CN115008590A - Precast beam intelligence sprays health preserving circulation system based on thing networking - Google Patents
Precast beam intelligence sprays health preserving circulation system based on thing networking Download PDFInfo
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- CN115008590A CN115008590A CN202210900493.9A CN202210900493A CN115008590A CN 115008590 A CN115008590 A CN 115008590A CN 202210900493 A CN202210900493 A CN 202210900493A CN 115008590 A CN115008590 A CN 115008590A
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- health preserving
- precast beam
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- preserving
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- 230000036541 health Effects 0.000 title claims abstract description 74
- 239000007921 spray Substances 0.000 title claims description 15
- 230000006855 networking Effects 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000005507 spraying Methods 0.000 claims abstract description 26
- 238000004062 sedimentation Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 18
- 239000011178 precast concrete Substances 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000004567 concrete Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention provides an intelligent precast beam spraying health preserving circulating system based on the Internet of things, which comprises a precast beam field, a health preserving system, a control system and a three-level sedimentation tank, wherein beam manufacturing areas are arranged on two sides of the precast beam field, a water collecting ditch is arranged in the middle of the precast beam field, and drainage ditches are circumferentially arranged; the water collecting ditch and the water draining ditch are communicated with each other and lead to the three-stage sedimentation tank, the health preserving system is arranged around the beam making area, and the control system is connected with the health preserving system and used for controlling automatic spraying health preserving. The system can automatically control the health-preserving system around the beam-making area to work for automatic spraying health-preserving through the control system, and health-preserving water is collected through the water collecting ditches and the drainage ditches around the beam-making area and enters the three-stage sedimentation tank, and can be recycled after sedimentation.
Description
Technical Field
The invention relates to the technical field of intelligent maintenance of the Internet of things, in particular to a precast beam intelligent spraying health-preserving circulating system based on the Internet of things.
Background
In recent years, with the rapid development of economic construction in China, the construction pace of traffic infrastructures is continuously accelerated, new materials and new processes for highway bridge construction emerge one after another and are continuously developed towards the functionalization and intellectualization direction gradually, the manual watering and curing process of the traditional concrete "one cloth and one film" is mostly carried out manually, and is influenced by quality consciousness and working attitude of operators, so that the phenomena of untimely curing and missed curing often occur, cracks are easy to generate on the surface of the concrete, the strength is insufficient, the mechanization degree is low, the labor cost is high, and the quality is not easy to guarantee.
Disclosure of Invention
In order to solve the problems, the invention aims to provide an intelligent spraying health-preserving circulating system for a precast beam based on the Internet of things, wherein beam-making areas are arranged on two sides of a precast beam field, a water collecting ditch is arranged in the middle of the precast beam field, and a water drainage ditch is arranged in the circumferential direction of the precast beam field; receive ditch, escape canal intercommunication each other and lead to tertiary sedimentation tank, the health preserving system sets up around the system roof beam district, can control the automatic spraying health preserving through the control system who links to each other with the health preserving system to reach the intelligent maintenance that sprays.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
an intelligent precast beam spraying health preserving circulating system based on the Internet of things comprises a precast beam field, a health preserving system, a control system and a three-level sedimentation tank, wherein beam manufacturing areas are arranged on two sides of the precast beam field, a water collecting ditch is arranged in the middle of the precast beam field, and drainage ditches are circumferentially arranged; the water collecting ditch and the water draining ditch are communicated with each other and lead to the three-stage sedimentation tank, the health preserving system is arranged around the beam making area, and the control system is connected with the health preserving system and used for controlling automatic spraying health preserving.
Further, the health preserving system includes health preserving pipeline, booster pump, solenoid valve, pedestal and shower nozzle, the main inlet tube of health preserving pipeline is provided with control system and booster pump, and solenoid valve, pedestal and shower nozzle are installed to each branch pipe, the solenoid valve is used for controlling the water supply switch of pedestal, control system links to each other with booster pump, solenoid valve control.
Furthermore, the spray head is a telescopic rotary spray head arranged in the pedestal.
Furthermore, a main water inlet pipe of the health-preserving pipeline is connected into the three-stage sedimentation tank for recycling.
Further, the arrangement mode of the health preserving pipeline in the precast beam field is established and installed by constructing a BIM model.
Further, health preserving system still includes temperature sensor, humidity transducer and alarm, temperature sensor, humidity transducer install and carry out temperature and humidity monitoring in the precast beam district that is used for to the health preserving, when the humiture of precast beam surpassed the threshold value, report to the police through the alarm.
