CN113714330B - Fifteen-roller middle plate straightener with adjustable roll gap spacing and operation method thereof - Google Patents
Fifteen-roller middle plate straightener with adjustable roll gap spacing and operation method thereof Download PDFInfo
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- CN113714330B CN113714330B CN202111027518.0A CN202111027518A CN113714330B CN 113714330 B CN113714330 B CN 113714330B CN 202111027518 A CN202111027518 A CN 202111027518A CN 113714330 B CN113714330 B CN 113714330B
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- middle plate
- servo motor
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 244000007853 Sarothamnus scoparius Species 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 238000001125 extrusion Methods 0.000 claims description 65
- 238000004140 cleaning Methods 0.000 claims description 43
- 229920000742 Cotton Polymers 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims description 2
- 239000010960 cold rolled steel Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B08B1/143—
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- B08B1/20—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof, wherein the fifteen-roller middle plate straightener comprises a shell, a control motor is arranged at the top of the shell through bolts, two groups of symmetrically arranged rotating rods are movably arranged at the top wall of the inner side of the shell, driven gears are arranged at the outer sides of the rotating rods, a threaded rod is arranged at the bottom end of the rotating rod, and a lifting table is arranged at the outer sides of the threaded rod in a penetrating manner; a bottom plate is arranged between the two groups of shells, adjusting grooves are formed in the inner side outer walls of the two groups of shells, the adjusting grooves are located above the bottom plate, and a bearing seat is arranged on the inner side bottom wall of the shell. According to the utility model, the sponge broom is arranged, the supporting table supports the first servo motor, so that the first servo motor can stably run, the first servo motor runs to drive the rotary table at the output end to rotate, the rotary table rotates to drive the sponge broom at the bottom to rotate, the upper surface of a workpiece is cleaned by the rotation of the sponge broom, and excessive impurities on the device are avoided, so that the processing effect is influenced.
Description
Technical Field
The utility model relates to the technical field of straightener, in particular to a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof.
Background
The straightening machine is equipment for straightening metal profiles, pipes, bars, wires and the like in a mechanical pressure mode, the form straightness of the materials is changed through the characteristic extrusion force, the middle plate is flat steel with large width-thickness ratio and large surface area, and the appearance of the middle plate is required to be corrected in the middle plate processing process, so that the quality of the middle plate is ensured.
The fifteen-roller medium plate straightener in the prior art has the following defects:
1. the comparison document CN204769981U discloses a tool and die steel plate straightener, wherein a classical three-beam four-column prestress frame is adopted, and a roller system with four upper parts and five lower parts is arranged, wherein the opening degree of the four straightening rollers can be independently adjusted, all upper straightening rollers are provided with independent supporting rollers, and the upper straightening rollers and the lower straightening rollers form an independent composite roller system for adjustment. The hydraulic load jar has been arranged to the entablature top, and it can also be with the movable cross beam quick lifting when realizing overload protection to the convenient maintenance. According to the tool and die steel plate straightener, the opening degree of each upper straightening roller can be independently adjusted, the opening degree can be flexibly adjusted from small to large according to the original bending, thickness, width and material of a plate, the reduction of the upper straightening rollers is changed from large to small, the straightening precision is improved, the one-time forming rate of the plate is greatly improved, a drill bit with the length of about 50cm is adopted for drilling in the conventional device, the drill bit is easy to deform in the drilling process, and the device lacks cleaning structures because of being far away from a fixed point and having larger amplitude, and a plurality of impurities remain on the surface of a common workpiece and affect the processing quality of the device.
2. The utility model provides a contrast document CN110496804A discloses a galvanized sheet straightener of avoiding foreign matter fish tail, "including the base, the inside hinge post that is provided with of base, articulated on the hinge post have to accept the board, accept the right side of board and be connected with the extrusion piece, the upside of extrusion piece is provided with first spring, the left end of acceping the board is provided with first brush piece, the fixed first cleaning roller that is provided with in left side of transfer seat, the rear side fixedly connected with curb plate of transfer seat, the upper end fixedly connected with roof of curb plate, the connecting rod has been cup jointed to the inside of roof, the second spring has been cup jointed to the outer lane of connecting rod, the lower extreme fixedly connected with second brush piece of connecting rod, the left side of curb plate is provided with the second cleaning roller. This avoid galvanized sheet straightener of foreign matter fish tail can realize cleaning the upper and lower surface of the galvanized sheet that slides automatically through being provided with first brush piece and second brush piece, through being provided with second cleaning roller and first cleaning roller, can let upper bending roller and lower bending roller realize self-cleaning ", the device inner structure is inside simple, inconvenient accurate position control to the device.
