CN115026373A - Automatic cutting equipment for ring parts - Google Patents
Automatic cutting equipment for ring parts Download PDFInfo
- Publication number
- CN115026373A CN115026373A CN202210675620.XA CN202210675620A CN115026373A CN 115026373 A CN115026373 A CN 115026373A CN 202210675620 A CN202210675620 A CN 202210675620A CN 115026373 A CN115026373 A CN 115026373A
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- ring
- adjuster
- cutting
- double
- rotate
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- 238000013519 translation Methods 0.000 claims abstract description 24
- 238000012545 processing Methods 0.000 claims abstract description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000003754 machining Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000009193 crawling Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008676 import Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/102—Auxiliary devices, e.g. for guiding or supporting the torch for controlling the spacial relationship between the workpieces and the gas torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/105—Auxiliary devices, e.g. for guiding or supporting the torch specially adapted for particular geometric forms
- B23K7/107—Auxiliary devices, e.g. for guiding or supporting the torch specially adapted for particular geometric forms for cutting circles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Turning (AREA)
Abstract
The application discloses ring spare automatic cutout equipment includes: the cutting machine comprises a supporting platform, a double-shaft linkage device, a cutting gun, a height adjuster, a translation adjuster and a rotation adjusting device, wherein the supporting platform is used for bearing a ring piece; the double-shaft linkage device can drive the cutting gun to rotate in two orthogonal directions; the translation regulator is used for driving the double-shaft linkage device to move in the horizontal direction, and the height regulator is used for driving the translation regulator to lift; the rotary adjusting device is used for driving the height adjuster to rotate in the horizontal plane, so that the position of the cutting torch in the space can be accurately adjusted, the processing quality of the cutting torch to the ring piece can be effectively improved compared with the traditional processing mode, the adjusting range is wide, the angle of the cutting torch can be freely controlled, and the rotary adjusting device can be suitable for processing special-shaped structures of the ring piece. In addition, before the ring is machined, the ring does not need to be ensured to be coaxial with the rotary axis of the rotary adjusting device, so that the process of ring position alignment can be reduced, and the machining efficiency of the ring can be improved.
Description
Technical Field
The application relates to the field of cutting equipment, in particular to automatic cutting equipment for ring parts.
Background
The notch or groove at the end of the ring-shaped workpiece is usually cut before the steel plate is rolled, or after the steel plate is rolled and formed, the end is cut after the support is added in the steel plate.
At present, the end part of the ring piece is cut by manually marking or by adopting a joint arm cutting robot and a magnetic crawling cutting robot. However, the problems of high labor intensity, difficulty in ensuring the processing quality and the like exist in manual scribing and manual cutting; the articulated arm cutting robot equipment is complex and high in cost; the magnetic crawling cutting robot needs enough crawling space and is difficult to be suitable for the ring piece with small wall thickness.
Therefore, how to provide an automatic cutting device for ring members to improve the processing quality and efficiency is a technical problem that needs to be solved by those skilled in the art.
Disclosure of Invention
The application aims to provide automatic cutting equipment for ring parts, and machining quality and efficiency can be effectively improved.
In order to solve the technical problem, the application provides the following technical scheme:
an automatic cutting apparatus for a ring, comprising:
the supporting platform is used for bearing the ring piece;
the double-shaft linkage device is used for driving the cutting gun to rotate in two orthogonal directions, and the cutting gun is used for cutting the ring piece;
the horizontal movement device comprises a height adjuster and a horizontal movement adjuster, the horizontal movement adjuster is mounted on the height adjuster, the double-shaft linkage device is mounted on the horizontal movement adjuster, the horizontal movement adjuster is used for driving the double-shaft linkage device to move in the horizontal direction, and the height adjuster is used for driving the horizontal movement adjuster to lift;
the rotary adjusting device is arranged on the supporting platform and located inside the ring piece, the height adjuster is arranged on the rotary adjusting device, and the rotary adjusting device is used for driving the height adjuster to rotate in a horizontal plane.
Preferably, the cutting machine further comprises a controller, a processing track is preset in the controller, and the controller is used for controlling the rotation adjusting device, the height adjuster, the translation adjuster and the double-shaft linkage device to control the cutting gun to move according to the processing track.
