CN220312229U

CN220312229U - Automatic welding system

Info

Publication number: CN220312229U
Application number: CN202321897888.4U
Authority: CN
Inventors: 黄晓东; 李书洪; 殷英
Original assignee: Shanghai Batetu Robot Technology Co ltd
Current assignee: Shanghai Batetu Robot Technology Co ltd
Priority date: 2023-07-19
Filing date: 2023-07-19
Publication date: 2024-01-09
Anticipated expiration: 2033-07-19

Abstract

The utility model discloses an automatic welding system, which belongs to the technical field of welding and aims at the problems of inconvenient adjustment of welding positions and lower welding accuracy, and the automatic welding system comprises a bottom plate, a bearing table and a supporting ring, wherein the bearing table is fixed on the side wall of the top end of the bottom plate; according to the utility model, through the arrangement of the transmission assembly, the welder can be driven to rotate around the central axis of the supporting ring, the angle position of the welder can be effectively adjusted, the practicability is higher, the welding processing requirements of all angles can be met, and the application range is wider.

Description

Automatic welding system

Technical Field

The utility model belongs to the technical field of welding, and particularly relates to an automatic welding system.

Background

Welding is a manufacturing process and technique that combines metal or other thermoplastic materials (e.g., plastic) by heating, high temperature or high pressure, and is widely used in the machining field to process workpieces by welding.

The publication number of the comparison patent document is: the CN217618613U automatic welding system comprises a positioner, a motion module, a welding machine and an electrical control system, wherein the positioner is used for fixing and changing the position of a workpiece, the motion module is used for driving the welding machine to move, and the electrical control system is electrically connected with the motion module, the positioner and the welding machine. This automatic welding system has installed the rectangle workstation in equipment bottom, makes the structure integration, can change over according to feedback information automatically regulated machine that shifts, realizes the automatic weld of work piece, can realize duplex position work, and is efficient, and the precision is good, guarantees the quality of batch welding to universal adjustable wheel has been added in the bottom, makes things convenient for the workshop to move automatic welding system to appropriate position according to the production needs. "the above patent document, but the following problems still remain in the actual use cases: at present, the existing welding device is divided into a plurality of types, and the inconvenience is caused to the welding processing of the workpiece due to the inconvenience of the position adjustment of the welding device, and the lower welding processing precision of the workpiece is easily caused due to the fact that the angle position of the welding is not easy to adjust.

Therefore, there is a need for an automatic welding system that solves the problems of inconvenient adjustment of the welding position and lower welding accuracy in the prior art.

Disclosure of Invention

The present utility model is directed to an automatic welding system, which solves the above-mentioned problems.

In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic welding system comprises a base plate, wherein the base plate further comprises

The bearing table, the bearing table is fixed in bottom plate top lateral wall, bottom plate top lateral wall sliding connection has the supporting ring, supporting ring one side is provided with the frame, frame bottom lateral wall is fixed with the welder, the frame is inside to be provided with drive assembly, bottom plate one side be provided with the adjusting part of supporting ring looks adaptation.

In one embodiment, the transmission assembly includes

The bracket is fixed on one side wall of the frame, a servo motor a is fixed on one side wall of the bracket, a rotating shaft is rotatably connected to the inner side wall of the bracket, one end of the rotating shaft is coaxially fixed with an output shaft of the servo motor a, and a spur gear is fixedly sleeved on the outer surface of the rotating shaft;

the tooth, the tooth is provided with a plurality of, and a plurality of the tooth is equidistant distributed and is fixed in support ring one side lateral wall, the tooth with the straight gear meshing is connected.

It is further worth to say that the inboard lateral wall of frame rotates and is connected with the gyro wheel, annular guide way has been seted up to supporting ring one side lateral wall, the gyro wheel with the inside sliding connection of annular guide way.

It should be further noted that the adjusting assembly includes

The mounting plate, the mounting plate is provided with two, two the mounting plate is symmetric distribution and is fixed in bottom plate top lateral wall, two the adjacent one side lateral wall of mounting plate rotates jointly and is connected with reciprocating screw rod, bottom plate top lateral wall is fixed with servo motor b, servo motor b's output shaft one end with reciprocating screw rod one end coaxial fixed, supporting ring one side lateral wall with the external screw thread department threaded connection of reciprocating screw rod.

As a preferred embodiment, two adjacent side walls of the mounting plates are jointly fixed with a guide rod, and one side wall of the support ring and the guide rod are arranged in a sliding penetrating manner.

As a preferred implementation mode, the side wall at the bottom end of the supporting ring is fixedly provided with a guide block, the side wall at the top end of the bottom plate is provided with two symmetrically distributed sliding grooves, and the guide block is in sliding connection with the inside of the sliding grooves.

