CN110756331B - Insulator preparation raw materials metal composition remove device - Google Patents

Insulator preparation raw materials metal composition remove device Download PDF

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Publication number
CN110756331B
CN110756331B CN201911123509.4A CN201911123509A CN110756331B CN 110756331 B CN110756331 B CN 110756331B CN 201911123509 A CN201911123509 A CN 201911123509A CN 110756331 B CN110756331 B CN 110756331B
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China
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base frame
adsorption
clearing
conveying
scraping
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CN201911123509.4A
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Chinese (zh)
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CN110756331A (en
Inventor
郭长记
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Suzhou dongtinghe Intelligent Technology Development Co., Ltd
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Suzhou Dongtinghe Intelligent Technology Development Co Ltd
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Priority to CN201911123509.4A priority Critical patent/CN110756331B/en
Publication of CN110756331A publication Critical patent/CN110756331A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/18Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
    • B03C1/20Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
    • B08B1/165
    • B08B1/20

Abstract

The invention relates to a device for removing metal components in raw materials for preparing insulators, which comprises an installation base frame, wherein a conveying mechanism is installed inside the installation base frame, a fixed base frame is installed between the inner walls of the upper ends of the installation base frame, a cleaning mechanism is installed at the upper end of the fixed base frame, and an adsorption mechanism is connected between the fixed base frame and the installation base frame. The insulator material removing device can solve the problems that in the traditional insulator material removing process, the magnet needs to be manually controlled to adsorb the metal components in the material, the metal components in the material cannot be effectively and comprehensively removed through manual operation, metal particles adsorbed on the magnet need to be scraped off manually, the operation of manual repeated cleaning and adsorption is needed, the labor intensity is high, the working efficiency is low, the quality of the insulator cannot be guaranteed through a manual processing mode, and potential safety hazards exist.

