CN215744467U - Full-automatic production system of rubber-covered wire lamp string - Google Patents
Full-automatic production system of rubber-covered wire lamp string Download PDFInfo
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- CN215744467U CN215744467U CN202023335807.0U CN202023335807U CN215744467U CN 215744467 U CN215744467 U CN 215744467U CN 202023335807 U CN202023335807 U CN 202023335807U CN 215744467 U CN215744467 U CN 215744467U
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Abstract
The application relates to a production system of a full-automatic rubber-covered wire lamp string. The application the production system of full-automatic rubber-covered wire lamp cluster include: the device comprises a mounting bracket, a front tensioning mechanism, a first dispensing mechanism, a first curing mechanism, a middle folding tensioning wheel, a second dispensing mechanism and a rear tensioning mechanism; the front tensioning mechanism, the first dispensing mechanism and the first curing mechanism are sequentially arranged on the mounting bracket; the middle folding tension wheel is arranged at the end part of the mounting bracket and is arranged obliquely above the first curing mechanism; the front tensioning mechanism and the rear tensioning mechanism are respectively positioned on the same side of the middle folding tensioning wheel and are respectively positioned at different height positions; the first dispensing bracket is mounted on the mounting bracket. The production system of full-automatic rubber-covered wire lamp string has the advantage that double-sided dispensing of the lamp string can be achieved.
Description
Technical Field
The application relates to a production system, in particular to a production system of a full-automatic rubber-covered wire lamp string.
Background
The existing lamp string can only realize single-side dispensing, wherein the single-side dispensing refers to dispensing transparent glue solution on the surface of a light-emitting chip of the LED lamp string, and the single side of the chip is coated with the transparent glue solution, and the liquid drops of the glue solution are adhered on the chip, so that the single side of the chip and even the local part of the back side of the chip are wrapped. The existing lamp string with single-side dispensing has the defects of short service life, easy damage caused by pulling and influence on the light emitting effect due to the fact that glue solution is wrapped on the single side of the lamp string. However, the light string production equipment or the production system in the prior art can only realize the single-side dispensing process, and further has the problems.
SUMMERY OF THE UTILITY MODEL
Based on this, the present application aims to provide a production system of a full-automatic rubber-covered wire lamp string, which has the advantage of realizing double-sided dispensing.
One aspect of the application provides a production system of a full-automatic rubber-covered wire lamp string, which comprises an installation support, a front tensioning mechanism, a first dispensing mechanism, a first curing mechanism, a middle folding tensioning wheel, a second dispensing mechanism and a rear tensioning mechanism;
the front tensioning mechanism, the first dispensing mechanism and the first curing mechanism are sequentially arranged on the mounting bracket;
the middle folding tension wheel is arranged at the end part of the mounting bracket and is arranged obliquely above the first curing mechanism;
the second glue dispensing mechanism and the rear tensioning mechanism are sequentially arranged on the mounting bracket and are arranged above the first curing mechanism; the front tensioning mechanism and the rear tensioning mechanism are respectively positioned on the same side of the middle folding tensioning wheel and are respectively positioned at different height positions;
the first dispensing mechanism comprises a first dispensing support, a first dispensing cylinder, a first dispensing gun and a first ultraviolet lamp; the first dispensing cylinder is vertically arranged and mounted on the first dispensing support, the first dispensing gun is mounted at the end part of a piston rod of the first dispensing cylinder, a dispensing opening of the first dispensing gun is placed downwards, and the first ultraviolet lamp is transversely arranged on the first dispensing support and faces any point below the first dispensing gun;
the first dispensing bracket is mounted on the mounting bracket.
According to the production system of the full-automatic rubber-covered wire lamp string, the first glue dispensing mechanism and the second glue dispensing mechanism are arranged, glue solution is cured while glue is dispensed, and the first curing mechanism is arranged in an auxiliary manner, so that the glue solution dispensed on the first side surface of the first lamp string is good in curing effect, and a firm liquid drop-shaped structure is formed; and then after passing through the middle-folding tension wheel, the conveying direction of the lamp string is turned over by 180 degrees, the back side surface of the first side surface of the lamp string is placed on the second glue dispensing mechanism, glue is dispensed from the back side surface, glue dispensing on two sides is finally realized, the quick curing of the glue is completed, and the two sides of the manufactured lamp string are coated with the glue.
