CN115007720A - Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment - Google Patents

Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment Download PDF

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Publication number
CN115007720A
CN115007720A CN202210754768.2A CN202210754768A CN115007720A CN 115007720 A CN115007720 A CN 115007720A CN 202210754768 A CN202210754768 A CN 202210754768A CN 115007720 A CN115007720 A CN 115007720A
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CN
China
Prior art keywords
primary
final
gear
advanced
outer frame
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Pending
Application number
CN202210754768.2A
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Chinese (zh)
Inventor
刘书君
樊继军
张磊
赵国庆
李哲
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Shandong Xinyijia Aluminum Co ltd
Kemet New Material Technology Co ltd
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Shandong Xinyijia Aluminum Co ltd
Kemet New Material Technology Co ltd
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Priority to CN202210754768.2A priority Critical patent/CN115007720A/en
Publication of CN115007720A publication Critical patent/CN115007720A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/74Making other particular articles frames for openings, e.g. for windows, doors, handbags
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Of Metal (AREA)

Abstract

The invention discloses photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment which comprises an electromagnetic manganese steel extrusion device, a grading pretreatment self-heating extrusion device and a cutting device, wherein the grading pretreatment self-heating extrusion device is arranged on the electromagnetic manganese steel extrusion device, the cutting device is arranged on the grading pretreatment self-heating extrusion device, and the grading pretreatment self-heating extrusion device is arranged between the electromagnetic manganese steel extrusion device and the cutting device. The invention belongs to the technical field of photovoltaic aluminum processing, and particularly provides a photovoltaic solar energy-saving frame one-die multi-hole extrusion device which can treat an aluminum-magnesium alloy blank in a grading manner, automatically heat the aluminum-magnesium alloy blank, disperse and increase extrusion power sources.

Description

Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment
Technical Field
The invention belongs to the technical field of photovoltaic aluminum processing, and particularly relates to a photovoltaic solar energy-saving frame one-die multi-hole extrusion device.
Background
The extrusion equipment is the main equipment for producing light alloy (aluminum alloy, copper alloy and magnesium alloy) tubes, rods and profiles. Its generation and development has been a century ago, but has changed dramatically. The hydraulic press is developed from a hydraulic press which is manually operated by several million newtons into a full-automatic hydraulic press which is fully automatic by two hundred newtons. The variety of extruders has also increased greatly. The capacity and the number of the extruders reflect the production technical level of an enterprise. The capacity, quantity, production capacity and equipment level of the extruder owned by a country reflects the industrial development level of a country. However, the one-die multi-hole has become a second choice for light alloy extrusion in the pursuit of efficiency.
The traditional aluminum profile extrusion mode is cold extrusion, namely a metal blank is placed in a cold extrusion die cavity, and pressure is applied to the blank through a male die fixed on a press machine at room temperature, so that the metal blank generates plastic deformation and the part is manufactured. However, the material strength requirements for the female die and the male die during the extrusion process are extremely high, and the service lives of the extrusion container and the extrusion rod are generally low.
The photovoltaic semiconductor material used in the aspect of photovoltaic solar energy is used as equipment for converting solar energy into direct current electric energy, and the aluminum-magnesium alloy is used as a frame for supporting the photovoltaic semiconductor material. The extrusion cylinder and the extrusion rod are damaged slightly in the conventional production process, the whole product line needs to be suspended for maintenance during repair, and the influence on the working efficiency is great; in the cold extrusion process, the aluminum magnesium alloy has extremely high hardness and weak ductility, so the requirement on the die is also extremely high.
Disclosure of Invention
In order to solve the existing problems, the invention provides a photovoltaic solar energy-saving frame-die multi-hole extrusion device capable of processing an aluminum-magnesium alloy blank in a grading way, automatically heating the aluminum-magnesium alloy blank and dispersing and increasing extrusion power sources, if the extrusion device is used for a long time, the loss of a multi-hole die is increased, the requirement on the material of the multi-hole die is strict, the production cost is increased and the production efficiency is reduced The production cost is reduced and the production efficiency is improved; by utilizing the characteristic that the extensibility of the aluminum magnesium alloy blank is increased when the temperature rises, the self-service principle and the harm-to-benefit principle, and by arranging the novel phase change heat storage infinitesimal and the heat pipe, the internal energy generated by all parts in the collecting equipment during operation and the internal energy generated by the friction of the blank in the extrusion cylinder heat the die and the blank, so that the whole extrusion process is changed from traditional cold extrusion into warm extrusion, the technical problems that the die is easy to damage, the service life of the extrusion cylinder is short, and the interior of the equipment is damaged due to overheating caused by heat accumulation are solved, and the dual technical effects of prolonging the service life of the die and improving the production efficiency are realized; the technical effects of movement of the extrusion rod and extrusion of the aluminum-magnesium alloy blank are realized by utilizing the characteristic that the energized conductor is stressed to move in a magnetic field and the characteristic that the energized conductor can generate the magnetic field by winding the metal rod, and by adopting the mode of combining magnetic control movement and electromagnetic generation, the technical effects of movement of the extrusion rod and extrusion of the aluminum-magnesium alloy blank are realized, in addition, four motors are added to assist the aluminum-magnesium alloy blank to move in the extrusion cylinder and complete shaping through a die, the power source is dispersed and increased, the service life of the extrusion rod is prolonged, and the production efficiency is improved.
The technical scheme adopted by the invention is as follows: photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment comprises an electromagnetic manganese steel extrusion device, a grading pretreatment self-heating extrusion device and a cutting device, wherein the grading pretreatment self-heating extrusion device is arranged on the electromagnetic manganese steel extrusion device, the cutting device is arranged on the grading pretreatment self-heating extrusion device, and the grading pretreatment self-heating extrusion device is arranged between the electromagnetic manganese steel extrusion device and the cutting device.
Furthermore, the electromagnetic manganese steel extrusion device comprises an extrusion device outer frame, an electromagnet a, an electromagnet b, an electrified slide rail a, an electrified slide rail b, a metal wheel set, a conductor bar and a high manganese steel extrusion rod, wherein the electromagnet a is arranged above the inner part of the extrusion device outer frame, the electromagnet b is arranged below the inner part of the extrusion device outer frame, the electromagnet a and the electromagnet b are used for providing a stable uniform magnetic field, the intensity of the magnetic field can be changed by changing the current, the electrified slide rail a is arranged on the left side of the electromagnet b, the electrified slide rail b is arranged on the right side of the electromagnet b, the metal wheel set is arranged on the electrified slide rail a and the electrified slide body b, the conductor bar is arranged between the metal wheel set, the high manganese steel extrusion rod is arranged in the middle of the conductor bar, and the electrified slide rail a, the metal wheel set, the conductor bar and the electrified slide rail b form a closed loop, when current passes through the conductor bar, the high manganese steel extrusion rod is driven to move by stress in a magnetic field, the extrusion pressure degree is increased along with the increase of the current and the magnetic field, the electromagnet a comprises a Bommin alloy iron core a and a copper wire coil a, the copper wire coil a is arranged on the outer ring of the Bommin alloy iron core a, the Bommin alloy iron core a is arranged above the inside of the outer frame of the extrusion device, the electromagnet b comprises a Bommin alloy iron core b and a copper wire coil b, the copper wire coil b is arranged on the outer ring of the Bommin alloy iron core b, and the Bommin alloy iron core b is arranged below the inside of the outer frame of the extrusion device.