Description

Insulator preparation raw materials metal composition remove device
Technical Field
The invention relates to the technical field of electric insulators, in particular to a device for removing metal components in raw materials for preparing insulators.
Background
The insulator is a special insulating control and can play an important role in an overhead transmission line. Early-year insulators are mostly used for telegraph poles, and a plurality of disc-shaped insulators, which are usually made of glass or ceramics and are called insulators, are hung at one end of a high-voltage wire connecting tower which is gradually developed. The insulator is manufactured by screening metal components in the raw materials in an iron removal operation, and the screening condition of the metal components in the raw materials plays an important role in the use of the molded insulator.
However, the traditional insulator raw materials need to be manually controlled to adsorb the metal components in the raw materials in the process of removing the metal components, the manual operation cannot effectively and comprehensively remove the metal components in the raw materials, the metal particles adsorbed on the magnets need to be manually scraped, the manual operation of repeated clearing and adsorption is needed, the labor intensity is high, the working efficiency is low, the quality of the insulator cannot be guaranteed by adopting a manual treatment mode, and the potential safety hazard exists.
Disclosure of Invention
In order to solve the problems, the invention provides a device for removing metal components in raw materials for preparing insulators, which can solve the problems of the raw materials for preparing the insulators in the processing process.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides an insulator preparation raw materials metal composition remove device, includes the installation bed frame, and the internally mounted of installation bed frame has conveying mechanism, installs fixed bed frame between the upper end inner wall of installation bed frame, and the clearance mechanism is installed to fixed bed frame upper end, is connected with adsorption apparatus between fixed bed frame and the installation bed frame.
Conveying mechanism includes that the symmetry installs the conveying roller on the outer wall of both ends about the installation bed frame, is connected with the conveyer belt between the conveying roller, and the conveying roller that is located the installation bed frame front end passes through the shaft coupling and links to each other with conveying motor, and conveying motor passes through the motor cabinet setting on the outer wall of installation bed frame, and the conveyer belt is located the inside of installation bed frame, and both ends symmetry is provided with the protection shirt rim around the conveyer belt.
The adsorption mechanism comprises upper conveying shafts symmetrically arranged on the front side and the rear side of the upper end of the fixed base frame, lower conveying shafts are symmetrically arranged on the left side and the right side of the inner wall of the installed base frame through bearings, chain wheels are symmetrically arranged at the front ends and the rear ends of the lower conveying shafts and the upper conveying shafts, a chain in a closed-loop structure is connected between the chain wheels, the upper conveying shaft at the front end of the fixed base frame is connected with an output shaft of an adsorption motor through a coupling, the adsorption motor is arranged on the fixed base frame through a motor base, and adsorption branched chains are uniformly arranged between the chains through the bearings; the adsorption mechanism can sufficiently adsorb metal particles mixed in the raw material.
The cleaning mechanism comprises a cleaning frame arranged on the fixed base frame, a cleaning support plate is arranged at the upper end of the cleaning frame, the upper end face of the cleaning support plate is of a horizontal structure, a blanking groove is uniformly formed in the cleaning support plate, electric sliders are symmetrically arranged on the outer walls of the left end and the right end of the outer wall of the cleaning frame, a pushing block is arranged between the electric sliders and abutted against the inner wall of the cleaning frame, and scraping components are arranged at the upper end of the cleaning support plate at equal intervals from front to back; the clearance mechanism can effectually clear away the adsorbed metal particle on the magnet stick.
The adsorption branch chain comprises adsorption vertical frames arranged on a chain, magnet rods are arranged between the adsorption vertical frames through bearings, and driven gears are symmetrically arranged at the front end and the rear end of each magnet rod.
Auxiliary racks are symmetrically arranged at the front end and the rear end of the fixed base frame, adsorption racks are symmetrically arranged on the inner walls of the left end and the right end of the installation base frame, and the auxiliary racks and the adsorption racks are matched with the driven gear to move.
Drive the magnet stick and rotate the absorption to the metal composition in the raw materials when adsorbing rack and driven gear cooperation, and can assist when supplementary rack and driven gear cooperation to clear away the mechanism and clear away the adsorbed metal particle in magnet stick surface.
Turn right equidistant axis of rotation that is provided with from a left side between the inner wall of installation bed frame, be provided with the dwang in the axis of rotation, the lower extreme of dwang is provided with the (mixing) shaft through the bearing, evenly is provided with the stirring claw on the (mixing) shaft. The stirring claw can stir the conveyed raw material during operation and change the position of the raw material during the conveying operation.
