CN114990549B - Surface roughening treatment device and method for automobile stamping die casting - Google Patents
Surface roughening treatment device and method for automobile stamping die casting Download PDFInfo
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- CN114990549B CN114990549B CN202210603232.0A CN202210603232A CN114990549B CN 114990549 B CN114990549 B CN 114990549B CN 202210603232 A CN202210603232 A CN 202210603232A CN 114990549 B CN114990549 B CN 114990549B
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000007788 roughening Methods 0.000 title claims abstract description 21
- 238000004512 die casting Methods 0.000 title claims description 15
- 239000007788 liquid Substances 0.000 claims abstract description 71
- 230000001681 protective effect Effects 0.000 claims abstract description 62
- 238000005266 casting Methods 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims abstract description 4
- 229920003023 plastic Polymers 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 23
- 230000001960 triggered effect Effects 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000007747 plating Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 230000008439 repair process Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/08—Apparatus, e.g. for photomechanical printing surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a device and a method for roughening the surface of a casting of an automobile stamping die, and relates to the technical field of automobile production, wherein the device comprises a base, an upper die arranged at the top of the base and a vertical cover arranged at the top of the base, the upper die is positioned in the vertical cover, and a conical protective cover matched with the upper die is arranged above the base in a sliding manner; the one end that the toper protection casing bore is less is close to the last mould, and the inside rubber ring that is used for holding up mould upper portion that is provided with of one end that the toper protection casing bore is less, the toper protection casing adopts plastics to make. According to the invention, the repair area and the non-repair area of the upper die are isolated through the conical protective cover and the rubber ring, so that the protection of the non-repair area is rapidly realized, the damage of the non-repair area caused by the flowing of the stripping liquid is avoided, and the surface repair efficiency of the upper die is improved.
Description
Technical Field
The invention relates to the technical field of automobile production, in particular to a device and a method for roughening the surface of an automobile stamping die casting.
Background
Because of the application of various novel materials, the quality defects of the automobile stamping parts, such as napping, become one of the main problems puzzing each host factory, the napping makes the thickness of the plate thin, and the automobile body strength can be influenced when serious. The roughening of the automobile stamping part is mainly performed in the working procedures of stretching, shaping, flanging and the like. The napping is mainly caused by the fact that the die stretches the insert to generate the collecting tumor to cause napping on the workpiece, and if serious, the phenomenon of tearing is generated. The reason for the napping is mainly that the hardness and the smoothness of the die are insufficient. To solve the galling defect, a general method is to surface-treat the mold.
The existing surface treatment method of the automobile die mostly adopts deplating, repair welding, baking, rust removal and decontamination, sand blasting and coarsening, metal ceramic coating, cooling, surface hole sealing and polishing, so that the surface of the die is locally repaired to avoid roughening of the surface of a casting, and damage to a non-repair area is often caused by flowing of a deplating liquid when the surface of the die is deplating, so that the repair efficiency of the surface of the die is lower.
Disclosure of Invention
The invention aims to solve the problems of the prior art, and provides a device and a method for roughening the surface of an automobile stamping die casting.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the surface roughening treatment device and method for the automobile stamping die casting comprises a base, an upper die arranged at the top of the base and a vertical cover arranged at the top of the base, wherein the upper die is positioned in the vertical cover, and a conical protective cover matched with the upper die is arranged above the base in a sliding manner;
the end of the conical protective cover with smaller caliber is close to the upper die, a rubber ring for tightly holding the upper part of the upper die is arranged in the end of the conical protective cover with smaller caliber, and the conical protective cover is made of plastic;
a support is arranged in the conical protective cover and is in sliding connection with the vertical cover, and the support is driven by a driving mechanism;
the lower surface of the left side of the conical protective cover is provided with a fixed plate, and the top of the base is provided with a pressing mechanism for pressing the fixed plate;
a liquid inlet pipe for filling stripping liquid into the conical protective cover is arranged in the support frame, a liquid outlet is formed in the lower part of the conical protective cover, the liquid outlet is positioned above the rubber ring, an electromagnetic valve is embedded in the liquid outlet, and a liquid outlet hose is connected to the liquid outlet;
the bracket comprises a plurality of risers in contact with the inner wall of the rubber ring, a rotating plate arranged at the top of the riser and a transverse plate connected with the rotating plate in a rotating mode, one end of the transverse plate is in sliding connection with the inner wall on the right side of the vertical cover, the liquid inlet pipe is fixedly connected with the rotating plate, the bottom of the liquid inlet pipe penetrates through the rotating plate, a third bevel gear is arranged on the upper portion of the liquid inlet pipe and is connected with a fourth bevel gear in a meshed mode, the fourth bevel gear is driven by a second motor, and a connecting hose connected with an external plating solution storage position is arranged at the top of the liquid inlet pipe in a rotating mode.
