CN114990686B - High Wen Dutong welding wire surface treatment method and equipment - Google Patents

High Wen Dutong welding wire surface treatment method and equipment Download PDF

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Publication number
CN114990686B
CN114990686B CN202210413499.3A CN202210413499A CN114990686B CN 114990686 B CN114990686 B CN 114990686B CN 202210413499 A CN202210413499 A CN 202210413499A CN 114990686 B CN114990686 B CN 114990686B
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welding wire
electrolytic cell
surface treatment
plate
treated
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CN114990686A (en
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王伟
马晓燕
张腾腾
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Shandong Ganggucheng Welding Material Co ltd
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Shandong Ganggucheng Welding Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F7/00Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F1/00Electrolytic cleaning, degreasing, pickling or descaling
    • C25F1/02Pickling; Descaling
    • C25F1/04Pickling; Descaling in solution
    • C25F1/06Iron or steel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention discloses a surface treatment method and device for a high Wen Dutong welding wire, and relates to the technical field of high Wen Dutong welding wire processing. The high Wen Dutong welding wire surface treatment device comprises a base plate and welding wires to be treated, wherein an acid electrolytic cell for surface treatment of the welding wires to be treated is arranged on the base plate, the welding wires to be treated pass through the acid electrolytic cell, and supporting mechanisms and conveying mechanisms for surface treatment of the welding wires to be treated on the acid electrolytic cell are arranged on two sides of the base plate. According to the high Wen Dutong welding wire surface treatment method and the device, the acidic solution in the acidic electrolytic cell is mixed and stirred through the rotation of the stirring fan blade, so that the concentration of the acidic solution at the passing position of the welding wire to be treated on the acidic electrolytic cell is ensured, and further, the welding wire to be treated conveyed on the acidic electrolytic cell can be effectively subjected to surface treatment.

Description

High Wen Dutong welding wire surface treatment method and equipment
Technical Field
The invention relates to the technical field of high Wen Dutong welding wire processing, in particular to a high Wen Dutong welding wire surface treatment method and device.
Background
The welding wire is used as filler metal or as a wire welding material for conducting at the same time. In gas and tungsten arc welding, the wire is used as a filler metal; in submerged arc welding, electroslag welding, and other consumable electrode gas shielded arc welding, the wire is both the filler metal and the wire is the conductive electrode. The surface of the wire is not coated with flux that prevents oxidation.
The main purpose of copper plating of the welding wire is corrosion prevention, as the main component of the welding wire is steel, bare leakage is easy to rust and corrode in the atmosphere, and the quality guarantee period can be effectively prolonged by plating a layer of copper on the surface. Furthermore, the conductivity can be enhanced.
The existing copper plating treatment step for the welding wire sequentially comprises the steps of acid electrolysis for removing residual substances on the surface of the welding wire, copper plating for the surface of the welding wire, first water cleaning for the welding wire after copper plating, neutralization of residual acid liquor on the surface of the welding wire by utilizing alkali solution, second water cleaning for the welding wire and hot water cleaning for the welding wire.
In the process that the high-temperature copper-plated welding wire is subjected to surface cleaning treatment in the acid electrolytic cell, the welding wire to be treated is conveyed in the acid electrolytic cell and the surface of the welding wire to be treated is cleaned through the internal acid solution, but along with continuous conveying reaction of the welding wire to be treated, the concentration of the solution in the joint position of the inside of the acid electrolytic cell and the welding wire to be treated is continuously reduced, so that the effect of surface treatment of the welding wire to be treated in the acid electrolytic cell is affected.
Disclosure of Invention
The invention aims to provide a high Wen Dutong welding wire surface treatment method and equipment for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the high Wen Dutong welding wire surface treatment equipment comprises a bottom plate and welding wires to be treated, wherein an acid electrolytic cell for surface treatment of the welding wires to be treated is arranged on the bottom plate, the welding wires to be treated pass through the acid electrolytic cell, a supporting mechanism and a conveying mechanism for surface treatment of the welding wires to be treated on the acid electrolytic cell are arranged on two sides of the bottom plate, and a stirring mechanism for stirring an internal acid solution in the surface treatment process and a driving mechanism for driving the stirring mechanism are arranged on the outer side wall of the acid electrolytic cell;
the stirring mechanism comprises a driving shaft arranged on the acid electrolytic cell, and one end of the driving shaft positioned in the acid electrolytic cell is fixed with stirring blades.
