CN115020042A

CN115020042A - Electric power enameled wire manufacturing equipment

Info

Publication number: CN115020042A
Application number: CN202210944132.4A
Authority: CN
Inventors: 潘刚
Original assignee: Jiangsu Zhebo Electric Co ltd
Current assignee: Jiangsu Zhebo Electric Co ltd
Priority date: 2022-08-08
Filing date: 2022-08-08
Publication date: 2022-09-06
Anticipated expiration: 2042-08-08
Also published as: CN115020042B

Abstract

The invention discloses electric power enameled wire manufacturing and processing equipment, and particularly relates to the technical field of enameled wire manufacturing, which comprises an enameled wire spraying machine, wherein a spray gun is arranged at the upper end of the enameled wire spraying machine, uniform spraying structures are arranged at two ends of the enameled wire spraying machine, a winding rotating structure is arranged at the inner end of each uniform spraying structure and comprises a driving gear, a connecting structure is arranged at the outer end of the driving gear, a positioning structure and a limiting structure are arranged at the inner end of the driving gear, the uniform spraying structure comprises a supporting rod, a main shaft is arranged at the upper end of the supporting rod, a motor and a tray are arranged at the outer end of the main shaft, a winding frame is arranged at the inner end of the tray, a fixing plate is arranged at the outer end of the winding frame, a groove is arranged at the inner end of the fixing plate, and a sliding ring is arranged at the inner end of the groove. The invention avoids the phenomenon that the paint liquid is attached to the surface of the wire harness unevenly under the action of gravity in the spraying process.

Description

Electric power enameled wire manufacturing equipment

Technical Field

The invention relates to the technical field of enameled wire manufacturing, in particular to electric enameled wire manufacturing and processing equipment.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened, and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties. The enameled wire is a main raw material of products such as motors, electric appliances, household electric appliances and the like, particularly, the continuous and rapid growth of the power industry is realized in recent years, the rapid development of the household electric appliances brings a wider field for the application of the enameled wire, and along with the realization, higher requirements are put forward on the enameled wire. Therefore, the product structure of the enameled wire is inevitably adjusted, and the raw materials (copper and paint), the enameled process, the process equipment, the detection means and the like matched with the enameled wire are also urgently needed to be developed and researched.

Enameled wire manufacturing installation among the prior art, when using, can not consider the gravity factor, and then when the spraying enameled wire, cause easily that the pencil surface is inhomogeneous, and then influence the quality of enameled wire.

Disclosure of Invention

Therefore, the invention provides power enameled wire manufacturing and processing equipment, which aims to solve the problem that a wire harness cannot be uniformly sprayed conveniently in the prior art.

In order to achieve the above object, the embodiments of the present invention provide the following technical solutions: the utility model provides an electric power enameled wire manufacturing equipment, includes the enameled wire flush coater, the upper end of enameled wire flush coater is equipped with the spray gun, the both ends of enameled wire flush coater are equipped with the even spraying structure, the inner of even spraying structure is equipped with winding rotating-structure, winding rotating-structure includes the driving gear, the outer end of driving gear is equipped with connection structure, the inner of driving gear is equipped with location structure and limit structure.

Further, the even spraying structure includes the bracing piece, the upper end of bracing piece is equipped with the main shaft, the outer end of main shaft is equipped with motor and tray, the inner of tray is equipped with the winding frame, the outer end of winding frame is equipped with the fixed plate, the inner of fixed plate is equipped with the recess, the inner of recess is equipped with the sliding ring, the outer end of sliding ring is equipped with the go-between, through being provided with the go-between, is convenient for the pencil to pass.

Further, bracing piece fixed mounting is at the both ends of enameled wire flush coater, swing joint between the upper end of bracing piece and the main shaft, motor fixed mounting is in the outer end of bracing piece, fixed connection between main shaft and the tray is convenient for drive the rotation of tray through being provided with the motor.