Further, the graded pretreatment self-heating warm extrusion device comprises a primary pretreatment self-heating device, a high-grade pretreatment self-heating device, a final-grade pretreatment self-heating device and a porous molding device, wherein the primary pretreatment self-heating device is arranged between the electromagnetic manganese steel extrusion device and the high-grade pretreatment self-heating device, the high-grade pretreatment self-heating device is arranged between the primary pretreatment self-heating device and the final-grade pretreatment self-heating device, the final-grade pretreatment self-heating device is arranged between the high-grade pretreatment self-heating device and the porous molding device, the porous molding device is arranged between the final-grade pretreatment self-heating device and the cutting device, the primary pretreatment self-heating device comprises a primary self-heating limiting device and a primary mold device, the primary self-heating limiting device is arranged between the electromagnetic manganese steel extrusion device and the primary mold device, and the primary mold device is arranged between the primary self-heating limiting device and the high-grade pretreatment self-heating device, the advanced self-heating pretreatment device comprises an advanced self-heating limiting device and an advanced die device, the advanced self-heating limiting device is arranged between a primary die device and the advanced die device, the advanced die device is arranged between the advanced self-heating limiting device and a final self-heating pretreatment device, the final self-heating limiting device comprises a final self-heating limiting device and a final die device, the final self-heating limiting device is arranged between the advanced die device and the final die device, the final die device is arranged between the final self-heating limiting device and a die porous forming device, the primary die device is used for preliminarily reducing the diameter of the aluminum magnesium alloy blank, the advanced die device is used for reducing the diameter of the aluminum magnesium alloy again, and the final die device is used for enabling the aluminum magnesium alloy to become into a final shape.
Further, the primary self-heating limiting device comprises a primary outer frame a, a primary limiting cylinder, a primary novel phase change heat storage infinitesimal, a primary heat pipe, a primary motor, a primary screw rod a, a primary gear b, a primary belt, a primary gear c, a primary feed wheel a, a primary gear d, a primary screw rod b, a primary gear e and a primary feed wheel b, wherein the primary limiting cylinder is arranged inside the primary outer frame a and communicated with the primary outer frame a, the primary novel phase change heat storage infinitesimal is arranged on the circumferential side wall of the primary limiting cylinder and the primary motor, the primary heat pipe is arranged outside the primary novel phase change heat storage infinitesimal, the primary motor is arranged on the inner side wall of the primary outer frame a, the primary motor is arranged above the primary limiting cylinder, the primary screw rod a is arranged on the output shaft of the primary motor, and the primary gear a is arranged inside the primary outer frame a and meshed with the primary screw rod a, the primary gear b is arranged inside a primary outer frame a, the primary gear b is arranged below a primary limiting cylinder, the primary belt is arranged on the outer sides of the primary gear a and the primary gear b and is meshed with each other, the primary gear c is arranged inside the primary outer frame a and is meshed with a primary screw rod a, the primary feeding wheel a is arranged on the primary gear c, the primary gear d is arranged inside the primary outer frame a and is meshed with a primary screw rod b, the primary screw rod b is arranged below the primary limiting cylinder, the primary gear e is arranged on the edge of the primary gear b and is meshed with each other and is meshed with the primary screw rod b, the primary feeding wheel b is arranged on the primary gear d, a primary hole is arranged below the primary limiting cylinder, and a part of each of the primary feeding wheel a and the primary feeding wheel b penetrates through the primary hole and is used for providing auxiliary power for the aluminum magnesium alloy blank to share the load of the electromagnetic manganese steel extrusion device, the primary die device comprises a primary outer frame b and a primary die, the primary outer frame b is arranged on the left side of the primary self-heating limiting device, the primary die is arranged inside the primary outer frame b and communicated with the primary outer frame b, the primary die can be replaced according to actual use conditions, and the primary die can be replaced independently without suspending the whole production line after being damaged.
Furthermore, the advanced self-heating limiting device comprises an advanced outer frame a, an advanced limiting cylinder, an advanced novel phase change heat storage infinitesimal, an advanced heat pipe, an advanced motor, an advanced screw rod a, an advanced gear b, an advanced belt, an advanced gear c, an advanced feed wheel a, an advanced gear d, an advanced screw rod b, an advanced gear e and an advanced feed wheel b, wherein the advanced limiting cylinder is arranged inside the advanced outer frame a and communicated with the advanced outer frame a, the advanced novel phase change heat storage infinitesimal is arranged on the circumferential side wall of the advanced limiting cylinder and the advanced motor, the advanced heat pipe is arranged outside the advanced novel phase change heat storage infinitesimal, the advanced motor is arranged on the inner side wall of the advanced outer frame a, the advanced motor is arranged above the advanced limiting cylinder, the advanced screw rod a is arranged on the output shaft of the advanced motor, the advanced gear a is arranged inside the advanced outer frame a and is mutually meshed with the advanced screw rod a, the high-grade gear b is arranged in the high-grade outer frame a, the high-grade gear b is arranged below the high-grade limiting cylinder, the high-grade belt is arranged on the outer sides of the high-grade gear a and the high-grade gear b and is meshed with each other, the high-grade gear c is arranged in the high-grade outer frame a and is meshed with the high-grade screw rod a, the high-grade feed wheel a is arranged on the high-grade gear c, the high-grade gear d is arranged in the high-grade outer frame a and is meshed with the high-grade screw rod b, the high-grade screw rod b is arranged below the high-grade limiting cylinder, the high-grade gear e is arranged on the edge of the high-grade gear b and is meshed with the high-grade screw rod b, the high-grade feed wheel b is arranged on the high-grade gear d, a high-grade hole is arranged below the high-grade limiting cylinder, and a part of each of the high-grade feed wheel a and the high-grade feed wheel b penetrates through the high-grade hole and is used for providing auxiliary power for the aluminum-magnesium alloy to share the load of the electromagnetic manganese steel extrusion device, the advanced die device comprises an advanced outer frame b and an advanced die, the advanced outer frame b is arranged on the left side of the advanced self-heating limiting device, the advanced die is arranged inside the advanced outer frame b and communicated with the advanced outer frame b, the advanced die can be replaced according to actual use conditions, and the advanced die can be replaced independently without suspending the whole production line after being damaged.
Further, the final stage self-heating limiting device comprises a final stage outer frame a, a final stage limiting cylinder, a final stage novel phase change heat storage infinitesimal, a final stage heat pipe, a final stage motor, a final stage gear a, a final stage gear b, a final stage belt a, a final stage feed wheel a, a final stage screw rod, a final stage gear c, a final stage gear d, a final stage belt b and a final stage feed wheel b, wherein the final stage limiting cylinder is arranged inside the final stage outer frame a and communicated with the final stage outer frame a, the final stage novel phase change infinitesimal is arranged on the circumferential side wall of the final stage limiting heat storage cylinder, the final stage heat pipe is arranged outside the final stage novel phase change heat storage infinitesimal, the final stage motor is arranged on the inner side wall of the final stage outer frame a, the final stage motor is arranged above the final stage limiting cylinder, the final stage gear a is arranged on the output shaft of the final stage motor, the final stage gear b is arranged above the final stage limiting cylinder, the final stage belt a is arranged outside the final stage gear a and the final stage gear b and mutually meshed, the final-stage feeding wheel a is arranged on a final-stage gear b, the final-stage screw rod is arranged inside a final-stage outer frame a and is meshed with the final-stage gear a, the final-stage gear c is arranged below a final-stage limiting cylinder and is meshed with the final-stage screw rod, the final-stage gear d is arranged below the final-stage limiting cylinder, the final-stage belt b is arranged outside the final-stage gear c and the final-stage gear d and is meshed with the final-stage gear d, the final-stage feeding wheel b is arranged on the final-stage gear d, a final-stage hole is arranged below the final-stage limiting cylinder, a part of each of the final-stage feeding wheel a and the final-stage feeding wheel b penetrates through the final-stage hole and is used for providing auxiliary power for the aluminum-magnesium alloy to share the load of the electromagnetic manganese steel extrusion device, the final-stage die device comprises a final-stage outer frame b and a final-stage die, the final-stage outer frame b is arranged on the left side of the final-stage self-heating limiting device, and the final-stage die is arranged inside the final-stage outer frame b and is communicated with the final-stage gear b, the final-stage mould can be replaced according to actual use conditions, the final-stage mould is replaced independently without suspending the whole production line after being damaged, and the final-stage mould is a porous mould.