3. The comparison document CN212349941U discloses a cold-rolled steel plate straightening mechanism for processing, which comprises a base, the top of the base is fixedly connected with the bottom ends of four groups of support columns respectively, the top ends of the four groups of support columns are fixedly connected with the four corners of the lower surface of a placing plate respectively, the left side of the top of the base is fixedly connected with the bottoms of two groups of support plates respectively, and the tops of the two groups of support plates are fixedly connected with the front end and the rear end of the left side of a fixing plate respectively. This cold rolled steel sheet straightening mechanism is used in processing, cooperation through first pneumatic cylinder, rotating seat, lever and backup pad, and the lever drives the clamp plate and compresses tightly cold rolled steel sheet, make straightening mechanism be more easily fixed cold rolled steel sheet in the straightening process, the effect of steel sheet straightening has been improved, drive the straightening roller through the promotion push rod and remove, and the cooperation of second pneumatic cylinder and mounting bracket and straightening roller, make cold rolled steel sheet straightening mechanism is used in processing relatively easily adjust the degree of straightening ", the device is inside lacks stop device, can't carry out the exact guide to the work piece, the condition that leads to the work piece to take place the skew at the in-process that removes.
4. The comparison document CN207521456U discloses a metal tube straightening machine which comprises a base, wherein a first straightening machine, a second straightening machine and a third straightening machine are arranged at the top of the base, the first straightening machine, the second straightening machine and the third straightening machine are all on the same straight line, a connecting rod is arranged at the top of a fixing groove on a metal tube, fixing sleeves are arranged at the tops of the first straightening machine, the second straightening machine and the third straightening machine, reels are arranged at the tops of the fixing sleeves corresponding to the first straightening machine and the third straightening machine, an adjusting rod is arranged at the top of each reel, a transmission shaft is arranged at the top of each second straightening machine, and a motor is arranged above the base. According to the straightening machine, the straightening machines are used for sequentially straightening, the straightening extrusion plates controlled by the hydraulic device are arranged in each straightening machine, the straightening accuracy of the metal pipe is greatly improved through the combined action of the three straightening machines, the feeding device is absent in the straightening machine, and materials are inconvenient to convey to the processing device.
Disclosure of Invention
The utility model aims to provide a fifteen-roller middle plate straightener with adjustable roll gap spacing and an operation method thereof, which are used for solving the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof comprise a shell, wherein a control motor is arranged at the top of the shell through bolts, two groups of symmetrically arranged rotating rods are movably arranged on the top wall of the inner side of the shell, driven gears are arranged on the outer sides of the rotating rods, threaded rods are arranged at the bottom ends of the rotating rods, and lifting platforms are arranged on the outer sides of the threaded rods in a penetrating manner;
a bottom plate is arranged between the two groups of shells, regulating grooves are formed in the outer walls of the inner sides of the two groups of shells, the regulating grooves are located above the bottom plate, bearing seats are arranged on the bottom wall of the inner side of the shell, a plurality of groups of rotating rods are arranged between the two groups of bearing seats at equal intervals, the rotating rods penetrate through the outer walls of the shells, lower extrusion rollers are arranged on the outer sides of the rotating rods, and the lower extrusion rollers are located between the two groups of shells;
the two groups of the shell are provided with adjusting rods on the inner side outer walls, the adjusting rods are located below the adjusting grooves, meanwhile, the adjusting rods are located above the rotating rods, the front wall and the rear wall of the shell are provided with supporting plates through bolts, and the tops of the supporting plates are provided with mounting plates through bolts.
Preferably, a collar is installed at the top of the shell in a penetrating manner.
The output end of the control motor is movably provided with a driving rod, the outer side of the driving rod is provided with a driving gear, and the driving gear is meshed with driven gears on two sides.
One side movable mounting of elevating platform has the equipment pole, and the one end of equipment pole is installed through the bolt and is squeezed the pole, and spacing slide bar is installed at the top of elevating platform, and spacing slide bar runs through the inboard of lantern ring.
The outside of bull stick is installed the drive wheel, and the outside cover of drive wheel has driving belt, and driving motor is installed to the one end of bull stick, driving motor passes through the bolt and installs on the inboard diapire of shell.
One end of the adjusting rod is provided with a moving seat, and the bottom of the moving seat is movably provided with a guide wheel through a connecting rod.
Two sets of risers are installed to the top symmetry of mounting panel, two sets of install the brace table between the top of riser, first servo motor is installed at the top of brace table, and the inboard of brace table is run through to first servo motor's output, and first servo motor's output is connected with the carousel, and sponge broom is installed to the bottom of carousel, and two sets of mount pads are installed to the top symmetry of mounting panel, and the second servo motor is installed to one side of mount pad, movable mounting down cotton cleaning wheel between two sets of mount pads, and lower cotton cleaning wheel is connected with the output of second servo motor.
The two sets of the inner sides of the vertical plates are respectively provided with a screw rod in a penetrating mode, one end of each screw rod, which is located at the outer side of each vertical plate, is provided with a handle, one end of each screw rod is movably connected with a moving plate, one side of each moving plate, which is close to each screw rod, is provided with a guide sliding rod, each guide sliding rod penetrates through the inner side of each vertical plate, one side, which is far away from each screw rod, of each moving plate is provided with a third servo motor through a connecting plate, and the output end of each third servo motor is provided with a limiting wheel.