Further, the second glue dispensing mechanism comprises a second glue dispensing support, a second glue dispensing cylinder, a second glue dispensing gun and a second ultraviolet lamp; the second glue dispensing cylinder is vertically arranged and mounted on the second glue dispensing support, the second glue dispensing gun is mounted at the end part of a piston rod of the second glue dispensing cylinder, a glue dispensing opening of the second glue dispensing gun is placed downwards, and the second ultraviolet lamp is transversely arranged on the second glue dispensing support and faces any point below the second glue dispensing gun;
the second dispensing support is arranged on the mounting support.
Further, the first curing mechanism comprises a first curing rod assembly and a first curing lamp; the two first curing lamps are oppositely arranged and respectively installed on the first curing rod assemblies, and the first curing rod assemblies are installed on the installation support.
The second curing mechanism is arranged on the mounting bracket and is arranged between the second glue dispensing mechanism and the post-tensioning mechanism;
the second curing mechanism comprises a second curing rod assembly and second curing lamps, the two second curing lamps are oppositely arranged and respectively mounted on the second curing rod assembly, and the second curing rod assembly is mounted on the mounting bracket.
Further, the wire winding device further comprises a motor-driven wire winding disc, wherein the wire winding disc is installed on one side of the rear tensioning mechanism and is installed on the installation bracket.
The welding mechanism is arranged on the mounting bracket and is arranged between the first glue dispensing mechanism and the front tensioning mechanism;
the welding mechanism comprises a welding cylinder, a welding bracket, an electric iron, an L-shaped welding head, a pressing bracket and a pressing roller; the welding cylinder is vertically arranged on the welding support, the electric soldering iron is arranged at the end part of a piston rod of the welding cylinder, and the welding head is arranged on a soldering bit of the electric soldering iron; the downward pressing bracket is arranged on the mounting bracket, and the downward pressing roller is arranged on the downward pressing bracket;
and a rubber thread channel for rubber threads to pass through is formed between the welding head and the pressing roller.
Further, the peeling mechanism is arranged on the mounting bracket and is arranged between the front tensioning mechanism and the welding mechanism.
Further, the device also comprises a voltage loading mechanism, wherein the voltage loading mechanism is arranged on the mounting bracket and is arranged between the peeling mechanism and the welding mechanism;
the voltage loading mechanism comprises a loading support, a loading cylinder and a voltage conducting block, the loading support is installed on the installation support, the loading cylinder is vertically installed on the loading support, and the voltage conducting block is installed at the end part of a piston rod of the loading cylinder.
The device further comprises a paste coating mechanism and a chip picking and placing mechanism, wherein the paste coating mechanism and the chip picking and placing mechanism are respectively arranged on the mounting bracket, and the paste coating mechanism is arranged between the voltage loading mechanism and the welding mechanism; the chip pick-and-place mechanism is arranged between the paste coating mechanism and the welding mechanism.
The device further comprises a control system, wherein the front tensioning mechanism, the first glue dispensing mechanism, the first curing mechanism, the second glue dispensing mechanism, the rear tensioning mechanism, the welding mechanism, the peeling mechanism, the voltage loading mechanism, the paste coating mechanism and the chip grabbing and releasing mechanism are respectively and electrically connected with the control system.
For a better understanding and practice, the present application is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic perspective view of a first exemplary dispensing mechanism (two positioned away from each other) of the present application;
FIG. 2 is a front view of an exemplary first dispensing mechanism of the present application;
FIG. 3 is a front view of an exemplary fully automated string of rubberized wire light of the present application;
fig. 4 is a perspective view of an exemplary first curing mechanism of the present application.
Detailed Description
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the present application. In the description of the present application, "a plurality" means two or more unless otherwise specified.