Preferably, the driving mechanism comprises a U-shaped plate arranged on the side wall of the acid electrolytic cell, a rotating rod is rotationally connected to the U-shaped plate, a sliding sleeve is slidingly connected to the rotating rod, a plurality of transmission plates are rotationally connected to the sliding sleeve, the other ends of the transmission plates are rotationally connected with a plurality of arc plates, the arc plates are respectively arranged against the U-shaped plate, a belt pulley is fixed at one end of the driving shaft, belt transmission is carried out between the belt pulley and each arc plate, and an adjusting mechanism for adjusting the transmission ratio between the rotating rod and the driving shaft and a pulling mechanism for pulling the belt in the adjusting process are arranged on the U-shaped plate.
Preferably, the adjustment mechanism comprises a threaded rod which is rotationally connected to the U-shaped plate, a threaded sleeve is connected to the threaded rod in a threaded engagement manner, a square plate is fixed to the other end of the threaded sleeve, an arc-shaped limiting groove is formed in the square plate, an annular plate is rotationally connected to the arc-shaped limiting groove, the annular plate is fixed to the sliding sleeve and is concentrically arranged with the sliding sleeve, a sliding rod and a fixing rod are respectively arranged on one side, opposite to the U-shaped plate and the square plate, of the U-shaped plate, the sliding rod is slidably connected to the fixing rod, and a driving motor for driving the threaded rod is arranged on the U-shaped plate.
Preferably, the pulling mechanism comprises an L-shaped plate, a pulling roller is rotationally connected to the L-shaped plate, a plurality of T-shaped rods are slidably connected to the L-shaped plate, one ends of the T-shaped rods are fixed to the upper ends of the U-shaped plates, first springs are sleeved on the side walls of the T-shaped rods, and the pulling roller is propped against the inner ring of the belt under the action of the elastic force of the first springs.
Preferably, the supporting mechanism comprises two supporting plates fixed on the bottom plate, the two supporting plates are respectively positioned at two sides of the acid electrolytic cell, a limiting plate is fixed at the upper end of each supporting plate, round holes are formed in the limiting plates, and welding wires to be treated pass through the two round holes.
Preferably, the conveying mechanism comprises a first fixing plate fixed on the side wall of the acid electrolytic cell, two second fixing plates are fixed at the upper ends of the first fixing plates, two round rods are connected between the two second fixing plates through an extrusion assembly, conveying rollers are fixed on the two round rods, and welding wires to be treated pass through the two conveying rollers.
Preferably, the extrusion assembly comprises two mounting grooves formed in two second fixing plates, the round rods are located inside the two opposite mounting grooves, the extrusion rods are slidably connected to the upper side and the lower side of the mounting grooves, the side walls of the round rods located inside the mounting grooves are sleeved with sleeves, the other ends of the extrusion rods are slidably connected to the side walls of the sleeves, the side walls of the extrusion rods are sleeved with second springs, the two conveying rollers are respectively arranged against the two sides of the welding wires to be processed under the action of the elastic force of the second springs, and the round rods are connected with the rotating rods through connecting assemblies.
Preferably, the connecting assembly comprises a first conical tooth and a second conical tooth which are respectively fixed at one ends of the rotating rod and the round rod, and the first conical tooth and the second conical tooth are mutually meshed.
Preferably, the acidic electrolytic cell is provided with a heater for heating the internal solution during the surface treatment.
