in an up-down direction, and the first limiting member 415 is mounted on the piston rod of the second cylinder 414. This may make the structure of the lifting structure 402 simple.
In some embodiments, the supporting platform 412 is provided with a positioning groove 4122, the positioning groove 4122 is communicated with the wire passing space, and the first limiting member 415 is used for pressing the leather-covered wire into the positioning groove 4122 at the limiting position. Can pinpoint the leather-covered wire area on a supporting bench 412 like this for the accurate location of belt line and heating member 418 can promote the welding reliability during the welding.
In some embodiments, the first position-limiting member 415 is provided with a second notch 4151 at a position corresponding to the first notch 4121, and the second notch 4151 is used for exposing a position to be welded on the rubber-covered wire belt for placing a chip at the position to be welded on the rubber-covered wire belt. So be equivalent to the rubber-insulated-wire lamp of chip both sides all by spacing pressing on a supporting bench 412, can be located the part of chip both sides to the rubber-insulated-wire lamp like this and spacing, can promote spacing effect.
In some embodiments, the welding device 40 for the rubber-insulated-wire lamp includes two heating members 418, the ends of the two heating members 418 having the welding plane 4181 are disposed opposite to each other, the second supporting frame 411 has two wire passing spaces in parallel, and the two heating members 418 are disposed in one-to-one correspondence with the two wire passing spaces. That is, the rubber-insulated-wire lamp welding device 40 has two welding positions, can weld two parallel rubber-insulated-wire belts simultaneously, and can improve the production efficiency.
In some embodiments, the rubber-insulated-wire lamp packaging device further comprises a second air blowing member, the second air blowing member is mounted on the base 90 and located at the downstream side of the rubber-insulated-wire lamp welding device 40, an air blowing opening of the second air blowing member is arranged upwards, and the second air blowing member is used for being mounted below the rubber-insulated wire belt. That is, when the chip welded by the rubber-insulated-wire lamp welding device 40 passes through the second blowing piece, the welding position of the chip can be blown by the second blowing piece, so that welding slag at the welding position of the chip can be blown off.
In some embodiments, the soldering apparatus 40 further comprises a tin dispensing mechanism 43, the tin dispensing mechanism 43 comprises a mounting seat 431, a solder bath 434, a driving mechanism 403 and a tin dispensing assembly 44, the mounting seat 431 is mounted on the base 90, the solder bath 434 is mounted on the mounting seat 431 and has an opening facing upwards; the driving structure 403 is mounted on the mounting seat 431; the dispensing assembly 44 is coupled to the drive structure 403 and positioned above the solder bath 434, the drive structure 403 is configured to drive the dispensing assembly 44 to move relative to the solder bath 434, the dispensing assembly 44 has a dispensing position above the solder bath 434 and a dispensing position to move to one side of the solder bath 434, the dispensing assembly 44 has a downwardly facing dispensing portion 4431, the dispensing portion 4431 is configured to dip solder from the solder bath 434 in the dispensing position and apply solder to a lead of a belt line in the dispensing position.
In this embodiment, when the soldering device is used in a rubber-insulated-wire lamp packaging device to perform rubber-insulated-wire lamp packaging operation, the solder pool 434 is installed on one side of the belt line. In the dispensing position, the dispensing portion 4431 may be dipped with solder by moving the dispensing assembly 44 toward the solder bath 434, or the solder bath 434 may be moved upward to adhere solder to the dispensing assembly 44.
By providing the solder bath 434 with an upward opening, disposing the tin dotting assembly 44 above the solder bath 434 and the driving structure 403 for driving the connecting tin dotting assembly 44, the tin dotting assembly 44 can be driven to move relative to the solder bath 434 by the driving structure 403, and the tin dotting assembly 44 can have a material taking position moving to the upper side of the solder bath 434 and a tin dotting position moving to one side of the solder bath 434. When the tin dispensing device is used for the rubber-insulated-wire lamp packaging equipment to perform rubber-insulated-wire lamp packaging work, the exposed part of the conducting wire on the belt line can be located at the tin dispensing position, so that the tin dispensing assembly 44 can be moved to the tin dispensing position to coat the solder on the conducting wire of the belt line after the solder is dipped from the solder pool 434 at the material taking position, and the tin dispensing process is completed. Compared with the syringe injection type tin spot welding, the method can avoid the possibility of blockage of the needle tube and improve the tin spot welding reliability.
In some embodiments, the take-out section 4431 is provided with a material receiving groove 4432, and the material receiving groove 4432 is used for the lead wire of the belt to extend into at the tin-on position. Specifically, hold silo 4432 and set up down, like this when getting material portion 4431 and contacting the solder in solder bath 434, can make more solder get into and hold silo 4432 in to when the wire stretches into when holding silo 4432 when the point tin position, can make and coat on the wire and have more solder, thereby can promote follow-up welding effect. Wherein, can be in the sunken material groove 4432 that holds that forms of the lower surface of getting material portion 4431, also can get material portion 4431's lower surface and set up two spaced archs, form between two archs and hold material groove 4432. In other embodiments, the material taking part 4431 may be provided in a hook shape bent upward, or the lower surface of the material taking part 4431 may be planar.
In some embodiments, the dotting component 44 includes a first lifting structure 441 and a dotting component 443, the first lifting structure 441 is mounted on the driving structure 403, the dotting component 443 is connected with the first lifting structure 441, the first lifting structure 441 is used for driving the dotting component 443 to move in the up-and-down direction, and the dotting component 443 has the material taking part 4431. Specifically, when the tin dotting assembly 44 moves between the material taking position and the tin dotting position, the tin dotting assembly 44 is positioned above the solder bath 434 and the belt line so as to avoid interference when the tin dotting assembly 44 moves between the material taking position and the tin dotting position, and when the tin dotting assembly 44 moves to the tin dotting position, the tin dotting component 443 can be driven to move downwards by the first lifting structure 441 so that the material taking part 4431 coats solder on the lead of the belt line. Compared with the mode of matching the point tin piece 443 by lifting the belt line, the movement precision of the point tin piece 443 can be ensured more easily by matching the lifting of the point tin piece 443 with the belt line, so that the point tin accuracy can be improved. In the material taking position, the point tin part 443 can be driven by the first lifting structure 441 to move up and down to dip solder from the solder pool 434, and the solder can also be adhered to the point tin part 443 by moving the solder pool 434 upwards. Of course, in other embodiments, the point tin 443 may also be engaged by lifting the belt line.
