CN113714330A - Fifteen-roller middle plate straightener with adjustable roll gap distance and operation method thereof - Google Patents
Fifteen-roller middle plate straightener with adjustable roll gap distance and operation method thereof Download PDFInfo
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- CN113714330A CN113714330A CN202111027518.0A CN202111027518A CN113714330A CN 113714330 A CN113714330 A CN 113714330A CN 202111027518 A CN202111027518 A CN 202111027518A CN 113714330 A CN113714330 A CN 113714330A
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 244000007853 Sarothamnus scoparius Species 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 62
- 238000004140 cleaning Methods 0.000 claims description 26
- 229920000742 Cotton Polymers 0.000 claims description 20
- 230000003028 elevating effect Effects 0.000 claims description 10
- 244000309464 bull Species 0.000 claims description 4
- 238000011017 operating method Methods 0.000 claims 1
- 239000010960 cold rolled steel Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof, and the straightener comprises a shell, wherein the top of the shell is provided with a control motor through a bolt, the top wall of the inner side of the shell is movably provided with two groups of symmetrically arranged rotating rods, the outer sides of the rotating rods are provided with driven gears, the bottom ends of the rotating rods are provided with threaded rods, and the outer sides of the threaded rods are provided with a lifting platform in a penetrating way; the bottom plate is installed between two sets of the shell, two sets of adjusting grooves are formed in the outer wall of the inner side of the shell and located above the bottom plate, and the bearing seat is installed on the bottom wall of the inner side of the shell. According to the invention, the sponge broom is arranged, the supporting table supports the first servo motor, so that the first servo motor can be ensured to stably operate, the first servo motor operates to drive the rotary table at the output end to rotate, the rotary table rotates to drive the sponge broom at the bottom to rotate, the sponge broom rotates to clean the upper surface of a workpiece, and the phenomenon that the processing effect is influenced due to excessive impurities on the device is avoided.
Description
Technical Field
The invention relates to the technical field of straightening machines, in particular to a fifteen-roller middle plate straightening machine with an adjustable roll gap and an operation method thereof.
Background
The straightening machine is equipment for straightening metal sections, pipes, bars, wires and the like in a mechanical pressure mode, the shape straightness of the materials is changed through the characteristic extrusion force, the middle plate is a flat steel with a large width-thickness ratio and a large surface area, and the shape of the middle plate needs to be corrected in the middle plate machining process, so that the quality of the middle plate is guaranteed.
The fifteen-roller middle plate straightener in the prior art has the following defects:
1. the comparison document CN204769981U discloses a tool and die steel plate straightener, which adopts a classic three-beam four-column prestressed frame, and the upper four and the lower five roller systems are arranged, wherein the opening degrees of the upper four straightening rollers can be independently adjusted, all the upper straightening rollers are provided with independent supporting rollers, and the upper straightening rollers and the lower straightening rollers form an independent composite roller system for adjustment. A hydraulic load cylinder is arranged above the upper cross beam, and the movable cross beam can be quickly lifted while overload protection is achieved, so that the movable cross beam is convenient to overhaul. According to the tool and die steel plate straightener, the opening degree of each upper straightening roller can be independently adjusted, the opening degree can be flexibly adjusted from small to large according to the original bending, thickness, width and material of a plate, the reduction of the upper straightening roller is changed from large to small, the one-time forming rate of the plate is greatly improved while the straightening precision is improved, a drill bit with the length of about 50cm is adopted for drilling in the prior traditional device, the drill bit is easy to deform in the drilling process in the method, and the cleaning structure is lacked in the device due to the fact that the drill bit is far away from a fixed point and the amplitude is large, so that a lot of impurities are remained on the surface of a general workpiece, and the impurities can influence the processing quality of the device.
2. Reference CN110496804A discloses an avoid galvanized sheet straightener of foreign matter fish tail, "including the base, the inside hinge post that is provided with of base, it has the board of acceping to articulate on the hinge post, the right side of acceping the board is connected with the extrusion piece, the upside of extrusion piece is provided with first spring, the left end of acceping the board is provided with first brush piece, the fixed first cleaning roller that is provided with in left side of conveying seat, the rear side fixedly connected with curb plate of conveying seat, the upper end fixedly connected with roof of curb plate, the connecting rod has been cup jointed to the inside of roof, the second spring has been cup jointed to the outer lane of connecting rod, the lower extreme fixedly connected with second brush piece of connecting rod, the left side of curb plate is provided with the second cleaning roller. This avoid galvanized sheet straightener of foreign matter fish tail can realize automatically cleaning the upper and lower surface of the galvanized sheet that slides through being provided with first brush piece and second brush piece, through being provided with second cleaning roller and first cleaning roller, can let last bending roll and lower bending roll realize oneself clean ", and the device inner structure is inside simple, and is inconvenient to carry out accurate position control to the device.
