CN210677438U - Wireless precision coupling type double-layer warehouse location circulating system - Google Patents

Wireless precision coupling type double-layer warehouse location circulating system Download PDF

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Publication number
CN210677438U
CN210677438U CN201920988603.5U CN201920988603U CN210677438U CN 210677438 U CN210677438 U CN 210677438U CN 201920988603 U CN201920988603 U CN 201920988603U CN 210677438 U CN210677438 U CN 210677438U
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pallet
wireless
circulating system
type double
coupling type
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CN201920988603.5U
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廖春光
严寒
李森
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Fft Production Systems Shanghai Co ltd
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Fft Production Systems Shanghai Co ltd
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Abstract

The utility model relates to a wireless precision coupling type double-layer storehouse position circulating system, which comprises a vehicle type clamp switching position steel structure (2), at least 1 station steel structure (4) with a two-layer framework, 2 lifters (3) with a two-layer framework and a pallet (6) of a traveling clamp for holding the clamp; the automobile type anchor clamps switch and install accurate positioning roller bed (1) on the steel construction (2), the upper strata of station steel construction (4) and the upper strata of lift (3), the lower floor of station steel construction (4) is installed and is transmitted roller bed (5), retinue anchor clamps tray (6) pass through accurate positioning roller bed (1), lift (3) and transmission roller bed (5) transmit and recycle in this system. Compared with the prior art, the utility model has the advantages of the location is simple, and the precision is high, high flexibility, high beat, spare part easy maintenance.