The scraping assembly comprises a scraping plate arranged on the clearing support plate through a pin shaft, a scraping spring is connected between the scraping plate and the clearing support plate, and a scraping head is arranged on the scraping plate. The scraping spring can control the scraping head on the scraping plate to always abut against the surface of the magnet rod.
The scraping head is of a triangular structure which inclines upwards from right to left, and a chute is arranged between the scraping head and the scraping plate. Ensure that the head of scraping can carry out effectual scraping to the metal particle that the magnet stick surface adsorption in the rotation movement operation, the metal particle after scraping is carried through smooth silo.
The cleaning frame is of a downward inclined structure from front to back. The metal particles which are conveniently scraped slide down from the cleaning frame, and the metal particles which are scraped are conveniently collected in a unified way.
The invention has the following beneficial effects:
the insulator material removing device can solve the problems that in the traditional insulator material removing process, the magnet is required to be manually controlled to adsorb the metal components in the material, the metal components in the material cannot be effectively and comprehensively removed through manual operation, metal particles adsorbed on the magnet are required to be manually scraped, the operation of manual repeated cleaning and adsorption is required, the labor intensity is high, the working efficiency is low, the quality of the insulator cannot be guaranteed through a manual treatment mode, and potential safety hazards exist.
Secondly, the adsorption mechanism designed by the invention controls the magnet rod to carry out rolling adsorption on the raw material in a continuous cycle operation mode in operation, and the magnet rod and the stirring claw can be matched with each other to stir the raw material in the adsorption operation, so that the metal components in the raw material can be comprehensively and effectively removed, the quality of the insulator is improved, and the safety problem in the use process is avoided.
The cleaning mechanism designed by the invention can automatically clean the metal particles adsorbed on the magnet rod in operation, and the cleaned metal particles can be uniformly collected without manual operation, so that the labor intensity is reduced, and the working efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a plan sectional view of the present invention;
FIG. 3 is a plan sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic structural view of the present invention between the fixed pedestal and the cleaning mechanism;
FIG. 5 is an enlarged view of the invention at section I of FIG. 2;
fig. 6 is an enlarged view of the invention at Z of fig. 2.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 6, the device for removing metal components from raw materials for preparing insulators comprises an installation base frame 1, wherein a conveying mechanism 2 is installed inside the installation base frame 1, a fixed base frame 3 is installed between the inner walls of the upper end of the installation base frame 1, a cleaning mechanism 4 is installed at the upper end of the fixed base frame 3, and an adsorption mechanism 5 is connected between the fixed base frame 3 and the installation base frame 1.
Preferably, conveying mechanism 2 includes that the symmetry is installed the conveying roller 21 on the outer wall of both ends about installation bed frame 1, is connected with conveyer belt 22 between the conveying roller 21, and the conveying roller 21 that is located the front end of installation bed frame 1 passes through the shaft coupling and links to each other with conveyer motor 23, and conveyer motor 23 passes through the motor cabinet setting on the outer wall of installation bed frame 1, and conveyer belt 22 is located the inside of installation bed frame 1, and both ends symmetry is provided with protective skirt 24 around conveyer belt 22.
When the conveying mechanism 2 works, raw materials are conveyed to the conveying belt 22, the conveying motor 23 works to control the conveying belt to move uniformly from left to right, and the protective skirt 24 can effectively prevent the raw materials from spilling.
Preferably, the adsorption mechanism 5 comprises upper conveying shafts 51 symmetrically installed on the front side and the rear side of the upper end of the fixed pedestal 3, lower conveying shafts 52 are symmetrically installed on the left side and the right side of the inner wall of the installed pedestal 1 through bearings, chain wheels 53 are symmetrically installed on the front end and the rear end of each of the lower conveying shafts 52 and the upper conveying shafts 51, a chain 54 in a closed-loop structure is connected between the chain wheels 53, the upper conveying shaft 51 located at the front end of the fixed pedestal 3 is connected with an output shaft of an adsorption motor 55 through a coupler, the adsorption motor 55 is installed on the fixed pedestal 3 through a motor base, and adsorption branched chains 56 are uniformly installed between the chain wheels 54 through bearings; the adsorption mechanism 5 can sufficiently adsorb the metal particles mixed in the raw material.
The adsorption branch chain 56 comprises adsorption vertical frames 561 arranged on the chain 54, magnet rods 562 are arranged between the adsorption vertical frames 561 through bearings, and driven gears 563 are symmetrically arranged at the front end and the rear end of each magnet rod 562.
Adsorption motor 55 drives chain 54 through sprocket 53 and carries out the circulation rotation operation in the work, chain 54 controls magnet stick 562 in the rotation operation and carries out synchronous removal operation, magnet stick 562 moves on fixed bed frame 3 when inside direct contact to the raw materials, and the driven gear 563 meshing at magnet stick 562 both ends is on adsorbing rack 7, when chain 54 controls magnet stick 562 and moves, control magnet stick 562 that mutually supports between driven gear 563 and the adsorption rack 7 rotates, thereby make magnet stick 562 can be comprehensive adsorb the inside metal composition of raw materials, magnet stick 562 adsorbs the inside metal particle of raw materials on its surface.