3. Reference CN212349941U discloses a processing cold-rolled steel sheet straightening mechanism, "includes the base, the top of base respectively with the bottom fixed connection of four groups of support columns, four groups the top of support column respectively with place the four corners fixed connection of board lower surface, the left side at base top respectively with the bottom fixed connection of two sets of backup pads, two sets of the top of backup pad respectively with the left front end of fixed plate and rear end fixed connection. This cold-rolled steel sheet straightening mechanism is used in processing, through first pneumatic cylinder, rotate the seat, the cooperation of lever and backup pad, and the lever drives the clamp plate and compresses tightly the cold-rolled steel sheet, make straightening mechanism more easily in straightening in-process with the cold-rolled steel sheet fixed, the effect of steel sheet aligning has been improved, it removes to drive the straightening roller through promoting the push rod, and the cooperation of second pneumatic cylinder and mounting bracket and straightening roller, make processing more easily adjust the aligning degree with cold-rolled steel sheet straightening mechanism, the inside stop device that lacks of the device, can't carry out correct guide to the work piece, lead to the work piece to take place the condition of skew at the in-process that removes.
4. Comparison document CN207521456U discloses a tubular metal resonator straightening machine, "including the base, first straightening machine, second straightening machine and third straightening machine are installed to the top of base, and just first straightening machine, second straightening machine and third straightening machine are all on same straight line, the connecting rod is installed at the top of fixed slot on the tubular metal resonator, fixed cover is installed at the top of first straightening machine, second straightening machine and third straightening machine, the spool is all installed at the top of the fixed cover that first straightening machine and third straightening machine correspond, the regulation pole is installed at the top of spool, the transmission shaft is installed at the top of second straightening machine, the motor is installed to the top of base. The utility model discloses a three same straightener corrects in proper order, and all installs the correction stripper plate by hydraulic means control in the inside of every straightener, and the combined action through three straightener has increased the accuracy of the aligning of tubular metal resonator greatly ", and the device is inside to lack loading attachment, and inconvenient material is carried on the processingequipment.
Disclosure of Invention
The invention aims to provide a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof, which aim to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a fifteen-roll middle plate straightener with adjustable roll gap distance and an operation method thereof comprise a shell, wherein the top of the shell is provided with a control motor through a bolt, the top wall of the inner side of the shell is movably provided with two groups of symmetrically arranged rotating rods, the outer sides of the rotating rods are provided with driven gears, the bottom ends of the rotating rods are provided with threaded rods, and the outer sides of the threaded rods are provided with a lifting platform in a penetrating way;
a bottom plate is arranged between the two groups of shells, adjusting grooves are formed in the outer walls of the inner sides of the two groups of shells and are positioned above the bottom plate, bearing seats are arranged on the bottom wall of the inner side of each shell, a plurality of groups of rotating rods are arranged between the two groups of bearing seats at equal intervals and penetrate through the outer wall of each shell, lower extrusion rollers are arranged on the outer sides of the rotating rods and are positioned between the two groups of shells;
two sets of install on the inboard outer wall of shell and adjust the pole, adjust the below that the pole is located the adjustment tank, adjust the top that the pole is located the bull stick simultaneously, install the backup pad through the bolt on the antetheca of shell and the back wall, the antetheca the mounting panel is installed through the bolt at the top of backup pad.
Preferably, a collar is mounted on the top of the housing.
The output end of the control motor is movably provided with a driving rod, a driving gear is arranged on the outer side of the driving rod, and the driving gear is meshed with driven gears on two sides.
One side movable mounting of elevating platform has the equipment pole, and the extrusion pole is installed through the bolt to the one end of equipment pole, and the top of elevating platform is installed spacing slide bar, and spacing slide bar runs through the inboard of the lantern ring.
The outside of bull stick is installed the drive wheel, and the outside cover of drive wheel has drive belt, and driving motor is installed to the one end of bull stick, driving motor passes through the bolt and installs on the inboard diapire of shell.
The one end of adjusting the pole is installed and is removed the seat, removes the bottom of seat and has the guide wheel through connecting rod movable mounting.
Two sets of risers are installed to the top symmetry of mounting panel, and are two sets of install a supporting bench between the top of riser, first servo motor is installed at a supporting bench's top, and a supporting bench's inboard is run through to first servo motor's output, and first servo motor's output is connected with the carousel, and the sponge broom is installed to the bottom of carousel, and two sets of mount pads are installed to the top symmetry of mounting panel, and second servo motor is installed to one side of mount pad, and movable mounting has down cotton cleaning wheel between two sets of mount pads, and lower cotton cleaning wheel is connected with second servo motor's output.