The invention also provides a surface treatment method of the high Wen Dutong welding wire, which comprises the following steps:
s1: in the process of carrying out surface treatment on the welding wire to be treated on the acid electrolytic cell, the welding wire to be treated sequentially passes through the round holes on the limiting plate and the acid electrolytic cell, and after the passing is finished, the welding wire to be treated is supported by the supporting plates on the two sides of the acid electrolytic cell;
s2: in the supporting process, one end of the welding wire to be treated is pushed by external force, so that the welding wire to be treated slides on the acid electrolytic cell to pass through, and in the passing process, the surface of the welding wire to be treated is subjected to acid treatment by an acid solution in the acid electrolytic cell;
s3: in the pushing process of the welding wire to be processed, the two conveying rollers are propped against the upper side and the lower side of the welding wire to be processed under the action of the elasticity of each second spring, so that the welding wire to be processed drives the two conveying rollers to rotate in the pushing and conveying process, and the welding wire to be processed is convenient to convey more stably and process surface treatment by the rotation of the two conveying rollers;
s4: in the process of the rotation of the conveying roller, the round rod is driven to synchronously rotate under the force of the force, in the process of the rotation of the round rod, the rotating rod is driven to rotate through the mutual meshing transmission between the first conical teeth and the second conical teeth, in the process of the rotation of the rotating rod, each arc plate is driven to synchronously rotate through each transmission plate, in the process of the rotation of each arc plate, the driving shaft and the stirring fan blade at one end of the driving shaft are driven to rotate under the force of the belt, the belt pulley and the transmission among each arc plate, and the stirring fan blade rotates to mix and stir the acid solution in the acid electrolytic cell so as to ensure the concentration of the acid solution passing through the position of the welding wire to be treated on the acid electrolytic cell, and further ensure that the welding wire to be treated conveyed on the acid electrolytic cell can effectively carry out surface treatment;
s5: when the welding wire to be treated is conveyed in the acid electrolytic cell at a higher speed under the action of external force, the driving motor drives the threaded rod to rotate, and in the rotating process of the threaded rod, the square plate is forced to move towards the U-shaped plate under the guiding action of the mutually meshed transmission between the threaded rod and the threaded sleeve and between the fixed rod and the sliding rod;
s6: in the moving process of the square plate, the movable ring plate and the sliding sleeve are driven to synchronously lean against the U-shaped plate through the arc limiting groove, in the moving process of the sliding sleeve, each arc plate is driven to bear force on the U-shaped plate to move away from each other through each transmission plate, and the transmission ratio between the rotating rod and the driving shaft is improved through the mutual away movement of each arc plate, so that the stirring fan blade can rotate in the acidic electrolytic cell at a higher speed easily, and the effect of acidic solution in the acidic electrolytic cell on the surface treatment of the rapidly-moving welding wire to be treated is ensured;
s7: when the welding wire to be treated is conveyed on the acid electrolytic cell at a lower speed, the driving motor drives the threaded rod to reversely rotate, in the process of reversely rotating the threaded rod, all arc plates are stressed to move close to each other through transmission, the transmission ratio between the rotating rod and the driving shaft is further reduced, at the moment, the stirring fan blades rotate at a lower speed, the waste of electric power resources caused by long-time high-speed rotation of the stirring fan blades is avoided, the stirring rotating speed of the stirring fan blades is regulated and controlled according to actual conditions, the effect of surface treatment of the welding wire to be treated can be guaranteed, the electric power resources can be saved, and the surface treatment operation of the high-temperature copper plating welding wire is facilitated.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the high Wen Dutong welding wire surface treatment method and the device, the acidic solution in the acidic electrolytic cell is mixed and stirred through the rotation of the stirring fan blade, so that the concentration of the acidic solution at the passing position of the welding wire to be treated on the acidic electrolytic cell is ensured, and further, the welding wire to be treated conveyed on the acidic electrolytic cell can be effectively subjected to surface treatment.
(2) The high Wen Dutong welding wire surface treatment method and the device can realize the adjustment and control of the stirring rotation speed of the stirring fan blade according to actual conditions, can ensure the effect of surface treatment of the welding wire to be treated, can save electric power resources, and are convenient for the surface treatment operation of the high-temperature copper-plated welding wire.
Drawings
FIG. 1 is a schematic diagram of the overall outline structure of the present invention;
FIG. 2 is a schematic view of a stirring mechanism according to the present invention;
FIG. 3 is a schematic view of a driving mechanism and an adjusting mechanism according to the present invention;
FIG. 4 is a schematic view of a pulling mechanism and a conveying mechanism according to the present invention;
FIG. 5 is an enlarged schematic view of the structure shown at A in FIG. 1;
FIG. 6 is an enlarged schematic view of the structure shown at B in FIG. 3;
FIG. 7 is an enlarged schematic view of FIG. 3C;
fig. 8 is an enlarged schematic view of the structure at D in fig. 4.