Preferably, the double-shaft linkage device comprises a first motor, a first rotating chuck, a second motor and a second rotating chuck, wherein the first motor is used for controlling the first rotating chuck to rotate, the second motor is installed on the first rotating chuck, the second motor is used for controlling the second rotating chuck to rotate, the second rotating chuck is used for clamping the cutting gun, the first rotating chuck is perpendicular to the axis of the second rotating chuck, and the axis of the first rotating chuck is perpendicular to the moving direction of the translation regulator.
Preferably, the translation regulator comprises a third motor, a speed reducer, a screw rod and a nut, the nut is connected with the double-shaft linkage device, the nut is in threaded connection with the screw rod, and the third motor is used for controlling the screw rod to rotate through the speed reducer so as to drive the nut to move along the axis direction of the screw rod.
Preferably, the rotation adjusting device comprises an inner gear ring, a driving gear and a rotary power device, the driving gear is meshed with the inner gear ring, the rotary power device is used for controlling the driving gear to rotate so as to drive the inner gear ring to rotate, the height adjuster is fixed on the inner gear ring, and the inner gear ring is mounted on the supporting platform through a bearing.
Preferably, an annular groove is formed in the supporting platform, and the lower end of the ring piece is clamped in the annular groove.
Compared with the prior art, the technical scheme has the following advantages:
the application provides a ring spare automatic cutout equipment includes: supporting platform, biax aggregate unit, burning torch, altitude controller, translation regulator, rotation adjusting device. Wherein the supporting platform is used for bearing the ring piece; the cutting gun is connected with the double-shaft linkage device, the double-shaft linkage device can drive the cutting gun to rotate in two orthogonal directions, and the cutting gun is used for cutting the ring piece; the translation regulator is used for driving the double-shaft linkage device to move in the horizontal direction, and the height regulator is used for driving the translation regulator to lift; the rotary adjusting device is used for driving the height adjuster to rotate in a horizontal plane. The position of the cutting gun in the space can be accurately adjusted through the height adjuster, the translation adjuster and the double-shaft linkage device, and the processing of the ring piece in the circumferential direction can be realized through the rotation adjusting device. Therefore, compared with the traditional processing mode of the ring piece, the processing quality of the ring piece by the cutting torch can be effectively improved, the adjusting range is wide, the angle of the cutting torch can be freely controlled, and the method can be suitable for processing the special-shaped structure of the ring piece. In addition, before the ring is machined, the ring does not need to be ensured to be coaxial with the rotary axis of the rotary adjusting device, so that the process of ring position alignment can be reduced, and the machining efficiency of the ring can be improved.
Drawings
In order to more clearly illustrate the technical solutions in the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a processed ring piece;
FIG. 2 is a schematic structural diagram of an automatic ring cutting device;
fig. 3 is a front view and a partially enlarged view of the automatic ring cutting apparatus.
The reference numbers are as follows:
the device comprises a ring member 1, a supporting platform 2, a double-shaft linkage device 3, a first motor 3-1, a first rotating chuck 3-2, a second motor 3-3, a second rotating chuck 3-4, a cutting gun 4, a height adjuster 5, an inner gear ring 6, a rotary power device 7, a translation adjuster 8, a third motor 8-1, a speed reducer 8-2, a lead screw 8-3, a nut 8-4, a support column 9, a bearing 10 and a slide rail 11.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings.
In the following description, specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of implementation in many different ways than those herein set forth and of similar import to those skilled in the art without departing from the spirit and scope of this application. The present application is therefore not limited to the specific embodiments disclosed below.
Referring to fig. 1 to 3, fig. 1 is a schematic structural view of a ring after being processed; FIG. 2 is a schematic structural diagram of an automatic ring cutting device; fig. 3 is a front view and a partially enlarged view of the automatic ring cutting apparatus.