Two sets of the inboard of riser all runs through and installs the lead screw, and the handle is installed to the one end that the lead screw is located the riser outside, and the one end swing joint of lead screw has the movable plate, and the guide slide bar is installed to one side that the movable plate is close to the lead screw, and the guide slide bar runs through the inboard of riser, and the third servo motor is installed through the connecting plate to one side that the lead screw was kept away from to the movable plate, and spacing wheel is installed to third servo motor's output.
Preferably, the straightening machine comprises the following working steps:
s1, firstly, according to the specification of a part to be processed, an operator adjusts the distance between the limiting wheels, the user rotates the handle to drive the screw rod to rotate, the screw rod drives the outer thread to rotate in the rotating process, the screw rod is driven to displace through the thread, one end of the screw rod drives the movable plate to move, the movable plate drives the limiting wheels to move and is used for adjusting the distance between the limiting wheels, the operator firstly places the middle plate between the two sets of limiting wheels, the third servo motor operates to drive the limiting wheels to rotate, the limiting wheels rotate to drive the inner middle plate to displace and are used for conveying workpieces, and the workpieces are conveyed between the upper extrusion rod and the lower extrusion roller;
s2, in the moving process of the workpiece, the second servo motor operates to drive the lower cotton cleaning wheel to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel is cleaned, impurities are prevented from remaining on the workpiece, and the straightening effect is prevented from being influenced;
s3, moving a workpiece between an upper extrusion rod and a lower extrusion roller, driving a rotating rod to rotate by the operation of a driving motor, driving a driving wheel on the outer side and the lower extrusion roller to rotate by the rotation of the rotating rod, driving a workpiece above to move, simultaneously controlling the motor to operate and driving a driving rod on an output end to rotate, driving a driving gear to rotate by the rotation of the driving rod, driving driven gears on two sides to rotate by the rotation of the driving gear, driving a rotary rod on the inner side to rotate by the rotation of the rotary rod, driving a threaded rod on the top to rotate by the threaded rod, driving a lifting platform to move up and down by the threaded rod through threads, driving an assembling rod to move up and down, driving an upper extrusion rod to move down by the movement of the assembling rod, wherein the lower surface of the upper extrusion rod is abutted against the upper surface of the workpiece, and is used for correcting a centering plate by being matched with the lower extrusion roller;
s4, adjusting the rod to adjust the length in the moving process of the middle plate, driving the moving seat to adjust the position, moving the adjusting rod to drive the guide wheel to adjust the position, supporting the outer surface of the guide wheel on the two sides of the workpiece, limiting the workpiece in the moving process, avoiding the situation of deviation in the moving process of the middle plate, and moving the middle plate to another group of supporting plates by the extrusion roller under the penetration of the middle plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the cotton cleaning device, the sponge broom is installed, the supporting table supports the first servo motor, the first servo motor is guaranteed to run stably, the first servo motor runs to drive the rotary disc at the output end to rotate, the rotary disc rotates to drive the sponge broom at the bottom to rotate, the sponge broom rotates to clean the upper surface of a workpiece, the phenomenon that the processing effect is affected due to excessive impurities on the device is avoided, the mounting plate is fixed to the mounting plate, the mounting plate is kept to run stably, the cotton cleaning wheel rotates under the driving of the second servo motor, the lower surface of the workpiece of the cotton cleaning wheel is cleaned, and the phenomenon that impurities are left on the workpiece and the straightening effect is affected is avoided.
2. The invention controls the motor to operate and drive the driving rod of the output end to rotate by installing the threaded rod, the driving rod rotates and drives the driving gear to rotate, the driving gear rotates and drives the driven gears on two sides to rotate, the driven gear rotates and is used for driving the rotating rod on the inner side to rotate, the rotating rod rotates and drives the threaded rod on the top to rotate, the threaded rod drives the lifting platform to move up and down by the threads, in the process of moving up and down the lifting platform, the limiting slide rod is driven to move up and down, the limiting slide rod moves on the inner side of the lantern ring, the condition that the lifting platform deflects in the moving process is ensured to be avoided, the assembling rod is driven to move up and down by driving the lifting platform to move up and down, the assembling rod supports the upper extrusion rod by the bolt, the stability of the upper extrusion rod is ensured, the upper extrusion rod is abutted against the upper surface of the workpiece and is influenced by the moving tension, and the workpiece can stably move by the rotation of the upper extrusion rod and the assembling rod, the threaded rod is used for adjusting the height of the upper extrusion rod, so that the device can be conveniently adjusted according to the thickness of a workpiece.