In the figure: 1. a bottom plate; 2. an acid electrolytic cell; 3. a welding wire to be treated; 4. a support mechanism; 401. a support plate; 402. a limiting plate; 403. a round hole; 5. a conveying mechanism; 501. a first fixing plate; 502. a second fixing plate; 503. a round bar; 504. a conveying roller; 6. an extrusion assembly; 601. a mounting groove; 602. an extrusion rod; 603. a second spring; 604. a sleeve; 7. a stirring mechanism; 701. a drive shaft; 702. stirring fan blades; 8. a driving mechanism; 801. a U-shaped plate; 802. a rotating lever; 803. a drive plate; 804. an arc-shaped plate; 805. a belt pulley; 806. a belt; 807. a sliding sleeve; 9. a pulling mechanism; 901. an L-shaped plate; 902. pulling the roller; 903. a T-shaped rod; 904. a first spring; 10. an adjusting mechanism; 1001. a threaded rod; 1002. a thread sleeve; 1003. a square plate; 1004. an arc-shaped limit groove; 1005. an annular plate; 1006. a driving motor; 1007. a slide bar; 1008. a fixed rod; 11. a connection assembly; 1101. a first bevel gear; 1102. a second bevel gear; 12. a heater.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides a technical solution: the high Wen Dutong welding wire surface treatment equipment comprises a bottom plate 1 and a welding wire 3 to be treated, wherein an acid electrolytic cell 2 for surface treatment of the welding wire 3 to be treated is arranged on the bottom plate 1, the welding wire 3 to be treated passes through the acid electrolytic cell 2, a supporting mechanism 4 and a conveying mechanism 5 for surface treatment of the welding wire 3 to be treated on the acid electrolytic cell 2 are arranged on two sides of the bottom plate 1, and a stirring mechanism 7 for stirring an internal acid solution in the surface treatment process and a driving mechanism 8 for driving the stirring mechanism 7 are arranged on the outer side wall of the acid electrolytic cell 2;
the stirring mechanism 7 comprises a driving shaft 701 arranged on the acid electrolytic cell 2, one end of the driving shaft 701 positioned inside the acid electrolytic cell 2 is fixedly provided with a stirring fan blade 702, the acid solution inside the acid electrolytic cell 2 is mixed and stirred through the rotation of the stirring fan blade 702, the concentration of the acid solution passing through the position of the welding wire 3 to be treated on the acid electrolytic cell 2 is ensured, and further the welding wire 3 to be treated conveyed on the acid electrolytic cell 2 is ensured to be subjected to surface treatment effectively.
The driving mechanism 8 comprises a U-shaped plate 801 arranged on the side wall of the acid electrolytic cell 2, a rotating rod 802 is rotatably connected to the U-shaped plate 801, a sliding sleeve 807 is slidably connected to the rotating rod 802, a plurality of transmission plates 803 are rotatably connected to the sliding sleeve 807, a plurality of arc plates 804 are rotatably connected to the other ends of the transmission plates 803, the arc plates 804 are arranged against the U-shaped plate 801, a belt pulley 805 is fixed to one end of the driving shaft 701, the belt pulley 805 and the arc plates 804 are in transmission through a belt 806, an adjusting mechanism 10 for adjusting the transmission ratio between the rotating rod 802 and the driving shaft 701 and a pulling mechanism 9 for pulling the belt 806 in the adjusting process are arranged on the U-shaped plate 801, the arc plates 804 are driven to synchronously rotate through the transmission plates 803 in the rotating process of the rotating rod 802, and the stirring fan 702 at one end of the driving shaft 701 is driven to rotate through the transmission among the belt 806, the belt pulley 805 and the arc plates 804.
The adjusting mechanism 10 comprises a threaded rod 1001 which is rotationally connected to the U-shaped plate 801, a threaded sleeve 1002 is connected to the threaded rod 1001 in a threaded engagement manner, a square plate 1003 is fixed to the other end of the threaded sleeve 1002, an arc-shaped limiting groove 1004 is formed in the square plate 1003, an annular plate 1005 is rotationally connected to the arc-shaped limiting groove 1004, the annular plate 1005 is fixed to the sliding sleeve 807 and is concentrically arranged with the sliding sleeve 807, a sliding rod 1007 and a fixed rod 1008 are respectively arranged on one side, opposite to the U-shaped plate 801 and the square plate 1003, of the sliding rod 1007 is connected to the fixed rod 1008 in a sliding manner, a driving motor 1006 for driving the threaded rod 1001 is arranged on the U-shaped plate 801, the stirring and rotating speed of the stirring fan blade 702 can be adjusted and controlled according to actual conditions, the effect of surface treatment of a welding wire 3 to be treated can be guaranteed, electric power resources can be saved, and the surface treatment operation of a high-temperature copper plating welding wire can be conveniently performed.
The pulling mechanism 9 comprises an L-shaped plate 901, pulling rollers 902 are rotatably connected to the L-shaped plate 901, a plurality of T-shaped rods 903 are slidably connected to the L-shaped plate 901, one end of each T-shaped rod 903 is fixed to the upper end of the U-shaped plate 801, first springs 904 are sleeved on the side walls of each T-shaped rod 903, the pulling rollers 902 are propped against the inner rings of the belts 806 under the action of the elastic force of each first spring 904, and the driving plates 803 push each arc-shaped plate 804 to move away from each other or move close to each other on the U-shaped plate 801 through the pulling mechanism 9 in the process that the driving plates 803 push the belt 806 to tightly prop against each arc-shaped plate 804 all the time.