A specific embodiment of the present application provides a ring automatic cutting equipment, includes: supporting platform 2, biax aggregate unit 3, burning torch 4, altitude controller 5, translation regulator 8, rotation regulation device. Wherein the support platform 2 is used for carrying the ring 1; the cutting gun 4 is connected with the double-shaft linkage device 3, the double-shaft linkage device 3 can drive the cutting gun 4 to rotate in two orthogonal directions, and the cutting gun 4 is used for cutting the ring piece 1; the translation regulator 8 is installed on the height regulator 5, the double-shaft linkage device 3 is installed on the translation regulator 8, the translation regulator 8 is used for driving the double-shaft linkage device 3 to move in the horizontal direction, and the height regulator 5 is used for driving the translation regulator 8 to ascend and descend; the rotary adjusting device is arranged on the supporting platform 2 and is positioned inside the ring piece 1, and the height adjuster 5 is arranged on the rotary adjusting device which is used for driving the height adjuster 5 to rotate in a horizontal plane. The position of the cutting gun 4 in the space can be accurately adjusted through the height adjuster 5, the translation adjuster 8 and the double-shaft linkage device 3, and the processing of the ring piece 1 in the circumferential direction can be realized through the rotation adjusting device. Therefore, compared with the traditional processing mode of the ring piece 1, the processing quality and efficiency of the cutting torch 4 to the ring piece 1 can be effectively improved, the adjusting range is wide, the angle of the cutting torch 4 can be freely controlled, and the processing method can be suitable for processing the special-shaped structure of the ring piece 1 besides being suitable for the ring piece 1 with the U-shaped notch and the groove shown in the figure 1. In addition, before the ring member 1 is machined, the ring member 1 does not need to be ensured to be coaxial with the rotation axis of the rotation adjusting device, so that the process of position alignment of the ring member 1 can be reduced, and the machining efficiency of the ring member 1 can be improved.
In some embodiments, the ring cutting machine further comprises a controller, a processing track is preset in the controller, the processing track is planned in advance according to a structure to be processed of the ring 1, and during processing, the controller can control the rotation adjusting device, the height adjusting device 5, the translation adjusting device 8 and the double-shaft linkage device 3 to control the cutting gun 4 to act according to the processing track, and manual operation is not needed in the processing process, so that the labor intensity can be reduced, and the processing quality can be improved.
In some embodiments, as shown in fig. 3, the biaxial linkage 3 includes a first motor 3-1, a first spin chuck 3-2, a second motor 3-3 and a second spin chuck 3-4, wherein the first motor 3-1 can be mounted on the moving end of the translation regulator 8 through a bearing portion, the first motor 3-1 is used for controlling the first spin chuck 3-2 to rotate, the second motor 3-3 is mounted on the first spin chuck 3-2, the second motor 3-3 is used for controlling the second spin chuck 3-4 to rotate, the second spin chuck 3-4 is used for clamping the cutting gun 4, the second motor 3-3 and the cutting gun 4 can be conveniently disassembled and assembled through the first spin chuck 3-2 and the second spin chuck 3-4, and further the maintenance thereof is convenient, the axes of the first spin chuck 3-2 and the second spin chuck 3-4 are perpendicular to each other, the axis of the first spin chuck 3-2 is perpendicular to the direction of movement of the translational actuator 8. Wherein, the attitude and the angle of the cutting torch 4 can be controlled by the first motor 3-1 and the second motor 3-3, thereby improving the flexibility of the cutting torch 4.
In some embodiments, as shown in fig. 3, the translational adjuster 8 includes a third motor 8-1, a speed reducer 8-2, a lead screw 8-3 and a nut 8-4, the nut 8-4 is connected to the biaxial linkage 3, the nut 8-4 is in threaded connection with the lead screw 8-3, and the third motor 8-1 is configured to control the lead screw 8-3 to rotate through the speed reducer 8-2 so as to drive the nut 8-4 to move along the axial direction of the lead screw 8-3. The translation regulator 8 is a screw nut type linear driving device, specifically, a screw 8-3 can be rotatably connected to the bearing frame, the height regulator 5 comprises a height driving portion, a supporting column 9, a sliding rail 11 and a sliding block, the bearing frame is fixed to the sliding block, the sliding block is vertically connected to the sliding rail 11, the sliding rail 11 is vertically arranged on the supporting column 9, the lower end of the supporting column 9 is connected to the upper end of the inner gear ring 6, the movable end of the height driving portion is connected with the sliding block to control the sliding block to move up and down along the sliding rail 11, and therefore the bearing frame is driven to lift.