3. According to the invention, the adjusting rod is arranged, the length of the adjusting rod is adjusted in the moving process of the middle plate, the moving seat is driven to adjust the position, the adjusting rod drives the guide wheels to adjust the position in a moving mode, the outer surfaces of the guide wheels are abutted to the two sides of the workpiece, the workpiece is limited in the moving process, the condition of deviation in the moving process of the middle plate is avoided, and the processing quality of the device is ensured.
4. According to the invention, the limiting wheels are installed, an operator adjusts the distance between the limiting wheels according to the specification of a part to be processed, a user rotates the handle to drive the screw rod to rotate, the screw rod drives the outer threads to rotate in the rotating process, the screw rod drives the screw rod to displace through the threads, one end of the screw rod drives the movable plate to move, the movable plate drives the limiting wheels to move and is used for adjusting the distance between the limiting wheels, the operator firstly places the middle plate between the two groups of limiting wheels, the third servo motor operates to drive the limiting wheels to rotate, the limiting wheels rotate to drive the inner middle plate to displace and is used for conveying workpieces, and the workpieces are conveyed between the upper extrusion rod and the lower extrusion roller, so that the device is convenient for conveying the materials.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the housing structure of the present invention;
FIG. 3 is a schematic view of the control motor structure of the present invention;
FIG. 4 is a schematic structural diagram of the elevating platform of the present invention;
FIG. 5 is a schematic view of the construction of the lower squeeze roll of the present invention;
FIG. 6 is a schematic view of the driving motor structure of the present invention;
FIG. 7 is a schematic view of the driving motor structure of the present invention;
FIG. 8 is a schematic view of a lead screw structure according to the present invention;
fig. 9 is a schematic structural diagram of a first servo motor according to the present invention.
In the figure: 1. a housing; 101. a collar; 102. a bearing seat; 103. a base plate; 104. an adjustment groove; 2. controlling the motor; 201. a drive rod; 202. a driving gear; 3. rotating the rod; 301. a driven gear; 302. a threaded rod; 4. a lifting platform; 401. assembling the rod; 402. an upper extrusion stem; 403. a limiting slide bar; 5. a lower squeeze roll; 501. a rotating rod; 502. a driving wheel; 503. a drive belt; 504. a drive motor; 6. a support plate; 7. adjusting a rod; 701. a movable seat; 702. a guide wheel; 8. mounting a plate; 801. a vertical plate; 802. a support table; 803. a first servo motor; 804. a first servo motor; 805. a mounting seat; 806. a cotton cleaning wheel is arranged; 807. a second servo motor; 808. a sponge broom; 9. a screw rod; 901. a handle; 902. moving the plate; 903. a guide slide bar; 904. a third servo motor; 905. and a limiting wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, an embodiment of the present invention: a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof;
embodiment one, including shell 1, the lantern ring 101 is installed in the top of shell 1 through running through, control motor 2 is installed through the bolt in the top of shell 1, control motor 2's output movable mounting has actuating lever 201, and driving gear 202 is installed in the outside of actuating lever 201, and driving gear 202 and the driven gear 301 intermeshing of both sides, the inboard roof movable mounting of shell 1 has two sets of symmetrical arrangement's rotary rod 3, driven gear 301 is installed in the outside of rotary rod 3, threaded rod 302 is installed to the bottom of rotary rod 3, and the outside of threaded rod 302 runs through and installs elevating platform 4, one side movable mounting of elevating platform 4 has assembly pole 401, and extrusion pole 402 is installed through the bolt to assembly pole 401's one end, and spacing slide bar 403 is installed at the top of elevating platform 4, and spacing slide bar 403 runs through the inboard of lantern ring 101, and control motor 2 moves the actuating lever 201 that drives the output and rotates, the driving rod 201 rotates to drive the driving gear 202 to rotate, the driving gear 202 rotates to drive the driven gears 301 on two sides to rotate, the driven gears 301 rotate to drive the inner rotary rod 3 to rotate, the rotary rod 3 rotates to drive the top threaded rod 302 to rotate, the threaded rod 302 drives the lifting platform 4 to move up and down through threads, in the process that the lifting platform 4 moves up and down, the limit slide rod 403 is driven to move up and down, the limit slide rod 403 moves on the inner side of the lantern ring 101, the situation that the lifting platform 4 deflects in the moving process is guaranteed to be avoided, the assembly rod 401 is driven to move up and down by driving the lifting platform 4 to move up and down, the assembly rod 401 supports the upper extrusion rod 402 through bolts, the upper extrusion rod 402 is guaranteed to keep stable, the upper extrusion rod 402 abuts against the upper surface of a workpiece and is influenced by the moving tension of the workpiece, and the workpiece can move stably due to the rotation of the upper extrusion rod 402 and the assembly rod 401, the threaded rod 302 is used for adjusting the height of the upper extrusion rod 402, so that the thickness of a workpiece of the device can be conveniently adjusted;
referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, an embodiment of the present invention: a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof;
the second embodiment comprises a shell 1, a bottom plate 103 is installed between two groups of shells 1, the bottom plate 103 is connected with the two groups of shells 1, an adjusting groove 104 is formed in the inner side outer wall of each group of shells 1, the adjusting groove 104 facilitates penetration of an assembling rod 401, the assembling rod 401 can adjust the position in the inner side of the adjusting groove 104, so that adjustment of the distance between an upper extrusion rod 402 and a lower extrusion roller 5 is achieved, operation of workers is facilitated, the adjusting groove 104 is located above the bottom plate 103, bearing seats 102 are installed on the inner side bottom wall of the shell 1, a plurality of groups of rotating rods 501 are installed between the two groups of bearing seats 102 at equal intervals, a driving wheel 502 is installed on the outer side of each rotating rod 501, a driving belt 503 is sleeved on the outer side of each driving wheel 502, a driving motor 504 is installed at one end of each rotating rod 501, the driving motor 504 is installed on the inner side bottom wall of the shell 1 through bolts, and the rotating rods 501 penetrate through the outer wall of the shell 1, a lower squeeze roller 5 is arranged on the outer side of the rotating rod 501, the lower squeeze roller 5 is positioned between the two groups of shells 1, the bearing seat 102 supports the rotating rod 501 on the inner side, so that the rotating rod 501 can rotate stably, the driving motor 504 operates to drive the rotating rod 501 to rotate, the rotating rod 501 rotates to drive the driving wheel 502 on the outer side and the lower squeeze roller 5 to rotate, the driving wheel 502 drives other driving wheels 502 to rotate through a driving belt 503, the device can smoothly drive the lower squeeze rollers 5 of other groups to rotate, and the lower squeeze rollers 5 rotate to drive workpieces on the upper surface to displace;
referring to fig. 1 and 7, an embodiment of the present invention: a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof;
the third embodiment comprises a shell 1, wherein adjusting rods 7 are installed on the outer walls of the inner sides of the two groups of shells 1, the adjusting rods 7 are located below adjusting grooves 104, the adjusting rods 7 are located above rotating rods 501, a moving seat 701 is installed at one end of each adjusting rod 7, guide wheels 702 are movably installed at the bottom of each moving seat 701 through connecting rods, the lengths of the adjusting rods 7 are adjusted in the moving process of the middle plate to drive the moving seats 701 to adjust the positions, the adjusting rods 7 move to drive the guide wheels 702 to adjust the positions, the outer surfaces of the guide wheels 702 abut against the two sides of a workpiece to limit the workpiece in the moving process, the situation that the middle plate deviates in the moving process is avoided, and the processing quality of the device is ensured;
referring to fig. 1, 8 and 9, an embodiment of the present invention is shown: a fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof;
the fourth embodiment comprises a shell 1, wherein supporting plates 6 are arranged on the front wall and the rear wall of the shell 1 through bolts, a mounting plate 8 is arranged on the top of the supporting plate 6 on the front wall through bolts, two sets of vertical plates 801 are symmetrically arranged on the top of the mounting plate 8, a supporting table 802 is arranged between the tops of the two sets of vertical plates 801, the shell 1 fixes the supporting plate 6, the supporting plate 6 is convenient to support the mounting plate 8, the stability of the mounting plate 8 is ensured, the mounting plate 8 supports the vertical plates 801 on the top, the vertical plates 801 support the supporting table 802 and a screw rod 9, a first servo motor 803 is arranged on the top of the supporting table 802, the output end of the first servo motor 803 penetrates through the inner side of the supporting table 802, a turntable 804 is connected to the output end of the first servo motor 803, a sponge broom 808 is arranged at the bottom of the turntable 804, the supporting table 802 supports the first servo motor 803, and ensures the smooth operation of the first servo motor 803, the first servo motor 803 runs to drive the rotary disc 804 at the output end to rotate, the rotary disc 804 rotates to drive the sponge broom 808 at the bottom to rotate, the sponge broom 808 rotates to clean the upper surface of a workpiece, excessive impurities on the device are avoided, the processing effect is prevented from being influenced, two groups of mounting seats 805 are symmetrically