Preferably, the working steps of the straightener are as follows:
the method comprises the following steps that S1, firstly, a worker adjusts the distance between limiting wheels according to the specification of a part to be processed, a user rotates a handle to drive a screw rod to rotate, the screw rod is driven to rotate in the rotating process of the screw rod to drive the screw rod to displace through the screw rod, one end of the screw rod drives a movable plate to move, the movable plate drives the limiting wheels to move so as to adjust the distance between the limiting wheels, the worker firstly places a middle plate between two groups of limiting wheels, a third servo motor operates so as to drive the limiting wheels to rotate, the limiting wheels rotate so as to drive the middle plate on the inner side to displace so as to convey workpieces to be conveyed between an upper extrusion rod and a lower extrusion roller;
s2, in the process of moving the workpiece, the second servo motor operates to drive the lower cotton cleaning wheel to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel is cleaned, impurities are prevented from remaining on the workpiece, the straightening effect is affected, meanwhile, the first servo motor operates to drive the rotary table at the output end to rotate, the rotary table rotates to drive the sponge broom at the bottom to rotate, the sponge broom rotates to clean the upper surface of the workpiece, and the phenomenon that excessive impurities exist on the device and the machining effect is affected is avoided;
s3, a workpiece moves between an upper extrusion rod and a lower extrusion roller, a driving motor runs to drive a rotating rod to rotate, the rotating rod rotates to drive a driving wheel on the outer side and the lower extrusion roller to rotate, the workpiece above the rotating rod is driven to move, meanwhile, the motor is controlled to run to drive a driving rod at the output end to rotate, the driving rod rotates to drive a driving gear to rotate, the driving gear rotates to drive driven gears at two sides to rotate, the driven gear rotates to drive a rotating rod on the inner side to rotate, the rotating rod rotates to drive a threaded rod at the top to rotate, the threaded rod drives a lifting table to move up and down through threads, the lifting table is driven to move up and down to drive an assembly rod to move up and down, the lower surface of the upper extrusion rod abuts against the upper surface of the workpiece, and the assembly rod is matched with the lower extrusion roller to correct a middle plate;
s4, adjusting the length of the adjusting rod in the moving process of the middle plate, driving the moving seat to adjust the position, moving the adjusting rod to drive the guiding wheels to adjust the position, enabling the outer surfaces of the guiding wheels to abut against two sides of a workpiece, limiting the workpiece in the moving process, avoiding the offset of the middle plate in the moving process, and enabling the middle plate to pass through the lower extrusion roller and move to the other group of supporting plates.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the sponge broom is arranged, the supporting table supports the first servo motor, the first servo motor is ensured to run stably, the first servo motor runs to drive the rotary table at the output end to rotate, the rotary table rotates to drive the sponge broom at the bottom to rotate, the sponge broom rotates to clean the upper surface of a workpiece, excessive impurities on the device are avoided, the processing effect is influenced, the mounting plate is fixed to the mounting plate, the mounting plate is kept to run stably, the second servo motor runs to drive the lower cotton cleaning wheel to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel is cleaned, and the impurities remain on the workpiece to avoid influencing the straightening effect.
2. According to the utility model, the threaded rod is arranged, the motor is controlled to operate to drive the driving rod at the output end to rotate, the driving rod rotates to drive the driving gear to rotate, the driving gear rotates to drive the driven gears at two sides to rotate, the driven gear rotates to drive the rotating rod at the inner side to rotate, the rotating rod rotates to drive the threaded rod at the top to rotate, the threaded rod drives the lifting table to move up and down through threads, the limiting slide rod is driven to move up and down in the process of moving up and down, the situation that the lifting table is deviated in the moving process is avoided, the lifting table is driven to move up and down to drive the assembly rod to move up and down, the assembly rod supports the upper extrusion rod through the bolts, the upper extrusion rod is guaranteed to keep stability, the upper extrusion rod is propped against the upper surface of a workpiece, the upper extrusion rod and the assembly rod rotate to enable the workpiece to move stably, the threaded rod is used for adjusting the height of the upper extrusion rod, and the device is convenient to adjust according to the thickness of the workpiece.
3. According to the utility model, the length of the adjusting rod is adjusted in the moving process of the middle plate, the moving seat is driven to adjust the position, the adjusting rod moves to drive the guide wheels to adjust the position, the outer surfaces of the guide wheels are propped against the two sides of the workpiece, the workpiece is limited in the moving process, the condition that the middle plate is deviated in the moving process is avoided, and the machining quality of the device is ensured.