The supporting mechanism 4 comprises two supporting plates 401 fixed on the bottom plate 1, the two supporting plates 401 are respectively located at two sides of the acid electrolytic cell 2, limiting plates 402 are fixed at the upper ends of the two supporting plates 401, round holes 403 are formed in the two limiting plates 402, the welding wire 3 to be treated passes through the two round holes 403, the welding wire 3 to be treated passes through the round holes 403 in the limiting plates 402 and the acid electrolytic cell 2 in sequence, and after the passing is completed, the welding wire 3 to be treated is supported through the supporting plates 401 at two sides of the acid electrolytic cell 2.
The conveying mechanism 5 comprises a first fixing plate 501 fixed on the side wall of the acid electrolytic cell 2, two second fixing plates 502 are fixed at the upper end of the first fixing plate 501, two round rods 503 are connected between the two second fixing plates 502 through an extrusion assembly 6, conveying rollers 504 are fixed on the two round rods 503, a welding wire 3 to be treated passes through the two conveying rollers 504, in the pushing process of the welding wire 3 to be treated, the two conveying rollers 504 are abutted against the upper side and the lower side of the welding wire 3 to be treated under the action of the elastic force of each second spring 603, so that the welding wire 3 to be treated drives the two conveying rollers 504 to rotate in the pushing and conveying process, and the welding wire 3 to be treated is convenient to convey more stably and perform surface treatment processing through the rotation of the two conveying rollers 504.
The extrusion assembly 6 comprises two mounting grooves 601 formed in two second fixing plates 502, round rods 503 are located inside the two opposite mounting grooves 601, extrusion rods 602 are slidably connected to the upper side and the lower side of the mounting grooves 601, sleeves 604 are sleeved on the side walls of the inner portions of the mounting grooves 601, the other ends of the two extrusion rods 602 are slidably connected to the side walls of the sleeves 604, second springs 603 are sleeved on the side walls of the extrusion rods 602, two conveying rollers 504 are respectively abutted to two sides of the welding wire 3 to be processed under the action of the elastic force of the second springs 603, the round rods 503 are connected with the rotating rods 802 through connecting assemblies 11, and the two conveying rollers 504 are conveniently pushed to be respectively abutted to the upper side and the lower side of the welding wire 3 to be processed through the extrusion assembly 6.
The connecting assembly 11 comprises a first conical tooth 1101 and a second conical tooth 1102 which are respectively fixed at one ends of the rotating rod 802 and the round rod 503, wherein the first conical tooth 1101 and the second conical tooth 1102 are meshed with each other, the round rod 503 is driven to synchronously rotate under the force of the conveying roller 504 in the process of rotating, and the rotating rod 802 is conveniently driven to rotate through the mutual meshing transmission between the first conical tooth 1101 and the second conical tooth 1102 in the process of rotating the round rod 503.
The acid electrolytic cell 2 is provided with a heater 12 for heating the internal solution in the surface treatment process, and the heater 12 is used for heating the internal solution, so that the surface treatment is better performed.
The invention also provides a surface treatment method of the high Wen Dutong welding wire, which comprises the following steps:
s1: in the process of carrying out surface treatment on the welding wire 3 to be treated on the acid electrolytic cell 2, the welding wire 3 to be treated sequentially passes through the round holes 403 on the limiting plate 402 and the acid electrolytic cell 2, and after the passing is finished, the welding wire 3 to be treated is supported by the supporting plates 401 on two sides of the acid electrolytic cell 2;
s2: in the supporting process, one end of the welding wire 3 to be treated is pushed by external force, so that the welding wire 3 to be treated slides on the acid electrolytic cell 2 to pass through, and in the passing process, the surface of the welding wire 3 to be treated is subjected to acid treatment by an acid solution in the acid electrolytic cell 2;
s3: in the pushing process of the welding wire 3 to be processed, the two conveying rollers 504 are propped against the upper side and the lower side of the welding wire 3 to be processed under the action of the elastic force of each second spring 603, so that the welding wire 3 to be processed drives the two conveying rollers 504 to rotate in the pushing and conveying process, and the welding wire 3 to be processed is conveniently conveyed more stably and subjected to surface treatment processing through the rotation of the two conveying rollers 504;