mounted at the top of the mounting plate 8, a second servo motor 807 is mounted at one side of the mounting seat 805, a lower cotton cleaning wheel 806 is movably mounted between the two groups of mounting seats 805, the mounting plate 8 is fixed on the mounting seat 805, the mounting seat 805 is kept to run stably, the cotton cleaning wheel 806 is driven by the second servo motor 807 to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel 806 is cleaned, impurities remained on the workpiece are avoided, the straightening effect is prevented from being influenced, the lower cotton cleaning wheel 806 is connected with the output end of the second servo motor 807, a screw 9 penetrates through the inner sides of the two groups of the vertical plates 801, a handle 901 is installed at one end of the screw rod 9, which is located at the outer side of the vertical plate 801, a moving plate 902 is movably connected at one end of the screw rod 9, a guide slide rod 903 is installed at one side of the moving plate 902, which is close to the screw rod 9, the guide slide rod 903 penetrates through the inner side of the vertical plate 801, a third servo motor 904 is installed at one side of the moving plate 902, which is away from the screw rod 9, through a connecting plate, a limit wheel 905 is installed at the output end of the third servo motor 904, a worker adjusts the distance between the limit wheels 905 according to the specification of a part to be processed, the user rotates the handle 901 to drive the screw rod 9 to rotate, the screw rod 9 is driven to rotate in the rotating process, the screw rod 9 is driven to displace through threads, one end of the screw rod 9 drives the moving plate 902 to move, the moving plate 902 drives the limit wheels 905 to move for adjusting the distance between the limit wheels 905, the worker firstly places the middle plate between the two sets of limit wheels 905, third servo motor 904 operates and drives spacing round 905 and rotate, and spacing round 905 rotates and drives inboard medium plate displacement for carry the work piece, carry the work piece between last extrusion stem 402 and the lower squeeze roll 5, make things convenient for the device to transmit the material.
The working steps of the straightening machine are as follows:
s1, firstly, adjusting the distance between limiting wheels 905 by an operator according to the specification of a part to be processed, rotating a handle 901 by a user to drive a screw rod 9 to rotate, driving an outer thread to rotate in the rotating process of the screw rod 9, driving the screw rod 9 to displace through the thread, driving a moving plate 902 to move by one end of the screw rod 9, driving the limiting wheels 905 to move by the moving plate 902, and adjusting the distance between the limiting wheels 905, wherein the operator firstly places a middle plate between two groups of limiting wheels 905, drives the limiting wheels 905 to rotate by the operation of a third servo motor 904, and drives the inner middle plate to displace by the rotation of the limiting wheels 905 to convey a workpiece between an upper extrusion rod 402 and a lower extrusion roller 5;
s2, in the moving process of the workpiece, the second servo motor 807 operates to drive the lower cotton cleaning wheel 806 to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel 806 is cleaned, impurities are prevented from being left on the workpiece, and the straightening effect is prevented from being influenced;
s3, moving the workpiece between the upper extrusion rod 402 and the lower extrusion roller 5, operating the driving motor 504 to drive the rotating rod 501 to rotate, rotating the rotating rod 501 to drive the driving wheel 502 on the outer side and the lower extrusion roller 5 to rotate, driving the workpiece above to move, meanwhile, the motor 2 is controlled to operate to drive the driving rod 201 at the output end to rotate, the driving rod 201 rotates to drive the driving gear 202 to rotate, the driving gear 202 rotates to drive the driven gears 301 at the two sides to rotate, the driven gears 301 rotate to drive the inner rotary rod 3 to rotate, the rotary rod 3 rotates to drive the threaded rod 302 at the top to rotate, the threaded rod 302 drives the lifting platform 4 to move up and down through threads, the assembly rod 401 is driven to move up and down by driving the lifting table 4 to move up and down, the assembly rod 401 moves to drive the upper extrusion rod 402 to move down, the lower surface of the upper extrusion rod 402 abuts against the upper surface of a workpiece, and the upper extrusion rod 402 is used for being matched with the lower extrusion roller 5 to correct the centering plate;
s4, adjusting the length of the rod 7 in the moving process of the middle plate, driving the moving seat 701 to adjust the position, moving the adjusting rod 7 to drive the guide wheel 702 to adjust the position, wherein the outer surface of the guide wheel 702 abuts against the two sides of the workpiece and is used for limiting the workpiece in the moving process, so that the situation that the middle plate deviates in the moving process is avoided, and the middle plate penetrates through the lower extrusion roller 5 to move to the other group of support plates 6.