FIG. 1 is a schematic perspective view of a first exemplary dispensing mechanism (two positioned away from each other) of the present application; FIG. 2 is a front view of an exemplary first dispensing mechanism of the present application; FIG. 3 is a front view of an exemplary fully automated string of rubberized wire light of the present application; fig. 4 is a perspective view of an exemplary first curing mechanism of the present application.
Referring to fig. 1-4, an exemplary system for producing a full-automatic rubber-covered wire lamp string includes a mounting bracket 90, a front tensioning mechanism 11, a first dispensing mechanism 20, a first curing mechanism 30, a middle-folding tensioning wheel 40, a second dispensing mechanism 50, and a rear tensioning mechanism 71;
the front tensioning mechanism 11, the first dispensing mechanism 20 and the first curing mechanism 30 are sequentially arranged on the mounting bracket 90;
the middle-folding tensioning wheel 40 is arranged at the end part of the mounting bracket 90 and is arranged obliquely above the first curing mechanism 30;
the second glue dispensing mechanism 50 and the rear tensioning mechanism 71 are sequentially mounted on the mounting bracket 90 and are arranged above the first curing mechanism; the front tensioning mechanism 11 and the rear tensioning mechanism 71 are respectively positioned on the same side of the middle folding tensioning wheel 40 and are respectively positioned at different height positions;
the first dispensing mechanism 20 comprises a first dispensing bracket 21, a first dispensing cylinder 24, a first dispensing gun 23 and a first ultraviolet lamp 22; the first dispensing cylinder 24 is vertically arranged and mounted on the first dispensing support 21, the first dispensing gun 23 is mounted at the end of the piston rod of the first dispensing cylinder 24, a dispensing opening of the first dispensing gun 23 is placed downwards, and the first ultraviolet lamp 22 is transversely arranged on the first dispensing support 21 and faces any point below the first dispensing gun 23;
the first dispensing bracket 21 is mounted on the mounting bracket 90.
In some preferred embodiments, the second dispensing mechanism 50 includes a second dispensing bracket, a second dispensing cylinder, a second dispensing gun, and a second ultraviolet lamp; the second glue dispensing cylinder is vertically arranged and mounted on the second glue dispensing support, the second glue dispensing gun is mounted at the end part of a piston rod of the second glue dispensing cylinder, a glue dispensing opening of the second glue dispensing gun is placed downwards, and the second ultraviolet lamp is transversely arranged on the second glue dispensing support and faces any point below the second glue dispensing gun;
the second dispensing bracket is mounted on the mounting bracket 90.
In some preferred embodiments, the first curing mechanism 30 includes a first curing rod assembly 32 and a first curing lamp 31; the two first curing lamps 31 are oppositely arranged and respectively installed on the first curing rod assemblies 32, and the first curing rod assemblies 32 are installed on the installation bracket 90.
In some preferred embodiments, a second curing mechanism 60 is further included, and a plurality of second curing mechanisms 60 are respectively mounted on the mounting bracket 90 and interposed between the second dispensing mechanism 50 and the rear tensioning mechanism 71.
Further, the second curing mechanism 60 includes a second curing rod assembly and a second curing lamp; the two second curing lamps are oppositely arranged and respectively installed on the second curing rod assemblies, and the second curing rod assemblies are installed on the installation bracket 90.
In some preferred embodiments, a second curing mechanism 60 is further included, the second curing mechanism 60 being mounted on the mounting bracket 90 and disposed between the second dispensing mechanism 50 and the post-tensioning mechanism 71;
the second curing mechanism 60 includes a second curing rod assembly and a second curing lamp, the two second curing lamps are oppositely disposed and respectively mounted on the second curing rod assembly, and the second curing rod assembly is mounted on the mounting bracket 90.
In some preferred embodiments, the front tensioning mechanism 11 includes a front tensioning support plate vertically mounted on the mounting bracket 90 and a plurality of front tensioning rollers alternately disposed on the front tensioning support plate to form a passage in the shape of a broken line, so that the rubber sheet moves along the broken line when being conveyed on the front tensioning mechanism 11, thereby tensioning the rubber sheet.
