CN115027723A - Online control method and system for six-face beautifying device and packaging machine - Google Patents

Online control method and system for six-face beautifying device and packaging machine Download PDF

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Publication number
CN115027723A
CN115027723A CN202210732365.8A CN202210732365A CN115027723A CN 115027723 A CN115027723 A CN 115027723A CN 202210732365 A CN202210732365 A CN 202210732365A CN 115027723 A CN115027723 A CN 115027723A
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China
Prior art keywords
face
lifting device
stop signal
relay
state
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CN202210732365.8A
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Chinese (zh)
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CN115027723B (en
Inventor
桂圆
陈天丽
罗铭凯
柳盼
汪魁
谢茜
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China Tobacco Hubei Industrial LLC
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China Tobacco Hubei Industrial LLC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/04Arranging, feeding, or orientating the cigarettes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines
    • B65B19/30Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)

Abstract

The application discloses an online control method and system for a six-face-lifting device and a packaging machine, wherein the method comprises the steps of receiving a stop signal sent by the six-face-lifting device, and controlling a first relay to be in a power-off state when the stop signal sent by the six-face-lifting device is detected to be a first stop signal; and then controlling a servo motor of the six-face-lifting device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction. The servo motor is in a working state by controlling the state of the relay, cigarettes to be treated can be discharged and treated by the servo motor when the six-face-lifting device is abnormally stopped, cigarette blockage can be effectively avoided, and production efficiency is improved.

Description

Online control method and system for six-face beautifying device and packaging machine
Technical Field
The application belongs to the technical field of cigarette mechanical equipment, and particularly relates to an online control method and system for a six-face-lifting device and a packaging machine.
Background
The six-face shaping device is largely used in the current packaging machine in the cigarette industry, the six-face shaping device is not related to a lifting machine in original program control, and only a stop signal of the six-face shaping device is connected in series into a downstream machine stop signal control loop of the packaging machine. When any part of the six-face-lifting device and the downstream hoister stops, a signal of stopping the downstream hoister is sent to the packaging machine to stop the auxiliary machine of the packaging machine, and at the moment, the control program of the six-face-lifting device receives the stop signal of the packaging machine, executes an automatic emptying program and continuously discharges the cigarettes below the soldering iron.
Because equipment actual conditions, when lifting machine or six face-lifting device lead to when shutting down because of the trouble, continue to discharge fume and can lead to the strip cigarette to block up, produce a large amount of waste products, and then influence production efficiency.
Disclosure of Invention
The invention provides an online control method and system for a six-face-lifting device and a packaging machine, aiming at solving the problems that when a hoist or the six-face-lifting device is stopped due to faults, continuous smoke discharge can cause cigarette blockage, a large amount of waste products are generated, and further the production efficiency is influenced, and the like, and the technical scheme is as follows:
in a first aspect, an embodiment of the present application provides an online control method for a six-sided face-lifting device and a packaging machine, the method being applied to the packaging machine, the packaging machine being connected to the six-sided face-lifting device, the method comprising:
receiving a shutdown signal sent by a six-face-lifting device;
when a stop signal sent by the six-face beautifying device is detected to be a first stop signal, controlling a first relay to be in a power-off state;
the servo motor of the six-face facelift device is controlled to be in a working state based on the power-off state of the first relay, so that cigarettes to be treated are discharged in a first direction.
In an alternative of the first aspect, before controlling the first relay to be in the power-off state when the stop signal from the six-sided face-lifting device is detected as the first stop signal, the method further includes:
judging whether the frequency of a stop signal sent by a six-face beautifying device is in a preset frequency interval or not;
when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a first stop signal; and/or
Judging whether the amplitude of a stop signal sent by the six-face beautifying device is within a preset amplitude interval or not;
when the amplitude of the stop signal sent by the six-face-lifting device is within a preset amplitude interval, the stop signal sent by the six-face-lifting device is determined to be a first stop signal.
In a further alternative of the first aspect, controlling the servo motor of the six-face facelift device to be in an operating state based on the power-off state of the first relay to discharge the cigarettes to be treated in the first direction includes:
when the first relay is in a power-off state, controlling the second relay to be in a power-on state;
controlling a first switch contact arranged between a servo motor and a power supply end of the six-face trimming device to be in a conducting state based on the power-on state of the second relay so as to enable the servo motor of the six-face trimming device to be in a working state;
when a servo motor of the six-face beautifying device is in a working state, controlling a third relay to be in a power-on state within a preset time interval;
and controlling the cigarettes to be treated to be discharged in the first direction based on the electrified state of the third relay.
In yet another alternative of the first aspect, controlling the discharge of the cigarettes to be treated in the first direction based on the energization state of the third relay includes:
when the third relay is in a power-on state, a second switch contact arranged between a power supply end and the electromagnetic valve is controlled to be in a conducting state, so that the electromagnetic valve is in a working state; the electromagnetic valve is arranged at a rejection port of the six-face-lifting device;
when the electromagnetic valve is in a working state, the cigarettes to be processed are controlled to be discharged from the removing opening of the six-face beautifying device according to the first direction.
In yet another alternative of the first aspect, after controlling the first switch contact provided between the servo motor and the power source terminal of the six-sided cosmetic device in the on state based on the energization state of the second relay, the method further includes:
when a servo motor of the six-face beautifying device is in a working state, controlling the servo motor of the six-face beautifying device to be at a first rotating speed within a preset first time period;
when the duration of the first rotating speed of the servo motor of the six-face-lifting device reaches a preset first time period, controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to a second rotating speed; wherein the first rotational speed is less than the second rotational speed.