s4: in the process of the forced rotation of the conveying roller 504, the round bar 503 is driven to synchronously rotate, in the process of the rotation of the round bar 503, the first conical teeth 1101 and the second conical teeth 1102 are in meshed transmission, the rotating bar 802 is driven to rotate, in the process of the rotation of the rotating bar 802, the arc plates 804 are driven to synchronously rotate through the transmission plates 803, in the process of the rotation of the arc plates 804, the belt 806, the belt pulley 805 and the transmission plates 804 drive the driving shaft 701 and the stirring fan blade 702 at one end of the driving shaft 701 to rotate, and the stirring fan blade 702 rotates to mix and stir the acidic solution in the acidic electrolytic cell 2, so that the concentration of the acidic solution passing through the position of the welding wire 3 to be processed on the acidic electrolytic cell 2 is ensured, and the effective surface treatment of the welding wire 3 to be processed conveyed on the acidic electrolytic cell 2 is further ensured;
s5: when the welding wire 3 to be processed is conveyed in the acid electrolytic cell 2 at a higher speed under the action of external force, the driving motor 1006 drives the threaded rod 1001 to rotate, and in the process of rotating the threaded rod 1001, the square plate 1003 is forced to lean against the U-shaped plate 801 to move under the guiding action between the fixed rod 1008 and the sliding rod 1007 and the mutual meshing transmission between the threaded rod 1001 and the threaded sleeve 1002;
s6: in the process of moving the square plate 1003, the arc limiting groove 1004 drives the annular plate 1005 and the sliding sleeve 807 to synchronously lean against the U-shaped plate 801 to move, in the process of moving the sliding sleeve 807, each arc plate 804 is pushed by each transmission plate 803 to bear force on the U-shaped plate 801 to move away from each other, and the transmission ratio between the rotating rod 802 and the driving shaft 701 is improved through the mutual moving away of each arc plate 804, so that the stirring fan blade 702 can rotate at a faster speed in the acidic electrolytic cell 2, and the effect of acidic solution in the acidic electrolytic cell 2 on the surface treatment of the fast-moving welding wire 3 to be treated is ensured;
s7: when the welding wire 3 to be treated is conveyed on the acid electrolytic cell 2 at a lower speed, the drive motor 1006 drives the threaded rod 1001 to reversely rotate, in the process of reversely rotating the threaded rod 1001, the arc plates 804 are stressed to mutually move close through transmission, the transmission ratio between the rotating rod 802 and the driving shaft 701 is further reduced, at this time, the stirring fan blade 702 rotates at a lower speed, the waste of electric power resources caused by long-time high-speed rotation of the stirring fan blade 702 is avoided, the stirring rotating speed of the stirring fan blade 702 is regulated and controlled according to the actual situation, the surface treatment effect of the welding wire 3 to be treated can be ensured, the electric power resources can be saved, and the surface treatment operation of the high-temperature copper-plated welding wire is facilitated.

Claims (10)

1. The utility model provides a high Wen Dutong welding wire surface treatment equipment, includes bottom plate (1) and treats welding wire (3), be provided with on bottom plate (1) and be used for treating acid electrolytic cell (2) of welding wire (3) surface treatment, treat to pass from acid electrolytic cell (2) and set up its characterized in that: the two sides of the bottom plate (1) are provided with a supporting mechanism (4) and a conveying mechanism (5) for surface treatment of the welding wire (3) to be treated on the acidic electrolytic cell (2), and the outer side wall of the acidic electrolytic cell (2) is provided with a stirring mechanism (7) for stirring an internal acidic solution in the surface treatment process and a driving mechanism (8) for driving the stirring mechanism (7);
the stirring mechanism (7) comprises a driving shaft (701) arranged on the acid electrolytic cell (2), and one end of the driving shaft (701) positioned in the acid electrolytic cell (2) is fixedly provided with a stirring fan blade (702).
2. The high Wen Dutong wire surface treating apparatus of claim 1, wherein: the driving mechanism (8) comprises a U-shaped plate (801) arranged on the side wall of the acid electrolytic cell (2), a rotating rod (802) is rotationally connected to the U-shaped plate (801), a sliding sleeve (807) is slidingly connected to the rotating rod (802), a plurality of transmission plates (803) are rotationally connected to the sliding sleeve (807), a plurality of arc plates (804) are rotationally connected to the other end of each transmission plate (803), each arc plate (804) is abutted to the U-shaped plate (801), a belt pulley (805) is fixed to one end of each driving shaft (701), transmission is carried out between the belt pulley (805) and each arc plate (804) through a belt (806), and an adjusting mechanism (10) for adjusting the transmission ratio between the rotating rod (802) and the driving shafts (701) and a pulling mechanism (9) for pulling the belt (806) in the adjusting process are arranged on the U-shaped plate (801).