4. According to the utility model, the spacing wheels are arranged, the distance between the spacing wheels is adjusted by a worker according to the specifications of the parts to be processed, the screw rod is driven to rotate by a rotating handle of the worker, the screw rod is driven to rotate by the outside screw rod in the rotating process of the screw rod, the screw rod is driven to displace by the screw rod, one end of the screw rod drives the movable plate to move, the movable plate drives the spacing wheels to move for adjusting the distance between the spacing wheels, the middle plate is firstly placed between two groups of spacing wheels by the worker, the spacing wheels are driven to rotate by the third servo motor, the middle plate on the inner side is driven to displace by the rotation of the spacing wheels for conveying workpieces, and the workpieces are conveyed between the upper extrusion rod and the lower extrusion roller, so that the device is convenient for conveying materials.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of the housing structure of the present utility model;
FIG. 3 is a schematic diagram of a control motor according to the present utility model;
FIG. 4 is a schematic view of a lifting platform according to the present utility model;
FIG. 5 is a schematic view of a lower squeeze roll of the present utility model;
FIG. 6 is a schematic diagram of a driving motor according to the present utility model;
FIG. 7 is a schematic diagram of a driving motor according to the present utility model;
FIG. 8 is a schematic view of a screw structure of the present utility model;
fig. 9 is a schematic structural diagram of a first servomotor according to the present utility model.
In the figure: 1. a housing; 101. a collar; 102. a bearing seat; 103. a bottom plate; 104. an adjustment tank; 2. controlling a motor; 201. a driving rod; 202. a drive gear; 3. a rotating rod; 301. a driven gear; 302. a threaded rod; 4. a lifting table; 401. assembling a rod; 402. an upper extrusion rod; 403. a limit slide bar; 5. a lower squeeze roll; 501. a rotating rod; 502. a driving wheel; 503. a drive belt; 504. a driving motor; 6. a support plate; 7. an adjusting rod; 701. a movable seat; 702. a guide wheel; 8. a mounting plate; 801. a riser; 802. a support table; 803. a first servo motor; 804. a first servo motor; 805. a mounting base; 806. a cotton cleaning wheel is arranged; 807. a second servo motor; 808. a sponge broom; 9. a screw rod; 901. a handle; 902. a moving plate; 903. a guide slide bar; 904. a third servo motor; 905. and a limiting wheel.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2, 3, 4 and 5, an embodiment of the present utility model is provided: a fifteen-roller middle plate straightener with adjustable roll gap and an operation method thereof;
the first embodiment comprises a shell 1, wherein a lantern ring 101 is arranged at the top of the shell 1 in a penetrating way, a control motor 2 is arranged at the top of the shell 1 through a bolt, a driving rod 201 is movably arranged at the output end of the control motor 2, a driving gear 202 is arranged at the outer side of the driving rod 201, the driving gear 202 is meshed with driven gears 301 at two sides, two groups of rotating rods 3 which are symmetrically arranged are movably arranged at the top wall of the inner side of the shell 1, the driven gears 301 are arranged at the outer side of the rotating rods 3, a threaded rod 302 is arranged at the bottom end of the rotating rods 3, a lifting table 4 is arranged at the outer side of the threaded rod 302 in a penetrating way, an assembling rod 401 is movably arranged at one side of the lifting table 4, an upper extrusion rod 402 is arranged at one end of the assembling rod 401 through a bolt, a limit sliding rod 403 is arranged at the top of the lifting table 4 and penetrates the inner side of the lantern ring 101, the driving rod 201 at the output end is driven to rotate by the operation of the control motor 2, the driving rod 201 rotates to drive the driving gear 202 to rotate, the driven gears 301 at two sides are driven to rotate by the rotation of the driving gear 202, the driven gears 301 rotate to drive the inner rotating rod 3 to rotate, the rotating rod 3 rotates to drive the threaded rod 302 at the top to rotate, the threaded rod 302 drives the lifting table 4 to move up and down through threads, the limit slide rod 403 is driven to move up and down in the process of moving the lifting table 4, the limit slide rod 403 moves on the inner side of the lantern ring 101, the situation that the lifting table 4 is offset in the moving process is avoided is ensured, the assembly rod 401 is driven to move up and down through driving the lifting table 4 to support the upper extrusion rod 402 through bolts, the upper extrusion rod 402 keeps stable, the upper extrusion rod 402 is propped against the upper surface of a workpiece and is influenced by the moving tension of the workpiece, the upper extrusion rod 402 and the assembly rod 401 rotate to enable the workpiece to stably move, and the threaded rod 302 is used for adjusting the height of the upper extrusion rod 402, so that the thickness of the workpiece can be conveniently adjusted;
referring to fig. 1, 2, 3, 4, 5 and 6, an embodiment of the present utility model is provided: a fifteen-roller middle plate straightener with adjustable roll gap and an operation method thereof;