In a further alternative of the first aspect, after receiving the stop signal from the six-face beautifying device, the method further comprises:
when the stop signal sent by the six-face beautifying device is detected to be a second stop signal, controlling the first relay to be in a power-on state;
controlling the cigarettes to be treated to be discharged according to a second direction based on the first relay; wherein the first direction is opposite to the second direction.
In yet another alternative of the first aspect, receiving the stop signal from the six-sided face-lifting device further comprises:
when the frequency of the stop signal sent by the six-face-lifting device is not in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a second stop signal; and/or
And when the amplitude of the stop signal sent by the six-face-lifting device is not within the preset amplitude interval, determining that the stop signal sent by the six-face-lifting device is a second stop signal.
In a second aspect, an embodiment of the present application provides an online control system for a six-face-lifting device and a packaging machine, the system being applied to the packaging machine, the packaging machine being connected to the six-face-lifting device, the system comprising:
the signal receiving module is used for receiving a stop signal sent by the six-face-lifting device;
the first control module is used for controlling the first relay to be in a power-off state when a stop signal sent by the six-face beautifying device is detected to be a first stop signal;
and the second control module is used for controlling the servo motor of the six-face-lifting device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction.
In an alternative aspect of the second aspect, the signal receiving module comprises:
the first judging unit is used for receiving the stop signal sent by the six-face-lifting device and judging whether the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval or not;
the first determining unit is used for determining the stop signal sent by the six-face-lifting device as a first stop signal when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval; and/or
The second judgment unit is used for receiving the stop signals sent by the six-face-lifting device and judging whether the amplitude of the stop signals sent by the six-face-lifting device is in a preset amplitude interval or not;
and the second determining unit is used for determining the stop signal sent by the six-face-lifting device as the first stop signal when the amplitude of the stop signal sent by the six-face-lifting device is within the preset amplitude interval.
In yet another alternative of the second aspect, the second control module includes:
the first control unit is used for controlling the second relay to be in a power-on state when the first relay is in a power-off state;
the second control unit is used for controlling a first switch contact arranged between a servo motor and a power supply end of the six-face shaping device to be in a conducting state based on the electrifying state of the second relay so as to enable the servo motor of the six-face shaping device to be in a working state;
the third control unit is used for controlling the third relay to be in a power-on state within a preset time interval when a servo motor of the six-face beautifying device is in a working state;
and the fourth control unit is used for controlling the cigarettes to be treated to be discharged in the first direction based on the electrifying state of the third relay.
In a further alternative of the second aspect, the fourth control unit is specifically configured to:
when the third relay is in a power-on state, controlling a second switch contact arranged between a power supply end and the electromagnetic valve to be in a conducting state so as to enable the electromagnetic valve to be in a working state; the electromagnetic valve is arranged at a rejection port of the six-face-lifting device;
when the electromagnetic valve is in a working state, the cigarettes to be processed are controlled to be discharged from the removing opening of the six-face beautifying device according to the first direction.
In yet another alternative of the second aspect, the second control module further comprises:
the fifth control unit is used for controlling the servo motor of the six-face-lifting device to be at the first rotating speed within a preset first time period when the servo motor of the six-face-lifting device is in a working state;
the sixth control unit is used for controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to the second rotating speed when the duration that the servo motor of the six-face-lifting device is at the first rotating speed reaches a preset first time period; wherein the first rotational speed is less than the second rotational speed.
In yet another alternative of the second aspect, the apparatus further comprises:
the third control module is used for controlling the first relay to be in an electrified state when the stop signal sent by the six-face beautifying device is detected to be the second stop signal after the stop signal sent by the six-face beautifying device is received;
the fourth control module is used for controlling the cigarettes to be treated to be discharged in the second direction based on the first relay; wherein the first direction is opposite to the second direction.
In yet another alternative of the second aspect, the signal receiving module further comprises:
when the frequency of the stop signal sent by the six-face-lifting device is not in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a second stop signal; and/or
And when the amplitude of the stop signal sent by the six-face-lifting device is not within the preset amplitude interval, determining that the stop signal sent by the six-face-lifting device is a second stop signal.
In a third aspect, an embodiment of the present application further provides an online control system for a six-face-lifting device and a packaging machine, including a processor and a memory;
the processor is connected with the memory;
a memory for storing executable program code;
the processor runs a program corresponding to the executable program code by reading the executable program code stored in the memory, so as to realize the online control method for the six-face-lifting device and the packaging machine, which is provided by the first aspect or any one implementation manner of the first aspect of the embodiment of the application.
In a fourth aspect, the present application provides a computer storage medium, where a computer program is stored, where the computer program includes program instructions, and when the program instructions are executed by a processor, the online control method for a hexahedral cosmetic device and a packaging machine, which is provided by the first aspect of the present application or any one implementation manner of the first aspect, may be implemented.