In some embodiments, the first lifting structure 441 includes a third cylinder 442 and a first mounting member 446, the third cylinder 442 is mounted to the driving structure 403, a piston rod of the third cylinder 442 extends in an up-and-down direction, the first mounting member 446 is mounted to the piston rod of the third cylinder 442, and the soldering member 443 is mounted to the first mounting member 446. When the tin dotting piece 443 is driven to move by the third cylinder 442, the structure is simple, the movement is reliable, and the structure of the tin dotting device can be simplified. Of course, in other embodiments, the first lifting structure 441 includes a driving motor, a transmission structure (e.g., a gear and rack set, etc. capable of converting the rotational motion of the driving motor into a linear motion), and the first mounting member 446, and the transmission structure connects the driving motor and the first mounting member 446.
In some embodiments, the dotting assembly 44 further includes a connecting member 438 fixed to one side of the first lifting structure 441, one of the connecting member 438 and the dotting member 443 is provided with a guide pillar 4433, and the other is provided with a guide hole, and the guide pillar 4433 is slidably mounted in the guide hole. Specifically, a guide hole may be provided in the connecting member 438, a guide post 4433 may be provided on the dot tin member 443; alternatively, a guide hole may be formed in the dot-tin member 443, and a guide post 4433 may be formed on the connecting member 438. By the arrangement of the wire guide post and the guide hole, the reliability of the up-and-down movement of the point tin part 443 can be improved. When the connecting piece 438 is provided with the guide hole and the guide post 4433 is provided on the tin point 443, the guide post 4433 can be extended upwards when the tin point 443 moves upwards, and the condition that the guide post 4433 faces downwards to interfere with structures such as the solder pool 434 is avoided.
In some embodiments, the tin dispensing device further includes a second lifting structure 404 and a lifting frame 435, the second lifting structure 404 is mounted on the support frame and located on one side of the solder bath 434, the lifting frame 435 is mounted on the second lifting structure 404, the second lifting structure 404 is configured to drive the lifting frame 435 to move in an up-and-down direction, the lifting frame 435 has a tin lifting portion 4353 extending into the solder bath 434, and when the tin dispensing assembly 44 is in the material taking position, the second lifting structure 404 is configured to drive the lifting frame 435 to move upwards so as to contact the tin dispensing assembly 44 with the solder in the solder bath 434 through the tin lifting portion 4353.
Specifically, the second lifting structure 404 is located outside the solder bath 434, the lifting frame 435 includes a mounting portion 4351 and a connecting portion 4352 connected to the mounting portion 4351 and extending downward, the tin-lifting portion 4353 is connected to an end (lower end) of the connecting portion 4352 far from the mounting portion 4351, and the tin-lifting portion 4353 extends in a transverse direction and has an upward material accommodating surface. The mounting portion 4351 is mounted on the second elevating mechanism, and the connecting portion 4352 and the tin lifting portion 4353 are located in the solder bath 434. When the second lifting structure 404 drives the lifting frame 435 to move downwards, the tin lifting portion 4353 can be made to extend into solder in the solder pool 434, and when the second lifting structure 404 drives the lifting frame 435 to move upwards, a part of solder can be made to be accumulated on the material accommodating surface of the tin lifting portion 4353, so that when the tin lifting portion 4353 moves to the material taking portion 4431, the solder on the material accommodating surface of the tin lifting portion 4353 can be made to contact with the material taking portion 4431, and the solder can be coated on the material taking portion 4431. This can avoid the interference between the dotting component 443 and the solder bath 434 when the dotting component 443 moves towards the solder bath 434, and can improve the movement reliability of the dotting component 44. The mode that the point tin part 443 is moved to the solder pool 434 to be in direct contact with the solder is equivalent, the solder amount of the material taking part 4431 can be conveniently controlled, and the situation that the solder is dipped by the material taking part 4431 too much to cause dripping in the moving process is avoided. It is also possible to avoid the need to adjust the elevation stroke of the dotting device 443 when the solder in the solder bath 434 is reduced or replenished (if the adjustment is not made, the dotting device 443 can not contact the solder or can be inserted too deeply into the solder to carry a large amount of solder).
In some embodiments, the wicking device further comprises a rotating mechanism 436, the solder bath 434 is mounted to the rotating mechanism 436, and the rotating mechanism 436 is configured to rotate the solder bath 434. That is, the solder bath 434 can be driven to rotate by the rotation mechanism 436, and thus the solder in the solder bath 434 can be stirred by the lift frame 435, thereby preventing the solder in the solder bath 434 from standing for a long time and causing solidification. Of course, in other embodiments, the solder may be agitated by the up-and-down movement of the tin lifting portion 4353.
In some embodiments, the second lifting structure 404 includes a fourth cylinder 432 and a second mounting member 433, the fourth cylinder 432 is mounted to the supporting frame, a piston rod of the fourth cylinder 432 extends in an up-and-down direction, the second mounting member 433 is mounted to the piston rod of the fourth cylinder 432, and the lifting frame 435 is mounted to the second mounting member 433. When the fourth air cylinder 432 is adopted to drive the lifting frame 435 to move, the structure is simple, the movement is reliable, and the structure of the tin dispensing device can be simplified. In other embodiments, the second lifting structure 404 includes a driving motor, a transmission structure (e.g., a gear rack and pinion set, etc. that can convert the rotational motion of the driving motor into a linear motion), and the second mounting member 433, and the transmission structure connects the driving motor and the second mounting member 433.
In some embodiments, the tin dispensing device further includes a flow guiding member 444 disposed on the supporting frame, the flow guiding member 444 is disposed above the solder pool 434, the flow guiding member 444 is spaced apart from the tin dispensing assembly 44 at the tin dispensing position, the flow guiding member 444 is provided with a flow guiding groove 445, and the flow guiding groove 445 extends obliquely downward in a direction in which the tin dispensing position points to the material dispensing position. Specifically, the diversion trench 445 is located on a moving path of the material taking part 4431 moving from the material taking position to the tin dotting position, and the diversion trench 445 gradually extends obliquely toward the solder bath 434 in a direction away from the tin dotting position. Since the solder on the material taking part 4431 may drip in the process of moving to the tin dispensing position after the material taking part 4431 dips the solder, by providing the flow guide groove 445, even if the solder drips in the moving process of the material taking part 4431, the dripped solder can be collected by the flow guide groove 445 and guided into the solder pool 434 for recycling.