Further, the tray is connected with the winding frame in an embedded mode, the front end of the winding frame is fixedly connected with the fixed plate, the groove is installed at the inner end of the fixed plate in an embedded mode, the groove is movably connected with the sliding ring, the outer end of the sliding ring is fixedly connected with the connecting ring, and the sliding ring can rotate conveniently due to the fact that the groove is formed in the outer end of the sliding ring.

Further, the driving gear is located the rear end of winding frame, fixed connection between winding frame and the driving gear, the outer end of driving gear is equipped with the rack, rack swing joint is in the inner of tray, the outer end of tray is equipped with the motor, fixed connection between the stiff end of motor and the tray is convenient for drive the rotation of driving gear through being provided with the motor.

Further, connection structure is located the rear end of motor, connection structure includes the axis of rotation, the outer end of axis of rotation is equipped with the sliding seat, the outer end of sliding seat is equipped with the movable rod, the outer end of movable rod is equipped with the action wheel, the outer end of action wheel is equipped with the belt, the outer end of belt is equipped with the protective housing, the lower extreme of belt is equipped with the follower, the inner of follower is equipped with the kelly, the outer end of kelly is equipped with the draw-in groove, through being provided with the protective housing, is convenient for protect the belt and to the location of action wheel, follower.

Further, fixed connection between the axis of rotation and the expansion end of motor, fixed connection between the outer end of axis of rotation and the sliding seat, swing joint between sliding seat and the movable rod, fixed connection between the outer end of movable rod and the action wheel, swing joint between action wheel and the belt is convenient for connect action wheel and follower through being provided with the belt between action wheel and the belt.

Further, the belt is wrapped up in the protective housing, the follower is located the lower extreme of belt, swing joint between follower and the belt, kelly fixed mounting is in the outer end of follower, inlay card is connected between kelly and the draw-in groove, through being provided with the kelly, is convenient for connect driving gear and motor.

Further, the location structure includes the slot, the inner of slot is equipped with the bolt, the inner of bolt is equipped with the slide cartridge, the inner of slide cartridge is equipped with the locating lever, the outer end of locating lever is equipped with first spring, the outer end of first spring is equipped with and runs through the groove, the inner at the driving gear is installed in the slot embedding, sliding connection between slot and the bolt, the bolt slides along the locating lever through the slide cartridge, first spring parcel is in the outer end of locating lever, the rear end of bolt slides along running through the groove, through being provided with the bolt, is convenient for to the inlay card between driving gear and the kelly.

Further, limit structure includes the gag lever post, the inner of gag lever post is equipped with spacing axle, the outer end of spacing axle is equipped with the spacing groove, the inner of spacing groove is equipped with the second spring, the tail end of gag lever post is equipped with spacing handle, the gag lever post is located the outer end of driving gear, the rear end of gag lever post is equipped with the gyro wheel, the rear end surface of gag lever post passes through the mutual contact between the surface of gyro wheel and driving gear, the gag lever post slides along the spacing groove through spacing axle, the second spring parcel is in the outer end of spacing axle, the outer end of spacing groove is equipped with the through hole, spacing handle slides along the through hole, through being provided with the second spring, the slip of the gag lever post of being convenient for.

The embodiment of the invention has the following advantages:

1. through being provided with the even spraying structure, the tray that drives the main shaft outer end through the motor in the even spraying structure rotates for the winding frame at both ends is all in step driven by the tray and is rotated, and then makes the pencil at the pivoted in-process through the sliding ring of fixed plate inner groovy connection, through the go-between, in enameled wire coating machine, rotates, has prevented that the spraying in-process lacquer liquid from at the uneven phenomenon of surface attachment of pencil under the action of gravity.

2. Through being provided with winding rotating-structure, messenger's winding frame that can be convenient under the drive of rack and driving gear is at the tray internal rotation, guarantees at the whole pivoted in-process of pencil, and receive and release the line freedom, and mesh swing joint between drive gear and the rack, can be convenient demolish and install again winding frame, the change of the pencil of being convenient for.