In the embodiment of the application, in the process of controlling the six-face-lifting device and the packaging machine, the stop signal sent by the six-face-lifting device is received firstly, and then when the stop signal sent by the six-face-lifting device is detected to be the first stop signal, the first relay is controlled to be in the power-off state; and then controlling a servo motor of the six-face-lifting device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction. The servo motor is in a working state by controlling the state of the relay, cigarettes to be treated can be discharged and treated by the servo motor when the six-face-lifting device is abnormally stopped, cigarette blockage can be effectively avoided, and production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic flow chart of an online control method for a six-sided face-lifting device and a packaging machine according to an embodiment of the present application;
fig. 2 is a schematic view of an on-line control structure for a packaging machine according to an embodiment of the present disclosure;
fig. 3 is a schematic process diagram of an on-line control method for a six-face-lifting device and a packaging machine according to an embodiment of the present application;
fig. 4 is a schematic process diagram of another on-line control method for a six-face-lifting device and a packaging machine according to an embodiment of the present application;
fig. 5 is a schematic structural diagram of an on-line control system for a six-face-lifting device and a packaging machine according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of another on-line control system for a six-face-lifting device and a packaging machine according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
In the following description, the terms "first" and "second" are used for descriptive purposes only and are not intended to indicate or imply relative importance. The following description provides embodiments of the present application, where different embodiments may be substituted or combined, and thus the present application is intended to include all possible combinations of the same and/or different embodiments described. Thus, if one embodiment includes feature A, B, C and another embodiment includes feature B, D, then this application should also be construed to include embodiments that include one or more of all other possible combinations of A, B, C, D, even though such embodiments may not be explicitly recited in the following text.
The following description provides examples, and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements described without departing from the scope of the disclosure. Various examples may omit, substitute, or add various procedures or components as appropriate. For example, the described methods may be performed in an order different than the order described, and various steps may be added, omitted, or combined. Furthermore, features described with respect to some examples may be combined into other examples.
Referring to fig. 1, fig. 1 is a flow chart illustrating an online control method for a six-side face-lifting device and a packaging machine according to an embodiment of the present disclosure.
As shown in fig. 1, the on-line control method for a six-sided finishing device and a packaging machine can be applied, but not limited to, a packaging machine which is connected to the six-sided finishing device and can control the six-sided finishing device to operate by a processor of the packaging machine. It is understood that the on-line control method for the six-face shaping device and the packaging machine can also be realized by the six-face shaping device in the embodiment of the present application, but is not limited thereto.
The on-line control method for the six-face-lifting device and the packaging machine specifically comprises the following steps:
and 102, receiving a stop signal sent by the six-face shaping device.
In the embodiment of the present application, the execution body is taken as an example of a packaging machine, which can receive a stop signal sent by six face-lifting devices in the process of controlling the six face-lifting devices and the packaging machine. The stop signals sent by the six-face-lifting device can comprise various types of stop signals, such as but not limited to a first stop signal for representing that equipment is failed and a second stop signal for representing that the equipment is normally stopped, and each type of stop signal is different.
It will be understood that the six-sided capacity-improving device, when it is necessary to perform a stop process during normal operation, can be, but is not limited to, a corresponding stop operation performed by the staff on the six-sided capacity-improving device, so that the six-sided capacity-improving device sends a stop signal to the packaging machine. Here, the staff can control the six-face-lifting device to be in a stop state by pressing the virtual stop button on the display interface of the six-face-lifting device, and possibly, when the six-face-lifting device has an equipment fault, the staff can firstly press the corresponding virtual fault button on the display interface of the six-face-lifting device and then press the virtual stop button, so that the six-face-lifting device can send a stop signal corresponding to the equipment fault to the packaging machine. Possibly, when the six-face-lifting device normally stops working, a worker can directly press the virtual stop button on the display interface of the six-face-lifting device, so that the six-face-lifting device can send a stop signal corresponding to the normal stop of the equipment to the packaging machine.
It should be noted that in the embodiments of the present application, the stop signal from the six-face shaping device may not be limited to be received by the packaging machine, and since the stop signal from the six-face shaping device is connected in series to the downstream machine stop signal control circuit of the packaging machine, the stop signal from the downstream machine may be received by the packaging machine and the six-face shaping device may be controlled according to the stop signal from the downstream machine.
As an optional option of the embodiment of the present application, before controlling the first relay to be in the power-off state when it is detected that the shutdown signal sent by the six-face facelift apparatus is the first shutdown signal, the method further includes:
judging whether the frequency of a stop signal sent by a six-face beautifying device is in a preset frequency interval or not;
when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a first stop signal; and/or
Judging whether the amplitude of a stop signal sent by the six-face beautifying device is within a preset amplitude interval or not;
when the amplitude of the stop signal sent by the six-face-lifting device is within a preset amplitude interval, the stop signal sent by the six-face-lifting device is determined to be a first stop signal.
Specifically, after receiving the stop signal sent by the six-face-lifting device, the packaging machine may determine the type of the stop signal sent by the six-face-lifting device according to the frequency of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the frequency of the stop signal sent by the six-face-lifting device is within a preset frequency range, it may be determined that the six-face-lifting device has an equipment failure, that is, the stop signal sent by the six-face-lifting device is the first stop signal. It will be understood that the stop signal emitted by the six-sided capacity-improving device can be represented, but not limited to, a frequency fluctuation curve, so that the packaging machine can quickly and accurately judge the stop signal emitted by the six-sided capacity-improving device.
The type of the stop signal sent by the six-face-lifting device can be judged according to the amplitude of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the amplitude of the stop signal sent by the six-face-lifting device is in a preset amplitude interval, the six-face-lifting device can be determined to have equipment failure, namely the stop signal sent by the six-face-lifting device is a first stop signal. It will be understood that the stop signal emitted by the six-sided face-lifting device can be represented, but not limited to, an amplitude rate fluctuation curve, so that the packaging machine can quickly and accurately determine the stop signal emitted by the six-sided face-lifting device.