In some embodiments, the driving structure 403 includes a fifth cylinder 437, a piston rod of the fifth cylinder 437 extends in a transverse direction, a connecting member 438 is connected to the piston rod of the fifth cylinder 437, and the dot matrix assembly 44 is mounted to the connecting member 438. When the fifth air cylinder 437 is adopted to drive the tin dotting component 44 to move, the structure is simple, the movement is reliable, and the structure of the tin dotting device can be simplified. Of course, in other embodiments, the third lifting structure 401 includes a driving motor, a transmission structure (e.g., a gear rack set, etc. that can convert the rotational motion of the driving motor into a linear motion), and a connecting member 438, and the transmission structure connects the driving motor and the connecting member 438. In addition, in other embodiments, the driving structure 403 may also be a rotating mechanism 436, that is, the dotting component 44 may be driven to swing by rotating the rotating mechanism 436, so as to realize the movement of the dotting component 44.
In some embodiments, the rubber-insulated-wire lamp packaging device further comprises an electric control device and an electric measuring mechanism 30, wherein the electric control device and the electric measuring mechanism 30 are both arranged on the base 90; the electric measuring mechanism 30 is located between the wire stripping device 20 and the welding device 40, the electric measuring mechanism 30 is electrically connected with the electric control device, the electric measuring mechanism 30 is provided with an inserting structure 31, the inserting structure 31 is used for being inserted between two wires at the installation position, the inserting structure 31 is provided with a positive pole electrifying side 311 and a negative pole electrifying side 312 which are opposite to each other, and the parts of the inserting structure 31 where the positive pole electrifying side 311 and the negative pole electrifying side 312 are located are arranged in a shrinkage mode along the direction of inserting the inserting structure 31 to the installation position.
Specifically, the wire guiding mechanism 60 is used to drive the belt line to move along the direction of the wire stripping device 20 pointing to the electrical measuring mechanism 30, and the electrical measuring mechanism 30 is located at the downstream position of the movement direction of the belt line compared with the wire stripping device 20. Wherein the chip can be placed at the mounting location at the soldering device 40 or between the soldering device 40 and the electrical measuring means 30.
The wire guiding mechanism 60 can convey the belt line to the wire stripping device 20, and the insulation layer of the belt line is stripped through the wire stripping device 20, so that the wire of the belt line is exposed outside, that is, the position where the insulation layer is stripped on the belt line and the wire is exposed outside is an installation position, and the installation position is used for installing a chip. After the insulating layer of the leather belt is stripped at the stripping device 20, the wire mechanism 60 continues to drive the leather belt to move, so that the installation position moves to the electric measurement mechanism 30, at this time, the plug-in structure 31 on the electric measurement mechanism 30 can be inserted between two wires at the installation position, so that the positive pole electrifying side 311 of the plug-in structure 31 is connected with one wire of the leather belt, and the negative pole electrifying side 312 is connected with the other wire of the leather belt. Therefore, current can be introduced to the part, on which the chip is installed, of the belt line, and whether the chip is installed correctly can be judged according to whether the chip emits light, namely after the current is introduced, if the chip does not emit light, the chip is not welded correctly or damaged, and if the chip can emit light normally, the chip is installed correctly.
When the portions of the plug structure 31 where the positive power-on side 311 and the negative power-on side 312 are located are disposed in a shrinking manner along the direction in which the plug structure 31 is inserted to the installation position, that is, the distance between the positive power-on side 311 and the negative power-on side 312 gradually decreases along the direction in which the plug structure 31 is inserted to the installation position. For example, the portions of the plugging structure 31 where the positive power-on side 311 and the negative power-on side 312 are located are in a tapered arrangement (a cone or a pyramid), so that when the plugging structure 31 is inserted between two wires (i.e. a positive wire and a negative wire) of the installation position, the two wires of the installation position can be expanded, and thus the two wires can be tightly abutted to the positive power-on side 311 and the negative power-on side 312, and reliable connection is ensured.
By providing the electrical measuring mechanism 30 with the plugging structure 31, the plugging structure 31 is provided with the positive power-on side 311 and the negative power-on side 312 which face away from each other, so that the portion of the plugging structure 31 where the positive power-on side 311 and the negative power-on side 312 are located is in a shrinking arrangement along the direction in which the plugging structure 31 is plugged to the installation position. So make the area of positive pole circular telegram side 311 and negative pole circular telegram side 312 great, when inserting the part that plug structure 31 was equipped with positive pole circular telegram side 311 and negative pole circular telegram side 312 between two wires of installation position department, can increase the area of contact of positive pole circular telegram side 311, negative pole circular telegram side 312 and wire, can make positive pole circular telegram side 311, negative pole circular telegram side 312 accurately contact with the wire. And the insertion of the plug-in structure 31 can make the two wires at the installation position elastically deform outward, so that the positive pole conducting side 311 and the negative pole conducting side 312 can be in close contact with the wires. The risk of poor contact between the positive pole electrifying side 311 and the negative pole electrifying side 312 and the conducting wire can be reduced, and the contact reliability of the electric measuring mechanism 30 and the rubber-insulated-wire belt conducting wire is improved.
In some embodiments, the positive powered side 311 and the negative powered side 312 are both planar. Therefore, the contact area of the lead can be increased, the contact reliability of the electric measuring mechanism 30 and the covered wire lead can be improved, and the structure of the plug-in structure 31 is simple. Of course, in other embodiments, the positive power-on side 311 may also be arranged in a convex arc surface.
In some embodiments, the electrical measuring mechanism 30 includes an electrical measuring cylinder 316 and a second fixing member 317, the second fixing member 317 is mounted on a piston rod of the electrical measuring cylinder 316, the piston rod of the electrical measuring cylinder 316 extends in an up-down direction, and the plug-in structure 31 is disposed on the second fixing member 317. Specifically, the electrical measurement cylinder 316 is used for being mounted above the belt line, the end of the electrical measurement cylinder 316 is arranged downwards, and the second fixing member 317 and the plugging structure 31 are located below the electrical measurement cylinder 316. When the electrical cylinder 316 pushes out the piston rod, the plugging structure 31 can be driven to move downwards and be plugged to the installation position of the belt. When the piston rod is retracted by the electrical measurement cylinder 316, the plugging mechanism can be driven to move upwards to be far away from the belt. The mode that the electric measuring cylinder 316 drives the plug-in structure 31 is adopted, the structure is simple, and the structure of the rubber-insulated-wire lamp packaging equipment can be simplified. Of course, in other embodiments, a driving structure 403 different from the electrical measurement cylinder 316 may be adopted, such as a motor drive (a transmission structure such as a gear rack can convert the rotation motion of the motor rotating shaft into a linear motion), and the like. In addition, in other embodiments, the electrical measurement cylinder 316 may also be mounted below the belt line.