the second embodiment comprises a shell 1, a bottom plate 103 is arranged between the two groups of shells 1, the bottom plate 103 is connected with the two groups of shells 1, an adjusting groove 104 is formed in the outer wall of the inner side of the shell 1, the adjusting groove 104 is convenient for the assembly rod 401 to penetrate, the assembly rod 401 can be arranged at the inner side adjusting position of the adjusting groove 104, therefore, the adjustment of the space between the upper extrusion rod 402 and the lower extrusion roller 5 is achieved, the operation of workers is convenient, the adjusting groove 104 is positioned above the bottom plate 103, a bearing seat 102 is arranged on the inner bottom wall of the shell 1, a plurality of groups of rotary rods 501 are arranged between the bearing seats 102 at equal intervals, a driving wheel 502 is arranged on the outer side of the rotary rod 501, a driving belt 503 is sleeved on the outer side of the driving wheel 502, a driving motor 504 is arranged at one end of the rotary rod 501, the driving motor 504 is arranged on the inner bottom wall of the shell 1 through bolts, the lower extrusion roller 5 is arranged on the outer side of the rotary rod 501, the lower extrusion roller 5 is positioned between the two groups of shells 1, the bearing seat 102 supports the inner rotary rod 501, the rotary rod 501 can smoothly rotate, the driving motor 504 can smoothly rotate, the driving motor 501 drives the lower extrusion roller 5 to rotate, and the other rotary rods 502 can smoothly rotate, and can rotate through the driving wheels 502, and can rotate through the driving wheels 5 and drive the other rotary rods 502 to rotate;
referring to fig. 1 and 7, an embodiment of the present utility model is provided: a fifteen-roller middle plate straightener with adjustable roll gap and an operation method thereof;
the third embodiment comprises a shell 1, wherein two groups of adjusting rods 7 are arranged on the inner side outer walls of the shell 1, the adjusting rods 7 are positioned below an adjusting groove 104, meanwhile, the adjusting rods 7 are positioned above a rotating rod 501, one ends of the adjusting rods 7 are provided with moving seats 701, guide wheels 702 are movably arranged at the bottoms of the moving seats 701 through connecting rods, the length of the adjusting rods 7 is adjusted in the moving process of a middle plate, the moving seats 701 are driven to adjust positions, the adjusting rods 7 move to drive the guide wheels 702 to adjust positions, the outer surfaces of the guide wheels 702 are propped against two sides of a workpiece, the workpiece is limited in the moving process, the phenomenon that the middle plate is deviated in the moving process is avoided, and the machining quality of the device is ensured;
referring to fig. 1, 8 and 9, an embodiment of the present utility model provides: a fifteen-roller middle plate straightener with adjustable roll gap and an operation method thereof;
the fourth embodiment comprises a housing 1, a supporting plate 6 is mounted on the front wall and the rear wall of the housing 1 through bolts, a mounting plate 8 is mounted on the top of the supporting plate 6 through bolts, two groups of vertical plates 801 are symmetrically mounted on the top of the mounting plate 8, a supporting table 802 is mounted between the tops of the two groups of vertical plates 801, the housing 1 fixes the supporting plate 6, the supporting plate 6 is convenient for supporting the mounting plate 8 to ensure the stability of the mounting plate 8, the mounting plate 8 supports the vertical plates 801 on the top, the supporting table 802 and a screw rod 9 are convenient for supporting, a first servo motor 803 is mounted on the top of the supporting table 802, the output end of the first servo motor 803 penetrates through the inner side of the supporting table 802, the output end of the first servo motor 803 is connected with a turntable 804, a sponge broom 808 is mounted on the bottom of the turntable 804, the supporting table 802 supports the first servo motor 803, the first servo motor 803 is guaranteed to run smoothly, the first servo motor runs the turntable 804 to drive the output end, the turntable 804 rotates the sponge 808 on the bottom to rotate the sponge broom 808, the sponge broom 808 rotates to the upper surface of a workpiece, the upper surface of the cotton wool motor device is supported on the top, the upper surface of the cleaning motor is conveniently supported by the vertical plates 801, the second servo motor 805 runs through the upper surface of the second servo motor 805 and runs through the upper surface of the second servo motor 805, a second surface of the second servo motor 805 is fixedly mounted on the upper surface of the workpiece, a second surface of the cleaning seat is fixedly mounted on the upper surface of the cleaning seat, a second surface of the cleaning seat is fixedly mounted on the upper surface of a cleaning seat 805, and lower surface of the cleaning seat is fixedly mounted on the upper surface of a cleaning seat 805, and lower surface of a cleaning seat is kept clean bottom, and a cleaning roller is mounted on the upper surface, and lower surface, and a cleaning surface cleaning roller is mounted on the cleaning surface, and a cleaning quality, and cleaning device is cleaning surface and cleaning surface, and cleaning the cleaning surface is cleaning the cleaning and cleaning. The handle 901 is installed to the one end that lead screw 9 is located the riser 801 outside, the one end swing joint of lead screw 9 has movable plate 902, the guide slide bar 903 is installed to one side that movable plate 902 is close to lead screw 9, guide slide bar 903 runs through the inboard of riser 801, the third servo motor 904 is installed through the connecting plate to one side that movable plate 902 kept away from lead screw 9, spacing wheel 905 is installed to the output of third servo motor 904, the staff is according to the specification of the part of needs processing, adjust spacing wheel 905 the distance between, the user rotates handle 901 and drives lead screw 9 and rotate, the screw 9 rotatory in-process drives outside screw thread rotation, drive lead screw 9 through the screw thread and shift, the one end of lead screw 9 drives movable plate 902 and moves, movable plate 902 drives spacing wheel 905 activity, be used for adjusting spacing between spacing wheel 905, the staff is placed the medium plate between two sets of spacing wheels 905 at first, the third servo motor 904 moves and drives spacing wheel 905 rotation, spacing wheel 905 rotates and drives inboard medium plate displacement for carrying work piece, it is between upper extrusion rod 402 and lower roller 5 to carry out the material to make things convenient for the device to carry out.