3. Through being provided with connection structure, shift out the draw-in groove with the kelly, the protective housing that driven wheel and action wheel outer end were connected through the belt this moment rotates under the rotation of movable rod and sliding seat is passed through to the upper end, and the injecture between motor and the driving gear can be stably removed.

4. Through being provided with location structure, the restriction that passes through locating lever and slide cartridge through the bolt in the location structure inserts the slot along running through the groove to guarantee stably under the effect of first spring, can be convenient make the stability between driving gear and the kelly.

5. Through being provided with limit structure, the surface of gag lever post and driving gear through among the limit structure contacts each other, assurance that can be convenient tray or driving gear pivoted in-process can not produce the phenomenon of separating with the rack.

Drawings

FIG. 1 is a schematic view of the overall structure provided by the present invention;

FIG. 2 is a schematic view of the internal structure of the wire coating machine according to the present invention;

FIG. 3 is an enlarged schematic view of a uniform spray structure provided by the present invention;

FIG. 4 is a side cross-sectional view of a groove provided by the present invention;

FIG. 5 is a side cross-sectional view of a tray provided by the present invention;

FIG. 6 is a side cross-sectional view of a drive gear provided by the present invention;

FIG. 7 is a side cross-sectional view of a protective case provided by the present invention;

fig. 8 is a side sectional view of the limit lever provided by the present invention.

In the figure: 1. an enameled wire spraying machine; 2. a spray gun; 3. uniformly spraying the structure; 4. a support bar; 5. a main shaft; 6. a motor; 7. a tray; 8. a winding frame; 9. a fixing plate; 10. a groove; 11. a slip ring; 12. a connecting ring; 13. a winding and rotating structure; 14. a driving gear; 15. a rack; 16. a motor; 17. a connecting structure; 18. a rotating shaft; 19. a movable seat; 20. a movable rod; 21. a driving wheel; 22. a driven wheel; 23. a belt; 24. a protective shell; 25. a clamping rod; 26. a card slot; 27. a positioning structure; 28. a slot; 29. a bolt; 30. a through groove; 31. positioning a rod; 32. a slide cylinder; 33. a first spring; 34. a limiting structure; 35. a limiting rod; 36. a limiting shaft; 37. a limiting groove; 38. a limiting handle; 39. a second spring.

Detailed Description

The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to the attached drawings 1 to 5 in the specification, the electric enameled wire manufacturing and processing equipment of the embodiment includes an enameled wire coating machine 1, a spray gun 2 is disposed at the upper end of the enameled wire coating machine 1, uniform coating structures 3 are disposed at two ends of the enameled wire coating machine 1, each uniform coating structure 3 includes a support rod 4, a spindle 5 is disposed at the upper end of each support rod 4, a motor 6 and a tray 7 are disposed at the outer end of each spindle 5, the support rods 4 are fixedly mounted at two ends of the enameled wire coating machine 1, the upper end of each support rod 4 is movably connected with the corresponding spindle 5, the motor 6 is fixedly mounted at the outer end of each support rod 4, the spindle 5 is fixedly connected with the tray 7, a winding frame 8 is disposed at the inner end of the tray 7, a fixing plate 9 is disposed at the outer end of the winding frame 8, a groove 10 is disposed at the inner end of the fixing plate 9, and a slip ring 11 is disposed at the inner end of the groove 10, the outer end of the sliding ring 11 is provided with a connecting ring 12, the tray 7 is connected with the winding frame 8 in a clamping and embedding manner, the front end of the winding frame 8 is fixedly connected with the fixing plate 9, the groove 10 is embedded in the inner end of the fixing plate 9, the groove 10 is movably connected with the sliding ring 11, and the outer end of the sliding ring 11 is fixedly connected with the connecting ring 12.