Possibly, the type of the stop signal sent by the six-face-lifting device can also be jointly judged through the frequency and the amplitude of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval and the amplitude of the stop signal sent by the six-face-lifting device is in a preset amplitude interval, it can be determined that the six-face-lifting device has an equipment fault, that is, the stop signal sent by the six-face-lifting device is the first stop signal. It will be understood that the stop signal emitted by the six-sided face-lifting device can be represented, but not limited to, a frequency-amplitude fluctuation curve, so that the packaging machine can quickly and accurately judge the stop signal emitted by the six-sided face-lifting device.
And 104, controlling the first relay to be in a power-off state when the stop signal sent by the six-face-lifting device is detected to be a first stop signal.
Specifically, when the stop signal that packagine machine detected six face-lifting devices and sent is first stop signal, can confirm that this six face-lifting devices breaks down, for avoiding this six face-lifting devices to carry out the product jam that the automatic discharge leads to because of treating according to normal evacuation mode cigarette, can control first relay earlier and be in the outage state to make this six face-lifting devices can't treat according to normal evacuation mode cigarette and carry out the automatic discharge. The first relay may be connected to a processor pin of the packaging machine, and configured to be in a power-off state when the processor pin of the packaging machine controls a circuit in which the first relay is located to be turned off. Possibly, the first relay can also be connected with a six-face-lifting device, so that the packaging machine directly controls the first relay to be in a power-off state.
As an alternative, in the embodiment of the present application, the power supply terminal corresponding to the first relay may be set to 24 volts, but is not limited thereto.
And 106, controlling a servo motor of the six-face beautifying device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction.
Specifically, the packaging machine can control the second relay to be in a power-on state under the condition that the first relay is controlled to be in a power-off state, the second relay corresponds to a first switch contact arranged between a servo motor and a power supply end of the six-face-lifting device, namely when the second relay is in the power-on state, the first switch contact can be in a power-on state; when the second relay is in the power-off state, the first switch contact can be in the off state. It can be understood that the first switch contact can be used for controlling whether the servo motor of the six-face-lifting device is in a working state, when the first switch contact is in a conducting state, a circuit where the servo motor of the six-face-lifting device is located can be in the conducting state, and then the servo motor of the six-face-lifting device can be in the working state; when the first switch contact is in a disconnected state, a circuit where the servo motor of the six-face-lifting device is located can be in a disconnected state, and then the servo motor of the six-face-lifting device can be in a stop working state.
It should be noted that, in the embodiment of the present application, reference may be made to the above-mentioned first relay for controlling the second relay to be in the energized state by the packaging machine, and details thereof are not repeated here.
Furthermore, when the second relay is in the power-on state, the first switch contact arranged between the servo motor and the power supply end of the six-face trimming device can be in the conducting state, and then the servo motor of the six-face trimming device is controlled to be in the working state. When the servo motor of the six-face-lifting device is in an operating state, the servo motor can control the cigarettes to be processed of the six-face-lifting device to move along a first direction, and the first direction is not consistent with the direction corresponding to the normal emptying manner of the six-face-lifting device, for example, but not limited to, the first direction is opposite to the direction corresponding to the normal emptying manner of the six-face-lifting device.
It should be noted that, in the embodiment of the present application, the six-face-lifting device may be, but is not limited to, based on the servo motor of the six-face-lifting device, control the cigarettes to be processed according to a normal emptying manner, that is, when the six-face-lifting device has an equipment failure, the servo motor of the six-face-lifting device may control the cigarettes to be processed to be discharged according to a first direction; when the six-face capacity-improving device is normally stopped, the servo motor of the six-face capacity-improving device can control the cigarettes to be processed to be discharged according to a normal emptying mode, and the first direction is opposite to the direction corresponding to the normal emptying mode. Here, the packing machine may, but is not limited to, realize output control of the servo motors of the six-face-lift device by controlling electric signals input to the servo motors of the six-face-lift device, and further realize control of the moving direction of the cigarettes to be processed, and is not limited thereto.
Furthermore, in the process of controlling the cigarettes to be treated to move along the first direction by the servo motor based on the six-face facelift device, the third relay can be controlled to be in a power-on state within a preset time interval, and the third relay can be in a corresponding relation with a second switch contact arranged between a power supply end and the electromagnetic valve, namely when the third relay is in the power-on state, the second switch contact can be in a conducting state; when the third relay is in the power-off state, the second switch contact can be in the off state. It can be understood that the second switch contact can be used for controlling whether the electromagnetic valve arranged at the rejection port of the six-face-lifting device is in a working state, when the second switch contact is in a conducting state, a circuit where the electromagnetic valve of the six-face-lifting device is located can be in a conducting state, and then the electromagnetic valve of the six-face-lifting device can be in a working state; when the second switch contact is in an off state, the circuit of the electromagnetic valve of the six-face cosmetic device can be in the off state. When the solenoid valve of six face-lifting devices is in working condition, can make six face-lifting devices's rejection mouth place pipeline be in the conducting state here, and then the in-process that pending cigarette removed along the first direction can be followed six face-lifting devices's rejection mouth and exported.