The working principle is as follows: firstly, according to the specification of a part to be processed, an operator adjusts the distance between the limiting wheels 905, a user rotates the handle 901 to drive the screw rod 9 to rotate, the screw rod 9 drives the outer threads to rotate in the rotating process, the screw rod 9 is driven to displace through the threads, one end of the screw rod 9 drives the movable plate 902 to move, the movable plate 902 drives the limiting wheels 905 to move for adjusting the distance between the limiting wheels 905, the operator firstly places the middle plate between the two sets of limiting wheels 905, the third servo motor 904 operates to drive the limiting wheels 905 to rotate, the limiting wheels 905 rotates to drive the inner middle plate to displace for conveying a workpiece, the workpiece is conveyed between the upper extrusion rod 402 and the lower extrusion roller 5, the second servo motor 807 operates to drive the lower cotton cleaning wheel 806 to rotate in the moving process of the workpiece, the lower surface of the lower cotton cleaning wheel 806 workpiece is cleaned, the impurity remaining on the workpiece is avoided, the straightening effect is influenced, meanwhile, the first servo motor 803 operates to drive the rotary disc 804 of the output end to rotate, the rotary disc 804 rotates to drive the sponge broom 808 at the bottom to rotate, the sponge broom 808 rotates to clean the upper surface of the workpiece, the influence on the processing effect caused by excessive impurities on the device is avoided, the workpiece moves between the upper extrusion rod 402 and the lower extrusion roller 5, the driving motor 504 operates to drive the rotary rod 501 to rotate, the rotary rod 501 rotates to drive the driving wheel 502 at the outer side and the lower extrusion roller 5 to rotate, the workpiece above is driven to move, meanwhile, the motor 2 is controlled to operate to drive the driving rod 201 at the output end to rotate, the driving rod 201 rotates to drive the driving gear 202 to rotate, the driving gear 202 rotates to drive the driven gears 301 at the two sides to rotate, the driven gears 301 rotate to drive the rotating rod 3 at the inner side to rotate, the rotating rod 3 rotates to drive the threaded rod 302 at the top to rotate, threaded rod 302 drives elevating platform 4 through the screw and reciprocates, reciprocate through driving elevating platform 4, it reciprocates to drive equipment pole 401, equipment pole 401 removes to drive extrusion stem 402 downstream, the lower surface of going up extrusion stem 402 supports the upper surface at the work piece, be used for correcting the centering plate with extrusion roller 5 cooperation down, adjust pole 7 regulation length at the in-process that the medium plate removed, it carries out position control to drive removal seat 701, it drives guide wheel 702 adjusting position to adjust pole 7 removal, the surface of guide wheel 702 supports the both sides at the work piece, be used for restricting the in-process that the work piece removed, avoid the condition of skew to take place for the in-process of medium plate activity, the medium plate passes down extrusion roller 5 and removes to another group's backup pad 6.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. A fifteen-roller middle plate straightener with adjustable roll gap distance and an operation method thereof comprise a shell (1), and are characterized in that: the top of the shell (1) is provided with a control motor (2) through a bolt, the top wall of the inner side of the shell (1) is movably provided with two groups of symmetrically arranged rotating rods (3), the outer side of each rotating rod (3) is provided with a driven gear (301), the bottom end of each rotating rod (3) is provided with a threaded rod (302), and the outer side of each threaded rod (302) is provided with a lifting platform (4) in a penetrating way;
a bottom plate (103) is arranged between the two groups of shells (1), adjusting grooves (104) are formed in the outer walls of the inner sides of the two groups of shells (1), the adjusting grooves (104) are located above the bottom plate (103), bearing seats (102) are arranged on the bottom wall of the inner side of each shell (1), a plurality of groups of rotating rods (501) are arranged between the two groups of bearing seats (102) at equal intervals, the rotating rods (501) penetrate through the outer wall of each shell (1), lower extrusion rollers (5) are arranged on the outer sides of the rotating rods (501), and the lower extrusion rollers (5) are located between the two groups of shells (1);
two sets of install on the inboard outer wall of shell (1) and adjust pole (7), adjust pole (7) and be located the below of adjustment tank (104), adjust pole (7) simultaneously and be located the top of bull stick (501), install backup pad (6), antetheca and the back wall of shell (1) through the bolt mounting panel (8) are passed through the bolt in the top of backup pad (6).
2. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: the top of the shell (1) is provided with a lantern ring (101) in a penetrating way.
3. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: the output end of the control motor (2) is movably provided with a driving rod (201), a driving gear (202) is arranged on the outer side of the driving rod (201), and the driving gear (202) is meshed with driven gears (301) on two sides.
4. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: one side movable mounting of elevating platform (4) has equipment pole (401), and extrusion pole (402) are installed through the bolt to the one end of equipment pole (401), and spacing slide bar (403) are installed at the top of elevating platform (4), and spacing slide bar (403) run through the inboard of lantern ring (101).
5. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: the outer side of the rotating rod (501) is provided with a driving wheel (502), the outer side of the driving wheel (502) is sleeved with a driving belt (503), one end of the rotating rod (501) is provided with a driving motor (504), and the driving motor (504) is arranged on the inner side bottom wall of the shell (1) through a bolt.
6. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: one end of the adjusting rod (7) is provided with a moving seat (701), and the bottom of the moving seat (701) is movably provided with a guide wheel (702) through a connecting rod.
7. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 1, wherein: two sets of risers (801) are installed to the top symmetry of mounting panel (8), it is two sets of install brace table (802) between the top of riser (801), first servo motor (803) are installed at the top of brace table (802), the inboard of brace table (802) is run through to the output of first servo motor (803), the output of first servo motor (803) is connected with carousel (804), sponge broom (808) are installed to the bottom of carousel (804), two sets of mount pad (805) are installed to the top symmetry of mounting panel (8), second servo motor (807) are installed to one side of mount pad (805), movable mounting has cotton cleaning wheel (806) down between two sets of mount pad (805), lower cotton cleaning wheel (806) is connected with the output of second servo motor (807).
8. The fifteen-roll middle plate straightener with the adjustable roll gap distance and the operation method thereof as claimed in claim 7, wherein: two sets of lead screw (9) are all run through to the inboard of riser (801), handle (901) are installed to the one end that lead screw (9) are located riser (801) outside, the one end swing joint of lead screw (9) has movable plate (902), guide slide bar (903) are installed to one side that movable plate (902) are close to lead screw (9), guide slide bar (903) run through the inboard of riser (801), third servo motor (904) are installed through the connecting plate to one side that lead screw (9) were kept away from in movable plate (902), spacing wheel (905) are installed to the output of third servo motor (904).
9. A fifteen-roll middle plate straightener with adjustable roll gap distance and an operating method thereof as claimed in any one of claims 1 to 8, characterized in that the straightener is operated by the following steps:
s1, firstly, adjusting the distance between limiting wheels (905) by an operator according to the specification of a part to be processed, rotating a handle (901) by a user to drive a screw rod (9) to rotate, driving outer threads to rotate in the rotating process of the screw rod (9), driving the screw rod (9) to displace through the threads, driving a movable plate (902) to move by one end of the screw rod (9), driving the limiting wheels (905) to move by the movable plate (902), and adjusting the distance between the limiting wheels (905), firstly, placing a middle plate between the two groups of limiting wheels (905), driving the limiting wheels (905) to rotate by a third servo motor (904), driving the middle plate at the inner side to displace by the rotation of the limiting wheels (905), and conveying a workpiece to be conveyed between an upper extrusion rod (402) and a lower extrusion roller (5);
s2, in the moving process of the workpiece, the second servo motor (807) operates to drive the lower cotton cleaning wheel (806) to rotate, the lower surface of the workpiece of the lower cotton cleaning wheel (806) is cleaned, impurities are prevented from being left on the workpiece, and the straightening effect is prevented from being influenced;
s3, the workpiece moves between an upper extrusion rod (402) and a lower extrusion roller (5), a driving motor (504) operates to drive a rotating rod (501) to rotate, the rotating rod (501) rotates to drive a driving wheel (502) on the outer side and the lower extrusion roller (5) to rotate, the workpiece above is driven to move, meanwhile, a control motor (2) operates to drive a driving rod (201) on the output end to rotate, the driving rod (201) rotates to drive a driving gear (202) to rotate, the driving gear (202) rotates to drive driven gears (301) on two sides to rotate, the driven gears (301) rotate to drive a rotating rod (3) on the inner side to rotate, the rotating rod (3) rotates to drive a threaded rod (302) on the top to rotate, the threaded rod (302) drives a lifting platform (4) to move up and down through threads, the lifting platform (4) is driven to move up and down, and the assembling rod (401) is driven to move up and down, the assembling rod (401) moves to drive the upper extrusion rod (402) to move downwards, and the lower surface of the upper extrusion rod (402) abuts against the upper surface of a workpiece and is used for being matched with the lower extrusion roller (5) to correct the centering plate;
s4, adjusting the length of the rod (7) in the moving process of the middle plate, driving the moving seat (701) to adjust the position, moving the adjusting rod (7) to drive the guide wheel (702) to adjust the position, wherein the outer surface of the guide wheel (702) is supported on two sides of the workpiece, so that the workpiece is limited in the moving process, the situation of deviation in the moving process of the middle plate is avoided, and the middle plate penetrates through the lower extrusion roller (5) to move to the other group of support plates (6).
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| CN202111027518.0A CN113714330B (en) | 2021-09-02 | 2021-09-02 | Fifteen-roller middle plate straightener with adjustable roll gap spacing and operation method thereof |
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| CN117380858A (en) * | 2023-12-08 | 2024-01-12 | 四川五洋工贸有限责任公司 | Stamping device for automobile ball head gasket |
| CN118080427A (en) * | 2024-04-29 | 2024-05-28 | 山东鸿星新材料科技股份有限公司 | Surface cleaning device is used in purification board processing |
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