Furthermore, temperature sensor, humidity transducer and alarm link to each other with control system, when the humiture sensor monitoring value reached the settlement interval, carry out work through control system automatic control health preserving system.
Further, control system includes controller and cell-phone APP, cell-phone APP links to each other with the controller is wireless.
Furthermore, the beam manufacturing area is used for maintaining the precast concrete box beam, the precast T beam, the hollow plate beam and various large and medium-sized precast concrete components.
Has the advantages that: according to the invention, beam manufacturing areas are arranged on two sides of a precast beam field, a water collecting ditch is arranged in the middle, and drainage ditches are circumferentially arranged; receive ditch, escape canal intercommunication each other and lead to tertiary sedimentation tank, the health preserving system sets up around the system roof beam district, can control the automatic spraying health preserving through the control system who links to each other with the health preserving system to reach the intelligent maintenance that sprays.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of an intelligent spraying health preserving circulation system for a precast beam based on the internet of things according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a health preserving system and a control system of the precast beam intelligent spraying health preserving circulation system based on the internet of things according to the embodiment of the invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Example 1
Referring to FIGS. 1-2: an intelligent precast beam spraying health preserving circulation system based on the Internet of things comprises a precast beam field 1, a health preserving system 2, a control system 3 and a three-level sedimentation tank 4, wherein beam manufacturing areas 101 are arranged on two sides of the precast beam field 1, a water collecting ditch 102 is arranged in the middle of the precast beam field, and a drainage ditch 103 is arranged in the circumferential direction; the water collecting ditch 102 and the drainage ditch 103 are communicated with each other and communicated with the three-stage sedimentation tank 4, the health preserving system 2 is arranged around the beam making area 101, and the control system 3 is connected with the health preserving system 2 and used for controlling automatic spraying health preserving.
This embodiment can automatic control system roof beam district health preserving system work all around carry out the automatic spray health preserving through control system, and health preserving water collects and gets into tertiary sedimentation tank through system roof beam district all around receipts ditch and escape canal, can cyclic utilization after the sediment.
In a specific example, health preserving system 2 includes health preserving pipeline, booster pump, solenoid valve, pedestal and shower nozzle, the main inlet tube of health preserving pipeline is provided with control system and booster pump, and solenoid valve, pedestal and shower nozzle are installed to each branch pipe, the solenoid valve is used for controlling the water supply switch of pedestal, control system links to each other with booster pump, solenoid valve control.
The control system of this embodiment can carry out work through each pedestal of booster pump, solenoid valve control, shower nozzle, realizes intelligent health preserving.
In a specific example, the spray head is a telescopic rotary spray head installed inside the pedestal.
The coverage area of beam slab health preserving in-process has been guaranteed to the telescopic rotatory nozzle of this embodiment.
In a specific example, the main water inlet pipe of the health preserving pipeline is connected into a three-stage sedimentation tank 4 for recycling.
The main inlet tube of the health preserving pipeline of this embodiment links to each other with tertiary sedimentation tank and is used for carrying out cyclic utilization, energy-concerving and environment-protective to the health preserving water after the sediment.
In a specific example, the health preserving pipeline is arranged in the precast beam field 1 in a mode of building a BIM model to be installed.
It should be noted that, in the initial stage of beam yard construction, a prefabricated beam yard model is established by using the BIM technology, and the arrangement direction of the health-preserving pipeline and the ground health-preserving circulating drainage direction are simulated and planned.
In a specific example, health preserving system 2 still includes temperature sensor, humidity transducer and alarm, temperature sensor, humidity transducer install and carry out temperature and humidity monitoring in system roof beam district 101 and be used for carrying out the health preserving precast beam, when the humiture of precast beam surpassed the threshold value, report to the police through the alarm.
In a specific example, temperature sensor, humidity transducer and alarm link to each other with control system 3, and when humiture sensor monitoring value reached the settlement interval, carry out work through control system 3 automatic control health preserving system 2.
The temperature sensor and the humidity sensor of the embodiment can be set to be linked with the control system, and when the monitoring value reaches a set interval, the automatic control health-preserving system of the control system works, so that the better intelligent control health-preserving circulating system works and meets the intelligent health-preserving requirement.
In a specific example, the control system 3 includes a controller and a mobile phone APP, and the mobile phone APP is wirelessly connected with the controller.