Further, the driving mechanism comprises a connecting plate arranged at the other end of the transverse plate and a tooth groove arranged at the left side of the connecting plate, the tooth groove is meshed with a first gear, the first gear is rotationally connected with a mounting box, the mounting box is connected with the inner wall of the left side of the vertical cover, and the first gear is driven by a first motor.
Further, hold-down mechanism includes the pivot that is connected with the base rotation, sets up in the clamp plate that is used for compressing tightly the fixed plate at pivot top, sets up in the first bevel gear of pivot lower surface and with the second bevel gear of first bevel gear meshing, the second bevel gear rotates and sets up in first bevel gear rear side, the second bevel gear rotates with the fixed box to be connected, the fixed box sets up in the base top, the installation axle rear surface of second bevel gear is provided with the second gear, be provided with the fixed plate in the lower part of the joint plate right side, sliding connection has the pinion rack with second gear meshing about through shape frame in the fixed plate, the fixed plate left side is provided with the electro-magnet, be provided with the iron plate with electro-magnet actuation in the shape frame, be provided with first reset spring between pinion rack and the fixed plate.
Further, the first pressure sensor is embedded in the bottom of the connecting plate, the second pressure sensor matched with the transverse plate is embedded in the right inner wall of the vertical cover, the second pressure sensor is located at the limit position of the rubber ring pulled out of the supporting frame, the output ends of the first pressure sensor and the second pressure sensor are electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the input end of the second pressure sensor and the first motor respectively.
Further, the base top is provided with the locating piece with last mould left side contact, diaphragm right side downside is provided with the spacing subassembly with last mould right side contact, spacing subassembly is specifically for the stop collar with last mould contact and with stop collar inner wall sliding connection's spacing guide bar, spacing guide bar top is dismantled with the diaphragm and is connected, be provided with second reset spring between spacing guide bar and the stop collar, the stop collar left side sets up to be convenient for the slope form with last mould contact.
Further, a method for realizing the surface roughening treatment device of the automobile stamping die casting comprises the following steps:
step S1: placing an upper die to be deplated on the top of the base, and enabling the left side of the base to be in contact with a positioning block on the top of the base;
step S2: starting a first motor to rotate positively to drive a first gear to rotate, driving a connecting plate to move downwards through a tooth slot on the left side of the connecting plate, driving a conical protective cover below a transverse plate to move downwards in the process of moving the connecting plate downwards, and enabling a rubber ring to be inserted into an upper die through a vertical plate;
when the connecting plate drives the transverse plate to move downwards, the limiting sleeve below the right end of the transverse plate is contacted with the right side of the upper die, so that the upper die between the positioning block and the limiting sleeve is fixed, the vertical plate is conveniently inserted into the upper die with the rubber ring, and in the continuous downward movement process of the transverse plate, the limiting guide rod at the bottom of the transverse plate slides in the limiting sleeve to extrude the second reset spring;
in the process of downward movement of the connecting plate, the second gear is driven to rotate through the toothed plate inside, so that the second bevel gear is driven to be meshed with the first bevel gear to rotate, the rotating shaft drives the pressing plate at the top to be tightly pressed with the top of the fixing plate at the left side of the conical protective cover;
step S3: when the first pressure sensor at the bottom of the connecting plate is in contact with the base, the first pressure sensor is triggered, and then the first pressure sensor sends signals to the processor for processing, at the moment, the processor cannot detect the signals of the second pressure sensor because the second pressure sensor is not triggered by electrifying, and then the processor sends instructions to the controller to control the second pressure sensor to electrify, control the electromagnet to cut off and control the first motor to reversely rotate;
after the electromagnet is powered off, the iron block is separated from the electromagnet, and the toothed plate slides leftwards through the -shaped frame under the action of the first reset spring, so that the toothed plate is separated from the second gear;