In some preferred embodiments, a motor-driven wire spool 72 is also included, the wire spool 72 being mounted to one side of the rear tensioning mechanism 71 and to the mounting bracket 90.
In some preferred embodiments, the device further comprises a welding mechanism 16, wherein the welding mechanism 16 is mounted on the mounting bracket 90 and is arranged between the first glue dispensing mechanism 20 and the front tensioning mechanism 11;
the welding mechanism 16 comprises a welding cylinder, a welding bracket, an electric iron, an L-shaped welding head, a pressing bracket and a pressing roller; the welding cylinder is vertically arranged on the welding support, the electric soldering iron is arranged at the end part of a piston rod of the welding cylinder, and the welding head is arranged on a soldering bit of the electric soldering iron; the downward pressing bracket is mounted on the mounting bracket 90, and the downward pressing roller is mounted on the downward pressing bracket;
and a rubber thread channel for rubber threads to pass through is formed between the welding head and the pressing roller. The bonding tool rises from the below, and the push-down gyro wheel is pressed from the upper surface of rubber line to press from both sides tight wire on the rubber line, and then weld through the bonding tool.
In some preferred embodiments, a debarking mechanism 12 is also included, the debarking mechanism 12 being mounted on the mounting bracket 90 and interposed between the front tensioning mechanism 11 and the welding mechanism 16. The peeling mechanism 12 drives the peeling blade through the combined peeling driving cylinder assembly, firstly, the peeling blade descends to contact the surface of the rubber, then the rubber is cut but the wire in the rubber is not cut off, then, the peeling blade transversely stretches a small distance towards the incoming material direction under the driving of the peeling driving cylinder assembly, so that the wire in the rubber is exposed in the air, and the wire exposed in the air is used for installing the light-emitting chip.
In some preferred embodiments, a voltage applying mechanism 13 is further included, the voltage applying mechanism 13 being mounted on the mounting bracket 90 and interposed between the peeling mechanism 12 and the welding mechanism 16;
the voltage loading mechanism 13 comprises a loading support, a loading cylinder and a voltage conducting block, the loading support is installed on the mounting support 90, the loading cylinder is vertically installed on the loading support, and the voltage conducting block is installed at the end part of a piston rod of the loading cylinder.
The voltage loading mechanism 13 is used for loading voltage on the peeled lead to provide voltage for the light emitting chip after welding, so as to test whether the light emitting chip is well installed and judge whether the lamp string can be normally used in the subsequent processing process.
In some preferred embodiments, a paste applying mechanism 14 and a chip pick and place mechanism 15 are further included, the paste applying mechanism 14 and the chip pick and place mechanism 15 are respectively mounted on the mounting bracket 90, and the paste applying mechanism 14 is mounted between the voltage loading mechanism 13 and the welding mechanism 16; the chip pick and place mechanism 15 is installed between the pasting mechanism 14 and the soldering mechanism 16.
The paste coating mechanism 14 is used for coating paste for welding, and the chip grabbing and placing mechanism 15 is used for transversely carrying the light-emitting chips and vertically placing the light-emitting chips on the lead wires stripped of the rubber sheets.
In some preferred embodiments, the system further comprises a control system, and the front tensioning mechanism 11, the first dispensing mechanism 20, the first curing mechanism 30, the second dispensing mechanism 50, the rear tensioning mechanism 71, the welding mechanism 16, the peeling mechanism 12, the voltage loading mechanism 13, the pasting mechanism 14 and the chip pick-and-place mechanism 15 are respectively electrically connected with the control system.
In some preferred embodiments, the first curing light 31 and the second curing light are ultraviolet lights, respectively.
The working principle of the production system of the full-automatic rubber-covered wire lamp string comprises the following steps:
the mounting bracket 90 is used to assemble and secure other mechanisms, and a rubber-covered wire containing a wire (which may be a copper wire or a copper wire covered with a plating, such as silver plating or tin plating) is placed on one side of the front tensioning mechanism 11.