The working steps of the straightener are as follows:
s1, firstly, a worker adjusts the distance between limit wheels 905 according to the specification of a part to be processed, a user rotates a handle 901 to drive a screw rod 9 to rotate, the screw rod 9 is driven to rotate in the rotating process of the screw rod 9, the screw rod 9 is driven to displace through the screw thread, one end of the screw rod 9 drives a movable plate 902 to move, the movable plate 902 drives the limit wheels 905 to move for adjusting the distance between the limit wheels 905, the worker firstly places a middle plate between two groups of limit wheels 905, a third servo motor 904 operates to drive the limit wheels 905 to rotate, the limit wheels 905 rotate to drive the middle plate on the inner side to displace for conveying workpieces, and the workpieces are conveyed between an upper extrusion rod 402 and a lower extrusion roller 5;
s2, in the moving process of the workpiece, the second servo motor 807 operates to drive the lower cotton cleaning wheel 806 to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel 806 is cleaned, impurities are prevented from remaining on the workpiece, straightening effect is affected, meanwhile, the first servo motor 803 operates to drive the turntable 804 at the output end to rotate, the turntable 804 rotates to drive the sponge broom 808 at the bottom to rotate, the sponge broom 808 rotates to clean the upper surface of the workpiece, and excessive impurities on the device are prevented from affecting the processing effect;
s3, a workpiece moves between an upper extrusion rod 402 and a lower extrusion roller 5, a driving motor 504 operates to drive a rotating rod 501 to rotate, the rotating rod 501 rotates to drive an outer driving wheel 502 and the lower extrusion roller 5 to rotate to drive the workpiece above the workpiece to move, meanwhile, a motor 2 is controlled to operate to drive a driving rod 201 at an output end to rotate, the driving rod 201 rotates to drive a driving gear 202 to rotate, the driving gear 202 rotates to drive driven gears 301 at two sides to rotate, the driven gears 301 rotate to drive an inner rotating rod 3 to rotate, the rotating rod 3 rotates to drive a threaded rod 302 at the top to rotate, the threaded rod 302 drives a lifting table 4 to move up and down through threads, the lifting table 4 is driven to move up and down to drive an assembly rod 401 to move up and down, the assembly rod 401 moves to drive the upper extrusion rod 402 to move down, and the lower surface of the upper extrusion rod 402 is abutted to the upper surface of the workpiece to be matched with the lower extrusion roller 5 to correct a middle plate;
s4, adjusting the length of the adjusting rod 7 in the moving process of the middle plate, driving the moving seat 701 to adjust the position, moving the adjusting rod 7 to drive the guiding wheels 702 to adjust the position, and abutting the outer surfaces of the guiding wheels 702 on two sides of a workpiece for limiting the workpiece in the moving process, avoiding the offset of the middle plate in the moving process, and enabling the middle plate to pass through the lower extrusion roller 5 and move to the other group of supporting plates 6.