Further, the one-mold multi-hole forming device comprises a forming outer frame, a forming limiting cylinder, a forming motor, a forming gear a, a forming gear b, a forming belt a, a forming feed wheel a, a forming screw rod, a forming gear c, a forming gear d, a forming belt b and a forming feed wheel b, wherein the forming limiting cylinder is arranged inside the forming outer frame a and communicated with the forming outer frame a, the forming motor is arranged on the inner side wall of the forming outer frame, the forming motor is arranged above the forming limiting cylinder, the forming gear a is arranged on an output shaft of the forming motor, the forming gear b is arranged above the forming limiting cylinder, the forming belt a is arranged outside the forming gear a and the forming gear b and is meshed with each other, the forming feed wheel a is arranged on the forming gear b, the forming screw rod is arranged inside the forming outer frame and is meshed with the forming gear a, the forming gear c is arranged below the forming limiting cylinder and is meshed with the forming screw rod, the forming gear d is arranged below the forming limiting cylinder, the forming belt b is arranged on the outer side of the forming gear c and the outer side of the forming gear d and is meshed with the forming gear d, the forming feed wheel b is arranged on the forming gear d, a forming hole is formed below the forming limiting cylinder, and a part of the forming feed wheel a and a part of the forming feed wheel b penetrate through the forming hole and are used for providing auxiliary power for the aluminum-magnesium alloy to share the load of the electromagnetic manganese steel extrusion device.
Further, cutting device includes workstation, cutting rim plate, dustproof safety cover and motor, the workstation top is located to dustproof safety cover, the cutting rim plate rotates and locates inside the dustproof safety cover, the dustproof safety cover outside is located to the motor, be equipped with the hole on the cutting rim plate, the cutting rim plate passes through the hole and rotates with dustproof safety cover and link to each other, dustproof safety cover includes handle and pivot, dustproof safety cover left side is located to the handle, dustproof safety cover right side is located in the pivot, dustproof safety cover is connected with the workstation through the pivot, the motor drives the rotatory fashioned almag of cutting suitable length of cutting rim plate.
Preferably, the carrier of the primary novel phase change heat storage infinitesimal, the advanced novel phase change heat storage infinitesimal and the final novel phase change heat storage infinitesimal is porous light glass beads formed by sintering waste glass with low energy consumption, the preparation method of the primary novel phase change heat storage infinitesimal, the advanced novel phase change heat storage infinitesimal and the final novel phase change heat storage infinitesimal comprises the steps of adding water and mixing inorganic hydrated salt with the melting point of 35 ℃ and disodium hydrogen phosphate dodecahydrate matched additive graphene, filling the mixture into the porous light glass beads together after heating and dissolving, separating particles after natural dehydration, cooling and crystallization, and coating epoxy resin on the surface for sealing.
Preferably, the preparation method of the primary heat pipe, the advanced heat pipe and the final heat pipe comprises the steps of selecting an applicable common copper pipe with the inner wall filled with sponge copper, filling water into the copper pipe, heating to boil the water and then sealing two ends of the copper pipe, forming a vacuum environment containing pure water when the temperature is reduced, and attaching condensed water drops into the sponge copper in the pipe because the pressure in the pipe is very low due to the fact that originally filled water vapor meets condensation junctions.
The invention with the structure has the following beneficial effects:
(1) the traditional extrusion mode has extremely high technological requirements on the die and is very easy to cause loss, a graded pretreatment self-heating extrusion method is adopted, and a primary pretreatment self-heating device, a high-grade pretreatment self-heating device, a final pretreatment self-heating device and a die multi-hole forming device are arranged, so that the technical problems of complex die production and processing technology and high production cost are solved by applying a pretreatment principle and a homogeneity principle, the service life of the die is prolonged, the production cost is reduced, and the production efficiency is improved.
(2) Utilize almag blank characteristic and self-service principle that the extensibility increased when the temperature risees and change the harm into the good principle, through setting up novel phase change heat accumulation infinitesimal and heat pipe, the heat energy that inside each part of collecting device produced and the blank friction produced in the recipient heats mould and blank, make whole extrusion process become warm extrusion by traditional cold extrusion, the mould fragile has been solved, the technological problem that recipient life is low, the improvement of mould life increase and production efficiency has been realized.
(3) The technical effects of movement of the extrusion rod and extrusion of the aluminum-magnesium alloy blank are realized by utilizing the characteristic that the electrified conductor can be stressed to move in a magnetic field and the characteristic that the electrified lead can generate the magnetic field around the metal rod and adopting the mode of combining magnetic control movement and electromagnetic generation, and in addition, four motors are additionally arranged to assist the aluminum-magnesium alloy blank to move in the extrusion cylinder and pass through a die, so that the power source is dispersed and increased, the service life of the extrusion rod is prolonged, and the production efficiency is improved.
(4) The one-die multi-hole forming device and the multi-hole die realize the maximization of the working production efficiency under the condition of single extrusion.
(5) The principle that the intensity of the magnetic field generated by the electromagnet can be regulated and controlled by the current intensity and the principle that the magnitude of the ampere force borne by the electrified conductor in the magnetic field can be regulated and controlled by the current in the electrified conductor and the intensity of the magnetic field are utilized, so that the extrusion force is visual and adjustable, the intensity of the extrusion rod and the extrusion cylinder is protected to the maximum extent, and the service life of the extrusion rod and the extrusion cylinder is prolonged. .
Drawings
FIG. 1 is a schematic structural diagram of a photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 2 is a schematic structural diagram of a photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 3 is a schematic structural diagram of a cutting device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment;
FIG. 4 is an exploded view of a cutting device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment of the present invention;
FIG. 5 is an exploded view of a staged preconditioning self-heating hot extrusion device of a photovoltaic solar energy-saving frame one-die multi-hole extrusion apparatus according to the present invention;
FIG. 6 is a schematic structural view of a primary self-heating limiting device of the staged pretreatment self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 7 is a schematic structural diagram of a primary mold device of the staged pretreatment self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-mold multi-hole extrusion device of the present invention;
FIG. 8 is a schematic structural view of an advanced self-heating limiting device of a staged preprocessing self-heating warm extrusion device of a photovoltaic solar energy-saving frame one-die multi-hole extrusion device according to the present invention;
FIG. 9 is a schematic structural diagram of an advanced mold device of the staged pretreatment self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-mold multi-hole extrusion device of the present invention;
FIG. 10 is a schematic structural view of a final stage self-heating limiting device of the stage preprocessing self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 11 is a schematic structural diagram of a final stage mold device of the staged pretreatment self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-mold multi-hole extrusion device of the present invention;
FIG. 12 is a schematic structural diagram of a one-die porous molding device of the staged pretreatment self-heating warm extrusion device of the one-die porous extrusion device of the photovoltaic solar energy-saving frame of the present invention;
FIG. 13 is an exploded view of the primary self-heating limiting device of the staged preprocessing self-heating hot extrusion device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 14 is an exploded view of an advanced self-heating limiting device of a staged preprocessing self-heating warm extrusion device of a photovoltaic solar energy-saving frame one-die multi-hole extrusion device according to the present invention;
FIG. 15 is an exploded view of a final stage self-heating limiting device of the staged preprocessing self-heating warm extrusion device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion device of the present invention;
FIG. 16 is an exploded view of a one-die porous forming device of the staged pretreatment self-heating warm extrusion device of the one-die porous extrusion apparatus of the photovoltaic solar energy-saving frame of the present invention;
fig. 17 is an explosion diagram of an electromagnetic manganese steel extrusion device of the photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment.