the motor rotates reversely to drive the connecting plate to move upwards, the connecting plate moves upwards to drive the transverse plate to move upwards, at the moment, as the fixed plate on the left side of the conical protective cover is tightly pressed, the vertical plate below the transverse plate can be separated from the rubber ring when the vertical plate moves upwards, and can be contacted with the second pressure sensor on the inner wall on the right side of the vertical cover along with the upward movement of the transverse plate, at the moment, the second pressure sensor is triggered, signals are sent to the processor to be processed, and then the processor sends instructions to the controller to control the motor to stop rotating;
step S4: the method comprises the steps that stripping liquid in an external stripping liquid storage position is guided into a liquid inlet pipe through a connecting hose and then flows into a conical protective cover to strip the upper part of an upper die;
step S5: starting a second motor to drive a fourth bevel gear and a third bevel gear to rotate in a meshed manner, further driving a liquid inlet pipe to rotate, and driving a rotating plate to rotate by the rotation of the liquid inlet pipe, so that a vertical plate at the bottom of the rotating plate stirs stripping liquid in a conical protective cover, and stripping on the surface of an upper die is accelerated;
step S6: after the surface of the upper die is deplated, opening an electromagnetic valve to lead the deplating liquid in the conical protective cover out of the liquid outlet hose;
step S7: introducing clear water into the conical protective cover, flushing the surface of the upper die, leading out the flushed clear water through a liquid outlet hose, and stopping the rotation of the second motor;
step S8: starting the first motor to rotate positively, driving the connecting plate to move downwards, driving the vertical plate below the transverse plate to move downwards and insert into the rubber ring, and sending a signal to the processor by the first pressure sensor to be processed when the connecting plate moves downwards to contact with the base to trigger the first pressure sensor, wherein the processor detects the signal of the second pressure sensor because the second pressure sensor is electrified and triggered, and then sending an instruction to the controller by the processor to control the second pressure sensor to be powered off, control the electromagnet to be electrified and control the first motor to rotate reversely;
after the electromagnet is electrified, the electromagnet attracts the iron block, the first reset spring is extruded, the iron block in the -shaped frame is driven to attract the magnet, and then the -shaped frame drives the toothed plate to be close to the second gear, so that the toothed plate is meshed with the second gear;
the motor rotates reversely to drive the connecting plate to move upwards, the connecting plate moves upwards to drive the transverse plate to move upwards, the toothed plate in the transverse plate drives the second gear to rotate in an engaged mode, and then the second bevel gear rotates in an engaged mode with the first bevel gear, so that the rotating shaft drives the pressing plate at the top to be separated from the top of the fixing plate at the left side of the conical protective cover, and the fixing plate is unlocked;
the connecting plate moves upwards to drive the vertical plate below the transverse plate to move upwards, so that the conical protective cover is reset.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the repair area and the non-repair area of the upper die are isolated through the conical protective cover and the rubber ring, so that the protection of the non-repair area is quickly realized, the damage of the non-repair area caused by the flowing of the stripping liquid is avoided, and the surface repair efficiency of the upper die is improved;
the rubber ring is convenient to hold tightly the upper die through the support frame, and the support frame is convenient to separate from the rubber ring through the fixed plate on one side of the conical protective cover and the pressing mechanism for pressing the fixed plate.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a conical protective cover in a surface roughening treatment device for an automobile stamping die casting, when the conical protective cover is not covered with an upper die;
fig. 2 is a schematic diagram of the overall structure of the device for roughening the surface of a casting of an automobile stamping die, when an upper die is covered by a conical protective cover;
FIG. 3 is a schematic diagram of the overall structure of a riser in the surface roughening treatment device for an automobile stamping die casting provided by the invention when the riser is separated from a rubber ring;
FIG. 4 is an enlarged view of FIG. 1 at A;
FIG. 5 is an enlarged view at B in FIG. 2;
FIG. 6 is an enlarged view at C in FIG. 3;
FIG. 7 is an enlarged view of FIG. 3 at D;
fig. 8 is a schematic structural view of a limiting component in a surface roughening treatment device for an automobile stamping die casting.