Description

Wireless precision coupling type double-layer warehouse location circulating system
Technical Field
The utility model belongs to the technical field of whole car factory white automobile body welds dress production and specifically relates to a double-deck storehouse position circulation system of wireless accurate manifold type is related to.
Background
Due to the vigorous development of domestic automobiles, various automobile factories put higher demands on equipment suppliers while continuously launching new automobile models. The production line is required to have high beat, high flexibility, high stability and less occupied area.
The original production mode with single vehicle type planning is low in production efficiency and low in equipment universality, and cannot meet the development trend of current vehicle planning. In the face of production planning of new vehicle types, host manufacturers have abandoned the way of building a welding line for each vehicle type, and the welding line is required to meet the requirement of flexible mixed lines of multiple vehicle types. If a host plant is to produce several different types of vehicles, several lines must be established. This is undoubtedly a huge investment in hardware and floor space.
A flexible high-speed conveying system is disclosed in a paper of Li Jian receipts and the like in the application of welding production, a high-speed conveying system is not provided with a double-layer structure, clamps are difficult to recycle and maintain, a control system of the flexible high-speed conveying system is electrically controlled, is complex and easy to break down, and is difficult to meet large-scale rapid production.
How to produce more vehicle models with the minimum investment and the minimum floor area becomes a problem to be solved urgently by suppliers and host factories.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model is to provide a wireless accurate coupled double-deck storehouse position circulation system that utilizes current equipment to make up and newly developed the spring rolling bed, make one set of system satisfy the production of multi-vehicle type under the area of minimum in order to overcome the defect that above-mentioned prior art exists.
The purpose of the utility model can be realized through the following technical scheme:
a wireless precision coupling type double-layer storehouse position circulating system comprises a vehicle type clamp switching position steel structure, at least 1 station steel structure with a two-layer framework, 2 elevators with the two-layer framework and a pallet of a traveling clamp for loading the clamp; the vehicle type clamp is switched on the position steel structure, the upper layer of the station steel structure and the upper layer of the elevator are provided with a fine positioning rolling machine, the lower layer of the station steel structure is provided with a transmission rolling machine, and the pallet of the traveling clamp is transmitted and recycled in the system through the fine positioning rolling machine, the elevator and the transmission rolling machine.
Furthermore, the side wall of the fine positioning rolling machine is provided with a transmission roller, a spring assembly, a rotating shaft and a Z-direction positioning block, and the bottom surface of the fine positioning rolling machine is provided with an X-direction positioning pin and a Y-direction guide wheel.
Furthermore, the conveying roller is used for conveying the pallet of the pallet, the spring assembly is used for compensating the height of the conveying roller in the Z direction, the rotating shaft serves as a fulcrum of the whole conveying roller assembly to enable the conveying roller assembly to perform vertical compression movement, and the Z-direction positioning block, the Y-direction guide wheel and the X-direction positioning pin respectively guarantee the position of the pallet in the Z direction, the Y direction and the X direction.
Furthermore, the elevator comprises four stand columns on the outermost side, a bracket between the stand columns and a beam with the top end connected with the stand columns, wherein an integrated rack rail is installed on the stand columns, a lifting driving motor is installed between the bracket and the integrated rack rail, a pneumatic braking system and a wireless transmission module transmitting end are installed at the beam, and the fine positioning rolling machine is placed on the bracket.
Furthermore, the driving motor is used for driving the bracket to move up and down and move up and down along the integrated rack track along with the bracket, the air supply system is used for providing an air source for the pallet of the pallet, and the transmitting end of the wireless transmission module is used for providing a signal power supply for the pallet of the pallet.
Furthermore, the fine positioning rolling machine is arranged on a steel structure positioned at the switching position of the vehicle type clamp.
Furthermore, a wireless transmission module receiving end is arranged on the station steel structure.
Further, the conveying roller machine is provided with a roller for conveying the pallet of the pallet.
Compared with the prior art, the utility model discloses beneficial effect compared with the prior art:
1. the transmission mode is simple and reliable: the transmission is carried out by utilizing the mature roller bed technology, so that the method is simple and reliable;
2. the positioning mode is simple and reliable: the fixture moves to a working position, the X direction and the Y direction are positioned by positioning pins, the Z direction is positioned by four rollers, and no lifting action is caused;
3. the repeated positioning precision is high, the zero positioning system is adopted, the repeated positioning precision can reach +/-0.02, and the welding quality of the vehicle body is greatly improved;
4. the flexibility is high, and the collinear production of multiple vehicle types can be realized;
5. the production of 60JPH can be realized at high beat;
6. modular design: the structure design is modularized, and the equipment can be increased progressively according to the customer plan without influencing the production;