Wherein, 1, an electromagnetic manganese steel extrusion device, 2, a graded pretreatment self-heating temperature extrusion device, 3, a cutting device, 4, an extrusion device outer frame, 5, an electromagnet a, 501, a Bominder alloy iron core a, 502, a copper wire coil a, 6, an electromagnet b, 601, a Bominder alloy iron core b, 602, a copper wire coil b, 7, an electrified slide rail a, 8, an electrified slide rail b, 9, a metal wheel set, 10, a conductor bar, 11, a high manganese steel extrusion rod, 12, a primary pretreatment self-heating device, 13, a high grade pretreatment self-heating device, 14, a final grade pretreatment self-heating device, 15, a mold porous forming device, 16, a workbench, 17, a cutting wheel disc, 18, a dustproof protective cover, 19, a motor, 20, a primary self-heating limiting device, 21, a primary mold device, 22, a high grade self-heating limiting device, 23, a high grade mold device, 24, a final grade self-heating limiting device, 25. a final stage mold device, 26, a primary outer frame a, 27, a primary limiting cylinder, 2701, a primary hole, 28, a primary novel phase change heat storage infinitesimal, 29, a primary heat pipe, 30, a primary motor, 31, a primary screw a, 32, a primary gear a, 33, a primary gear b, 34, a primary belt, 35, a primary gear c, 36, a primary feed wheel a, 37, a primary gear d, 38, a primary screw b, 39, a primary gear e, 40, a primary feed wheel b, 41, a primary outer frame b, 42, a primary mold, 43, a high outer frame a, 44, a high limiting cylinder, 4401, a high hole, 45, a high novel phase change heat storage infinitesimal, 46, a high heat pipe, 47, a high motor, 48, a high screw a, 49, a high gear a, 50, a high gear b, 51, a high belt, 52, a high gear c, 53, a high feed wheel a, 54, a high gear d, 55. high-grade screw rods b, 56, high-grade gears e, 57, high-grade feed wheels b, 58, high-grade outer frames b, 59, high-grade molds, 60, final-grade outer frames a, 61, final-grade limiting cylinders, 6101, final-grade holes, 62, final-grade novel phase change heat storage micro-elements, 63, final-grade heat pipes, 64, final-grade motors, 65, final-grade gears a, 66, final-grade gears b, 67, final-grade belts a, 68, final-grade feed wheels a, 69, final-grade screw rods, 70, final-grade gears c, 71, final-grade gears d, 72, final-grade belts b, 73, final-feed wheels b, 74, final-grade outer frames b, 75, final-grade molds, 76, molding outer frames, 77, molding limiting cylinders, 7701, molding holes, 78, molding motors, 79, molding gears a, 80, molding gears b, 81, molding belts a, 82, molding feed wheels a, 83, molding screw rods, 84, molding gears c, 85, molding gears c, and d, Forming gears d, 86, forming belts b, 87 and a forming feed wheel b.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the photovoltaic solar energy-saving frame one-die multi-hole extrusion device comprises an electromagnetic manganese steel extrusion device 1, a graded pretreatment self-heating extrusion device 2 and a cutting device 3, wherein the graded pretreatment self-heating extrusion device 2 is arranged on the left side of the electromagnetic manganese steel extrusion device 1, and the cutting device 3 is arranged on the left side of the graded pretreatment self-heating extrusion device 2.
As shown in fig. 3 and 4, the cutting device 3 includes a worktable 16, a cutting wheel disc 17, a dustproof protection cover 18 and a motor 19, the dustproof protection cover 18 is disposed above the worktable 16, the cutting wheel disc 17 is disposed inside the dustproof protection cover 18, the motor 19 is disposed outside the dustproof protection cover 18, a hole 1701 is disposed on the cutting wheel disc 17, the cutting wheel disc 17 is fixed to the dustproof protection cover 18 through the hole 1701, the dustproof protection cover 18 includes a handle 1801 and a rotating shaft 1802, the handle 1801 is disposed on the left side of the dustproof protection cover 18, the rotating shaft 1802 is disposed on the right side of the dustproof protection cover 18, and the dustproof protection cover 18 is connected to the worktable 16 through the rotating shaft 1802.
As shown in FIGS. 2 and 5, the staged pre-treatment self-heating extrusion apparatus 2 comprises a primary pre-treatment self-heating device 12, a high-grade pre-treatment self-heating device 13, a final-grade pre-treatment self-heating device 14 and a mold porous forming device 15, wherein the primary pre-treatment self-heating device 12 is arranged between the electromagnetic manganese steel extrusion apparatus 1 and the high-grade pre-treatment self-heating device 13, the high-grade pre-treatment self-heating device 13 is arranged between the primary pre-treatment self-heating device 12 and the final-grade pre-treatment self-heating device 14, the final-treatment self-heating device 14 is arranged between the high-grade pre-treatment self-heating device 13 and the mold porous forming device 15, the mold porous forming device 15 is arranged between the final-treatment self-heating device 14 and the cutting device 3, the primary pre-treatment self-heating device 12 comprises a primary self-heating limiting device 20 and a primary mold device 21, the primary self heating limiting device 20 is arranged between the electromagnetic manganese steel extrusion apparatus 1 and the primary mold device 21, the primary mould device 21 is arranged between the primary self-heating limiting device 20 and the advanced pre-treatment self-heating device 13, the advanced pre-treatment self-heating device 13 comprises an advanced self-heating limiting device 22 and an advanced mould device 23, the advanced self-heating limiting device 22 is arranged between the primary mould device 21 and the advanced mould device 23, the advanced mould device 23 is arranged between the advanced self-heating limiting device 22 and the final pre-treatment self-heating device 14, the final pre-treatment self-heating device 14 comprises a final self-heating limiting device 24 and a final mould device 25, the final self-heating limiting device 24 is arranged between the advanced mould device 23 and the final mould device 25, and the final mould device 25 is arranged between the final self-heating limiting device 24 and the porous mould forming device 15.
As shown in fig. 6, 7 and 13, the primary self-heating limiting device 20 includes a primary outer frame a26, a primary limiting cylinder 27, a primary novel phase-change heat-storage infinitesimal 28, a primary heat pipe 29, a primary motor 30, a primary lead screw a31, a primary gear a32, a primary gear b33, a primary belt 34, a primary gear c35, a primary feed wheel a36, a primary gear d37, a primary lead screw b38, a primary gear e39 and a primary feed wheel b40, wherein the primary limiting cylinder 27 is disposed inside and penetrates through the primary outer frame a26, the primary novel phase-change heat-storage infinitesimal 28 is disposed on the circumferential side wall of the primary limiting cylinder 27 and the primary motor 30, the primary heat pipe 29 is disposed outside the primary novel phase-change heat-storage infinitesimal 28, the primary motor 30 is disposed on the inner side wall of the primary outer frame a26, the primary motor 30 is disposed above the primary limiting cylinder 27, the primary lead screw a31 is disposed on the output shaft of the primary motor 30, the primary gear a32 is disposed inside the primary outer frame 26 and meshed with the primary lead screw a31, a primary gear b33 is provided inside the primary housing a26, a primary gear b33 is provided below the primary limiting cylinder 27, a primary belt 34 is provided outside and intermeshes with the primary gear a32 and the primary gear b33, a primary gear c35 is provided inside the primary housing a26 and intermeshes with the primary screw a31, a primary feed wheel a36 is provided on the primary gear c35, a primary gear d37 is provided inside the primary housing a26 and intermeshes with the primary screw b38, a primary screw b38 is provided below the primary limiting cylinder 27, a primary gear e39 is provided on the side of the primary gear b33 and intermeshes with the primary screw b38, a primary feed wheel b40 is provided on the primary gear d37, a primary hole 2701 is provided above the primary limiting cylinder 27, a primary feed wheel a36 and a primary feed wheel b40 each have a portion passing through the primary hole 2701, the primary die 21 apparatus includes a primary die 41 and a primary die 42, the primary housing b41 and an advanced limiting device 20 and an advanced limiting device 22 provided below the primary housing b41, the primary mold 42 is provided inside the primary outer frame b41 and penetrates therethrough.