Referring to fig. 2, in an online control structure of a packaging machine according to an embodiment of the present invention, a PLC processor as shown in fig. 2 may be a processor of the packaging machine, which may be, but is not limited to, a type FP-C14, and the PLC processor may further be provided with an expansion module E, the X1 pin of which may be, but is not limited to, used for connecting with a circuit in which the first relay 201 is located, the Y1 pin of which may be, but is not limited to, used for connecting with a circuit in which the second relay 202 is located, and the Y3 pin of which may be, but is not limited to, used for connecting with a circuit in which the third relay 203 is located.
As still another option of the embodiment of the present application, after controlling the first switch contact provided between the servo motor and the power source terminal of the six-sided cosmetic device to be in the on state based on the energization state of the second relay, the method further includes:
when a servo motor of the six-face beautifying device is in a working state, controlling the servo motor of the six-face beautifying device to be at a first rotating speed within a preset first time period;
when the duration of the first rotating speed of the servo motor of the six-face-lifting device reaches a preset first time period, controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to a second rotating speed; wherein the first rotational speed is less than the second rotational speed.
Particularly, when the servo motors of the six-face-lifting device are in a working state, the rotating speed of the servo motors of the six-face-lifting device can be controlled by the packing machine, so that the discharge efficiency of the cigarettes to be treated is improved. In the embodiment of the present application, the servo motor of the six-face shaping device may be controlled by the packaging machine at a first rotation speed for a preset first time period, and then when the servo motor of the six-face shaping device reaches the preset first time period after the first rotation speed, the servo motor of the six-face shaping device may be controlled to adjust from the first rotation speed to a second rotation speed until the cigarettes to be processed move along the first direction and are discharged from the reject port of the six-face shaping device. The first rotation speed and the second rotation speed can be determined by the electric signal input by the packaging machine to the servo motor of the six-face facelift device, and the first rotation speed can be, but is not limited to, smaller than the second rotation speed.
A schematic program diagram of an online control method for a six-face-lifting device and a packaging machine according to an embodiment of the present application can be seen in fig. 3. As shown in fig. 3, the program may be used to control the rotation speed and the operation time of the servo motor of the hexahedral cosmetic device, and the servo motor of the hexahedral cosmetic device in the embodiment of the present application may be, but is not limited to, applied with the program.
Fig. 4 is a schematic program diagram of another on-line control method for a six-sided face-lifting device and a packaging machine according to the embodiment of the present application. As shown in fig. 4, this routine may be used to control the energization time of the third relay, and the energization time of the third relay in the embodiment of the present application may be, but is not limited to, the application of this routine.
As a further alternative of the embodiment of the present application, after receiving the stop signal sent by the six-face facelift apparatus, the method further includes:
when a stop signal sent by the six-face-lifting device is detected to be a second stop signal, controlling a first relay to be in a power-on state;
controlling the cigarettes to be treated to be discharged in a second direction based on the first relay; wherein the first direction is opposite to the second direction.
Specifically, after receiving the stop signal sent by the six-face-lifting device, the packaging machine may determine the type of the stop signal sent by the six-face-lifting device according to the frequency of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the frequency of the stop signal sent by the six-face-lifting device is not within a preset frequency range, it may be determined that the six-face-lifting device normally stops working, that is, the stop signal sent by the six-face-lifting device is the second stop signal. It will be understood that the stop signal emitted by the six-sided capacity-improving device can be represented, but not limited to, a frequency fluctuation curve, so that the packaging machine can quickly and accurately judge the stop signal emitted by the six-sided capacity-improving device.
The type of the stop signal sent by the six-face-lifting device can be judged according to the amplitude of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the amplitude of the stop signal sent by the six-face-lifting device is in a preset amplitude interval, the six-face-lifting device can be determined to be normally stopped, namely, the stop signal sent by the six-face-lifting device is a second stop signal. It will be understood that the stop signal emitted by the six-sided face-lifting device can be represented, but not limited to, an amplitude rate fluctuation curve, so that the packaging machine can quickly and accurately determine the stop signal emitted by the six-sided face-lifting device.
Possibly, the type of the stop signal sent by the six-face-lifting device can also be jointly judged through the frequency and the amplitude of the stop signal sent by the six-face-lifting device, for example, but not limited to, when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval and the amplitude of the stop signal sent by the six-face-lifting device is in a preset amplitude interval, it can be determined that the six-face-lifting device normally stops working, that is, the stop signal sent by the six-face-lifting device is the second stop signal. It will be understood that the stop signals emitted by the six-sided face-lifting device can be represented, but not limited to, a frequency-amplitude fluctuation curve, so that the packaging machine can quickly and accurately judge the stop signals emitted by the six-sided face-lifting device.
Furthermore, when the stop signal sent by the six-face-lifting device is determined to be the second stop signal, the first relay can be informed to be controlled to be in a conducting state to control the cigarettes to be treated to be discharged according to a normal emptying mode. It is understood that the discharge direction of the cigarettes to be treated can also be controlled by the servo motor of the above-mentioned six-face-lift device, which is not described in more detail herein.
Referring to fig. 5, fig. 5 is a schematic structural diagram illustrating an on-line control system for a six-side face-lifting device and a packaging machine according to an embodiment of the present disclosure.
As shown in fig. 5, the on-line control system for six-sided face-lifting device and packaging machine is applied to a packaging machine connected with six-sided face-lifting device, and the system at least comprises a signal receiving module 501, a first control module 502 and a second control module 503, wherein:
a signal receiving module 501, configured to receive a shutdown signal sent by a six-face-lifting device;
the first control module 502 is used for controlling the first relay to be in a power-off state when detecting that a shutdown signal sent by the six-face-lifting device is a first shutdown signal;
and the second control module 503 is used for controlling the servo motor of the six-face facelift device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction.