In some embodiments, the second fixing member 317 is an insulator, and the plugging structure 31 includes two electrical conductors 313, the two electrical conductors 313 are mounted to the second fixing member 317 at intervals, wherein one electrical conductor 313 is formed with a positive conducting side 311, and the other electrical conductor 313 is formed with a negative conducting side 312. That is, the entire conductor 313 is made of a conductive material, and when two conductors 313 are attached to the insulated second fixing member 317, the two conductors 313 are spaced apart from each other, thereby preventing a short circuit between the two conductors 313. So set up, can be so that plug structure 31's simple structure, be convenient for manufacturing. In other embodiments, the plug structure 31 includes an insulation cone having a positive conductive side and a negative conductive side, a positive conductive bar mounted on the positive conductive side, and a negative conductive bar mounted on the negative conductive side.
In some embodiments, the electrical conductors 313 include a connecting section 314 and a plug section 315 connected, the connecting section 314 is connected to the second fixing member 317, the plug section 315 of one electrical conductor 313 is formed with a positive pole conducting side 311, the plug section 315 of the other electrical conductor 313 is formed with a negative pole conducting side 312, and a portion of the connecting section 314 between the second fixing member 317 and the plug section 315 is provided with a wire connection portion. Specifically, the electric conductor 313 is connected to the electric control device through the wiring portion, so that the wiring portion is exposed to the outside, and wiring of the electric conductor 313 can be facilitated. Wherein, the wire connecting part can be a hole structure or a convex structure. In addition, in other embodiments, the wire connecting portion is located in the second fixing member 317, and the second fixing member 317 is provided with a wire passing hole extending to the wire connecting portion.
In some embodiments, the wire stripping device 20 includes a wire stripping mechanism 21, the wire stripping mechanism 21 includes a third supporting frame 211, a first saddle 212, a pressing assembly 201, and a wire stripping assembly 215, the third supporting frame 211 is mounted on the base 90, the first saddle 212, the pressing assembly 201, and the wire stripping assembly 215 are mounted on the third supporting frame 211, the wire stripping assembly 215 is located on a side of the first saddle 212 facing away from the electrical measuring mechanism 30, and the pressing assembly 201 is located above the first saddle 212 for pressing the wire against the first saddle 212. Specifically, during stripping, the strap is held by pressing the pressing member 201 down against the first saddle 212, and the insulation of the strap can be subsequently stripped off by the stripping member 215. Therefore, the situation that the rubber-covered wire belt shakes in the process that the wire stripping component 215 strips the insulating layer of the rubber-covered wire belt can be avoided, and the wire stripping is reliable. Of course, in other embodiments, the insulation of the belt may be melted by the heating structure.
In some embodiments, the electrical measuring mechanism 30 further comprises a third mounting bracket 318, the third mounting bracket 318 is fixedly connected to the third support bracket 211 and extends away from the wire stripping assembly 215, and the electrical measuring cylinder 316 is mounted at an end of the third mounting bracket 318 away from the wire stripping assembly 215. In this way, the electrical measurement mechanism 30 and the wire stripping structure are assembled to form an integral module, so that the installation structure of the electrical measurement mechanism 30 can be reduced, the structures of the electrical measurement mechanism 30 and the wire stripping mechanism 21 are compact, and the structure compactness of the rubber-insulated-wire-belt packaging equipment can be improved. Of course, in other embodiments, the mounting member may be secured to the base 90.
In some embodiments, the wire stripping assembly 215 includes a first wire stripping cylinder 2151, a sliding seat 2152, a second wire stripping cylinder 217 and a wire stripping clamp 218, the first wire stripping cylinder 2151 is mounted on the supporting frame, the sliding seat 2152 is slidably mounted on the supporting frame along the wire stripping mechanism 21 in a direction pointing to the electrical measuring mechanism 30, the first wire stripping cylinder 2151 is connected to the sliding seat 2152, and the second wire stripping cylinder 217 is mounted on the sliding seat 2152;
the wire stripping clamp 218 is provided with a cutting edge 2182 and a wire avoiding opening 2183 arranged on the cutting edge 2182, the wire stripping clamp 218 is mounted on the second wire stripping cylinder 217 and has an open state and a closed state of clamping a leather belt through the cutting edge 2182, in the closed state, the wire avoiding opening 2183 is used for a lead of the leather belt to extend into, and the first wire stripping cylinder 2151 is used for driving the sliding seat 2152 to move towards a direction far away from the pressing assembly 201 when the wire stripping clamp 218 is in the closed state of clamping the leather belt.
Specifically, the wire stripping clamp 218 includes two clamping pieces 2181, the two clamping pieces 2181 are both connected to the first wire stripping cylinder 2151, a cutting edge 2182 is disposed on one side of the two clamping pieces 2181 facing each other, and the first wire stripping cylinder 2151 can drive the two clamping pieces 2181 to switch between a closed state and an open state. When the first wire stripping cylinder 2151 drives the two clamping pieces 2181 to close, the cutting edges 2182 of the two clamping pieces 2181 can be used for jointly cutting the insulating layer of the rubber belt, and at the moment, the lead of the rubber belt can extend into the wire avoiding opening 2183, so that the cutting edges 2182 are prevented from cutting the lead. When the wire stripping clamp 218 clamps the rubber belt in a closed state, the first wire stripping cylinder 2151 can drive the sliding seat 2152 to move towards the direction away from the pressing component 201, so that the second wire stripping cylinder 217 and the wire stripping clamp 218 are driven to move towards the direction away from the pressing component 201, the insulation layer of the rubber belt can be disconnected from the clamping position of the wire stripping clamp 218, the insulation layer of the rubber belt can move towards the direction away from the pressing component 201, and the conducting wire of the rubber belt can be exposed to form an installation position. The wire stripping mode is simple and convenient, the wire stripping operation can be simplified, and the condition of cutting off a lead can be avoided. Of course, in other embodiments, the insulation layer around the conductor may be cut by the circular cutter, and then the insulation layer of the circular cut portion may be peeled by the transverse cutter. Additionally, in other embodiments, the two grippers 2181 may also be hinged together (e.g., with reference to a scissors configuration).
In some embodiments, the covered wire lamp packaging apparatus further comprises a heating mechanism 219, the heating mechanism 219 being disposed on a side of the wire stripping assembly 215 facing away from the electrical measuring mechanism 30, the heating mechanism 219 having a heating space through which the tape passes. That is, the heating mechanism 219 is disposed adjacent to the wire stripping assembly 215, that is, when the insulation layer of the belt is stripped, the insulation layer of the belt can be softened by the heating mechanism 219, so that when the wire stripping clamp 218 drives the insulation layer of the belt to move in a direction away from the pressing assembly 201, the insulation layer of the belt is more easily deformed, and thus the insulation layer of the belt is more easily stripped.