As shown in fig. 8, 9 and 14, the advanced self-heating limiting device 22 includes an advanced outer frame a43, an advanced limiting cylinder 44, an advanced novel phase change heat storage micro element 45, an advanced heat pipe 46, an advanced motor 47, an advanced lead screw a48, an advanced gear a49, an advanced gear b50, an advanced belt 51, an advanced gear c52, an advanced feed wheel a53, an advanced gear d54, an advanced lead screw b55, an advanced gear e56 and an advanced feed wheel b57, wherein the advanced limiting cylinder 44 is disposed inside the advanced outer frame a43 and is communicated with the advanced limiting cylinder 44, the advanced novel phase change heat storage micro element 45 is disposed on the circumferential side wall of the advanced limiting cylinder 44 and the advanced motor 47, the advanced heat pipe 46 is disposed outside the advanced novel phase change heat storage micro element 45, the advanced motor 47 is disposed on the inner side wall of the advanced outer frame a43, the advanced motor 47 is disposed above the advanced limiting cylinder 44, the advanced lead screw a48 is disposed on the output shaft of the advanced motor 47, the advanced gear a49 is disposed inside the advanced a43 and is engaged with the advanced lead screw a48, a high-grade gear b50 is arranged inside the high-grade outer frame a43, a high-grade gear b50 is arranged below the high-grade limiting cylinder 44, a high-grade belt 51 is arranged outside the high-grade gear a49 and the high-grade gear b50 and is meshed with each other, a high-grade gear c52 is arranged inside the high-grade outer frame a43 and is meshed with the high-grade screw rod a48, a high-grade feed wheel a53 is arranged on the high-grade gear c52, a high-grade gear d54 is arranged inside the high-grade outer frame a43 and is meshed with the high-grade screw rod b55, the high-grade screw rod b55 is arranged below the high-grade limiting cylinder 44, the high-grade gear e56 is arranged on the high-grade gear b50 and is meshed with the high-grade screw rod b55, the high-grade feed wheel b57 is arranged on the high-grade gear d54, the high-grade limiting cylinder 44 is provided with a high-grade hole b 361 above, the high-grade feed wheel a53 and a high-grade feed wheel b57 are respectively provided with a part passing through the high-grade hole 4401, the high-grade die device 23 comprises a high-grade self-heating die 58 and a high-grade self-heating die 58, and a final limiting device 44059, which is arranged below the high-grade self-grade limiting cylinder 58 and a final limiting device 44024, the high-stage mold 23 is provided inside the high-stage outer frame b58 and penetrates therethrough.
As shown in fig. 10, 11 and 15, the final stage self-heating limiting device 24 includes a final stage outer frame a60, a final stage limiting cylinder 61, a final stage novel phase change heat storage unit 62, a final stage heat pipe 63, a final stage motor 64, a final stage gear a65, a final stage gear b66, a final stage belt a67, a final stage feed wheel a68, a final stage screw 69, a final stage gear c70, a final stage gear d71, a final stage belt b72 and a final stage feed wheel b73, the final stage limiting cylinder 61 is disposed inside and communicated with the final stage outer frame a60, the final stage novel phase change heat storage unit 62 is disposed on a circumferential side wall of the final stage limiting cylinder 61, the final stage heat pipe 63 is disposed outside the final stage novel phase change heat storage unit 62, the final stage motor 64 is disposed on an inner side wall of the final stage outer frame a60, the final stage motor 64 is disposed above the final stage limiting cylinder 61, the final stage gear a65 is disposed on an output shaft of the final stage motor 64, the final stage gear b66 is disposed above the final stage gear b 61, the final stage belt b 8945 is meshed with the final stage belt 8536, the final stage feeding wheel a68 is arranged on a final stage gear b66, the final stage screw 69 is arranged inside a final stage outer frame a60 and is meshed with a final stage gear a65, the final stage gear c70 is arranged below a final stage limiting cylinder 61 and is meshed with the final stage screw 69, the final stage gear d71 is arranged below the final stage limiting cylinder 61, a final stage belt b72 is arranged outside a final stage gear c70 and a final stage gear d71 and is meshed with each other, the final stage feeding wheel b73 is arranged on a final stage gear d71, a final stage hole 6101 is arranged below the final stage limiting cylinder 61, a final stage feeding wheel a68 and a final stage feeding wheel b73 respectively partially penetrate through the final stage hole 6101, the final stage die device 25 comprises a final stage outer frame b74 and an outer frame final stage die 75, a final stage b74 is arranged between a final stage self-heating limiting device 24 and a die porous forming device 15, and a final stage die 74 is arranged inside the final stage outer frame and is communicated with the final stage die porous forming device 15.
As shown in fig. 12 and 16, the one-mold multi-hole molding device 15 includes a molding outer frame 76, a molding limiting cylinder 77, a molding motor 78, a molding gear a79, a molding gear b80, a molding belt a81, a molding feed wheel a82, a molding screw 83, a molding gear c84, a molding gear d85, a molding belt b86 and a molding feed wheel b87, the molding limiting cylinder 77 is disposed inside and through the molding outer frame a76, the molding motor 78 is disposed on the inner side wall of the molding outer frame 76, the molding motor 78 is disposed above the molding limiting cylinder 77, the molding gear a79 is disposed on the output shaft of the molding motor 78, the molding gear b80 is disposed above the molding limiting cylinder 77, the molding belt a81 is disposed outside and engaged with the molding gear a79 and the molding gear b80, the molding feed wheel a82 is disposed on the molding gear b80, the molding screw 83 is disposed inside the molding outer frame 76 and engaged with the molding gear a79, the forming gear c84 is arranged below the forming limiting cylinder 77 and is meshed with the forming screw rod 83, the forming gear d85 is arranged below the forming limiting cylinder 77, the forming belt b86 is arranged on the outer sides of the forming gear c84 and the forming gear d85 and is meshed with each other, the forming feeding wheel b87 is arranged on the forming gear d85, a forming hole 7701 is arranged below the forming limiting cylinder 77, and a part of each of the forming feeding wheel a82 and the forming feeding wheel b87 penetrates through the forming hole 7701.
As shown in fig. 17, the electromagnetic manganese steel extrusion apparatus 1 includes an extrusion apparatus outer frame 4, an electromagnet a5, an electromagnet b6, an energized slide rail a7, an energized slide rail b8, a metal wheel set 9, a conductor bar 10 and a high manganese steel extrusion rod 11, the electromagnet a5 is arranged above the interior of the extrusion apparatus outer frame 4, the electromagnet b6 is arranged below the interior of the extrusion apparatus outer frame 4, the energized slide rail a7 is arranged on the left side of the electromagnet b6, the energized slide rail b8 is arranged on the right side of the electromagnet b6, the metal wheel set 9 is arranged on the energized slide rail a7 and the energized slide b8, the conductor bar 10 is arranged between the metal wheel sets 9, the high manganese steel extrusion rod 11 is arranged in the middle of the conductor bar 10, the electromagnet a5 includes a permendur alloy iron core a501 and copper wire coil a502, the copper wire coil a502 is arranged on the outer ring of the permendur alloy iron core a501, the perm alloy iron core a501 is arranged above the interior of the extrusion apparatus 4, the electromagnet b6 includes perm alloy iron core 601 and copper wire coil b602, the copper wire coil b602 is provided on the outer ring of the permendur core b601, and the permendur core b601 is provided inside and below the extrusion device housing 4.