In the figure: 1. a base; 2. an upper die; 3. a vertical cover; 31. a second pressure sensor; 4. a conical shield; 41. a rubber ring; 42. a fixing plate; 5. a supporting frame; 51. a riser; 52. a rotating plate; 53. a cross plate; 6. a liquid inlet pipe; 7. a driving mechanism; 71. a splice plate; 72. a first gear; 73. a fixing plate; 74. shaped shelves; 75. a toothed plate; 76. an electromagnet; 77. a first pressure sensor; 8. a compressing mechanism; 81. a rotating shaft; 82. a pressing plate; 83. a first bevel gear; 84. a second bevel gear; 85. a second gear; 9. a limit component; 91. a limit sleeve; 92. and a limit guide rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-8, a device and a method for roughening the surface of a casting of an automobile stamping die, comprising a base 1, an upper die 2 arranged on the top of the base 1 and a vertical cover 3 arranged on the top of the base 1, wherein the upper die 2 is positioned in the vertical cover 3, and a conical protective cover 4 matched with the upper die 2 is arranged above the base 1 in a sliding manner;
the smaller-caliber end of the conical protective cover 4 is close to the upper die 2, a rubber ring 41 for holding the upper part of the upper die 2 is arranged in the smaller-caliber end of the conical protective cover 4, and the conical protective cover 4 is made of plastic;
a support frame 5 is arranged in the conical protective cover 4, the support frame 5 is in sliding connection with the vertical cover 3, and the support frame 5 is driven by a driving mechanism 7;
the lower surface of the left side of the conical protective cover 4 is provided with a fixed plate 42, and the top of the base 1 is provided with a pressing mechanism 8 for pressing the fixed plate 42;
a liquid inlet pipe 6 for filling stripping liquid into the conical protective cover 4 is arranged in the bracket 5, a liquid outlet is formed in the lower part of the conical protective cover 4, the liquid outlet is positioned above the rubber ring 41, an electromagnetic valve is embedded in the liquid outlet, and a liquid outlet hose is connected to the liquid outlet;
the strut 5 includes a plurality of risers 51 that contact with the rubber ring 41 inner wall, set up in the revolving plate 52 at riser 51 top and with revolving plate 52 rotate the diaphragm 53 of being connected, the one end and the right side inner wall sliding connection of riser 3 of diaphragm 53, feed liquor pipe 6 and revolving plate 52 fixed connection, feed liquor pipe 6 bottom runs through revolving plate 52, feed liquor pipe 6 upper portion is provided with the third bevel gear, the third bevel gear is connected with the meshing of fourth bevel gear, the fourth bevel gear passes through the second motor drive, feed liquor pipe 6 top rotates and is provided with the coupling hose who is connected with external deplating liquid storage department.
Further, the driving mechanism 7 includes a connection plate 71 provided at the other end of the transverse plate 53 and a tooth slot provided at the left side of the connection plate 71, the tooth slot is engaged with the first gear 72, the first gear 72 is rotatably connected with the installation box, the installation box is connected with the left inner wall of the vertical cover 3, and the first gear 72 is driven by the first motor.
Further, the pressing mechanism 8 includes a rotating shaft 81 rotatably connected to the base 1, a pressing plate 82 provided at the top of the rotating shaft 81 for pressing the fixing plate 42, a first bevel gear 83 provided at the lower surface of the rotating shaft 81, and a second bevel gear 84 engaged with the first bevel gear 83, the second bevel gear 84 is rotatably provided at the rear side of the first bevel gear 83, the second bevel gear 84 is rotatably connected to the fixing case, the fixing case is provided at the top of the base 1, a second gear 85 is provided at the rear surface of the mounting shaft of the second bevel gear 84, a fixing plate 73 is provided in the lower right side of the connecting plate 71, a toothed plate 75 engaged with the second gear 85 is slidably connected in the fixing plate 73 left and right through a -shaped frame 74, an electromagnet 76 is provided in the -shaped frame 74, and a first return spring is provided between the toothed plate 75 and the fixing plate 73.
Further, a first pressure sensor 77 is embedded at the bottom of the connecting plate 71, a second pressure sensor 31 matched with the transverse plate 53 is embedded on the inner wall of the right side of the vertical cover 3, the second pressure sensor 31 is located at the limit position of the supporting frame 5 where the rubber ring 41 is pulled out, the output ends of the first pressure sensor 77 and the second pressure sensor 31 are electrically connected with the input end of a processor, the output end of the processor is electrically connected with the input end of a controller, the output end of the controller is electrically connected with the input end of the second pressure sensor 31 and the first motor respectively, the model of the processor is M-ATX-A68, the controller adopts a relay, and the model of the relay is MY2N-J.
Further, the top of the base 1 is provided with a positioning block which is contacted with the left side of the upper die 2, the right lower side of the transverse plate 53 is provided with a limiting component 9 which is contacted with the right side of the upper die 2, the limiting component 9 is specifically a limiting sleeve 91 which is contacted with the upper die 2 and a limiting guide rod 92 which is in sliding connection with the inner wall of the limiting sleeve 91, the top of the limiting guide rod 92 is connected with the transverse plate 53 in a disassembling mode, a second reset spring is arranged between the limiting guide rod 92 and the limiting sleeve 91, and the left side of the limiting sleeve 91 is arranged to be in a slope shape which is convenient to contact with the upper die 2.