In some embodiments, the pressing assembly 201 includes a pressing cylinder 213 and a pressing member 214 mounted on a piston rod of the pressing cylinder 213, the pressing cylinder 213 is mounted on the supporting frame, the piston rod of the pressing cylinder 213 extends in the up-down direction, and the pressing member 214 is disposed above the first pallet 212 in parallel. In other embodiments, the pressing assembly 201 includes a pressing cylinder 213 and a pressing member 214 mounted on a piston rod of the pressing cylinder 213, the piston rod of the pressing cylinder 213 extends in an up-down direction, and the pressing member 214 is rotatably mounted on one side of the first pallet 212. In other embodiments, hold-down assembly 201 includes a hydraulic cylinder and a hold-down member 214 mounted to the piston rod of the hydraulic cylinder; or the hold-down assembly 201 includes a hydraulic cylinder and a hold-down member 214 mounted to the piston rod of the hydraulic cylinder.
In some embodiments, the electrical measuring mechanism 30 is configured to be mounted above the belt line so that the plug structure 31 is inserted between the two wires at the mounting position by moving downward, and the covered wire lamp packaging apparatus further includes a second tray 216, where the second tray 216 is mounted on the third supporting frame 211 or the base 90 and located at a side of the electrical measuring mechanism 30 away from the wire stripping mechanism 21, for supporting the belt line when the plug structure 31 is inserted between the two wires at the mounting position. Through the setting of second saddle 216, can bear the leather-covered wire belt, avoid the leather-covered wire belt too big and lead to wire and grafting structure 31 contact failure's condition downwards.
In some embodiments, the electrical measuring mechanism 30 further comprises a light sensor 319, the light sensor 319 is electrically connected to the electrical control device, the base 90 is provided with a detection position, the light sensor 319 is provided at the detection position, and the light sensor 319 is used for being disposed toward a chip mounted on the belt. That is, when the plugging structure 31 is plugged between two wires at the mounting position and current is applied, it is possible to detect whether the chip is lit through the light sensor 319, and when the light sensor 319 detects that the chip is not lit, the wire mechanism 60 may be controlled to stop working through the electronic control device, that is, the electronic control device is configured to stop working when the light sensor 319 detects that the chip is not lit. Of course, it is also possible to observe only by a human whether the chip is lit.
In some embodiments, the rubber-insulated-wire lamp packaging device further comprises a clamping mechanism 32, the welding device 40 is located between the electric measuring mechanism 30 and the clamping mechanism 32, the clamping mechanism 32 is arranged on the conductive piece, the welding device 40 is used for welding the chip and the lead wire at the installation position, the clamping mechanism 32 is used for clamping the installation position, and when the clamping mechanism 32 clamps the installation position, the conductive piece contacts the lead wire of the belt wire, so that the part of the belt wire located between the plug-in structure 31 and the clamping mechanism 32 forms a closed circuit.
Specifically, the number of wires required varies according to the light emitting condition of the chip, for example, a monochromatic light chip generally requires only a rubber-covered wire band having two wires. For some variable color light emitting chips, a three or more wire covered tape mounting is typically required. When the monochromatic light chip electric measuring mechanism 30 is connected with two conducting wires of the belt, a closed circuit can be formed at the chip. For the electrical measurement of the color-variable light-emitting chip, a closed circuit can be formed by the conductive piece and the part of the belt line between the plug-in structure 31 and the clamping mechanism 32, so that current can be introduced into the chip to detect whether the chip is lighted or not. Of course, in other embodiments, a conductive member may be provided at the end of the portion of the belt where the chip is mounted, so that a closed circuit is formed between the portion of the belt where the chip is mounted and the electrical measuring mechanism 30.
In some embodiments, the wire stripping device 20 further comprises a wire cutting mechanism mounted to the base 90 and located between the welding device 40 and the wire stripping mechanism 21. The wire cutting mechanism is used for cutting off the wires between the positive wires and the negative wires of the belt line, namely, the color-changeable light-emitting chip is installed on a leather-covered wire which needs three or more wires, so that the wires between the positive wires and the negative wires of the belt line can be cut off through the wire cutting mechanism, and the welding feet of the chip can be connected conveniently. Wherein, the thread cutting mechanism can be a scissors type or a guillotine type thread cutting mechanism.
In some embodiments, an exhaust fan is disposed on the base 90, the exhaust fan is located above the welding device 40, and an air inlet side of the exhaust fan is disposed toward a welding area of the welding device 40, so that gas generated during welding can be exhausted.
In some embodiments, the glue sealing device 50 includes two glue sealing mechanisms 51, the two glue sealing mechanisms 51 are mounted on the base 90 at intervals along a direction in which the discharging device 10 points to the receiving device 70, each glue sealing mechanism 51 is provided with a downward glue coating portion 511, the base 90 is provided with a wire guiding mechanism 60, the wire guiding mechanism 60 includes two wire guiding assemblies 61 located between the two glue sealing mechanisms 51, the two wire guiding assemblies 61 are sequentially distributed at intervals along a direction in which one glue sealing mechanism 51 points to the other glue sealing mechanism 51, an overturning operation space is formed between the two wire guiding assemblies 61, the two wire guiding assemblies 61 are provided with first wire passing spaces through which rubber belts are adapted to pass, the first wire passing spaces of the two wire guiding assemblies 61 are both arranged in a flat manner, and the first wire passing spaces of the two wire guiding assemblies 61 correspond to each other.
Specifically, taking the direction of the first wire passing space along one of the glue sealing mechanisms 51 pointing to the other glue sealing mechanism 51 as the length direction as an example, the height direction of the first wire passing space is smaller than the width direction of the first wire passing space, and the height of the first wire passing space is close to or equal to the thickness of the belt line. When the first wire passing spaces of the two wire guide assemblies 61 correspond to each other, that is, the height directions of the two first wire passing spaces are parallel. The height direction of the first wire passing space can be parallel to the vertical direction, can also be parallel to the horizontal direction, and can also be inclined relative to the vertical direction.
When encapsulating the leather line lamp through leather line lamp encapsulation equipment, can overturn (upset 180 degrees) the belt line that carries to upset operating space through manual work or manipulator to one side upset that makes down when preceding wire assembly 61 passes through the first line space of crossing of last wire assembly 61 to the state up, thereby can install the position of chip on the belt line through two gluey mechanisms 51 of all being located belt line top and the rubber coating of reverse side. Because the first wire passing spaces of the two wire guiding assemblies 61 are both arranged flatly, the leather belt can be prevented from automatically turning over in the first wire passing spaces.