After beam slab concrete pouring in system roof beam district is accomplished, can utilize cell-phone APP to open regularly automatic spray, solenoid valve touch switch, booster pump begins work, and the automatic spray health preserving begins automatic work. The one-time spraying time and pause of the system can be freely set, when the delay time is up, the system automatically works again, and the process is repeated until the maintenance period is over, so that the automatic intelligent spraying health maintenance is realized.
In a specific example, the beam forming area 101 is used for curing a precast concrete box beam, a precast T beam, a hollow slab beam and various large and medium sized precast concrete members.
The application range of the beam making area is wide, and the precast concrete box girder, the precast T-shaped girder, the hollow plate girder and various large and medium-sized precast concrete members can be maintained.
The application effect of the invention is as follows:
wu 38495to Jiyuan along the yellow expressway is one of six channels in "two circles, three mountains and six channels" intensively constructed in expressway network planning in Henan province (2021 + 2035 years) ". The section from yellow speed Wu\38495to Jiyuan YHSG-4 is located in Mengzhou city and Jiyuan city of Joze city, the total length is 22.365km, the design speed is 120 km/h, the bidirectional six-lane road is formed, and the width of a roadbed is 34.5 meters.
The production tasks of the standard section precast beam are 1201 in total, wherein 16m pre-tensioning hollow slabs 529 are, 25m precast box beams 264 are, 30m precast box beams 320 are and 40m precast box beams 88 are. In order to realize the standardized and streamlined production of the precast beam, the total floor area of a project precast beam field is 54 mu, and the project precast beam field is longitudinally arranged and is divided into: reinforcing bar intelligence processing district → reinforcing bar ligature bed-jig district → roof beam slab production health preserving district → deposit the roof beam district, inside sets up hollow slab beam production line pedestal 20, 30m case roof beam system roof beam pedestal 12, 25m case roof beam system roof beam pedestal 10, 40m case roof beam system roof beam pedestal 6. Each beam-making pedestal is provided with an automatic spraying circulating health-preserving system.
Precast beam intelligence sprays health preserving system based on thing networking, degree of automation is high, construction simple process, the simple operation, and the automatic control just can be realized to the beam slab health preserving only need a cell-phone, saves artifically, and the water economy resource is calculated and is practiced thrift cost 180 ten thousand yuan, has effectively avoided traditional artifical watering health preserving because of untimely or leak the concrete quality problem of raising, appearance.
The quality of the precast beam slab is effectively improved by applying the technology, the water resource consumption is greatly reduced, time, labor and land are really saved, the production efficiency is greatly improved, the standardized operation level of the precast beam construction process is improved, the consistent praise of units such as owners and supervisors is obtained, better economic and social benefits are obtained, and the popularization value is remarkable.
The invention has the prospect of popularization and application
Wu\38495from yellow high speed to Jiyuan YHSG-4 section, starting point pile number K77+765.618, terminal point pile number K100+131, full length 22.365km, main construction content: the roadbed fill is 522.9 ten thousand cubic meters, and the water-stable mixture is about 40.96 ten thousand meters 3 About 16.7 km of asphalt mixture 3 An interchange 2 (wherein the junction interchange 1 and the service interchange 1), a culvert 51 and a bridge 37 are arranged. The total number of precast beam plates is 1201, and the concrete prefabrication task is 2.8 ten thousand meters 3 The beam plate has multiple prefabricated types and short production time. Through the precast beam intelligent spraying health-preserving system based on the internet of things management, the engineering data is used for circulation, the construction efficiency is improved, the production is promoted, the automation, specialization and factory degree of the precast beam production is improved, and the concept of mechanical person changing and automatic person reducing is deeply practiced. The standardized operation level of the beam slab production process is improved, and the method has great popularization and application values.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (9)
1. The intelligent precast beam spraying health preserving circulation system based on the Internet of things is characterized by comprising a precast beam field (1), a health preserving system (2), a control system (3) and a three-level sedimentation tank (4), wherein beam manufacturing areas (101) are arranged on two sides of the precast beam field (1), a water collecting ditch (102) is arranged in the middle of the precast beam field, and drainage ditches (103) are circumferentially arranged; receive ditch (102), escape canal (103) intercommunication each other and lead to tertiary sedimentation tank (4), health preserving system (2) set up around system roof beam district (101), control system (3) link to each other with health preserving system (2) and are used for controlling the automatic health preserving that sprays.
2. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 1, wherein the health preserving system (2) comprises a health preserving pipeline, a booster water pump, an electromagnetic valve, a pedestal and a nozzle, a main water inlet pipe of the health preserving pipeline is provided with a control system and the booster water pump, the electromagnetic valve, the pedestal and the nozzle are installed on each branch pipe, the electromagnetic valve is used for controlling a water supply switch of the pedestal, and the control system is connected with the booster water pump and the electromagnetic valve in a control mode.
3. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 2, wherein the spray head is a telescopic rotary spray head installed inside the pedestal.
4. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 2, wherein a main water inlet pipe of the health preserving pipeline is connected into a three-level sedimentation tank (4) for recycling.
5. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 2, wherein the health preserving pipeline is installed in a precast beam field (1) in a building mode through building a BTM model.
6. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 2, wherein the health preserving system (2) further comprises a temperature sensor, a humidity sensor and an alarm, the temperature sensor and the humidity sensor are installed in the beam manufacturing area (101) and used for monitoring the temperature and humidity of the precast beam for health preserving, and when the temperature and humidity of the precast beam exceed a threshold value, an alarm is given out through the alarm.
7. The precast beam intelligent spraying health preserving circulation system based on the Internet of things according to claim 6, characterized in that the temperature sensor, the humidity sensor and the alarm are connected with the control system (3), and when the monitoring value of the temperature and humidity sensor reaches a set interval, the health preserving system (2) is automatically controlled to work through the control system (3).
8. The precast beam intelligent spraying health preserving circulation system based on the internet of things as claimed in claim 1, wherein the control system (3) comprises a controller and a mobile phone APP, and the mobile phone APP is wirelessly connected with the controller.
9. The intelligent spraying health-preserving circulating system for the precast beam based on the internet of things of claim 1 is characterized in that the beam-making area (101) is used for preserving a precast concrete box beam, a precast T beam, a hollow plate beam and various large and medium-sized precast concrete members.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210900493.9A CN115008590A (en) | 2022-07-28 | 2022-07-28 | Precast beam intelligence sprays health preserving circulation system based on thing networking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210900493.9A CN115008590A (en) | 2022-07-28 | 2022-07-28 | Precast beam intelligence sprays health preserving circulation system based on thing networking |
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| CN115008590A true CN115008590A (en) | 2022-09-06 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100821268B1 (en) * | 2007-03-27 | 2008-04-14 | 민덕기 | Apparatus and method for curing concrete |
| CN105500511A (en) * | 2016-01-22 | 2016-04-20 | 天津市公路工程总公司 | Intelligent spray maintenance system for precast beam |
| CN206946340U (en) * | 2017-05-16 | 2018-01-30 | 武昌工学院 | Poultry farming green house temperature-humidity TT＆C system |
| CN110039643A (en) * | 2019-05-12 | 2019-07-23 | 中国水利水电第五工程局有限公司 | A kind of precast beam intelligence control steam curing system |
| CN210589852U (en) * | 2019-07-15 | 2020-05-22 | 常州交通建设管理有限公司 | Automatic spraying health preserving device of prefabricated box girder |
| CN111309081A (en) * | 2020-03-11 | 2020-06-19 | 河南天平工程质量检测有限公司 | Method for realizing automatic regulation of health preserving room temperature and humidity |
-
2022
- 2022-07-28 CN CN202210900493.9A patent/CN115008590A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100821268B1 (en) * | 2007-03-27 | 2008-04-14 | 민덕기 | Apparatus and method for curing concrete |
| CN105500511A (en) * | 2016-01-22 | 2016-04-20 | 天津市公路工程总公司 | Intelligent spray maintenance system for precast beam |
| CN206946340U (en) * | 2017-05-16 | 2018-01-30 | 武昌工学院 | Poultry farming green house temperature-humidity TT＆C system |
| CN110039643A (en) * | 2019-05-12 | 2019-07-23 | 中国水利水电第五工程局有限公司 | A kind of precast beam intelligence control steam curing system |
| CN210589852U (en) * | 2019-07-15 | 2020-05-22 | 常州交通建设管理有限公司 | Automatic spraying health preserving device of prefabricated box girder |
| CN111309081A (en) * | 2020-03-11 | 2020-06-19 | 河南天平工程质量检测有限公司 | Method for realizing automatic regulation of health preserving room temperature and humidity |
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