7. the maintenance is convenient, so the equipment such as the clamp needing to be maintained can be easily replaced and maintained.
Drawings
Fig. 1 is a schematic perspective view of the system of the present invention;
FIG. 2 is a schematic view of the system of the present invention;
FIG. 3(a) is a structural diagram of a fine positioning conveying roller machine;
FIG. 3(b) is a front view of the fine positioning conveying roller;
FIG. 4 is a front view of a steel structure with a vehicle-shaped clamp switching position;
FIG. 5 is a front view of the elevator structure;
FIG. 6 is a front view of a station steel structure;
FIG. 7 is a structural view of a transfer roller machine;
the reference numbers in the figures indicate: the device comprises a fine positioning rolling machine 1, a transmission roller 11, a spring assembly 12, a rotating shaft 13, an X-direction positioning pin 14, a Y-direction guiding system 15, a Z-direction positioning block 16, a vehicle type clamp switching position steel structure 2, a lifter 3, a driving motor 31, an integrated rack rail 32, an air source supply system 33, a wireless transmission module transmitting end 34, a station steel structure 4, a wireless transmission module receiving end 41 and a transmission rolling machine 5.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Example 1: production of single vehicles
A wireless precision coupling type double-layer storehouse position circulating system is shown in figures 1-7 and comprises a vehicle type clamp switching position steel structure 2, at least 1 station steel structure 4 with a two-layer framework, 2 lifters 3 with a two-layer framework and a pallet 6 of a traveling clamp provided with a clamp; the vehicle type fixture switching position steel structure 2 is provided with a fine positioning rolling machine 1 on the upper layer of the station steel structure 4 and the upper layer of the elevator 3, the lower layer of the station steel structure 4 is provided with a transmission rolling machine 5, and the pallet 6 of the traveling fixture is transmitted and recycled in the system through the fine positioning rolling machine 1, the elevator 3 and the transmission rolling machine 5. And a wireless transmission module receiving end 41 is arranged on the station steel structure 4. The conveying roller machine 5 is provided with rollers 51 for conveying the pallet 6.
The side wall of the fine positioning rolling machine 1 is provided with a transmission roller 11, a spring assembly 12, a rotating shaft 13 and a Z-direction positioning block 16, and the bottom surface is provided with an X-direction positioning pin 14 and a Y-direction guide wheel 15. The conveying roller 11 and the Z-direction positioning block 16 ensure accurate positioning of the pallet 6 in the Z direction, and the Y-direction guide wheel 15 and the X-direction positioning pin 14 ensure the positions of the pallet 6 in the Y direction and the X direction, respectively.
The elevator 3 comprises four stand columns at the outermost side, a bracket and a beam with the top end connected with the stand columns, wherein an integrated rack rail 32 is installed on each stand column, a lifting driving motor 31 is installed between each bracket and the integrated rack rail 32, an air source supply system 33 and a wireless transmission module transmitting end 34 are installed at the position of each beam, and the fine positioning rolling machine 1 is placed on the bracket. The driving motor 31 is used for driving the bracket to move up and down along the integrated rack track 32 together with the bracket, the air source supply system 33 is used for providing a working air source for the lifting driving motor 31, and the wireless transmission module transmitting end 34 is used for providing a signal power source for the pallet 6 of the pallet.
In operation, as shown in fig. 2, the body shell of a car is transported on a production line to the upper level of the station steel structure 4, where the body shell is machined, or the body components are welded to a body structure transported along a production line. During welding, the body parts to be welded to the body structure are transferred by means of the pallet 6-hour gripper to a defined, welding-suitable position aligned with the body structure.
During the production of the single-vehicle type, the pallet 6 of the traveling fixture on the steel structure 2 of the vehicle type fixture switching position is transmitted to the lower layer of the lifter 3 by the fine positioning roller machine 1, then is taken to the upper layer of the lifter 3 by the lifter 3, and the robot grabs the vehicle body part and places the vehicle body part on the fixture in the pallet 6 of the traveling fixture to be clamped. The fixture in the pallet 6 carries the car body parts to be sequentially conveyed to the upper layer of the station steel structure 4 by the fine positioning roller machine 1 to carry out welding work.
After the welding operation is completed, the pallet 6 is conveyed to the upper layer of the other elevator 3, is lowered to the lower layer, is conveyed to the lower layer of the previous elevator 3 by the conveying roller bed 5, and is conveyed to the upper layer, so that the system enters the next cycle.
Example 2: carrying out another vehicle type production
Different from the embodiment 1, after the welding work of the previous vehicle type is finished, the pallet 6 is conveyed to the lower layer of the previous lifter 3, then conveyed to the steel structure 2 of the vehicle type clamp switching position for clamp replacement, and after the clamp replacement, the welding work of another vehicle type is carried out according to the flow described in the embodiment 1.
The above embodiments are only used for illustrating the technical solution of the present invention, and are not intended to limit the present invention, and those skilled in the art can make equivalent changes, substitutions, modifications, and simplifications within the scope of the present invention, without departing from the spirit of the present invention, and shall also fall within the protection scope of the claims of the present invention.