In order to completely remove the metal components in the raw materials, it is preferable that the inner wall of the installation base frame 1 is provided with rotating shafts 11 at equal intervals from left to right, a rotating rod 12 is arranged on the rotating shafts 11, a stirring shaft 13 is arranged at the lower end of the rotating rod 12 through a bearing, and stirring claws 14 are uniformly arranged on the stirring shaft 13.
The magnet rod 562 moves along the chain 54 during the adsorption operation, the rotation of the magnet rod 562 can be controlled by pressing the rotating lever 12 during the movement, the rotation of the stirring claw 14 along the stirring shaft 13 is controlled by the rotating lever 12 during the rotation, and the raw material located on the front side in the movement direction of the magnet rod 562 is mixed and stirred by the stirring claw 14 during the rotation operation, so that the magnet rod 562 can adsorb the metal particles mixed with the raw material on the whole surface.
In order to scrape off metal particles on the surface of the magnet rod 562 quickly, preferably, the clearing mechanism 4 comprises a clearing frame 41 installed on the fixed base frame 3, a clearing support plate 42 is arranged at the upper end of the clearing frame 41, the upper end face of the clearing support plate 42 is of a horizontal structure, a blanking groove is uniformly formed in the clearing support plate 42, electric sliding blocks 43 are symmetrically installed on the outer walls of the left end and the right end of the outer wall of the clearing frame 41, a pushing block 44 is installed between the electric sliding blocks 43, the pushing block 44 abuts against the inner wall of the clearing frame 41, and the scraping component 45 is arranged at equal intervals from front to back at the upper end of the clearing support plate 42.
Magnet stick 562 upwards moves to suitable position department, driven gear 563 meshing at magnet stick 562 both ends is on auxiliary rack 6, chain 54 controls magnet stick 562 in the rotation operation and carries out synchronous removal operation, control magnet stick 562 between auxiliary rack 6 and the driven gear 563 rotates in coordination, magnet stick 562 moves at the uniform velocity under the rotatory state, magnet stick 562 supports and leans on scraping the subassembly 45 in removing the operation, scrape the subassembly 45 and scrape the mode of scraping through the extrusion and remove the adsorbed metal particle on magnet stick 562, the metal particle that drops falls into clearance frame 41 through the charging chute, the metal particle that electric slider 43 control propelling movement piece 44 in to clearance frame 41 carries out unified propelling movement.
The front end and the rear end of the fixed pedestal 3 are symmetrically provided with auxiliary racks 6, the inner walls of the left end and the right end of the installation pedestal 1 are symmetrically provided with adsorption racks 7, and the auxiliary racks 6 and the adsorption racks 7 are matched with the driven gear 563 for movement.
Drive magnet stick 562 and rotate the absorption to the metal composition in the raw materials when adsorbing rack 7 and driven gear 563 cooperation, and can assist clearance mechanism 4 to clear away the adsorbed metal particle in magnet stick 562 surface when supplementary rack 6 and driven gear 563 cooperation.
In order to thoroughly scrape off metal particles on the surface of the magnet rod 562, the scraping assembly 45 preferably includes a scraping plate 451 mounted on the removing support plate 42 by a pin, a scraping spring 452 is connected between the scraping plate 451 and the removing support plate 42, and a scraping head 453 is disposed on the scraping plate 451.
Magnet rod 562 directly supports against on scraping head 453 in the operation of rotatory removal, and extrudes scraping head 453 in removing the operation, and scrape that scraping spring 452 control scraped on the board 451 supports against on the surface on magnet rod 562 surface all the time, and then guarantees that the extrusion friction dynamics between magnet rod 562 and scraping head 453 can be effectual scrapes off the metal particle that adsorbs on magnet rod 562 surface.
The scraping head 453 is of a triangular structure inclined upwards from right to left, and a chute is formed between the scraping head 453 and the scraping plate 451. The scraping head 453 is ensured to effectively scrape off the metal particles adsorbed on the surface of the magnet rod 562 during the rotating and moving operation, and the scraped metal particles are conveyed through the chute.
The cleaning frame 41 is of a downwardly inclined structure from front to rear. The metal particles which are convenient to scrape slide down from the cleaning frame 41, so that the scraped metal particles can be conveniently collected uniformly.
The use method of the invention is as follows;
firstly, raw materials are conveyed to the conveying belt 22, and the conveying motor 23 works to control the conveying belt to move uniformly from left to right.
Secondly, the adsorption mechanism 5 adopts the mode of continuous cycle operation to control the magnet rod to carry out the roll formula adsorption to the raw materials in the operation, and the magnet rod can mix the raw materials with mutually supporting between stirring claw 14 in the adsorption operation to can guarantee comprehensive effectual metal composition to the raw materials inside removes the operation.
Thirdly, the removing mechanism 4 can automatically remove the metal particles adsorbed on the magnet rod in the operation, and the metal particles after being removed can be uniformly collected.
While the basic principles, principal features and advantages of the invention have been shown and described with reference to preferred embodiments. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which is to be construed in accordance with the principles of the present invention as set forth in the appended claims.