By arranging two glue sealing mechanisms 51 at intervals and two wire assemblies 61 positioned between the two glue sealing mechanisms 51 on the base 90 of the rubber-insulated wire lamp packaging device, an overturning operation space is formed between the two wire assemblies 61. And two wire assemblies 61 are respectively provided with a first wire passing space for the belt to pass through in a matching way, the first wire passing spaces of the two wire assemblies 61 are respectively arranged in a flat way, and the two first wire passing spaces are corresponding. Like this when encapsulating the rubber-insulated wire lamp through rubber-insulated wire lamp encapsulation equipment, can overturn (upset 180 degrees) through the belt line to carrying to upset operation space to one side upset down when making through preceding wire assembly 61 passes from the first line space of crossing of last wire assembly 61 to the state up, thereby can be through all being located the position front and the reverse side rubber coating of installing the chip on two rubber sealing mechanism 51 of belt line top to the belt line. Therefore, an upper layer and a lower layer of sealing adhesive structures are not required to be arranged, the height of the rubber-insulated-wire lamp packaging equipment can be reduced, the sealing adhesive structures and the rubber-insulated-wire lamp packaging equipment structures are simplified, and the occupied space of the rubber-insulated-wire lamp packaging equipment is reduced.
In some embodiments, the wire guiding assembly includes a fourth supporting frame 612, a first wire guiding wheel 613 and a second wire guiding wheel 614, the fourth supporting frame 612 is mounted on the base 90, the first wire guiding wheel 613 and the second wire guiding wheel 614 are mounted on the same side of the fourth supporting frame 612, the first wire guiding wheel 613 is located above the second wire guiding wheel 614, at least one of the first wire guiding wheel 613 and the second wire guiding wheel 614 is provided with a wire guiding groove 615, and a first wire passing space is formed between the first wire guiding wheel 613 and the second wire guiding wheel 614 at the guiding groove. By forming the first wire passing space between the first wire guide wheel 613 and the second wire guide wheel 614, the size of the first wire passing space can be easily adjusted (for example, the first guide wheel and the second guide wheel with different sizes can be replaced or the position of at least one of the first guide wheel and the second guide wheel can be adjusted in the vertical direction), so that the belt with different thicknesses can be adapted. And the deviation of the belt between the first guide wheel 613 and the second guide wheel 614 can be restricted by the wire groove 615. Optionally, the first wire guide wheel 613 is rotatably mounted to the fourth support frame 612. Of course, in other embodiments, the wire guide assembly includes a fourth supporting frame 612 and a limiting block installed on the fourth supporting frame 612, the limiting block is provided with a first wire passing space, and the first wire passing space is a flat hole.
In some embodiments, the wire guiding assembly 61 further includes a second mounting shaft 616 and a second retaining member 415, the second wire guiding wheel 614 is mounted on the second mounting shaft 616, the axial position of the second wire guiding wheel 614 along the second mounting shaft 616 is adjustable, and each second wire guiding wheel 614 is provided with a wire guiding ring groove 615. Therefore, the position of the belt line can be adjusted by adjusting the position of the second guide wheel 614 on the axial direction of the second mounting shaft 616, so that the adjustment of the position of the belt line corresponding to the gluing part 511 can be facilitated. The second retaining member 415 may be a fastening screw or a pin.
In some embodiments, the number of the first guide wheels 613 is at least two, each of the first guide wheels 613 is sequentially spaced along a direction in which one of the glue sealing mechanisms 51 points to the other glue sealing mechanism 51, and the number of the second guide wheels is at least one, and the second guide wheels are located below an area between two adjacent first guide wheels 613. This corresponds to the first guide wheel 613 and the second guide wheel 614 being arranged in a staggered manner, so that when the tape passes right under the first guide wheel 613 after being sealed by the previous sealing mechanism 51, the position right under the first guide wheel 613 is not limited by the second guide wheel 614. Similarly, when the rubber-covered wire passes right above the second guide wheel 614 after being sealed by the previous sealing mechanism 51, the position right above the second guide wheel 614 is not limited by the first guide wheel 613, so as to avoid the situation that the rubber-covered wire is thickened at the sealing position and is clamped in the first guide space.
In another embodiment, the number of the second guiding wheels 614 is at least two, each of the second guiding wheels 614 is sequentially spaced along a direction in which one of the glue sealing mechanisms 51 points to the other glue sealing mechanism 51, the number of the first guiding wheels is at least one, and the first guiding wheels are located above an area between two adjacent first guiding wheels 613.
In some embodiments, the glue sealing mechanism 51 includes a glue spreading structure 514 and a curing structure 518, the glue spreading structure 514 has a glue spreading portion 511, the curing structure 518 is located at a downstream side of the glue spreading structure 514, the curing structure 518 has a second wire passing space, and an ultraviolet curing lamp is disposed in the second wire passing space. The photosensitive adhesive is used for packaging, so that the solidification speed of the sealing adhesive position is increased, and the production speed can be increased. Of course, in other embodiments, the encapsulation may be performed by a melt adhesive.
In some embodiments, the glue structure 514 comprises a second mounting frame 515, a driving member 516 and a glue applying member 517, the second mounting frame 515 is mounted on the base 90, the driving member 516 is mounted on the second mounting frame 515, the glue applying member 517 is connected to the driving member 516, and the driving member 516 is used for driving the glue applying member 517 to move up and down. Specifically, when the glue is applied, the driving member 516 can drive the gluing member 517 to move downward to apply the glue at the gluing portion 511 to the chip, and after the glue is applied, the driving member 516 can drive the gluing member 517 to move upward to separate from the rubber belt, and when the next rubber belt moves to a position below the gluing member 517 to mount another chip, the glue is applied by repeating the above steps. Therefore, the movement stroke of the gluing piece 517 can be reduced, and the matching error of the gluing piece 517 and the belt line can be reduced. The actuating member 516 may be a pneumatic or hydraulic cylinder or the like. Of course, in other embodiments, the adhesive may be applied by lifting the belt line in cooperation with the adhesive applying portion 511.
In some embodiments, the base 90 is provided with a mounting rail 91, one of the glue sealing mechanisms 51 of the mounting rail 91 extends in a direction pointing to the other glue sealing mechanism 51, and both the glue sealing mechanism 51 and the wire assembly 61 are mounted on the mounting rail 91. Therefore, the assembly reference of the glue sealing mechanism 51 and the lead assembly 61 can be consistent, the matching precision of the glue sealing mechanism 51 and the lead assembly 61 is better, and the risk of the deviation of the rubber-covered wire belt relative to the glue sealing mechanism 51 is reduced.