The rubber-covered wire is firstly tensioned at the front tensioning mechanism 11, a section of conducting wire is stripped at the stripping mechanism 12, then welding ointment is coated on the ointment coating mechanism 14, the luminous chip which is arranged beside the conducting wire is arranged on the conducting wire coated with the ointment at the chip grabbing mechanism 15, the luminous chip is welded on the conducting wire through the welding mechanism 16, and the luminous chip and the rubber-covered wire containing the conducting wire are installed and fastened.
Because the rubber thread is flat (can be a single thread, a double thread, a three thread, or even a four thread, etc.), the rubber thread for fixing the light emitting chip is completed, at the first dispensing mechanism 20, the first dispensing gun 23 is driven by the first dispensing cylinder 24 to move downwards and flow out a drop of glue to fall on one side surface of the light emitting chip; at this time, the first ultraviolet lamp 22 irradiates on the light emitting chip, so that the glue solution is rapidly cured, and the front dispensing of the light emitting chip is completed.
In order to enhance the curing effect of the front dispensing of the light emitting chip, the two curing lamps of the first curing mechanism 30 irradiate, so that the curing stability of the glue solution is ensured.
The rubber thread is then transported to the middle-folding tension wheel 40 to be tensioned, and the transport direction is folded back by 180 °.
The back of the rubber thread after turning back is arranged on the second glue dispensing mechanism 50, the second glue dispensing gun of the second glue dispensing mechanism 50 descends and flows out glue solution on the back of the light-emitting chip, the glue solution on the back of the light-emitting chip is rapidly solidified through irradiation of the second ultraviolet lamp, and the back glue dispensing of the light-emitting chip is completed. The rubber thread after the dispensing process is passed through the post-tensioning mechanism 71 and wound on the spool 72.
Through the front side glue dispensing and the back side glue dispensing of the light-emitting chip, the glue solution finally forming the wrapping light-emitting chip is in an ellipsoid shape, so that the whole light-emitting chip is wrapped and fastened, the firmness and the durability of the light-emitting chip are ensured, and the light-emitting chip with the glue solution in the shape has a better light-emitting effect and can emit light at 360 degrees; the appearance is more beautiful, and the luminous effect is better.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application.
Claims (10)
1. The utility model provides a production system of full-automatic rubber-covered wire lamp cluster which characterized in that: the device comprises a mounting bracket, a front tensioning mechanism, a first dispensing mechanism, a first curing mechanism, a middle folding tensioning wheel, a second dispensing mechanism and a rear tensioning mechanism;
the front tensioning mechanism, the first dispensing mechanism and the first curing mechanism are sequentially arranged on the mounting bracket;
the middle folding tension wheel is arranged at the end part of the mounting bracket and is arranged obliquely above the first curing mechanism;
the second glue dispensing mechanism and the rear tensioning mechanism are sequentially arranged on the mounting bracket and are arranged above the first curing mechanism; the front tensioning mechanism and the rear tensioning mechanism are respectively positioned on the same side of the middle folding tensioning wheel and are respectively positioned at different height positions;
the first dispensing mechanism comprises a first dispensing support, a first dispensing cylinder, a first dispensing gun and a first ultraviolet lamp; the first dispensing cylinder is vertically arranged and mounted on the first dispensing support, the first dispensing gun is mounted at the end part of a piston rod of the first dispensing cylinder, a dispensing opening of the first dispensing gun is placed downwards, and the first ultraviolet lamp is transversely arranged on the first dispensing support and faces any point below the first dispensing gun;
the first dispensing bracket is mounted on the mounting bracket.
2. The production system of the full-automatic rubber-covered wire lamp string according to claim 1, characterized in that: the second glue dispensing mechanism comprises a second glue dispensing support, a second glue dispensing cylinder, a second glue dispensing gun and a second ultraviolet lamp; the second glue dispensing cylinder is vertically arranged and mounted on the second glue dispensing support, the second glue dispensing gun is mounted at the end part of a piston rod of the second glue dispensing cylinder, a glue dispensing opening of the second glue dispensing gun is placed downwards, and the second ultraviolet lamp is transversely arranged on the second glue dispensing support and faces any point below the second glue dispensing gun;
the second dispensing support is arranged on the mounting support.
3. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 2, characterized in that: the first curing mechanism comprises a first curing rod assembly and a first curing lamp; the two first curing lamps are oppositely arranged and respectively installed on the first curing rod assemblies, and the first curing rod assemblies are installed on the installation support.
4. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 3, characterized in that: the second curing mechanism is arranged on the mounting bracket and is arranged between the second glue dispensing mechanism and the post-tensioning mechanism;
the second curing mechanism comprises a second curing rod assembly and second curing lamps, the two second curing lamps are oppositely arranged and respectively mounted on the second curing rod assembly, and the second curing rod assembly is mounted on the mounting bracket.
5. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 4, wherein: the wire winding device further comprises a wire winding disc driven by a motor, wherein the wire winding disc is installed on one side of the rear tensioning mechanism and is installed on the installation support.
6. The full-automatic production system of rubber-covered wire lamp string according to any one of claims 1-5, characterized in that: the welding mechanism is arranged on the mounting bracket and is arranged between the first gluing mechanism and the front tensioning mechanism;
the welding mechanism comprises a welding cylinder, a welding bracket, an electric iron, an L-shaped welding head, a pressing bracket and a pressing roller; the welding cylinder is vertically arranged on the welding support, the electric soldering iron is arranged at the end part of a piston rod of the welding cylinder, and the welding head is arranged on a soldering bit of the electric soldering iron; the downward pressing bracket is arranged on the mounting bracket, and the downward pressing roller is arranged on the downward pressing bracket;
and a rubber thread channel for rubber threads to pass through is formed between the welding head and the pressing roller.
7. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 6, wherein: the peeling mechanism is arranged on the mounting bracket and is arranged between the front tensioning mechanism and the welding mechanism.
8. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 7, wherein: the device also comprises a voltage loading mechanism, wherein the voltage loading mechanism is arranged on the mounting bracket and is arranged between the peeling mechanism and the welding mechanism;
the voltage loading mechanism comprises a loading support, a loading cylinder and a voltage conducting block, the loading support is installed on the installation support, the loading cylinder is vertically installed on the loading support, and the voltage conducting block is installed at the end part of a piston rod of the loading cylinder.
9. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 8, wherein: the device also comprises a paste coating mechanism and a chip grabbing and releasing mechanism, wherein the paste coating mechanism and the chip grabbing and releasing mechanism are respectively arranged on the mounting bracket, and the paste coating mechanism is arranged between the voltage loading mechanism and the welding mechanism; the chip pick-and-place mechanism is arranged between the paste coating mechanism and the welding mechanism.
10. The full-automatic production system of rubber-covered wire lamp string as claimed in claim 9, wherein: the device is characterized by further comprising a control system, wherein the front tensioning mechanism, the first glue dispensing mechanism, the first curing mechanism, the second glue dispensing mechanism, the rear tensioning mechanism, the welding mechanism, the peeling mechanism, the voltage loading mechanism, the paste coating mechanism and the chip grabbing and releasing mechanism are respectively and electrically connected with the control system.
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CN202023335807.0U CN215744467U (en) | 2020-12-31 | 2020-12-31 | Full-automatic production system of rubber-covered wire lamp string |
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CN202023335807.0U CN215744467U (en) | 2020-12-31 | 2020-12-31 | Full-automatic production system of rubber-covered wire lamp string |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115090483A (en) * | 2022-07-11 | 2022-09-23 | 赣州锐豪机械设备有限公司 | Full-automatic production equipment of linear LED leather-covered wire lamp |
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2020
- 2020-12-31 CN CN202023335807.0U patent/CN215744467U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115090483A (en) * | 2022-07-11 | 2022-09-23 | 赣州锐豪机械设备有限公司 | Full-automatic production equipment of linear LED leather-covered wire lamp |
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