CN115043577A - Method for replacing plate glass forming equipment - Google Patents
Method for replacing plate glass forming equipment Download PDFInfo
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- CN115043577A CN115043577A CN202210603482.4A CN202210603482A CN115043577A CN 115043577 A CN115043577 A CN 115043577A CN 202210603482 A CN202210603482 A CN 202210603482A CN 115043577 A CN115043577 A CN 115043577A
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- Prior art keywords
- track
- maintenance
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- platform
- rail
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
- C03B13/18—Auxiliary means for rolling glass, e.g. sheet supports, gripping devices, hand-ladles, means for moving glass pots
Abstract
The invention discloses a method for replacing plate glass forming equipment, which comprises the following steps: at least two-dimensional car repair, car changing track, transfer track, forming area, maintenance area, first platform track, second platform track and elevator, step S1: the calender to be repaired in the forming area is pulled out to the maintenance vehicle along the machine changing rail; step S2: the maintenance vehicle conveys the calender to be repaired to a stopping area; step S3: conveying the spare calender in the maintenance area to another maintenance vehicle along a transfer rail; step S4: the other maintenance vehicle conveys the standby calender to a position corresponding to the machine changing track and pulls the standby calender into the forming area; step S5: the maintenance vehicle conveys the calender to be repaired to the position corresponding to the transfer track and pulls the calender to be repaired into the maintenance area. The invention has the advantages of better operation environment, higher safety and lower operation and maintenance cost because the maintenance area is far away from the forming area.
Description
Technical Field
The invention relates to the technical field of plate glass production, in particular to a method for replacing plate glass forming equipment.
Background
The rolling method is an important flat glass production method and is widely used for producing building glass and photovoltaic glass original sheets. With the development of process technology and equipment, the layout mode of a large-tonnage one-kiln multi-line calendering production line is rapidly developed and popularized.
At present, the maintenance areas of a rolled glass forming device and a rolling machine are arranged near the forming area, so that the problems of relatively small space, high environmental temperature and inconvenience for storing a standby rolling machine exist. For the large-tonnage one-kiln multi-line production layout, the standby calenders cannot be mutually standby, the number of the standby calenders is large, and centralized maintenance cannot be carried out, so that the early investment cost and the operation and maintenance cost are increased.
Disclosure of Invention
Aiming at the problems of the existing rolled glass forming equipment, the invention aims to provide a method for replacing the flat glass forming equipment, which can realize that a maintenance area of a calender is far away from a forming area, and standby calenders among a plurality of rolled glass production lines are mutually standby.
The specific technical scheme is as follows:
a method of replacing a sheet glass forming apparatus, comprising: at least two-dimensional car repair, machine change track, transfer track, forming area and maintenance area;
the forming area and the maintenance area are positioned on the same layer;
further comprising: a platform track having a dwell area thereon;
two ends of the machine changing track respectively extend to the forming area and the platform track, and two ends of the transporting track extend to the maintenance area and the platform track;
the two maintenance vehicles are respectively and movably arranged on the platform track;
the replacement method comprises the following steps:
step S1: the calender to be repaired in the forming area is pulled out to a maintenance vehicle along the machine changing track;
step S2: the maintenance vehicle conveys the calender to be repaired to the stopping area;
step S3: the standby calenders in the maintenance area are conveyed to the other maintenance vehicle along the transfer rail;
step S4: the other maintenance vehicle conveys the standby calender to a position corresponding to the machine changing track and pulls the standby calender into the forming area;
step S5: the maintenance vehicle conveys the calender to be repaired to the position corresponding to the transfer track and pulls the calender to be repaired into the maintenance area.