In some embodiments, the molding device 50 has a downward molding portion 511, a lower surface of the molding portion 511 has a molding groove 512, and the molding groove 512 has a molding hole 513. So set up, can make the glue that flows from going out gluey hole 513 can gather in a large number and hold gluey groove 512 department and do not drip to make the glue of coating in chip department more, can promote and seal the gluey effect.
In some embodiments, the walls of the glue wells 512 are curved. Therefore, the glue containing groove 512 is smoothly arranged, and the residual glue in the glue containing groove 512 is convenient to clean.
In some embodiments, the base 90 is provided with the wire guiding mechanism 60, the wire guiding mechanism 60 includes a wire driving member 63, a traverse seat 64 and at least two movable clamps 65, the wire driving member 63 is mounted on the base 90, the traverse seat 64 is slidably mounted on the base 90 along a direction in which the blanking device 71 points to the material receiving device 70, the movable clamps 65 are mounted on the traverse seat 64 at intervals, the two glue sealing mechanisms 51 are located between the two movable clamps 65, and the movable clamps 65 are used for clamping the belt line, that is, the movable clamps 65 are used for clamping and driving the belt line conveyed by the introducing wheel assembly 62 to move forward (in a direction of the material receiving device 70).
Specifically, the movable clamp 65 has an open state and a clamping state, and when the movable clamp 65 is in the clamping state to clamp the belt line, the wire driving member 63 can drive the traverse seat 64 to move in a direction away from the leading-in wheel assembly 62, so that the belt line is driven by the movable clamp 65 to move forward continuously by a preset distance. The movable clamp 65 is then switched to the open position to release the belt line, and the wire drive 63 drives the carriage 64 to move in a direction towards the leading-in wheel assembly 62 to reset the belt line, so that the process can be repeated as necessary to continue moving the belt line. Of course, in other embodiments, the belt line may be driven to move by multiple sets of driving wheel assemblies, for example, the driving wheel assembly includes a driving motor, a driving wheel mounted on a rotating shaft of the driving motor, and a driven wheel parallel to the driving wheel, and the driving wheel and the driven wheel jointly clamp the belt line to move along with the belt line by rotation of the driving wheel (the driven wheel may also be driven by another motor or the driving wheel and the driven wheel are connected with the driving motor through a transmission structure to drive the driving wheel and the driven wheel to rotate in opposite directions by one driving motor).
Wherein, for preventing the belt line from moving along the direction of material collecting device 70 towards unloader 10, can set up material collecting device 70 as unidirectional rotation (material collecting device 70 can only rotate along the direction of rotation when receiving material, can not rotate along the opposite direction of the direction of rotation when receiving material), also can restrict the belt line along material collecting device 70 towards the direction motion of unloader 10 through the take-up structure of material collecting device 70, can also set firmly the clamping structure on base 90, be used for unclamping the belt line when moving anchor clamps 65 centre gripping belt line, centre gripping belt line when moving anchor clamps 65 unclamping the belt line.
In some embodiments, the chip placement device 80 includes a chip placement mechanism 81 and a chip transfer mechanism 82, the chip placement mechanism 81 is spaced apart from the bonding device 40, and the chip transfer mechanism 82 is movably mounted on the base 90 between the chip placement mechanism 81 and the bonding device 40 for moving the chip on the chip placement mechanism 81 to the bonding device 40. Specifically, the chip discharging mechanism 81 is provided with a chip, and the chip transfer mechanism 82 can move the chip to the rubber-insulated-wire belt at the rubber-insulated-wire lamp welding device 40 after the chip is taken from the chip discharging mechanism 81, so that automatic feeding of the chip can be realized, and the production efficiency can be improved.
In some embodiments, the chip transfer mechanism 82 is provided with a negative pressure suction head for sucking up chips. Specifically, the negative pressure suction head adsorbs in the one side that the chip deviates from its leg, can avoid negative pressure suction head and chip leg to interfere like this, can press the chip on the wire of belt through negative pressure suction head moreover to when heating member 418 is in the welding position, can weld the leg of chip and the wire pressfitting of belt line together through pressing suction head and heating member 418, can promote welding reliability. Of course, in other embodiments, the chip can be placed on the lead of the rubber-covered wire belt through another limiting structure after the negative pressure suction head is removed.
In some embodiments, the base 90 is provided with mounting rails 91; at least two of the wire stripping device 20, the heating mechanism 219, the tin dispensing mechanism 43, the glue injection mechanism and the wire assembly 61 are mounted on the mounting rail 91, for example, the wire stripping device 20, the heating mechanism 219, the tin dispensing mechanism 43, the glue injection mechanism and the wire assembly 61 can be mounted on the mounting rail 91, so that the mounting standards of the processing mechanisms mounted on the mounting rail 91 are consistent, and the matching accuracy of the processing mechanisms can be improved.
Alternatively, the position of the wire stripping device 20 on the mounting rail 91 is adjustable and is fixed to the mounting rail 91 by a first fastening element, i.e., when the first fastening element is released, the wire stripping device 20 can be moved in the direction of extension of the mounting rail 91 to adjust the position of the wire stripping device 20 on the mounting rail 91, and after the position is adjusted, the wire stripping device 20 is fixed to the mounting rail 91 by the first fastening element. Alternatively, the position of the heating mechanism 219 on the mounting rail 91 may be adjustable and fixed to the mounting rail 91 by a second fastener, and the position of the heating mechanism 219 may be adjusted as described above with reference to the wire stripping device 20. Alternatively, the position of the tin dispensing mechanism 43 on the mounting rail 91 is adjustable and fixed on the mounting rail 91 by a third fastener, and the position adjustment of the tin dispensing mechanism 43 may refer to the adjustment of the wire stripping device 20. Optionally, the position of the glue injection mechanism on the mounting rail 91 is adjustable, and the glue injection mechanism is fixed on the mounting rail 91 through a fourth fastener, and the position adjustment manner of the glue injection mechanism may refer to the adjustment manner of the wire stripping device 20. Alternatively, the position of the wire assembly 61 on the mounting rail 91 is adjustable and fixed to the mounting rail 91 by a fifth fastener, and the position of the wire assembly 61 may be adjusted as described above with reference to the wire stripping device 20.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or any other related technical fields, which are directly or indirectly applied to the present invention, are included in the scope of the present invention.