Claims (3)

1. A device for removing metal components in raw materials for preparing insulators comprises an installation base frame (1), wherein a conveying mechanism (2) is installed inside the installation base frame (1), a fixed base frame (3) is installed between the inner walls of the upper end of the installation base frame (1), a clearing mechanism (4) is installed at the upper end of the fixed base frame (3), and an adsorption mechanism (5) is connected between the fixed base frame (3) and the installation base frame (1);
the conveying mechanism (2) comprises conveying rollers (21) symmetrically arranged on the outer walls of the left end and the right end of the mounting base frame (1), a conveying belt (22) is connected between the conveying rollers (21), the conveying rollers (21) positioned at the front end of the mounting base frame (1) are connected with a conveying motor (23) through a coupler, the conveying motor (23) is arranged on the outer wall of the mounting base frame (1) through a motor base, the conveying belt (22) is positioned in the mounting base frame (1), and protective skirts (24) are symmetrically arranged at the front end and the rear end of the conveying belt (22);
the adsorption mechanism (5) comprises upper conveying shafts (51) symmetrically arranged on the front side and the rear side of the upper end of the fixed base frame (3), lower conveying shafts (52) are symmetrically arranged on the left side and the right side of the inner wall of the installed base frame (1) through bearings, chain wheels (53) are symmetrically arranged on the front ends and the rear ends of the lower conveying shafts (52) and the upper conveying shafts (51), chains (54) in a closed-loop structure are connected between the chain wheels (53), the upper conveying shafts (51) positioned on the front end of the fixed base frame (3) are connected with output shafts of an adsorption motor (55) through couplers, the adsorption motor (55) is arranged on the fixed base frame (3) through a motor base, and adsorption branch chains (56) are uniformly arranged between the chains (54) through bearings;
the clearing mechanism (4) comprises a clearing frame (41) arranged on the fixed base frame (3), a clearing support plate (42) is arranged at the upper end of the clearing frame (41), the upper end face of the clearing support plate (42) is of a horizontal structure, blanking grooves are uniformly formed in the clearing support plate (42), electric sliders (43) are symmetrically arranged on the outer walls of the left end and the right end of the outer wall of the clearing frame (41), pushing blocks (44) are arranged between the electric sliders (43), the pushing blocks (44) abut against the inner wall of the clearing frame (41), and scraping components (45) are arranged at equal intervals at the upper end of the clearing support plate (42) from front to back;
the adsorption branch chain (56) comprises adsorption vertical frames (561) arranged on the chain (54), magnet rods (562) are arranged between the adsorption vertical frames (561) through bearings, and driven gears (563) are symmetrically arranged at the front end and the rear end of each magnet rod (562);
auxiliary racks (6) are symmetrically arranged at the front end and the rear end of the fixed base frame (3), adsorption racks (7) are symmetrically arranged on the inner walls of the left end and the right end of the installation base frame (1), and the auxiliary racks (6) and the adsorption racks (7) are matched with the driven gear (563) to move;
the scraping assembly (45) comprises a scraping plate (451) which is arranged on the clearing support plate (42) through a pin shaft, a scraping spring (452) is connected between the scraping plate (451) and the clearing support plate (42), and a scraping head (453) is arranged on the scraping plate (451);
the scraping head (453) is of a triangular structure inclined upwards from right to left, and a chute is formed between the scraping head (453) and the scraping plate (451).
2. The device for removing metal components in raw materials for insulator preparation according to claim 1, wherein: the mounting base frame is characterized in that rotating shafts (11) are arranged between the inner walls of the mounting base frame (1) at equal intervals from left to right, rotating rods (12) are arranged on the rotating shafts (11), a stirring shaft (13) is arranged at the lower end of each rotating rod (12) through a bearing, and stirring claws (14) are evenly arranged on the stirring shaft (13).
3. The device for removing metal components in raw materials for insulator preparation according to claim 1, wherein: the clearing frame (41) is of a downward inclined structure from front to back.
CN201911123509.4A 2019-11-16 2019-11-16 Insulator preparation raw materials metal composition remove device Active CN110756331B (en)