A method of replacing a sheet glass forming apparatus, comprising: at least two-dimensional car repair, machine change track, transfer track, forming area and maintenance area;
the forming area and the maintenance area are not in the same layer;
further comprising: a first platform rail, a second platform rail, and an elevator, the first platform rail and/or the second platform rail having a stopping area thereon, the elevator for connecting the first platform rail and the second platform rail;
the forming area is at the same level as the first platform track, and the maintenance area is at the same level as the second platform track;
the two ends of the machine changing track extend to the forming area and the first platform track respectively, and the two ends of the transfer track extend to the maintenance area and the second platform track;
the two maintenance vehicles are movably arranged on the first platform track and/or the second platform track;
the replacement method comprises the following steps:
step S1: the calender to be repaired in the forming area is pulled out to the maintenance vehicle along the machine changing track;
step S2: the maintenance vehicle conveys the calender to be repaired to the stopping area;
step S3: the standby calenders in the maintenance area are conveyed to the other maintenance vehicle along the transfer rail;
step S4: the other maintenance vehicle conveys the standby calender to a position corresponding to the machine changing track and pulls the standby calender into the forming area;
step S5: the maintenance vehicle conveys the calender to be repaired to the position corresponding to the transfer track and pulls the calender to be repaired into the maintenance area.
In the method for replacing the sheet glass forming apparatus, the first rail is provided in the elevator;
the elevation of the top surface of the first rail is the same as the elevation of the top surface of the first platform rail when the elevator transports the first rail to the same level as the first platform rail;
when the elevator transports the first track to the same level as the second platform track, the elevation of the top surface of the first track is the same as the elevation of the top surface of the second platform track.
In the method for replacing the sheet glass forming apparatus, the two maintenance vehicles are provided with the second rails;
when the maintenance vehicle moves on the first platform track, the top surface elevation of the second track is the same as the top surface elevation of the machine changing track;
when the maintenance vehicle moves on the second platform track, the top surface elevation of the second track is the same as the top surface elevation of the transfer track.
In the method for replacing the sheet glass forming apparatus, the length of the platform rail can satisfy the simultaneous parking of two or more maintenance vehicles.
In the method for replacing the sheet glass forming apparatus, the length of the first platform rail satisfies simultaneous parking of two or more maintenance vehicles, and the length of the second platform rail satisfies simultaneous parking of one or more maintenance vehicles.
In the method for replacing the sheet glass forming apparatus, the lifter is a hydraulic lifter.
In the method for replacing the sheet glass forming apparatus, the elevator includes a car, and the first rail is provided in the car.
In the method for replacing the sheet glass forming equipment, the wheels are arranged at the bottoms of the two maintenance vehicles.
Compared with the prior art, the technical scheme has the positive effects that:
when a certain calendering line needs to replace forming equipment, a calender to be repaired is firstly pulled out from a forming area to a maintenance vehicle positioned on a first platform track, then a standby calender is conveyed to another maintenance vehicle positioned on a second platform track along a backing track, then the other maintenance vehicle carries the standby calender to enter a lifter, the other maintenance vehicle and the standby calender are integrally conveyed to the first platform track by the lifter, and the standby calender comes to the forming area along a machine changing track to carry out machine changing operation. And (4) operating the calender to be repaired according to the reverse program, and sending the calender to a maintenance area for maintenance treatment. The forming equipment replacing method can be used for replacing the forming equipment when the sheet glass is produced by the rolling method, and the forming equipment replacing method has the advantages that the maintenance area is far away from the forming area, the operation environment is better, the safety is higher, and the operation and maintenance cost is lower.
Drawings
FIG. 1 is a schematic view showing the overall structure of a method for replacing a sheet glass molding apparatus according to the present invention;
in the drawings: 1. a maintenance vehicle; 2. changing a track; 3. a transfer track; 4. a calender to be repaired; 5. a backup calender; 6. a first platform track; 7. a second platform track; 8. an elevator; 9. a first track; 10. a second track; 11. a car; 12. and (7) wheels.