In some possible embodiments, the signal receiving module includes:
the first judging unit is used for receiving the stop signal sent by the six-face-lifting device and judging whether the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval or not;
the first determining unit is used for determining the stop signal sent by the six-face-lifting device as a first stop signal when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval; and/or
The second judgment unit is used for receiving the stop signals sent by the six-face-lifting device and judging whether the amplitude of the stop signals sent by the six-face-lifting device is in a preset amplitude interval or not;
and the second determining unit is used for determining the stop signal sent by the six-face-lifting device as the first stop signal when the amplitude of the stop signal sent by the six-face-lifting device is within the preset amplitude interval.
In some possible embodiments, the second control module comprises:
the first control unit is used for controlling the second relay to be in a power-on state when the first relay is in a power-off state;
the second control unit is used for controlling a first switch contact arranged between the servo motor and a power supply end of the six-face beautifying device to be in a conducting state based on the electrifying state of the second relay so as to enable the servo motor of the six-face beautifying device to be in a working state;
the third control unit is used for controlling the third relay to be in a power-on state within a preset time interval when the servo motor of the six-face beautifying device is in a working state;
and the fourth control unit is used for controlling the cigarettes to be treated to be discharged in the first direction based on the electrifying state of the third relay.
In some possible embodiments, the fourth control unit is specifically configured to:
when the third relay is in a power-on state, a second switch contact arranged between a power supply end and the electromagnetic valve is controlled to be in a conducting state, so that the electromagnetic valve is in a working state; the electromagnetic valve is arranged at a rejection port of the six-face-lifting device;
when the electromagnetic valve is in a working state, the cigarettes to be processed are controlled to be discharged from the removing opening of the six-face beautifying device according to the first direction.
In some possible embodiments, the second control module further comprises:
the fifth control unit is used for controlling the servo motor of the six-face-lifting device to be at the first rotating speed within a preset first time period when the servo motor of the six-face-lifting device is in a working state;
the sixth control unit is used for controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to the second rotating speed when the duration that the servo motor of the six-face-lifting device is at the first rotating speed reaches a preset first time period; wherein the first rotational speed is less than the second rotational speed.
In some possible embodiments, the apparatus further comprises:
the third control module is used for controlling the first relay to be in a power-on state when the stop signal sent by the six-face-lifting device is detected to be a second stop signal after the stop signal sent by the six-face-lifting device is received;
the fourth control module is used for controlling the cigarettes to be treated to be discharged in the second direction based on the first relay; wherein the first direction is opposite to the second direction.
In some possible embodiments, the signal receiving module further includes:
when the frequency of the stop signal sent by the six-face-lifting device is not in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a second stop signal; and/or
And when the amplitude of the stop signal sent by the six-face-lifting device is not within the preset amplitude interval, determining that the stop signal sent by the six-face-lifting device is a second stop signal.
It is clear to a person skilled in the art that the solution according to the embodiments of the present application can be implemented by means of software and/or hardware. The "unit" and "module" in this specification refer to software and/or hardware that can perform a specific function independently or in cooperation with other components, where the hardware may be, for example, a Field-Programmable Gate Array (FPGA), an Integrated Circuit (IC), or the like.
Referring to fig. 6, fig. 6 is a schematic structural diagram illustrating another on-line control system for a six-side face-lifting device and a packaging machine according to an embodiment of the present disclosure.
As shown in fig. 6, the on-line control system 600 for a six-sided face-lifting device and a packaging machine may include: at least one processor 601, at least one network interface 606, a user interface 603, memory 605, and at least one communication bus 602.
The communication bus 602 can be used for implementing connection communication of the above components.
The user interface 603 may include keys, and the optional user interface may also include a standard wired interface or a wireless interface.
The network interface 606 may include, but is not limited to, a bluetooth module, an NFC module, a Wi-Fi module, and the like.
Processor 601 may include one or more processing cores, among others. The processor 601, using various interfaces and lines to connect various parts throughout the electronic device 600, performs various functions of the routing device 600 and processes data by executing or executing instructions, programs, code sets, or instruction sets stored in the memory 605 and invoking data stored in the memory 605. Optionally, the processor 601 may be implemented in at least one hardware form of DSP, FPGA, or PLA. The processor 601 may integrate one or a combination of a CPU, a GPU, a modem, and the like. The CPU mainly processes an operating system, a user interface, an application program and the like; the GPU is used for rendering and drawing the content required to be displayed by the display screen; the modem is used to handle wireless communications. It is understood that the modem may not be integrated into the processor 601, but may be implemented by a single chip.
The memory 605 may include a RAM or a ROM. Optionally, the memory 605 includes non-transitory computer-readable media. The memory 605 may be used to store instructions, programs, code, sets of codes, or sets of instructions. The memory 605 may include a stored program area and a stored data area, wherein the stored program area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playing function, an image playing function, etc.), instructions for implementing the various method embodiments described above, and the like; the storage data area may store data and the like referred to in the above respective method embodiments. The memory 605 may optionally be at least one storage device located remotely from the processor 601. As shown in fig. 3, the memory 605, which is a kind of computer storage medium, may include therein an operating system, a network communication module, a user interface module, and an online control application program for the hexahedral cosmetic device and the packing machine.