Claims (10)

1. A leather-wire lamp packaging apparatus, comprising:
the wire guide mechanism is arranged on the base;
the blanking device is arranged on one side of the base and is used for placing a leather belt material coil;
the receiving device is arranged on one side, far away from the blanking device, of the base and used for winding the leather-covered wire lamp, and the wire guide mechanism is used for guiding the leather-covered wire belt discharged by the blanking device to the receiving device;
the chip discharging device is arranged on the base;
the device comprises a wire stripping device, a welding device and a glue sealing device, wherein the wire stripping device, the welding device and the glue sealing device are sequentially arranged along the direction that the material receiving device points to the discharging device, the chip discharging device is arranged on one side of the welding device and used for stripping an insulating layer of a belt to form an installation position, the chip discharging device is used for placing a chip on a lead of the installation position, the welding device is used for welding the chip with the lead of the installation position, and the glue sealing device is used for sealing glue on the chip of the installation position.
2. The rubber-insulated-wire lamp packaging device of claim 1, wherein the blanking device comprises a blanking device and a tensioning mechanism, and the blanking device is used for placing a rubber-insulated-wire belt coil; straining device locates unloader one side, straining device includes support frame, carriage and guide structure, the carriage along upper and lower direction slidable mounting in the support frame, guide structure includes first guide of looks spaced and second guide, first guide with the second guide all is located the top of carriage, be equipped with the tensioning piece on the carriage, first guide be used for with the rubber-insulated-belt guide that the unloader emitted tensioning piece, the second guide is used for with the process the rubber-insulated-belt guide of tensioning piece the rubber-insulated-belt guide of rubber-insulated-belt lamp encapsulation equipment.
3. The rubber-insulated-wire lamp packaging device of claim 1, wherein the welding device comprises a welding mechanism, the welding mechanism comprises a support frame, a lifting mechanism, a heating element and a feeding element, and the support frame is provided with a wire passing space; the lifting structure is arranged on the support frame; the heating element is arranged on the lifting structure, an upward welding plane is arranged on the heating element, the welding plane is positioned below the wire passing space, and the heating element moves to a welding position where the welding plane is positioned in the wire passing space and a material supplementing position below the welding position; the feeding part is arranged on the lifting structure and fixed above the heating part, the feeding part is provided with a discharging head facing the welding plane, and the discharging head is used for conveying the welding flux to the welding plane at the material supplementing position.
4. The covered wire lamp packaging apparatus according to claim 3, wherein the soldering device further comprises a solder dispensing mechanism, the solder dispensing mechanism comprises a mounting base, a solder bath, a driving mechanism and a solder dispensing component, the mounting base is mounted to the base, the solder bath is mounted to the mounting base and has an opening facing upward; the driving structure is mounted on the mounting seat; some tin subassemblies with drive structure connects, and is located the top of solder bath, drive structure is configured as the drive some tin subassemblies are relative the solder bath motion, some tin subassemblies have and are located get the material position of solder bath top and move to the some tin position of solder bath one side, some tin subassemblies have the material portion of getting downwards, get the material portion be used for get the material position the time follow solder bath dip in the solder, and when scribble the solder on the wire of belt line during some tin positions.
5. The covered wire lamp packaging apparatus of claim 1, wherein said covered wire lamp packaging apparatus further comprises an electrical control device and an electrical measurement mechanism, both mounted to said base; the electric measuring mechanism is positioned between the wire stripping device and the welding device and is electrically connected with the electric control device, the electric measuring mechanism is provided with an inserting structure, the inserting structure is used for being inserted between two wires at the installation position, the inserting structure is provided with a positive pole electrifying side and a negative pole electrifying side which are opposite to each other, and the parts of the positive pole electrifying side and the negative pole electrifying side on the inserting structure are arranged in a shrinking mode along the direction of the inserting structure towards the installation position.
6. The covered wire lamp packaging apparatus of claim 5, wherein the covered wire lamp packaging apparatus further comprises a clamping mechanism, the welding device is located between the electrical measuring mechanism and the clamping mechanism, the clamping mechanism is disposed on an electrically conductive member, the welding device is used for welding a chip with the wire at the installation position, the clamping mechanism is used for clamping the installation position, and when the clamping mechanism clamps the installation position, the electrically conductive member contacts the wire of the belt line, so that a part of the belt line located between the plugging structure and the clamping mechanism forms a closed circuit.
7. The rubber-insulated-wire lamp packaging device according to claim 1, wherein the sealing device includes two sealing mechanisms, the two sealing mechanisms are mounted on the base at intervals along a direction in which the blanking device points to the receiving device, each sealing mechanism is provided with a downward gluing portion, the guiding mechanism includes two guiding assemblies located between the two sealing mechanisms, the two guiding assemblies are distributed at intervals along one direction in which the sealing mechanism points to the other sealing mechanism, an overturning operation space is formed between the two guiding assemblies, the two guiding assemblies are provided with first threading spaces through which rubber-insulated belts are adapted to pass, the first threading spaces of the two guiding assemblies are flat, and the first threading spaces of the two guiding assemblies correspond to each other.
8. The package apparatus of claim 7, wherein the sealing device has a downward-facing sealing portion, a lower surface of the sealing portion has a glue receiving groove, and the glue receiving groove has a glue outlet.
9. The package apparatus of claim 7, wherein the base is provided with a wire guiding mechanism, the wire guiding mechanism comprises a wire driving member, a traverse base and at least two movable clamps, the wire driving member is mounted on the base, the traverse base is slidably mounted on the base along a direction in which one of the feeding devices points to the receiving device, the movable clamps are mounted on the traverse base at intervals, two of the glue sealing mechanisms are located between the two movable clamps, and the movable clamps are used for clamping the belt line.
10. The filament lamp packaging apparatus of claim 1, further comprising a chip placement mechanism and a chip transfer mechanism, the chip placement mechanism being spaced apart from the filament lamp soldering device, the chip transfer mechanism being movably mounted to the base between the chip placement mechanism and the filament lamp soldering device for moving a chip on the chip placement mechanism to a filament tape at the soldering device.
CN202210576868.0A 2022-05-25 2022-05-25 Rubber-insulated-wire lamp encapsulation equipment Pending CN115066173A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210576868.0A CN115066173A (en) 2022-05-25 2022-05-25 Rubber-insulated-wire lamp encapsulation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210576868.0A CN115066173A (en) 2022-05-25 2022-05-25 Rubber-insulated-wire lamp encapsulation equipment

Publications (1)

Publication Number Publication Date
CN115066173A true CN115066173A (en) 2022-09-16

Family

ID=83199146

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210576868.0A Pending CN115066173A (en) 2022-05-25 2022-05-25 Rubber-insulated-wire lamp encapsulation equipment

Country Status (1)

Country Link
CN (1) CN115066173A (en)

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