Compared with the prior art, the automatic welding system provided by the utility model at least comprises the following components

The beneficial effects are that:

(1) Through drive assembly's setting, can drive the welder and run around the central axis of supporting ring, effectively adjust welder angular position, the practicality is stronger, can accord with the welding process demand of each angle more, application scope is wider.

(2) Through the setting of adjusting part, can effectively adjust the position of welder on the horizontal plane to can accord with the welding process demand to the work piece more, can carry out welding process to the work piece on the different positions, can effectively avoid moreover because of the inconvenient condition of work piece processing of influence of welder removal regulation.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic side view of the present utility model;

fig. 3 is an enlarged schematic view of the structure of the area a in fig. 2.

In the figure: 1. a bottom plate; 2. a carrying platform; 3. a support ring; 4. a frame; 5. a welder; 6. a transmission assembly; 61. a bracket; 62. a servo motor a; 63. a rotating shaft; 64. spur gears; 65. teeth; 7. an adjustment assembly; 71. a mounting plate; 72. a reciprocating screw rod; 73. a servo motor b; 8. a roller; 9. an annular guide groove; 10. a guide rod; 11. a guide block; 12. and a sliding groove.

Detailed Description

The utility model is further described below with reference to examples.

Referring to fig. 1-3, the present utility model provides an automatic welding system, which comprises a bottom plate 1, wherein the bottom plate 1 further comprises a bearing table 2, the bearing table 2 is fixed on the top side wall of the bottom plate 1, the top side wall of the bottom plate 1 is slidably connected with a supporting ring 3, one side of the supporting ring 3 is provided with a frame 4, the bottom side wall of the frame 4 is fixed with a welder 5, a transmission component 6 is arranged in the frame 4, and one side of the bottom plate 1 is provided with an adjusting component 7 adapted to the supporting ring 3.

As further shown in fig. 1, 2 and 3, it is worth specifically describing that the transmission assembly 6 includes a bracket 61, the bracket 61 is fixed on a side wall of the frame 4, a servo motor a62 is fixed on a side wall of the bracket 61, a rotating shaft 63 is rotatably connected to an inner side wall of the bracket 61, one end of the rotating shaft 63 is coaxially fixed with an output shaft of the servo motor a62, and a spur gear 64 is fixedly sleeved on an outer surface of the rotating shaft 63; tooth 65, tooth 65 are provided with a plurality of, and a plurality of teeth 65 are equidistance and distribute and be fixed in supporting ring 3 one side lateral wall, and tooth 65 and spur gear 64 meshing are connected, through drive assembly 6's setting, can drive welder 5 and move around the central axis of supporting ring 3, effectively adjust welder 5 angular position, and the practicality is stronger, can accord with the welding process demand of each angle more, and application scope is wider.

Further, as shown in fig. 3, it is worth specifically explaining that the inner side wall of the frame 4 is rotationally connected with the roller 8, the annular guide groove 9 is provided on the side wall of one side of the supporting ring 3, the roller 8 is in sliding connection with the inner side of the annular guide groove 9, and the roller 8 slides in the annular guide groove 9, so that the guiding effect on the frame 4 can be achieved, and the stable fluency of the frame 4 during moving can be greatly improved, so that the case jamming is avoided.

The scheme comprises the following working processes: when the welding processing is needed to be carried out on the workpiece, the workpiece is firstly ensured to be placed on the bearing table 2, when the position of the horizontal position of the welder 5 is needed to be adjusted, the reciprocating screw rod 72 is driven by the servo motor b73 to synchronously rotate, the support ring 3 is driven to move along the outer surface of the guide rod 10 after being stressed by the screw transmission function between the reciprocating screw rod 72 and the support ring 3, so that the purpose of adjusting the position of the welder 5 is achieved, when the circumferential angle position of the welder 5 is needed to be adjusted, the rotating shaft 63 is synchronously rotated to drive the spur gear 64 to synchronously rotate, and the meshing transmission function between the spur gear 64 and the teeth 65 is utilized to synchronously rotate around the axis of the support ring 3 after the frame 4 is stressed, so that the purpose of adjusting the angle of the welder 5 is achieved.

The working process can be as follows: through the setting of drive assembly 6, can drive the welder 5 and move around the central axis of holding ring 3, effectively adjust welder 5 angular position, the practicality is stronger, can accord with the welding process demand of each angle more, application scope is wider, and through the setting of adjusting part 7, can effectively adjust the position of welder 5 on the horizontal plane, thereby can accord with the welding process demand to the work piece more, can carry out welding process to the work piece on the different positions, can effectively avoid moreover because of the condition that the inconvenient influence of welder 5 removal regulation was processed to the work piece.