In particular, processor 601 may be configured to invoke an online control application for the hexahedral face-lift device and the packaging machine stored in memory 605, and to perform in particular the following operations:
receiving a shutdown signal sent by a six-face-lifting device;
when a stop signal sent by the six-face beautifying device is detected to be a first stop signal, controlling a first relay to be in a power-off state;
the servo motor of six face-lifting devices is in operating condition based on the outage state control of first relay to make pending cigarette discharge according to the first direction.
In some possible embodiments, the stop signal from the hexahedral face-lift device is received, comprising:
receiving a shutdown signal sent by the six-face-lifting device, and judging whether the frequency of the shutdown signal sent by the six-face-lifting device is in a preset frequency interval or not;
when the frequency of the stop signal sent by the six-face-lifting device is in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a first stop signal; and/or
Receiving a shutdown signal sent by the six-face-lifting device, and judging whether the amplitude of the shutdown signal sent by the six-face-lifting device is in a preset amplitude interval or not;
when the amplitude of the stop signal sent by the six-face-lifting device is within a preset amplitude interval, the stop signal sent by the six-face-lifting device is determined to be a first stop signal.
In some possible embodiments, the method for controlling the servo motor of the six-face facelift device to be in the working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in the first direction comprises the following steps:
when the first relay is in a power-off state, controlling the second relay to be in a power-on state;
controlling a first switch contact arranged between a servo motor and a power supply end of the six-face shaping device to be in a conducting state based on the power-on state of the second relay so as to enable the servo motor of the six-face shaping device to be in a working state;
when a servo motor of the six-face-lifting device is in a working state, controlling a third relay to be in a power-on state within a preset time interval;
and controlling the cigarettes to be treated to be discharged in the first direction based on the electrified state of the third relay.
In some possible embodiments, controlling the discharge of the cigarettes to be treated in the first direction based on the energization state of the third relay includes:
when the third relay is in a power-on state, a second switch contact arranged between a power supply end and the electromagnetic valve is controlled to be in a conducting state, so that the electromagnetic valve is in a working state; the electromagnetic valve is arranged at a rejection port of the six-face-lifting device;
when the electromagnetic valve is in a working state, the cigarettes to be processed are controlled to be discharged from the removing opening of the six-face beautifying device according to the first direction.
In some possible embodiments, after controlling a first switch contact provided between the servo motor of the hexahedral face-lifting device and a power source terminal to be in a conducting state based on the energization state of the second relay, the method further includes:
when a servo motor of the six-face-lifting device is in a working state, controlling the servo motor of the six-face-lifting device to be at a first rotating speed within a preset first time period;
when the duration of the first rotating speed of the servo motor of the six-face-lifting device reaches a preset first time period, controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to a second rotating speed; wherein the first rotational speed is less than the second rotational speed.
In some possible embodiments, after receiving the stop signal from the six-face-lifting device, the method further comprises:
when a stop signal sent by the six-face-lifting device is detected to be a second stop signal, controlling a first relay to be in a power-on state;
controlling the cigarettes to be treated to be discharged according to a second direction based on the first relay; wherein the first direction is opposite to the second direction.
In some possible embodiments, receiving the stop signal from the hexahedral cosmetic device further includes:
when the frequency of the stop signal sent by the six-face-lifting device is not in a preset frequency interval, determining the stop signal sent by the six-face-lifting device as a second stop signal; and/or
When the amplitude of the stop signals sent by the six-face-lifting device is not within a preset amplitude interval, the stop signals sent by the six-face-lifting device are determined to be second stop signals.
The present application also provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, carries out the steps of the above-mentioned method. The computer-readable storage medium may include, but is not limited to, any type of disk including floppy disks, optical disks, DVD, CD-ROMs, microdrive, and magneto-optical disks, ROMs, RAMs, EPROMs, EEPROMs, DRAMs, VRAMs, flash memory devices, magnetic or optical cards, nanosystems (including molecular memory ICs), or any type of media or device suitable for storing instructions and/or data.
It should be noted that, for simplicity of description, the above-mentioned method embodiments are described as a series of acts or combination of acts, but those skilled in the art will recognize that the present application is not limited by the order of acts described, as some steps may occur in other orders or concurrently depending on the application. Further, those skilled in the art should also appreciate that the embodiments described in the specification are preferred embodiments and that the acts and modules referred to are not necessarily required in this application.
In the foregoing embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to the related descriptions of other embodiments.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus may be implemented in other manners. For example, the above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one type of division of logical functions, and there may be other divisions when actually implementing, for example, a plurality of units or components may be combined or may be integrated into another system, or some features may be omitted, or not implemented. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of some service interfaces, devices or units, and may be an electrical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one position, or may be distributed on multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit may be implemented in the form of hardware, or may also be implemented in the form of a software functional unit.
The integrated unit, if implemented as a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable memory. Based on such understanding, the technical solution of the present application may be substantially implemented or a part of or all or part of the technical solution contributing to the prior art may be embodied in the form of a software product stored in a memory, and including several instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method described in the embodiments of the present application. And the aforementioned memory comprises: various media capable of storing program codes, such as a usb disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic disk, or an optical disk.
Those skilled in the art will appreciate that all or part of the steps in the methods of the above embodiments may be implemented by a program, which is stored in a computer-readable memory, and the memory may include: flash disks, Read-Only memories (ROMs), Random Access Memories (RAMs), magnetic or optical disks, and the like.