Detailed Description
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
Fig. 1 is a schematic overall configuration diagram of a method of replacing a sheet glass forming apparatus according to the present invention, and as shown in fig. 1, there is shown a method of replacing a sheet glass forming apparatus according to a preferred embodiment, including: the device comprises at least two-dimensional repair vehicles 1, a machine changing track 2, a transfer track 3, a forming area and a maintenance area;
the forming area and the maintenance area are positioned on the same layer;
further comprising: the platform rail is provided with a staying area;
two ends of the machine changing track 2 extend to the forming area and the platform track respectively, and two ends of the reverse conveying track 3 extend to the maintenance area and the platform track;
the two-dimensional repairing vehicle 1 is respectively and movably arranged on the platform track;
the replacing method comprises the following steps:
step S1: a calender 4 to be repaired in the forming area is pulled out to a maintenance vehicle 1 along a machine changing track 2;
step S2: the maintenance vehicle conveys the calender 4 to be maintained to a staying area;
step S3: a standby calender 5 in the maintenance area is conveyed to another maintenance vehicle 1 along a transfer track 3;
step S4: the other maintenance vehicle 1 conveys the standby calender 5 to a position corresponding to the machine changing track 2 and pulls the standby calender 5 into a forming area;
step S5: the maintenance vehicle 1 conveys the calender 4 to be repaired to the position corresponding to the transfer track 3, and pulls the calender 4 to be repaired into the maintenance area.
Further, as a preferred embodiment, the platform track is of a length sufficient for simultaneous parking of two or more service vehicles.
Fig. 1 is a schematic view of the overall structure of a method for replacing a sheet glass forming apparatus according to the present invention, and as shown in fig. 1, a method for replacing a sheet glass forming apparatus includes: the device comprises at least two-dimensional repair vehicles 1, a machine changing track 2, a transfer track 3, a forming area and a maintenance area;
the forming area and the maintenance area are not positioned in the same layer;
further comprising: a first platform rail 6, a second platform rail 7 and a lift 8, wherein the first platform rail 6 and/or the second platform rail 7 has a stop area, and the lift 8 is used for connecting the first platform rail 6 and the second platform rail 7;
the forming area is at the same level as the first platform track 6, and the maintenance area is at the same level as the second platform track 7;
the two ends of the machine changing track 2 extend to the forming area and the first platform track 6 respectively, and the two ends of the reverse conveying track 3 extend to the maintenance area and the second platform track 7 respectively;
the two-dimensional repairing vehicle 1 is movably arranged on the first platform track 6 and/or the second platform track 7;
the replacing method comprises the following steps:
step S1: the calender 4 to be repaired in the forming area is pulled out to the maintenance vehicle 1 along the machine changing track 2;
step S2: the maintenance vehicle 1 conveys the calender 4 to be maintained to a staying area;
step S3: a standby calender 5 in the maintenance area is conveyed to another maintenance vehicle 1 along a transfer track 3;
step S4: the other maintenance vehicle 1 conveys the standby calender 5 to a position corresponding to the machine changing track 2 and pulls the standby calender 5 into a forming area;
step S5: the maintenance vehicle 1 conveys the calender 4 to be repaired to the position corresponding to the transfer track 3, and pulls the calender 4 to be repaired into the maintenance area.
Further, as a preferred embodiment, a first rail 9 is provided in the elevator 8;
when the lift 8 transports the first rail 9 to the same level as the first platform rail 6, the elevation of the top surface of the first rail 9 is the same as the elevation of the top surface of the first platform rail 6;
when the lift 8 transports the first rail 9 to the same level as the second platform rail 7, the elevation of the top surface of the first rail 9 is the same as the elevation of the top surface of the second platform rail 7.
Further, as a preferred embodiment, the two-dimensional repairing vehicle 1 is provided with a second rail 10;
when the maintenance vehicle 1 moves on the first platform track 6, the top elevation of the second track 10 is the same as the top elevation of the machine changing track 2;
when the maintenance vehicle 1 moves on the second platform rail 7, the elevation of the top surface of the second rail 10 is the same as the elevation of the top surface of the transfer rail 3.