Further, as shown in fig. 1, it is worth specifically explaining that the adjusting component 7 includes mounting plate 71, the mounting plate 71 is provided with two, two mounting plates 71 are symmetrical distribution and are fixed in bottom plate 1 top lateral wall, two adjacent one side lateral walls of mounting plate 71 rotate jointly and are connected with reciprocating screw 72, bottom plate 1 top lateral wall is fixed with servo motor b73, the output shaft one end and the coaxial fixed of reciprocating screw 72 one end of servo motor b73, the external screw thread department threaded connection of supporting ring 3 one side lateral wall and reciprocating screw 72, through the setting of adjusting component 7, can effectively adjust the position of welder 5 on the horizontal plane, thereby can accord with the welding process demand to the work piece more, can carry out welding process to the work piece on different positions, and can effectively avoid because of welder 5 removes the condition that the regulation is inconvenient influences the work piece processing.

Further, as shown in fig. 2, it is worth specifically explaining that the side walls of the two adjacent mounting plates 71 are fixed with the guide rods 10 together, the side walls of one side of the support ring 3 and the guide rods 10 are arranged in a sliding penetration manner, and the guide effect on the support ring 3 is achieved through the arrangement of the guide rods 10, so that the stability of the support ring 3 during moving is effectively ensured.

Further as shown in fig. 2, it is worth specifically explaining that the bottom end side wall of the supporting ring 3 is fixed with the guide block 11, two symmetrically distributed sliding grooves 12 are formed in the top end side wall of the bottom plate 1, the guide block 11 is in sliding connection with the sliding grooves 12, the guide block 11 slides in the sliding grooves 12, the guide limiting effect on the supporting ring 3 can be achieved, and the stability of the supporting ring 3 during moving can be effectively improved.

To sum up: through gyro wheel 8 slip in annular guide way 9, not only can play the guide effect to frame 4, but also can promote the steady smoothness nature of frame 4 when moving by a wide margin, avoid appearing the condition of jamming, and through the setting of guide bar 10, play the guide effect to supporting ring 3, effectively ensure supporting ring 3 stability when moving, and slide in spout 12 through guide block 11, not only can play the spacing effect of direction to supporting ring 3, but also can effectively promote the stability of supporting ring 3 when moving.

The servo motor a62, the servo motor b73 and the welder 5 can be purchased in the market, and the servo motor a62, the servo motor b73 and the welder 5 are all provided with power supplies, which belong to the mature technology in the field and are fully disclosed, so that repeated description is omitted in the specification.

Claims

1. An automatic welding system comprising a base plate (1), characterized in that the base plate (1) further comprises

Plummer (2), plummer (2) are fixed in bottom plate (1) top lateral wall, bottom plate (1) top lateral wall sliding connection has supporting ring (3), supporting ring (3) one side is provided with frame (4), frame (4) bottom lateral wall is fixed with welder (5), frame (4) inside is provided with drive assembly (6), bottom plate (1) one side be provided with adjusting part (7) of supporting ring (3) looks adaptation.

2. An automated welding system according to claim 1, wherein: the transmission assembly (6) comprises

The support (61), support (61) is fixed in frame (4) one side lateral wall, support (61) one side lateral wall is fixed with servo motor a (62), support (61) inboard lateral wall rotates and is connected with pivot (63), pivot (63) one end with servo motor a's output shaft coaxial fixed, pivot (63) surface fastening cup joints straight gear (64);

tooth (65), tooth (65) are provided with a plurality ofly, and a plurality of tooth (65) are equidistant distributed and are fixed in support ring (3) one side lateral wall, tooth (65) with spur gear (64) meshing is connected.

3. An automated welding system according to claim 2, wherein: the inner side wall of the frame (4) is rotationally connected with a roller (8), an annular guide groove (9) is formed in the side wall of one side of the supporting ring (3), and the roller (8) is in sliding connection with the inner part of the annular guide groove (9).

4. An automated welding system according to claim 3, wherein: the adjusting assembly (7) comprises

The mounting plate (71), mounting plate (71) are provided with two, two mounting plate (71) are the symmetric distribution and are fixed in bottom plate (1) top lateral wall, two the adjacent one side lateral wall of mounting plate (71) rotates jointly and is connected with reciprocating screw (72), bottom plate (1) top lateral wall is fixed with servo motor b (73), the output shaft one end of servo motor b (73) with reciprocating screw (72) one end coaxial fixed, supporting ring (3) one side lateral wall with the external screw thread department threaded connection of reciprocating screw (72).

5. An automated welding system according to claim 4, wherein: guide rods (10) are jointly fixed on the side walls of the adjacent sides of the two mounting plates (71), and the side walls of one side of the supporting ring (3) and the guide rods (10) are arranged in a sliding penetrating mode.

6. An automated welding system according to claim 5, wherein: the support ring is characterized in that a guide block (11) is fixed on the side wall of the bottom end of the support ring (3), two symmetrically distributed sliding grooves (12) are formed in the side wall of the top end of the bottom plate (1), and the guide block (11) is in sliding connection with the inner portion of the sliding grooves (12).