Working principle: firstly, the distance between limit wheels 905 is adjusted by a worker according to the specifications of parts to be processed, a user rotates a handle 901 to drive a screw rod 9 to rotate, the screw rod 9 is driven to rotate in the process of rotating the screw rod 9, the screw rod 9 is driven to displace through the screw thread, one end of the screw rod 9 drives a moving plate 902 to move, the moving plate 902 drives the limit wheels 905 to move for adjusting the distance between the limit wheels 905, firstly, the worker places the middle plate between two groups of limit wheels 905, a third servo motor 904 operates to drive the limit wheels 905 to rotate, the limit wheels 905 rotate to drive the middle plate on the inner side to displace, the workpiece is conveyed to the position between an upper extrusion rod 402 and a lower extrusion roller 5, in the process of moving the workpiece, a second servo motor 807 operates to drive a lower cotton cleaning wheel 806 to rotate, the lower surface of the lower cotton cleaning wheel 806 workpiece is cleaned, impurities are prevented from remaining on the workpiece, meanwhile, a first servo motor operates to drive a turntable 804 at the output end to rotate, the bottom sponge 808 rotates, the sponge 808 rotates to clean the upper surface of the workpiece, the upper surface of the upper servo motor is prevented from being excessively influenced, the upper servo motor 904 drives the upper rotary rod is driven by the rotary rod 201 to rotate, the upper rotary rod is driven by the rotary rod 201 and the lower extrusion roller 201 rotates, the upper extrusion roller 201 rotates, the lower extrusion roller 201 rotates, and the workpiece is driven by the upper extrusion roller 201 rotates, and the upper rotary rod 201 rotates, and the lower extrusion roller 201 rotates, and the workpiece is simultaneously, and the upper rotary rod 201 rotates and the lower extrusion roller is driven to rotate, and the upper roller 201 rotates and the lower roller is simultaneously, and the lower roller is driven to rotate and rotates. The rotary rod 3 rotates the threaded rod 302 that drives the top and rotates, the threaded rod 302 passes through the screw thread and drives elevating platform 4 and reciprocate, through driving elevating platform 4 and reciprocate, drive equipment pole 401 and reciprocate, equipment pole 401 removes and drives and go up extrusion pole 402 and reciprocate, go up extrusion pole 402's lower surface and support the upper surface at the work piece, be used for correcting the medium plate with lower squeeze roll 5 cooperation, adjust the length at the in-process regulation pole 7 that the medium plate removed, drive and remove seat 701 and carry out the position adjustment, adjust pole 7 and remove and drive guide wheel 702 and adjust the position, guide wheel 702's surface supports the both sides at the work piece, be used for limiting the in-process that removes the work piece, avoid the in-process of medium plate activity to take place the condition of skew, the medium plate passes down squeeze roll 5 and removes another group backup pad 6.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (2)
1. An operation method of a fifteen-roller middle plate straightener with adjustable roll gap spacing is characterized in that: the working steps of the straightener are as follows:
the method comprises the steps that S1, firstly, a worker adjusts the distance between limit wheels (905) according to the specification of a part to be processed, a user rotates a handle (901) to drive a screw rod (9) to rotate, the screw rod (9) is driven to rotate in the rotating process of the screw rod (9) to drive an outer side screw thread to rotate, the screw rod (9) is driven to move through the screw thread, one end of the screw rod (9) drives a movable plate (902) to move, the movable plate (902) drives the limit wheels (905) to move, the distance between the limit wheels (905) is used for adjusting, the worker firstly places a middle plate between two groups of limit wheels (905), a third servo motor (904) operates to drive the limit wheels (905) to rotate, and the limit wheels (905) rotate to drive an inner middle plate to move, and the middle plate is used for being conveyed between an upper extrusion rod (402) and a lower extrusion roller (5);
s2, in the moving process of the middle plate, a second servo motor (807) operates to drive a lower cotton cleaning wheel (806) to rotate, the lower surface of the middle plate is cleaned by the lower cotton cleaning wheel (806), impurities remained on the middle plate are avoided, the straightening effect is affected, meanwhile, a first servo motor (803) operates to drive a rotary table (804) at an output end to rotate, the rotary table (804) rotates to drive a sponge broom (808) at the bottom to rotate, the upper surface of the middle plate is cleaned by the rotation of the sponge broom (808), and the excessive impurities on the device are avoided, so that the processing effect is affected;
s3, the middle plate moves between an upper extrusion rod (402) and a lower extrusion roller (5), a driving motor (504) runs to drive a rotary rod (501) to rotate, the rotary rod (501) rotates to drive a transmission wheel (502) at the outer side and the lower extrusion roller (5) to rotate, and then the middle plate above is driven to move, meanwhile, a driving rod (201) at the output end is driven to rotate by controlling a motor (2) to drive the operation of the motor, the driving rod (201) rotates to drive a driving gear (202) to rotate, the driving gear (202) rotates to drive driven gears (301) at two sides to rotate, the driven gears (301) rotate to drive a rotary rod (3) at the inner side to rotate, the rotary rod (3) rotates to drive a threaded rod (302) at the top to rotate, the threaded rod (302) drives a lifting table (4) to move up and down through threads, the assembly rod (401) is driven to move up and down, the upper extrusion rod (402) is driven to move down, and the lower surface of the upper extrusion rod (402) is abutted to the upper surface of the middle plate for correcting extrusion roller (5).