Further, as a preferred embodiment, the first platform rail 6 has a length that allows for simultaneous parking of two or more maintenance vehicles 1, and the second platform rail 7 has a length that allows for simultaneous parking of one or more maintenance vehicles 1.
The above are merely preferred embodiments of the present invention, and the embodiments and the protection scope of the present invention are not limited thereby.
The present invention also has the following embodiments in addition to the above:
in a further embodiment of the present invention, and with continued reference to fig. 1, the lift 8 is a hydraulic lift.
In a further embodiment of the invention, the elevator 8 comprises a car 11, in which car 11 a first rail 9 is arranged.
In a further embodiment of the invention, the bottom of the two-dimensional repair wagon 1 is provided with wheels 12.
The two-dimensional repairing vehicle has the same structure, and the two-dimensional repairing vehicle 1 can be provided with or not provided with an auxiliary walking power system.
The lift 8 of the present invention is a hydraulic lift, but may also be another type of lift or lifting platform or crane or trolley.
When a certain calendering line needs to replace forming equipment, firstly, a calender 4 to be repaired is pulled out from a forming area to a maintenance vehicle 1 positioned on a first platform rail 6, then a standby calender 5 is conveyed to another maintenance vehicle 1 of a second platform rail 7 along a backing rail 3, then the other maintenance vehicle 1 carries the standby calender 5 to enter a lifter 8, the other maintenance vehicle 1 and the standby calender 5 are integrally conveyed to the first platform rail 6 by the lifter 8, and the standby calender 5 comes to the forming area along a machine changing rail 3 to carry out machine changing operation. The calender 4 to be repaired is operated according to the reverse procedure and is sent to a maintenance area for maintenance treatment.
The forming equipment replacing method can be used for replacing the forming equipment when the sheet glass is produced by the rolling method, and the forming equipment replacing method has the advantages that the maintenance area is far away from the forming area, the operation environment is better, the safety is higher, and the operation and maintenance cost is lower.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit and scope of the invention.
Claims (9)
1. A method of replacing a sheet glass forming apparatus, comprising: at least two-dimensional car repair, machine change track, transfer track, forming area and maintenance area;
the forming area and the maintenance area are positioned on the same layer;
further comprising: a platform track having a dwell area thereon;
two ends of the machine changing track respectively extend to the forming area and the platform track, and two ends of the transporting track extend to the maintenance area and the platform track;
the two maintenance vehicles are respectively and movably arranged on the platform track;
the replacement method comprises the following steps:
step S1: the calender to be repaired in the forming area is pulled out to a maintenance vehicle along the machine changing track;
step S2: the maintenance vehicle conveys the calender to be repaired to the stopping area;
step S3: the standby calenders in the maintenance area are conveyed to the other maintenance vehicle along the transfer rail;
step S4: the other maintenance vehicle conveys the standby calender to a position corresponding to the machine changing track and pulls the standby calender into the forming area;
step S5: the maintenance vehicle conveys the calender to be repaired to the position corresponding to the transfer track and pulls the calender to be repaired into the maintenance area.
2. A method for replacing a sheet glass forming apparatus, comprising: at least two-dimensional car repair, machine change track, transfer track, forming area and maintenance area;
the forming area and the maintenance area are not in the same layer;
further comprising: a first platform rail, a second platform rail, and an elevator, the first platform rail and/or the second platform rail having a stopping area thereon, the elevator for connecting the first platform rail and the second platform rail;
the forming area is at the same level as the first platform track, and the maintenance area is at the same level as the second platform track;
the two ends of the machine changing track extend to the forming area and the first platform track respectively, and the two ends of the transfer track extend to the maintenance area and the second platform track;
the two maintenance vehicles are movably arranged on the first platform track and/or the second platform track;
the replacement method comprises the following steps:
step S1: the calender to be repaired in the forming area is pulled out to the maintenance vehicle along the machine changing track;
step S2: the maintenance vehicle conveys the calender to be repaired to the stopping area;
step S3: the standby calenders in the maintenance area are conveyed to the other maintenance vehicle along the transfer rail;
step S4: the other maintenance vehicle conveys the standby calender to a position corresponding to the machine changing track and pulls the standby calender into the forming area;
step S5: the maintenance vehicle conveys the calender to be repaired to the position corresponding to the transfer track and pulls the calender to be repaired into the maintenance area.