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Application Number Priority Date Filing Date Title
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CN110756331B true CN110756331B (en) 2021-11-09

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CN111266187B (en) * 2020-03-15 2021-12-31 国网河南省电力公司漯河供电公司 Power grid erection insulator preparation raw material metal component removing device
CN111390713B (en) * 2020-04-09 2020-12-11 山东广域科技有限责任公司 Electric insulator machining and forming process
CN111940132B (en) * 2020-09-09 2022-08-09 上海城投上境生态修复科技有限公司 High metal soil cleaning equipment for soil remediation
CN114042746B (en) * 2021-11-04 2023-02-10 深圳市永驰环保设备有限公司 Environment-friendly soil remediation device capable of automatically clearing soil metal components

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Publication number Priority date Publication date Assignee Title
JPH06254430A (en) * 1993-03-04 1994-09-13 Shinko Electric Co Ltd Belt conveyor for nonmagnetic metal separation
JPH08141176A (en) * 1994-11-14 1996-06-04 Omron Corp Pachinko ball prize ball discharge device and ball aligning mechanism
CN204544426U (en) * 2015-01-27 2015-08-12 苏州日益升建材有限公司 A kind of slag deironing apparatus
CN206404909U (en) * 2017-01-13 2017-08-15 安徽继远软件有限公司 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment
CN107539703A (en) * 2017-10-09 2018-01-05 中山市雅西环保科技有限公司 A kind of metal garbage sort pass band
CN209302953U (en) * 2018-11-26 2019-08-27 赣州森航塑胶有限公司 A kind of plastic cement products production reclaimed materials sorting unit and its production system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06254430A (en) * 1993-03-04 1994-09-13 Shinko Electric Co Ltd Belt conveyor for nonmagnetic metal separation
JPH08141176A (en) * 1994-11-14 1996-06-04 Omron Corp Pachinko ball prize ball discharge device and ball aligning mechanism
CN204544426U (en) * 2015-01-27 2015-08-12 苏州日益升建材有限公司 A kind of slag deironing apparatus
CN206404909U (en) * 2017-01-13 2017-08-15 安徽继远软件有限公司 A kind of high-voltage fence line porcelain insulator slurry iron-removing equipment
CN107539703A (en) * 2017-10-09 2018-01-05 中山市雅西环保科技有限公司 A kind of metal garbage sort pass band
CN209302953U (en) * 2018-11-26 2019-08-27 赣州森航塑胶有限公司 A kind of plastic cement products production reclaimed materials sorting unit and its production system

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