S4, adjusting the length of the adjusting rod (7) in the moving process of the middle plate, driving the moving seat (701) to adjust the position, enabling the adjusting rod (7) to move, driving the guide wheels (702) to adjust the position, enabling the outer surfaces of the guide wheels (702) to abut against two sides of the middle plate, limiting the middle plate in the moving process, avoiding the situation that the middle plate is deviated in the moving process, and enabling the middle plate to pass through the lower extrusion roller (5) to move onto the other group of support plates (6);
the straightening machine comprises a shell (1), wherein a control motor (2) is arranged at the top of the shell (1) through bolts, two groups of rotating rods (3) which are symmetrically arranged are movably arranged on the top wall of the inner side of the shell (1), driven gears (301) are arranged on the outer sides of the rotating rods (3), threaded rods (302) are arranged at the bottom ends of the rotating rods (3), and lifting platforms (4) are arranged on the outer sides of the threaded rods (302) in a penetrating mode;
a bottom plate (103) is arranged between the two groups of shells (1), regulating grooves (104) are formed in the inner side outer walls of the two groups of shells (1), the regulating grooves (104) are located above the bottom plate (103), bearing seats (102) are arranged on the inner side bottom wall of the shells (1), a plurality of groups of rotating rods (501) are arranged between the two groups of bearing seats (102) at equal intervals, the rotating rods (501) are arranged on the outer walls of the shells (1) in a penetrating mode, lower extrusion rollers (5) are arranged on the outer sides of the rotating rods (501), and the lower extrusion rollers (5) are located between the two groups of shells (1);
the two groups of the shells (1) are provided with adjusting rods (7) on the inner side outer walls, the adjusting rods (7) are positioned below the adjusting grooves (104), meanwhile, the adjusting rods (7) are positioned above the rotating rods (501), the front wall and the rear wall of the shell (1) are provided with supporting plates (6) through bolts, and the tops of the supporting plates (6) on the front wall are provided with mounting plates (8) through bolts;
a lantern ring (101) is arranged at the top of the shell (1) in a penetrating way;
the output end of the control motor (2) is movably provided with a driving rod (201), the outer side of the driving rod (201) is provided with a driving gear (202), and the driving gear (202) is meshed with driven gears (301) at two sides;
an assembling rod (401) is movably arranged on one side of the lifting table (4), an upper extrusion rod (402) is arranged at one end of the assembling rod (401) through a bolt, a limit sliding rod (403) is arranged at the top of the lifting table (4), and the limit sliding rod (403) penetrates through the inner side of the lantern ring (101);
a driving wheel (502) is arranged on the outer side of the rotating rod (501), a driving belt (503) is sleeved on the outer side of the driving wheel (502), a driving motor (504) is arranged at one end of the rotating rod (501), and the driving motor (504) is arranged on the bottom wall of the inner side of the shell (1) through bolts;
a movable seat (701) is arranged at one end of the adjusting rod (7), and a guide wheel (702) is movably arranged at the bottom of the movable seat (701) through a connecting rod;
two sets of risers (801) are installed to the top symmetry of mounting panel (8), two sets of install brace table (802) between the top of riser (801), first servo motor (803) are installed at the top of brace table (802), the inboard of brace table (802) is run through to the output of first servo motor (803), carousel (804) are connected with to the output of first servo motor (803), sponge broom (808) are installed to the bottom of carousel (804), two sets of mount pad (805) are installed to the top symmetry of mounting panel (8), second servo motor (807) are installed to one side of mount pad (805), movable mounting down cotton cleaning wheel (806) between two sets of mount pad (805), down cotton cleaning wheel (806) are connected with the output of second servo motor (807).
2. The method for operating a fifteen-roll medium plate straightener with adjustable roll gap spacing as claimed in claim 1, characterized in that: two sets of inboard of riser (801) all runs through and installs lead screw (9), and handle (901) are installed to one end that lead screw (9) are located the riser (801) outside, and one end swing joint of lead screw (9) has movable plate (902), and one side that movable plate (902) is close to lead screw (9) is installed and is led slide bar (903), and the inboard that riser (801) is run through to guide slide bar (903), and one side that movable plate (902) kept away from lead screw (9) is installed third servo motor (904) through the connecting plate, and spacing wheel (905) are installed to the output of third servo motor (904).
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| CN114628083B (en) * | 2022-03-30 | 2023-07-28 | 宝应县嘉永电器有限公司 | Cable straightening processing equipment |
| CN115026153B (en) * | 2022-06-15 | 2023-09-26 | 南通海迅智造科技股份有限公司 | High-strength steel precise leveling machine capable of reducing steel plate loss and working method thereof |
| CN117380858A (en) * | 2023-12-08 | 2024-01-12 | 四川五洋工贸有限责任公司 | Stamping device for automobile ball head gasket |
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| CN213949838U (en) * | 2020-12-17 | 2021-08-13 | 大连同人金属科技有限公司 | Servo feeder for conveying plates |
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| CN101412042A (en) * | 2008-12-16 | 2009-04-22 | 江苏沙钢集团有限公司 | Method for controlling shape of X80 pipeline steel hot rolling middle plate |
| CN102139296A (en) * | 2010-12-21 | 2011-08-03 | 南阳汉冶特钢有限公司 | Method for straightening buckled pipeline steel plate with thickness less than 20mm at normal temperature |
| CN103537512A (en) * | 2013-10-11 | 2014-01-29 | 南阳汉冶特钢有限公司 | Method for using normalizing line temperature-waiting straightening for remedying buckling steel plate with thickness smaller than 30mm |
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