Claims (8)

1. A wireless precision coupling type double-layer storehouse position circulating system is characterized by comprising a vehicle type clamp switching position steel structure (2), at least 1 station steel structure (4) with a two-layer framework, 2 elevators (3) with a two-layer framework and a pallet (6) of a follow-up clamp for holding the clamp; the automobile type anchor clamps switch and install accurate positioning roller bed (1) on the steel construction (2), the upper strata of station steel construction (4) and the upper strata of lift (3), the lower floor of station steel construction (4) is installed and is transmitted roller bed (5), retinue anchor clamps tray (6) pass through accurate positioning roller bed (1), lift (3) and transmission roller bed (5) transmit and recycle in this system.
2. The wireless precise coupling type double-layer storehouse position circulating system of claim 1, wherein a transmission roller (11), a spring assembly (12), a rotating shaft (13) and a Z-direction positioning block (16) are arranged on the side wall of the fine positioning roller bed (1), and an X-direction positioning pin (14) and a Y-direction guiding wheel (15) are arranged on the bottom surface of the fine positioning roller bed.
3. The wireless precise coupling type double-layer storehouse position circulating system according to claim 2, wherein the transmission roller (11) is used for transmission of the pallet (6) of the pallet, the spring assembly (12) is used for Z-direction height compensation of the transmission roller (11), the rotating shaft (13) is used as a fulcrum of the whole transmission roller assembly to enable the transmission roller assembly to perform up-and-down compression movement, and the Z-direction positioning block (16), the Y-direction guide wheel (15) and the X-direction positioning pin (14) respectively guarantee the positions of the pallet (6) in the Z direction, the Y direction and the X direction.
4. The wireless precise coupling type double-layer storehouse position circulating system of claim 1, wherein the lifter (3) comprises four outermost upright columns, a bracket between the upright columns and a beam with the top end connected with the upright columns, the upright columns are provided with integrated rack rails (32), a gear box and a lifting driving motor (31) are arranged between the bracket and the integrated rack rails (32), an air supply system (33) and a wireless transmission module transmitting end (34) are arranged at the beam, and the precise positioning roller bed (1) is placed on the bracket.
5. The wireless precision coupling type double-layer storehouse position circulating system of claim 4, wherein the driving motor (31) is used for driving the bracket to move up and down and move up and down along the integrated rack rail (32) along with the bracket, the air supply system (33) is used for supplying air to the pallet (6), and the transmitting end (34) of the wireless transmission module is used for supplying signal power to the pallet (6).
6. The wireless precision coupling type double-layer storehouse position circulating system of claim 1, wherein the fine positioning roller machine (1) is arranged on a steel structure (2) positioned at a vehicle type clamp switching position.
7. The wireless precision coupling type double-layer storehouse position circulating system according to claim 1, wherein a wireless transmission module receiving end (41) is arranged on the station steel structure (4).
8. The wireless precision coupling type double-layer storehouse position circulating system as claimed in claim 1, wherein the conveying roller machine (5) is provided with rollers for conveying the pallet (6) of the pallet.
CN201920988603.5U 2019-06-28 2019-06-28 Wireless precision coupling type double-layer warehouse location circulating system Active CN210677438U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920988603.5U CN210677438U (en) 2019-06-28 2019-06-28 Wireless precision coupling type double-layer warehouse location circulating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920988603.5U CN210677438U (en) 2019-06-28 2019-06-28 Wireless precision coupling type double-layer warehouse location circulating system

Publications (1)

Publication Number Publication Date
CN210677438U true CN210677438U (en) 2020-06-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110142538A (en) * 2019-06-28 2019-08-20 爱孚迪(上海)制造系统工程有限公司 A kind of wireless accurate manifold type bilayer warehouse compartment circulatory system
CN113602761A (en) * 2021-08-20 2021-11-05 爱孚迪(上海)制造系统工程有限公司 Workpiece conveying control system in automobile production process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110142538A (en) * 2019-06-28 2019-08-20 爱孚迪(上海)制造系统工程有限公司 A kind of wireless accurate manifold type bilayer warehouse compartment circulatory system
CN113602761A (en) * 2021-08-20 2021-11-05 爱孚迪(上海)制造系统工程有限公司 Workpiece conveying control system in automobile production process

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