The implementation scenario is specifically as follows: carry out the spraying to the pencil that needs can be even to spray gun 2, motor 6 through among the even spraying structure 3 drives the tray 7 rotation of 5 outer ends of main shaft, make the winding frame 8 at both ends all synchronous by tray 7 drive the rotation, and then make the pencil at the pivoted in-process through the sliding ring 11 that fixed plate 9 inner groovy 10 is connected, through go-between 12, in enameled wire flush coater 1, rotate, prevented that the paint liquid from at the uneven phenomenon of surface adhesion of pencil under the action of gravity among the spraying process, this embodiment has specifically solved the problem to pencil even spraying that can not be convenient among the prior art.

Referring to fig. 6 in the specification, in the electric enameled wire manufacturing and processing equipment according to the embodiment, a winding rotating structure 13 is arranged at the inner end of the uniform spraying structure 3, the winding rotating structure 13 includes a driving gear 14, the driving gear 14 is located at the rear end of the winding frame 8, the winding frame 8 is fixedly connected with the driving gear 14, a rack 15 is arranged at the outer end of the driving gear 14, the rack 15 is movably connected to the inner end of the tray 7, a motor 16 is arranged at the outer end of the tray 7, and the fixed end of the motor 16 is fixedly connected with the tray 7.

The implementation scenario is specifically as follows: can guarantee stable drive winding frame 8 to winding revolution mechanic 13 and rotate as required, be connected with motor 16 through connection structure 17, make winding frame 8 at tray 7 internal rotation that can be convenient under rack 15 and driving gear 14's drive, guarantee at the whole pivoted in-process of pencil, receive and release the line freedom, and mesh swing joint between driving gear 14 and the rack 15, can be convenient demolish and reinstall winding frame 8, the change of the pencil of being convenient for, this embodiment has specifically solved the convenient tray 7 pivoted time of winding frame 8 that can not be convenient, guarantee stable pivoted problem.

Referring to fig. 7 in the specification, in the electric enameled wire manufacturing and processing equipment according to this embodiment, the outer end of the driving gear 14 is provided with a connecting structure 17, the connecting structure 17 is located at the rear end of the motor 16, the connecting structure 17 includes a rotating shaft 18, the outer end of the rotating shaft 18 is provided with a movable seat 19, the outer end of the movable seat 19 is provided with a movable rod 20, the outer end of the movable rod 20 is provided with a driving wheel 21, the outer end of the driving wheel 21 is provided with a belt 23, the rotating shaft 18 is fixedly connected with the movable end of the motor 16, the outer end of the rotating shaft 18 is fixedly connected with the movable seat 19, the movable seat 19 is movably connected with the movable rod 20, the outer end of the movable rod 20 is fixedly connected with the driving wheel 21, the driving wheel 21 is movably connected with the belt 23, the outer end of the belt 23 is provided with a protective housing 24, the lower end of the belt 23 is provided with a driven wheel 22, the inner of driven wheel 22 is equipped with kelly 25, the outer end of kelly 25 is equipped with draw-in groove 26, belt 23 is wrapped up in protective housing 24, driven wheel 22 is located the lower extreme of belt 23, swing joint between driven wheel 22 and the belt 23, kelly 25 fixed mounting is in the outer end of driven wheel 22, the inlay card is connected between kelly 25 and the draw-in groove 26.

The implementation scenario is specifically as follows: when the winding frame 8 needs to be conveniently detached and installed, the clamping rod 25 is moved out of the clamping groove 26, the protective shell 24 connected with the outer ends of the driven wheel 22 and the driving wheel 21 through the belt 23 rotates at the upper end through the rotation of the movable rod 20 and the movable seat 19, the limitation between the motor 16 and the driving gear 14 can be stably removed, and the problem that the winding frame 8 cannot be conveniently and quickly replaced is specifically solved by the embodiment.