The above description is only an exemplary embodiment of the present disclosure, and the scope of the present disclosure should not be limited thereby. That is, all equivalent changes and modifications made in accordance with the teachings of the present disclosure are intended to be included within the scope of the present disclosure. Embodiments of the present disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims (10)

1. An on-line control method for a six-sided face-lifting device and a packaging machine, characterized in that it applies to a packaging machine connected to a six-sided face-lifting device, the method comprising:
receiving a shutdown signal sent by the six-face-lifting device;
when the stop signal sent by the six-face beautifying device is detected to be a first stop signal, controlling a first relay to be in a power-off state;
and controlling a servo motor of the six-face beautifying device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in a first direction.
2. The method according to claim 1, wherein before controlling the first relay to be in the de-energized state when the stop signal from the six-sided face-lifting device is detected to be the first stop signal, further comprising:
judging whether the frequency of a stop signal sent by the six-face beautifying device is in a preset frequency interval or not;
when the frequency of the stop signal sent by the six-face-lifting device is in the preset frequency interval, determining the stop signal sent by the six-face-lifting device as a first stop signal; and/or
Judging whether the amplitude of a stop signal sent by the six-face-lifting device is in a preset amplitude interval or not;
and when the amplitude of the stop signal sent by the six-face-lifting device is within the preset amplitude interval, determining that the stop signal sent by the six-face-lifting device is a first stop signal.
3. The method according to claim 1, wherein the step of controlling the servo motor of the six-face-lift device to be in a working state based on the power-off state of the first relay so as to discharge the cigarettes to be treated in a first direction comprises the following steps:
when the first relay is in a power-off state, controlling a second relay to be in a power-on state;
controlling a first switch contact arranged between a servo motor and a power supply end of the six-face-lifting device to be in a conducting state based on the power-on state of the second relay, so that the servo motor of the six-face-lifting device is in a working state;
when a servo motor of the six-face beautifying device is in a working state, controlling a third relay to be in a power-on state within a preset time interval;
and controlling the cigarettes to be treated to be discharged in a first direction based on the power-on state of the third relay.
4. The method according to claim 3, wherein the controlling of the discharge of the cigarettes to be treated according to the first direction based on the energization state of the third relay comprises:
when the third relay is in a power-on state, controlling a second switch contact arranged between the power supply end and the electromagnetic valve to be in a conducting state so as to enable the electromagnetic valve to be in a working state; the electromagnetic valve is arranged at a rejection port of the six-face-lifting device;
and when the electromagnetic valve is in a working state, controlling the cigarettes to be processed to be discharged from the rejecting opening of the six-face beautifying device according to a first direction.
5. The method according to claim 3, further comprising, after the controlling a first switch contact provided between a servo motor and a power source terminal of the six-sided cosmetic device in a conducting state based on the energized state of the second relay:
when the servo motor of the six-face-lifting device is in a working state, controlling the servo motor of the six-face-lifting device to be at a first rotating speed within a preset first time period;
when the duration of the servo motor of the six-face-lifting device at the first rotating speed reaches the preset first time period, controlling the servo motor of the six-face-lifting device to be adjusted from the first rotating speed to a second rotating speed; wherein the first rotational speed is less than the second rotational speed.
6. The method of claim 2, further comprising, after said receiving a shutdown signal from said six-sided face-lift apparatus:
when the stop signal sent by the six-face beautifying device is detected to be a second stop signal, controlling the first relay to be in a power-on state;
controlling the cigarettes to be treated to be discharged in a second direction based on the first relay; wherein the first direction is opposite to the second direction.
7. The method of claim 6, wherein said receiving a shutdown signal from said six-sided face-lifting device further comprises:
when the frequency of the stop signal sent by the six-face-lifting device is not in the preset frequency interval, determining that the stop signal sent by the six-face-lifting device is a second stop signal; and/or
And when the amplitude of the stop signal sent by the six-face-lifting device is not in the preset amplitude interval, determining that the stop signal sent by the six-face-lifting device is a second stop signal.
8. An on-line control system for a six-sided face-lifting device and a packaging machine, characterized in that it is applied to a packaging machine connected to the six-sided face-lifting device, the system comprising:
the signal receiving module is used for receiving a stop signal sent by the six-face-lifting device;
the first control module is used for controlling the first relay to be in a power-off state when the fact that the stop signal sent by the six-face beautifying device is the first stop signal is detected;
and the second control module is used for controlling the servo motor of the six-face-lifting device to be in a working state based on the first relay so as to discharge the cigarettes to be treated in a first direction.
9. An on-line control system for a hexahedral face-lifting device and a packaging machine is characterized by comprising a processor and a memory;
the processor is connected with the memory;
the memory for storing executable program code;
the processor runs a program corresponding to the executable program code by reading the executable program code stored in the memory for performing the method of any one of claims 1-7.
10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the method according to any one of claims 1-7.
CN202210732365.8A 2022-06-27 2022-06-27 Online control method and system for six-sided face-lifting device and packaging machine Active CN115027723B (en)

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GB1068281A (en) * 1965-04-13 1967-05-10 Schmermund Alfred Improvements in or relating to cigarette conveyor arrangements
US20020095912A1 (en) * 2001-01-23 2002-07-25 Focke & Co. (Gmbh & Co.) Process for producing cigarette packs
CN201268406Y (en) * 2008-08-14 2009-07-08 湖北中烟工业有限责任公司 Parking eliminating apparatus on packing machine cigarette carton face-lifting apparatus
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