When the device is used specifically, an aluminum-magnesium alloy blank is placed in front of the high manganese steel extrusion rod 11, the electromagnet a5 and the electromagnet b6 are respectively electrified to generate a uniform magnetic field, the electrified slide rail a7, the metal wheel set 9, the conductor rod 10 and the electrified slide rail b8 are electrified to form a closed loop, when current flows in the conductor rod 10, the ampere force is applied to the magnetic field to enable the conductor rod 10 to move along the electrified slide rail a7 and the electrified slide rail b8 to drive the high manganese steel extrusion rod 11 to move, the high manganese steel extrusion rod 11 drives the aluminum-magnesium alloy blank to move to the self-heating extrusion device 2 for graded pretreatment, the current flowing through the copper wire coil a502 and the copper wire coil b602 is adjusted according to the required extrusion force to change the magnetic field intensity, so that the ampere force applied to the conductor rod 10 is changed to change the extrusion force of the high manganese steel extrusion rod 11, and the current flowing through the electrified slide rail a7, the metal wheel set 9, the conductor rod 10 and the electrified slide rail b8 can be changed to change the current in the conductor rod 10 to change the intensity, so that the conductor rod 10 can change the current flowing through the electrified slide rail a7, the metal wheel set 9, the conductor rod 10 and the current to change The applied force is changed, so that the extrusion force of the high manganese steel extrusion rod 11 is changed; when the aluminum-magnesium alloy blank enters the primary limiting cylinder 27 of the primary pretreatment self-heating device 12, heat energy generated by friction with the primary limiting cylinder 27 is absorbed by the primary novel phase-change heat storage micro-element 28, and is transferred to the primary die device 21 through the primary heat pipe 29 to heat the primary die 42, the heat energy generated in the operation of the primary motor 30 is also absorbed by the primary novel phase-change heat storage micro-element 28, and is transferred to the primary die device 21 through the primary heat pipe 29 to heat the primary die 42, the primary motor 30 drives the primary lead screw a31, the primary lead screw a31 drives the primary gear a32, the primary gear a32 drives the primary gear b33 through the primary belt 34, the primary lead screw a32 simultaneously drives the primary gear c35, the primary gear c35 drives the primary feeding wheel a36, the primary gear b33 drives the primary gear e39, the primary gear e39 drives the primary lead screw b38, the primary lead screw b38 drives the primary gear d37, the primary gear d37 drives the primary feed wheel b40, the primary feed wheel a36 and the primary feed wheel b40 contact the aluminum-magnesium alloy blank through the primary hole 2701 and apply traction force to the aluminum-magnesium alloy blank, the work load of the electromagnetic manganese steel extrusion device 1 can be reduced under the assistance of the primary feed wheel a36 and the primary feed wheel b40, so that the service life of the whole photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment is prolonged, and when the aluminum-magnesium alloy blank passes through the primary die 42 under the driving of the high-manganese steel extrusion rod 11, the primary feed wheel a36 and the primary feed wheel b40, the ductility of the aluminum-magnesium alloy blank is increased due to the temperature rise, so that the aluminum-magnesium alloy blank can easily pass through the primary die 42; when the aluminum-magnesium alloy enters the advanced limiting cylinder 44 of the advanced pretreatment self-heating device 13 and then rubs against the advanced limiting cylinder 44 to generate heat energy, the heat energy is absorbed by the advanced novel phase change heat storage micro-element 45 and is transferred to the advanced die device 23 through the advanced heat pipe 46 to heat the advanced die 59, the heat energy generated in the operation of the advanced motor 47 is also transferred to the advanced die device 23 through the advanced novel phase change heat storage micro-element 45 through the advanced heat pipe 46 to heat the advanced die device 59, the advanced motor 47 drives the advanced lead screw a48, the advanced lead screw a48 drives the advanced gear a49, the advanced gear a49 drives the advanced gear b50 through the advanced belt 51, the advanced lead screw a48 simultaneously drives the advanced gear c52, the advanced gear c52 drives the advanced feed wheel a53, the advanced gear b50 drives the advanced gear e56, the advanced gear e56 drives the advanced lead screw b55, the advanced lead screw b55 drives the advanced gear d54, and the advanced gear d54 drives the advanced feed wheel b57, the high-grade feed wheel a53 and the high-grade feed wheel b57 contact the aluminum-magnesium alloy through the high-grade hole 4401 and apply traction to the aluminum-magnesium alloy, the work burden of the electromagnetic manganese steel extrusion device 1 can be reduced under the assistance of the primary feed wheel a36, the primary feed wheel b40, the high-grade feed wheel a53 and the high-grade feed wheel b57, so that the service life of the whole photovoltaic solar energy-saving frame-die multi-hole extrusion equipment is prolonged, and when the aluminum-magnesium alloy passes through the high-grade die 59 under the driving of the high-manganese steel extrusion rod 11, the primary feed wheel a36, the primary feed wheel b40, the high-grade feed wheel a53 and the high-grade feed wheel b57, the ductility of the aluminum-magnesium alloy is increased due to the temperature rise, so that the aluminum-magnesium alloy can easily pass through the high-grade die 59; when the aluminum-magnesium alloy enters a final-stage limiting cylinder 61 of a final-stage pretreatment self-heating device 14, the aluminum-magnesium alloy rubs with the final-stage limiting cylinder 61 to generate heat energy, the heat energy is absorbed by a final-stage novel phase-change heat storage micro-element 62 and is transferred to a final-stage die device 25 through a final-stage heat pipe 63 to heat a final-stage die 75, a final-stage motor 64 drives a final-stage gear a65, a final-stage gear a65 drives a final-stage belt a67 at a final-stage belt a67, a final-stage gear b66 is driven by the final-stage gear b66, a final-stage feed wheel a68 is driven by the final-stage gear a68, a final-stage screw 69 drives a final-stage gear c70, a final-stage gear c70 drives a final-stage belt b72, a final-stage belt b72 drives a final-stage gear d71, a final-stage feed wheel d71 drives a final-stage feed wheel b73, a final-stage feed wheel a68 and a final-stage feed wheel b6 contact aluminum-magnesium alloy through a 6101 to exert traction force, the primary-magnesium alloy, and the feed wheel 36 a 40 a, the primary-stage feed wheel b40 a feed wheel b 9, the final-feed wheel b 9 and the final-feed wheel b 9, The work load of the electromagnetic manganese steel extrusion device 1 can be reduced under the assistance of the high-grade feeding wheel b57, the final-grade feeding wheel a68 and the final-grade feeding wheel b73, so that the service life of the whole photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment is prolonged, and when the aluminum magnesium alloy passes through the final-grade die 75 under the driving of the high-manganese steel extrusion rod 11, the primary feeding wheel a36, the primary feeding wheel b40, the high-grade feeding wheel a53, the high-grade feeding wheel b57, the final-grade feeding wheel a68 and the final-grade feeding wheel b73, the ductility of the aluminum magnesium alloy is increased due to the temperature rise, so that the aluminum magnesium alloy can easily pass through the final-grade die 75; after the aluminum-magnesium alloy passes through a final-stage die 75, the aluminum-magnesium alloy has better ductility due to high-temperature extrusion, the aluminum-magnesium alloy is cooled and shaped by a die multi-hole forming device 15, enters a forming limiting cylinder 77 after passing through the final-stage die 75, a forming motor 78 drives a forming gear a79, a forming gear a79 drives a forming gear b80 on a forming belt a81, a forming belt a81 drives a forming gear b80, a forming gear b80 drives a forming feed wheel a82, a forming gear a79 drives a forming screw 83, the forming screw 83 drives a forming gear c84, a forming gear c84 drives a forming belt b86, a forming belt b86 drives a forming gear d85, a forming gear d85 drives a forming feed wheel b87, the forming feed wheel a82 and the forming feed wheel b87 contact the aluminum-magnesium alloy through a forming hole 7701 and apply traction to the aluminum-magnesium alloy, and the aluminum-magnesium alloy is applied to the primary feed wheel a36, the primary feed wheel b40, the advanced feed wheel a53, the advanced feed wheel b57 and the final-stage feed wheel a68, When the aluminum magnesium alloy is finally molded and enters the cutting device 3 under the driving of the high manganese steel extrusion rod 11, the primary feed wheel a36, the primary feed wheel b40, the advanced feed wheel a53, the advanced feed wheel b57, the final feed wheel a68, the final feed wheel b73, the molding feed wheel a82 and the molding feed wheel b87, the molded aluminum magnesium alloy is pushed out to the workbench 16, the cutting wheel disc 17 rotates around the hole 1701 under the driving of the motor 19 in the dustproof protective cover 18, the dustproof protective cover 18 rotates around the shaft 1802 under the driving of the handle 1801, and the cutting wheel disc 17 is in contact with the molded aluminum magnesium alloy to complete the cutting of a proper length. Repeating the above steps when using the product for the second time.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should be able to conceive of the present invention without creative design of the similar structural modes and embodiments without departing from the spirit of the present invention, and all such modifications should fall within the protection scope of the present invention.