3. The high Wen Dutong wire surface treating apparatus of claim 2, wherein: the adjusting mechanism (10) comprises a threaded rod (1001) which is rotationally connected to a U-shaped plate (801), the threaded rod (1001) is connected with a threaded sleeve (1002) in a threaded engagement manner, the other end of the threaded sleeve (1002) is fixedly provided with a square plate (1003), an arc limiting groove (1004) is formed in the square plate (1003), an annular plate (1005) is rotationally connected to the arc limiting groove (1004), the annular plate (1005) is fixed to a sliding sleeve (807) and is concentrically arranged with the sliding sleeve (807), a sliding rod (1007) and a fixing rod (1008) are respectively arranged on one side, opposite to the U-shaped plate (801), of the square plate (1003), the sliding rod (1007) is slidably connected to the fixing rod (1008), and a driving motor (1006) for driving the threaded rod (1001) is arranged on the U-shaped plate (801).
4. The high Wen Dutong welding wire surface treatment apparatus of claim 3, wherein: the pulling mechanism (9) comprises an L-shaped plate (901), pulling rollers (902) are rotationally connected to the L-shaped plate (901), a plurality of T-shaped rods (903) are slidably connected to the L-shaped plate (901), one ends of the T-shaped rods (903) are fixed to the upper ends of the U-shaped plates (801), first springs (904) are sleeved on the side walls of the T-shaped rods (903), and the pulling rollers (902) are arranged against the inner rings of the belts (806) under the action of the elastic force of the first springs (904).
5. The high Wen Dutong welding wire surface treatment apparatus of claim 4, wherein: the supporting mechanism (4) comprises two supporting plates (401) fixed on the bottom plate (1), the two supporting plates (401) are respectively located at two sides of the acid electrolytic cell (2), limiting plates (402) are fixed at the upper ends of the two supporting plates (401), round holes (403) are formed in the two limiting plates (402), and the welding wires (3) to be treated pass through the two round holes (403).
6. The high Wen Dutong welding wire surface treatment apparatus of claim 5, wherein: the conveying mechanism (5) comprises a first fixing plate (501) fixed on the side wall of the acid electrolytic cell (2), two second fixing plates (502) are fixed at the upper ends of the first fixing plates (501), two round rods (503) are connected between the two second fixing plates (502) through an extrusion assembly (6), conveying rollers (504) are fixed on the two round rods (503), and welding wires (3) to be processed pass through the two conveying rollers (504).
7. The high Wen Dutong welding wire surface treatment apparatus of claim 6, wherein: the extrusion assembly (6) comprises two mounting grooves (601) formed in two second fixing plates (502), round rods (503) are located inside the two opposite mounting grooves (601), extrusion rods (602) are slidably connected to the upper side and the lower side of each mounting groove (601), sleeves (604) are sleeved on the side walls of the inner portions of the round rods (503) located in the mounting grooves (601), the other ends of the extrusion rods (602) are slidably connected to the side walls of the sleeves (604), second springs (603) are sleeved on the side walls of the extrusion rods (602), and the conveying rollers (504) are respectively arranged against the two sides of a welding wire (3) to be processed under the action of the elastic force of each second spring, and the round rods (503) are connected with the rotating rods (802) through connecting assemblies (11).
8. The high Wen Dutong welding wire surface treatment apparatus of claim 7, wherein: the connecting assembly (11) comprises a first conical tooth (1101) and a second conical tooth (1102) which are respectively fixed at one ends of the rotating rod (802) and the round rod (503), and the first conical tooth (1101) and the second conical tooth (1102) are meshed with each other.
9. The high Wen Dutong welding wire surface treatment apparatus of claim 8, further comprising: the acidic electrolytic cell (2) is provided with a heater (12) for heating the internal solution in the surface treatment process.