The screw-nut type linear driving device is preferred, and other types of translation actuators 8, such as a linear cylinder, an air cylinder, or a linear motor, may be selected as long as they can control the horizontal movement of the biaxial linkage 3.
In some embodiments, the rotation adjusting device comprises a ring gear 6, a driving gear engaged with the ring gear 6, a rotation power device 7, the height adjuster 5 fixed on the ring gear 6, the ring gear 6 mounted on the support platform 2 through a bearing 10. The rotary power device 7 can control the driving gear to rotate so as to drive the inner gear ring 6 to rotate, and further control the height adjuster 5 to rotate around the axis of the inner gear ring 6. Besides controlling the rotation of the height adjuster 5 through a gear, the rotation of the height adjuster can be directly controlled through a motor, or a rotating disc is arranged, the height adjuster 5 is installed above the edge of the rotating disc, and the rotating disc is controlled to rotate through the motor.
In some embodiments, the support platform 2 is provided with an annular groove in which the lower end of the ring 1 is snapped, preferably coaxial with the axis of rotation of the height adjuster 5. The support stability of the ring 1 can be improved by the annular groove to prevent the ring 1 from shifting during machining.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. An automatic cutting equipment for ring parts, which is characterized by comprising:
the supporting platform is used for bearing the ring piece;
the double-shaft linkage device is used for driving the cutting gun to rotate in two orthogonal directions, and the cutting gun is used for cutting the ring piece;
the horizontal movement device comprises a height adjuster and a horizontal movement adjuster, the horizontal movement adjuster is mounted on the height adjuster, the double-shaft linkage device is mounted on the horizontal movement adjuster, the horizontal movement adjuster is used for driving the double-shaft linkage device to move in the horizontal direction, and the height adjuster is used for driving the horizontal movement adjuster to lift;
the rotary adjusting device is arranged on the supporting platform and located inside the ring piece, the height adjuster is arranged on the rotary adjusting device, and the rotary adjusting device is used for driving the height adjuster to rotate in a horizontal plane.
2. The automatic ring cutting equipment according to claim 1, further comprising a controller, wherein a processing track is preset in the controller, and the controller is used for controlling the rotation adjusting device, the height adjuster, the translation adjuster and the double-shaft linkage device to control the cutting gun to move along the processing track.
3. The automatic ring cutting device according to claim 1, wherein the double-shaft linkage comprises a first motor, a first rotating chuck, a second motor and a second rotating chuck, the first motor is used for controlling the first rotating chuck to rotate, the second motor is mounted on the first rotating chuck, the second motor is used for controlling the second rotating chuck to rotate, the second rotating chuck is used for clamping the cutting gun, the axes of the first rotating chuck and the second rotating chuck are perpendicular to each other, and the axis of the first rotating chuck is perpendicular to the moving direction of the translation regulator.
4. The automatic ring cutting equipment according to claim 1, wherein the translation adjuster comprises a third motor, a speed reducer, a lead screw and a nut, the nut is connected with the double-shaft linkage device, the nut is in threaded connection with the lead screw, and the third motor is used for controlling the lead screw to rotate through the speed reducer so as to drive the nut to move along the axial direction of the lead screw.
5. The automatic ring cutting equipment according to claim 1, wherein the rotation adjusting device comprises an inner gear ring, a driving gear and a rotary power device, the driving gear is meshed with the inner gear ring, the rotary power device is used for controlling the driving gear to rotate so as to drive the inner gear ring to rotate, the height adjuster is fixed on the inner gear ring, and the inner gear ring is mounted on the supporting platform through a bearing.
6. The automatic ring cutting equipment according to any one of claims 1 to 5, wherein an annular groove is formed in the supporting platform, and the lower end of the ring is clamped in the annular groove.
Priority Applications (1)
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CN202210675620.XA CN115026373A (en) | 2022-06-15 | 2022-06-15 | Automatic cutting equipment for ring parts |
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CN202210675620.XA CN115026373A (en) | 2022-06-15 | 2022-06-15 | Automatic cutting equipment for ring parts |
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