Claims (10)

1. Porous extrusion equipment of energy-conserving frame mould of photovoltaic solar energy, its characterized in that: comprises an electromagnetic manganese steel extrusion device (1), a graded pretreatment self-heating extrusion device (2) and a cutting device (3), wherein the graded pretreatment self-heating extrusion device (2) is arranged on the electromagnetic manganese steel extrusion device (1), the cutting device (3) is arranged on the graded pretreatment self-heating extrusion device (2), the graded pretreatment self-heating extrusion device (2) is arranged between the electromagnetic manganese steel extrusion device (1) and the cutting device (3), the electromagnetic manganese steel extrusion device (1) comprises an extrusion device outer frame (4), an electromagnet a (5), an electromagnet b (6), an electrified slide rail a (7), an electrified slide rail b (8), a metal wheel group (9), a conductor bar (10) and a high manganese steel extrusion rod (11), the electromagnet a (5) is arranged above the interior of the extrusion device outer frame (4), the electromagnet b (6) is arranged below the interior of the extrusion device (4), the electric slide rail a (7) is arranged on the left side of the electromagnet b (6), the electric slide rail b (8) is arranged on the right side of the electromagnet b (6), the metal wheel set (9) is arranged on the electric slide rail a (7) and the electric conductor b (8), the conductor bar (10) is arranged between the metal wheel sets (9), the high manganese steel extrusion rod (11) is arranged in the middle of the conductor bar (10), the electromagnet a (5) comprises a hammed alloy iron core a (501) and a copper conductor coil a (502), the copper conductor coil a (502) is arranged on the outer ring of the hammed alloy iron core a (501), the hammed alloy iron core a (501) is arranged above the inner part of the extrusion device outer frame (4), the electromagnet b (6) comprises a hammed alloy iron core b (601) and a copper conductor coil b (602), and the copper conductor coil b (602) is arranged on the outer ring of the hammed alloy iron core b (601), the permendur iron core b (601) is arranged below the inner part of the extrusion device outer frame (4).
2. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 1, wherein: the graded pretreatment self-heating warm extrusion device (2) comprises a primary pretreatment self-heating device (12), a high-grade pretreatment self-heating device (13), a final-grade pretreatment self-heating device (14) and a porous molding device (15), wherein the primary pretreatment self-heating device (12) is arranged between the electromagnetic manganese steel extrusion device (1) and the high-grade pretreatment self-heating device (13), the high-grade pretreatment self-heating device (13) is arranged between the primary pretreatment self-heating device (12) and the final-grade pretreatment self-heating device (14), the final-grade pretreatment self-heating device (14) is arranged between the high-grade pretreatment self-heating device (13) and the porous molding device (15), the porous molding device (15) is arranged between the final-grade pretreatment self-heating device (14) and the cutting device (3), the primary pretreatment self-heating device (12) comprises a primary self-heating limiting device (20) and a primary mold device (21), the primary self-heating limiting device (20) is arranged between the electromagnetic manganese steel extrusion device (1) and the primary die device (21), the primary die device (21) is arranged between the primary self-heating limiting device (20) and the advanced pre-treatment self-heating device (13), the advanced pre-treatment self-heating device (13) comprises an advanced self-heating limiting device (22) and an advanced die device (23), the advanced self-heating limiting device (22) is arranged between the primary die device (21) and the advanced die device (23), the advanced die device (23) is arranged between the advanced self-heating limiting device (22) and the final pre-treatment self-heating device (14), the final pre-treatment self-heating device (14) comprises a final self-heating limiting device (24) and a final self-heating die device (25), and the final limiting device (24) is arranged between the advanced die device (23) and the final die device (25), the final-stage die device (25) is arranged between the final-stage self-heating limiting device (24) and the multi-hole forming device (15).
3. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 2, wherein: the primary self-heating limiting device (20) comprises a primary outer frame a (26), a primary limiting cylinder (27), a primary novel phase-change heat storage infinitesimal element (28), a primary heat pipe (29), a primary motor (30), a primary screw rod a (31), a primary gear a (32), a primary gear b (33), a primary belt (34), a primary gear c (35), a primary feed wheel a (36), a primary gear d (37), a primary screw rod b (38), a primary gear e (39) and a primary feed wheel b (40), wherein the primary limiting cylinder (27) is arranged inside the primary outer frame a (26) and is communicated with the primary novel phase-change heat storage infinitesimal element (28) and is arranged on the circumferential side wall of the primary limiting cylinder (27) and the primary motor (30), the primary heat pipe (29) is arranged on the outer side of the primary novel phase-change heat storage infinitesimal element (28), and the primary motor (30) is arranged on the inner side wall of the primary outer frame a (26), the primary motor (30) is arranged above the primary limiting cylinder (27), the primary screw rod a (31) is arranged on an output shaft of the primary motor (30), the primary gear a (32) is arranged inside the primary outer frame a (26) and is meshed with the primary screw rod a (31), the primary gear b (33) is arranged inside the primary outer frame a (26), the primary gear b (33) is arranged below the primary limiting cylinder (27), the primary belt (34) is arranged outside the primary gear a (32) and the primary gear b (33) and is meshed with each other, the primary gear c (35) is arranged inside the primary outer frame a (26) and is meshed with the primary screw rod a (31), the primary feeding wheel a (36) is arranged on the primary gear c (35), and the primary gear d (37) is arranged inside the primary outer frame a (26) and is meshed with the primary screw rod b (38), the primary screw rod b (38) is arranged below the primary limiting cylinder (27), the primary gear e (39) is arranged on the side of the primary gear b (33) and is meshed with the primary screw rod b (38), the primary feeding wheel b (40) is arranged on the primary gear d (37), a primary hole (2701) is arranged below the primary limiting cylinder (27), and a part of each of the primary feeding wheel a (36) and the primary feeding wheel b (40) penetrates through the primary hole (2701).
4. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 3, wherein: the primary mold device (21) comprises a primary outer frame b (41) and a primary mold (42), the primary outer frame b (41) is arranged on the left side of the primary self-heating limiting device (20), and the primary mold (42) is arranged inside the primary outer frame b (41) and penetrates through the primary outer frame b (41).
5. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 4, wherein: the advanced self-heating limiting device (22) comprises an advanced outer frame a (43), an advanced limiting cylinder (44), an advanced novel phase-change heat storage infinitesimal unit (45), an advanced heat pipe (46), an advanced motor (47), an advanced screw rod a (48), an advanced gear a (49), an advanced gear b (50), an advanced belt (51), an advanced gear c (52), an advanced feed wheel a (53), an advanced gear d (54), an advanced screw rod b (55), an advanced gear e (56) and an advanced feed wheel b (57), wherein the advanced limiting cylinder (44) is arranged inside the advanced outer frame a (43) and communicated with the advanced outer frame, the advanced novel phase-change heat storage infinitesimal unit (45) is arranged on the circumferential side wall of the advanced limiting cylinder (44) and the advanced motor (47), the advanced heat pipe (46) is arranged on the outer side of the advanced novel phase-change heat storage infinitesimal unit (45), and the advanced motor (47) is arranged on the inner side wall of the advanced outer frame a (43), the high-grade motor (47) is arranged above the high-grade limiting cylinder (44), the high-grade screw rod a (48) is arranged on an output shaft of the high-grade motor (47), the high-grade gear a (49) is arranged inside the high-grade outer frame a (43) and is meshed with the high-grade screw rod a (48), the high-grade gear b (50) is arranged inside the high-grade outer frame a (43), the high-grade gear b (50) is arranged below the high-grade limiting cylinder (44), the high-grade belt (51) is arranged outside the high-grade gear a (49) and the high-grade gear b (50) and is meshed with each other, the high-grade gear c (52) is arranged inside the high-grade outer frame a (43) and is meshed with the high-grade screw rod a (48), the high-grade feeding wheel a (53) is arranged on the high-grade gear c (52), the high-grade gear d (54) is arranged inside the high-grade outer frame a (43) and is meshed with the high-grade screw rod b (55), advanced lead screw b (55) are located the below of senior spacing section of thick bamboo (44), advanced gear e (56) are located advanced gear b (50) edge and intermeshing and with senior lead screw b (55) intermeshing, senior feed wheel b (57) are located on senior gear d (54), the top below of senior spacing section of thick bamboo (44) is equipped with senior hole (4401), senior feed wheel a (53) and senior feed wheel b (57) respectively have a part to pass senior hole (4401).
6. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 5, wherein: the advanced mold device (23) comprises an advanced outer frame b (58) and an advanced mold (59), the advanced outer frame b (58) is arranged on the left side of the advanced self-heating limiting device (22), and the advanced mold (59) is arranged inside the advanced outer frame b (58) and penetrates through the advanced outer frame b (58).
7. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 6, wherein: the final stage self-heating limiting device (24) comprises a final stage outer frame a (60), a final stage limiting cylinder (61), a final stage novel phase change heat storage infinitesimal element (62), a final stage heat pipe (63), a final stage motor (64), a final stage gear a (65), a final stage gear b (66), a final stage belt a (67), a final stage feed wheel a (68), a final stage screw rod (69), a final stage gear c (70), a final stage gear d (71), a final stage belt b (72) and a final stage feed wheel b (73), wherein the final stage limiting cylinder (61) is arranged inside the final stage outer frame a (60) and communicated with the final stage novel phase change heat storage infinitesimal element (62) is arranged on the circumferential side wall of the final stage limiting cylinder (61), the final stage heat pipe (63) is arranged outside the final stage novel phase change heat storage infinitesimal element (62), the final stage motor (64) is arranged on the inner side wall of the final stage outer frame a (60), and the final stage motor (64) is arranged above the final stage limiting cylinder (61), the final gear a (65) is provided on an output shaft of a final motor (64), the final gear b (66) is provided above a final limit cylinder (61), the final belt a (67) is provided outside and meshed with the final gear a (65) and the final gear b (66), the final feed wheel a (68) is provided on the final gear b (66), the final screw (69) is provided inside a final outer frame a (60) and meshed with the final gear a (65), the final gear c (70) is provided below the final limit cylinder (61) and meshed with the final screw (69), the final gear d (71) is provided below the final limit cylinder (61), the final belt b (72) is provided outside and meshed with the final gear c (70) and the final gear d (71), and the final feed wheel b (73) is provided on the final gear d (71), a final-stage hole (6101) is arranged below the final-stage limiting cylinder (61), and a part of each of the final-stage feeding wheel a (68) and the final-stage feeding wheel b (73) passes through the final-stage hole (6101).
8. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 7, wherein: the final-stage mold device (25) comprises a final-stage outer frame b (74) and a final-stage mold (75), wherein the final-stage outer frame b (74) is arranged on the left side of the final-stage self-heating limiting device (24), and the final-stage mold (75) is arranged inside the final-stage outer frame b (74) and penetrates through the final-stage outer frame b (74).
9. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 8, wherein: the multi-hole forming device (15) comprises a forming outer frame (76), a forming limiting barrel (77), a forming motor (78), a forming gear a (79), a forming gear b (80), a forming belt a (81), a forming feed wheel a (82), a forming screw rod (83), a forming gear (84), a forming gear d (85), a forming belt b (86) and a forming feed wheel b (87), wherein the forming limiting barrel (77) is arranged inside the forming outer frame a (76) and communicated with the forming outer frame a (76), the forming motor (78) is arranged on the inner side wall of the forming outer frame (76), the forming motor (78) is arranged above the forming limiting barrel (77), the forming gear a (79) is arranged on the output shaft of the forming motor (78), and the forming gear b (80) is arranged above the forming limiting barrel (77), the molding belt a (81) is arranged at the outer sides of the molding gear a (79) and the molding gear b (80) and is meshed with each other, the molding feed wheel a (82) is arranged on the molding gear b (80), the molding screw rod (83) is arranged inside the molding outer frame (76) and is meshed with the molding gear a (79), the molding gear c (84) is arranged below the molding limiting cylinder (77) and is meshed with the molding screw rod (83), the molding gear d (85) is arranged below the molding limiting cylinder (77), the molding belt b (86) is arranged at the outer sides of the molding gear c (84) and the molding gear d (85) and is meshed with each other, the forming feed wheel b (87) is arranged on the forming gear d (85), a forming hole (7701) is arranged below the forming limiting cylinder (77), the forming feed wheel a (82) and the forming feed wheel b (87) each have a portion that passes through the forming hole (7701).
10. The photovoltaic solar energy-saving border one-die multi-hole extrusion device as claimed in claim 9, wherein: cutting device (3) are including workstation (16), cutting rim plate (17), dustproof safety cover (18) and motor (19), workstation (16) top is located in dustproof safety cover (18), cutting rim plate (17) are rotated and are located inside dustproof safety cover (18), dustproof safety cover (18) outside is located in motor (19), be equipped with hole (1701) on cutting rim plate (17), cutting rim plate (17) rotate with dustproof safety cover (18) through hole (1701) and link to each other, dustproof safety cover (18) are including handle (1801) and pivot (1802), dustproof safety cover (18) left side is located in handle (1801), dustproof safety cover (18) right side is located in pivot (1802), dustproof safety cover (18) are connected with workstation (16) through pivot (1802).
CN202210754768.2A 2022-06-29 2022-06-29 Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment Pending CN115007720A (en)

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CN202210754768.2A CN115007720A (en) 2022-06-29 2022-06-29 Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5557962A (en) * 1991-06-28 1996-09-24 Usui Kokusai Sangyo Kaisha Ltd. Long deformed extruded metallic shape and method for manufacturing said shape
CN201841173U (en) * 2010-10-14 2011-05-25 深圳市华加日西林实业有限公司 Multi-hole extrusion die
CN103480682A (en) * 2013-07-29 2014-01-01 哈尔滨理工大学 Modularized extrusion molding apparatus and method for section bar with order-variable cross sections
CN205308988U (en) * 2015-12-09 2016-06-15 天津东义镁制品股份有限公司 Porous extrusion die of solid section bar of magnesium alloy
CN110052847A (en) * 2019-05-21 2019-07-26 佛山市南海万格士机械设备有限公司 A kind of al profile extrusion line
CN111479639A (en) * 2017-12-15 2020-07-31 麦格纳国际公司 Electromagnetic extrusion
CN216226193U (en) * 2021-06-25 2022-04-08 江苏东台天腾铝业有限公司 Solar photovoltaic pre-spliced frame aluminum alloy section bar extrusion device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5557962A (en) * 1991-06-28 1996-09-24 Usui Kokusai Sangyo Kaisha Ltd. Long deformed extruded metallic shape and method for manufacturing said shape
CN201841173U (en) * 2010-10-14 2011-05-25 深圳市华加日西林实业有限公司 Multi-hole extrusion die
CN103480682A (en) * 2013-07-29 2014-01-01 哈尔滨理工大学 Modularized extrusion molding apparatus and method for section bar with order-variable cross sections
CN205308988U (en) * 2015-12-09 2016-06-15 天津东义镁制品股份有限公司 Porous extrusion die of solid section bar of magnesium alloy
CN111479639A (en) * 2017-12-15 2020-07-31 麦格纳国际公司 Electromagnetic extrusion
CN110052847A (en) * 2019-05-21 2019-07-26 佛山市南海万格士机械设备有限公司 A kind of al profile extrusion line
CN216226193U (en) * 2021-06-25 2022-04-08 江苏东台天腾铝业有限公司 Solar photovoltaic pre-spliced frame aluminum alloy section bar extrusion device

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