10. A high Wen Dutong welding wire surface treatment method is characterized by comprising the following steps: the method comprises the following steps:
s1: in the process of carrying out surface treatment on the welding wire (3) to be treated on the acid electrolytic cell (2), the welding wire (3) to be treated sequentially passes through a round hole (403) on the limiting plate (402) and the acid electrolytic cell (2), and after the passing is finished, the welding wire (3) to be treated is supported by supporting plates (401) on two sides of the acid electrolytic cell (2);
s2: in the supporting process, one end of the welding wire (3) to be treated is pushed by external force, so that the welding wire (3) to be treated slides on the acid electrolytic cell (2) to pass through, and in the passing process, the surface of the welding wire (3) to be treated is subjected to acid treatment by an acid solution in the acid electrolytic cell (2);
s3: in the pushing process of the welding wire (3) to be processed, the two conveying rollers (504) are propped against the upper side and the lower side of the welding wire (3) to be processed under the action of the elastic force of each second spring (603), so that the welding wire (3) to be processed drives the two conveying rollers (504) to rotate in the pushing and conveying process, and the welding wire (3) to be processed is conveyed more stably and subjected to surface treatment processing through the rotation of the two conveying rollers (504);
s4: in the process of stressed rotation of the conveying roller (504), the round rod (503) is driven to synchronously rotate, in the process of the rotation of the round rod (503), through the mutual meshing transmission between the first conical teeth (1101) and the second conical teeth (1102), the rotating rod (802) is driven to rotate, in the process of the rotation of the rotating rod (802), each arc plate (804) is driven to synchronously rotate through each transmission plate (803), in the process of the rotation of each arc plate (804), the stirring fan blade (702) at one end of the driving shaft (701) and the driving shaft (701) is driven to rotate through the transmission among the belt (806), the belt pulley (805) and each arc plate (804), and the stirring fan blade (702) at the other end of the driving shaft (701) is driven to mix and stir the acidic solution in the acidic electrolytic cell (2), so that the concentration of the acidic solution passing through the position on the acidic electrolytic cell (2) to be treated (3) can be further ensured to be subjected to surface treatment of the welding wires (3) conveyed on the acidic electrolytic cell (2);
s5: when the welding wire (3) to be treated is conveyed in the acid electrolytic cell (2) at a higher speed under the action of external force, the driving motor (1006) drives the threaded rod (1001) to rotate, and in the rotating process of the threaded rod (1001), the square plate (1003) is forced to move towards the U-shaped plate (801) under the guiding action of the mutually meshed transmission between the threaded rod (1001) and the threaded sleeve (1002) and between the fixed rod (1008) and the sliding rod (1007);
s6: in the moving process of the square plate (1003), the arc limiting groove (1004) drives the annular plate (1005) and the sliding sleeve (807) to synchronously lean against the U-shaped plate (801), in the moving process of the sliding sleeve (807), each arc plate (804) is pushed by each transmission plate (803) to be stressed on the U-shaped plate (801) to move away from each other, and the transmission ratio between the rotating rod (802) and the driving shaft (701) is improved through the mutual moving away from each arc plate (804), so that the stirring fan blade (702) can rotate at a faster speed in the acidic electrolytic cell (2), and the effect of the acidic solution in the acidic electrolytic cell (2) on the surface treatment of the rapidly-moving welding wire (3) to be treated is ensured;
s7: when the welding wire (3) to be treated is conveyed on the acid electrolytic cell (2) at a lower speed, the threaded rod (1001) is driven to reversely rotate by the driving motor (1006), in the process of reversely rotating the threaded rod (1001), the arc plates (804) are forced to move close to each other by transmission, the transmission ratio between the rotating rod (802) and the driving shaft (701) is further reduced, at the moment, the stirring fan blade (702) rotates at a lower speed, the waste of electric power resources caused by long-time high-speed rotation of the stirring fan blade (702) is avoided, the stirring rotating speed of the stirring fan blade (702) is regulated and controlled according to actual conditions, the surface treatment effect of the welding wire (3) to be treated can be guaranteed, the electric power resources can be saved, and the surface treatment operation of the high-temperature copper-plated welding wire is facilitated.
CN202210413499.3A 2022-04-20 2022-04-20 High Wen Dutong welding wire surface treatment method and equipment Active CN114990686B (en)

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JPH0480400A (en) * 1990-07-19 1992-03-13 Kaken:Kk Electrochemically treating device for metal surface
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WO2014203072A1 (en) * 2013-06-21 2014-12-24 Assembling S.R.L. Apparatus for electrolytic or electrochemical action on wire
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CN214736166U (en) * 2021-01-25 2021-11-16 宁波弘松机械有限公司 Hardware surface treatment device with good positioning effect
CN215440751U (en) * 2021-07-20 2022-01-07 山东宏旺实业有限公司 Electrolytic cleaning device for cold-rolled strip steel
CN114182327A (en) * 2021-12-30 2022-03-15 连云港秀博新材料有限公司 Premixing device for preparing surface treating agent for electroplating and implementation method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0480400A (en) * 1990-07-19 1992-03-13 Kaken:Kk Electrochemically treating device for metal surface
CN102899697A (en) * 2012-09-13 2013-01-30 苏州金品线材科技有限公司 Copper plating process for welding wire
WO2014203072A1 (en) * 2013-06-21 2014-12-24 Assembling S.R.L. Apparatus for electrolytic or electrochemical action on wire
CN211727794U (en) * 2020-01-23 2020-10-23 福建新特新金属工业有限公司 Corrosion-resistant electrolytic machining device for outdoor metal product
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