Referring to fig. 7 in the specification, in the electric enameled wire manufacturing and processing equipment according to the embodiment, a positioning structure 27 and a limiting structure 34 are arranged at an inner end of the driving gear 14, the positioning structure 27 includes a slot 28, a plug 29 is arranged at an inner end of the slot 28, a sliding cylinder 32 is arranged at an inner end of the plug 29, a positioning rod 31 is arranged at an inner end of the sliding cylinder 32, a first spring 33 is arranged at an outer end of the positioning rod 31, a penetrating slot 30 is arranged at an outer end of the first spring 33, the slot 28 is embedded in the inner end of the driving gear 14, the slot 28 is slidably connected with the plug 29, the plug 29 slides along the positioning rod 31 through the sliding cylinder 32, the first spring 33 wraps an outer end of the positioning rod 31, and a rear end of the plug 29 slides along the penetrating slot 30.

The implementation scenario is specifically as follows: when the clamping rod 25 in the connecting structure 17 needs to be conveniently positioned at the inner end of the driving gear 14, the bolt 29 in the positioning structure 27 is inserted into the slot 28 along the through groove 30 through the limitation of the positioning rod 31 and the sliding barrel 32, and the stability is ensured under the action of the first spring 33, so that the stability between the driving gear 14 and the clamping rod 25 can be conveniently realized, and the embodiment specifically solves the problem that the positioning between the clamping rod 25 and the driving gear 14 cannot be conveniently realized.

Referring to fig. 8 in the specification, in the electric enameled wire manufacturing and processing equipment according to the embodiment, the limiting structure 34 includes a limiting rod 35, a limiting shaft 36 is disposed at an inner end of the limiting rod 35, a limiting groove 37 is disposed at an outer end of the limiting shaft 36, a second spring 39 is disposed at an inner end of the limiting groove 37, a limiting handle 38 is disposed at a tail end of the limiting rod 35, the limiting rod 35 is located at an outer end of the driving gear 14, a roller is disposed at a rear end of the limiting rod 35, a rear outer surface of the limiting rod 35 contacts with an outer surface of the driving gear 14 through the roller, the limiting rod 35 slides along the limiting groove 37 through the limiting shaft 36, the second spring 39 wraps the outer end of the limiting shaft 36, a through hole is disposed at an outer end of the limiting groove 37, and the limiting handle 38 slides along the through hole.

The implementation scene is specifically as follows: in order to prevent the tray 7 from being separated from the driving gear 14, the limiting rod 35 in the limiting structure 34 is in contact with the outer surface of the driving gear 14, so that the phenomenon of separation from the rack 15 cannot be generated in the rotating process of the tray 7 or the driving gear 14 conveniently, and the problem of separation of the driving gear 14 from the rack 15 is solved specifically by the embodiment.

Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, it is intended that all such modifications and alterations be included within the scope of this invention as defined in the appended claims.

Claims

1. The utility model provides an electric power enameled wire manufacture processing equipment, includes enameled wire flush coater (1), its characterized in that: the upper end of enameled wire flush coater (1) is equipped with spray gun (2), the both ends of enameled wire flush coater (1) are equipped with even spraying structure (3), the inner of even spraying structure (3) is equipped with winding revolution mechanic (13), winding revolution mechanic (13) include driving gear (14), the outer end of driving gear (14) is equipped with connection structure (17), the inner of driving gear (14) is equipped with location structure (27) and limit structure (34).

2. The electric enameled wire manufacturing and processing equipment according to claim 1, characterized in that: even spraying structure (3) include bracing piece (4), the upper end of bracing piece (4) is equipped with main shaft (5), the outer end of main shaft (5) is equipped with motor (6) and tray (7), the inner of tray (7) is equipped with winding frame (8), the outer end of winding frame (8) is equipped with fixed plate (9), the inner of fixed plate (9) is equipped with recess (10), the inner of recess (10) is equipped with sliding ring (11), the outer end of sliding ring (11) is equipped with go-between (12).

3. The electric enameled wire manufacturing and processing equipment according to claim 2, characterized in that: bracing piece (4) fixed mounting is at the both ends of enameled wire flush coater (1), swing joint between upper end and main shaft (5) of bracing piece (4), motor (6) fixed mounting is in the outer end of bracing piece (4), fixed connection between main shaft (5) and tray (7).