3. The method for replacing a sheet glass forming apparatus according to claim 2, wherein a first rail is provided in the elevator;
the elevation of the top surface of the first rail is the same as the elevation of the top surface of the first platform rail when the elevator transports the first rail to the same level as the first platform rail;
when the lift transports the first rail to the same level as the second platform rail, the elevation of the top surface of the first rail is the same as the elevation of the top surface of the second platform rail.
4. The method for replacing a sheet glass forming apparatus according to claim 3, wherein the maintenance vehicles are each provided with a second rail;
when the maintenance vehicle moves on the first platform track, the top surface elevation of the second track is the same as the top surface elevation of the machine changing track;
when the maintenance vehicle moves on the second platform track, the top surface elevation of the second track is the same as the top surface elevation of the transfer track.
5. The method for replacing a sheet glass forming apparatus according to claim 1, wherein the platform rail has a length that allows for simultaneous parking of two or more maintenance vehicles.
6. The method for replacing a sheet glass forming apparatus according to claim 4, wherein the first platform rail has a length sufficient for simultaneous parking of two or more maintenance vehicles, and the second platform rail has a length sufficient for simultaneous parking of one or more maintenance vehicles.
7. A method for replacing a sheet glass forming apparatus according to claim 2, wherein the lifter is a hydraulic lifter.
8. A method of replacing a sheet glass forming apparatus according to claim 3, wherein the elevator includes a car in which the first rail is provided.
9. The method for replacing a sheet glass forming apparatus according to claim 1 or 2, wherein wheels are provided on the bottoms of the two maintenance vehicles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210603482.4A CN115043577A (en) | 2022-05-30 | 2022-05-30 | Method for replacing plate glass forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210603482.4A CN115043577A (en) | 2022-05-30 | 2022-05-30 | Method for replacing plate glass forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115043577A true CN115043577A (en) | 2022-09-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210603482.4A Pending CN115043577A (en) | 2022-05-30 | 2022-05-30 | Method for replacing plate glass forming equipment |
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| Country | Link |
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| CN (1) | CN115043577A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973691A (en) * | 2010-08-30 | 2011-02-16 | 河南安彩高科股份有限公司 | Device and method for replacing calenders |
| CN109399897A (en) * | 2018-11-29 | 2019-03-01 | 东莞南玻太阳能玻璃有限公司 | A kind of solar energy flattens the process units and production method of glass |
| CN110963217A (en) * | 2019-07-16 | 2020-04-07 | 承德光大输送机有限公司 | Material conveying line |
| WO2022062666A1 (en) * | 2020-09-24 | 2022-03-31 | 桂林橡胶设计院有限公司 | Roller sleeve replacing tool of calender |
-
2022
- 2022-05-30 CN CN202210603482.4A patent/CN115043577A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101973691A (en) * | 2010-08-30 | 2011-02-16 | 河南安彩高科股份有限公司 | Device and method for replacing calenders |
| CN109399897A (en) * | 2018-11-29 | 2019-03-01 | 东莞南玻太阳能玻璃有限公司 | A kind of solar energy flattens the process units and production method of glass |
| CN110963217A (en) * | 2019-07-16 | 2020-04-07 | 承德光大输送机有限公司 | Material conveying line |
| WO2022062666A1 (en) * | 2020-09-24 | 2022-03-31 | 桂林橡胶设计院有限公司 | Roller sleeve replacing tool of calender |
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