4. The electric enameled wire manufacturing and processing equipment according to claim 2, characterized in that: the tray (7) is connected with the winding frame (8) in an embedded mode, the front end of the winding frame (8) is fixedly connected with the fixing plate (9), the groove (10) is embedded into the inner end of the fixing plate (9), the groove (10) is movably connected with the sliding ring (11), and the outer end of the sliding ring (11) is fixedly connected with the connecting ring (12).

5. The electric enameled wire manufacturing and processing equipment according to claim 2, characterized in that: the utility model discloses a tray, including tray (7), driving gear (14), winding frame (8), rack (15), tray (7), driving gear (14) are located the rear end of winding frame (8), fixed connection between winding frame (8) and driving gear (14), the outer end of driving gear (14) is equipped with rack (15), rack (15) swing joint is in the inner of tray (7), the outer end of tray (7) is equipped with motor (16), fixed connection between the stiff end of motor (16) and tray (7).

6. The electric enameled wire manufacturing and processing equipment according to claim 2, characterized in that: connection structure (17) are located the rear end of motor (16), connection structure (17) include axis of rotation (18), the outer end of axis of rotation (18) is equipped with sliding seat (19), the outer end of sliding seat (19) is equipped with movable rod (20), the outer end of movable rod (20) is equipped with action wheel (21), the outer end of action wheel (21) is equipped with belt (23), the outer end of belt (23) is equipped with protective housing (24), the lower extreme of belt (23) is equipped with follower (22), the inner of follower (22) is equipped with kelly (25), the outer end of kelly (25) is equipped with draw-in groove (26).

7. The electric enameled wire manufacturing and processing equipment according to claim 6, characterized in that: fixed connection between the expansion end of axis of rotation (18) and motor (16), fixed connection between the outer end of axis of rotation (18) and sliding seat (19), swing joint between sliding seat (19) and movable rod (20), fixed connection between the outer end of movable rod (20) and action wheel (21), swing joint between action wheel (21) and belt (23).

8. The electric enameled wire manufacturing and processing equipment according to claim 6, characterized in that: belt (23) is wrapped up in protective housing (24), driven wheel (22) are located the lower extreme of belt (23), swing joint between driven wheel (22) and belt (23), kelly (25) fixed mounting is in the outer end of driven wheel (22), the inlay card is connected between kelly (25) and draw-in groove (26).

9. The electric enameled wire manufacturing and processing equipment according to claim 1, characterized in that: the positioning structure (27) comprises a slot (28), a bolt (29) is arranged at the inner end of the slot (28), a sliding barrel (32) is arranged at the inner end of the bolt (29), a positioning rod (31) is arranged at the inner end of the sliding barrel (32), a first spring (33) is arranged at the outer end of the positioning rod (31), a through groove (30) is arranged at the outer end of the first spring (33), the slot (28) is embedded in the inner end of the driving gear (14), the slot (28) is in sliding connection with the bolt (29), the bolt (29) slides along the positioning rod (31) through the sliding barrel (32), the first spring (33) wraps the outer end of the positioning rod (31), and the rear end of the bolt (29) slides along the through groove (30).

10. The electric enameled wire manufacturing and processing equipment according to claim 1, characterized in that: the limiting structure (34) comprises a limiting rod (35), a limiting shaft (36) is arranged at the inner end of the limiting rod (35), the outer end of the limiting shaft (36) is provided with a limiting groove (37), the inner end of the limiting groove (37) is provided with a second spring (39), the tail end of the limiting rod (35) is provided with a limiting handle (38), the limiting rod (35) is positioned at the outer end of the driving gear (14), the rear end of the limiting rod (35) is provided with a roller, the outer surface of the rear end of the limiting rod (35) is contacted with the outer surface of the driving gear (14) through the roller, the limiting rod (35) slides along the limiting groove (37) through the limiting shaft (36), the second spring (39) wraps the outer end of the limiting shaft (36), a through hole is formed in the outer end of the limiting groove (37), and the limiting handle (38) slides along the through hole.