Further, a method for realizing the surface roughening treatment device of the automobile stamping die casting comprises the following steps:
step S1: placing an upper die 2 to be deplated on the top of the base 1, and enabling the left side of the base 1 to be in contact with a positioning block on the top of the base 1;
step S2: starting the first motor to rotate positively to drive the first gear 72 to rotate, driving the joint plate 71 to move downwards through a tooth slot on the left side of the joint plate 71, driving the conical shield 4 below the transverse plate 53 to move downwards in the process of moving the joint plate 71 downwards, and enabling the rubber ring 41 to be inserted into the upper die 2 through the vertical plate 51;
when the connecting plate 71 drives the transverse plate 53 to move downwards, the limit sleeve 91 below the right end of the transverse plate 53 is contacted with the right side of the upper die 2, so that the upper die 2 between the positioning block and the limit sleeve 91 is fixed, the vertical plate 51 is conveniently inserted into the upper die 2 with the rubber ring 41, and in the process that the transverse plate 53 moves downwards continuously, the limit guide rod 92 at the bottom of the transverse plate 53 slides in the limit sleeve 91 to extrude the second return spring;
in the process of downward movement of the connecting plate 71, the second gear 85 is driven to rotate by the inner toothed plate 75, so that the second bevel gear 84 is driven to be meshed with the first bevel gear 83 to rotate, the rotating shaft 81 drives the pressing plate 82 at the top and the top of the fixed plate 42 at the left side of the conical protective cover 4, and the fixed plate 42 is pressed;
step S3: when the first pressure sensor 77 at the bottom of the connection plate 71 is in contact with the base 1, the first pressure sensor 77 is triggered, and then the first pressure sensor 77 sends signals to the processor for processing, at this time, the processor cannot detect the signals of the second pressure sensor 31 because the second pressure sensor 31 is not triggered by the power on, and then the processor sends instructions to the controller to control the second pressure sensor 31 to be powered on, the electromagnet 76 to be powered off and the first motor to be controlled to reverse;
after the electromagnet 76 is powered off, the iron block is separated from the electromagnet 76, and the toothed plate 75 slides leftwards through the -shaped frame 74 under the action of the first return spring, so that the toothed plate 75 is separated from the second gear 85;
the motor rotates reversely to drive the connecting plate 71 to move upwards, the connecting plate 71 moves upwards to drive the transverse plate 53 to move upwards, at the moment, because the fixed plate 42 on the left side of the conical protective cover 4 is pressed, when the vertical plate 51 moves upwards, the vertical plate 51 below the transverse plate 53 can be separated from the rubber ring 41, and along with the upward movement of the transverse plate 53, the vertical plate 53 can be contacted with the second pressure sensor 31 on the right inner wall of the vertical cover 3, at the moment, the second pressure sensor 31 is triggered, and signals are sent to the processor to be processed, and then the processor sends instructions to the controller to control the motor to stop rotating;
step S4: the stripping liquid in the external stripping liquid storage position is led into the liquid inlet pipe 6 through a connecting hose and then flows into the conical protective cover 4 to strip the upper part of the upper die 2;
step S5: the second motor is started to drive the fourth bevel gear and the third bevel gear to rotate in a meshed manner, so that the liquid inlet pipe 6 is driven to rotate, the liquid inlet pipe 6 is driven to rotate to drive the rotating plate 52 to rotate, so that the vertical plate 51 at the bottom of the rotating plate 52 stirs the stripping liquid in the conical protective cover 4, and the surface stripping of the upper die 2 is accelerated;
step S6: after the surface of the upper die 2 is subjected to deplating, opening an electromagnetic valve, and leading the deplating liquid in the conical protective cover 4 out of a liquid outlet hose;
step S7: introducing clear water into the conical protective cover 4, flushing the surface of the upper die 2, leading out the flushed clear water through a liquid outlet hose, and stopping the rotation of the second motor;
step S8: starting the first motor to rotate forward, driving the connecting plate 71 to move downwards, driving the vertical plate 51 below the transverse plate 53 to move downwards and insert into the rubber ring 41, and sending a signal to a processor by the first pressure sensor 77 to be processed when the first pressure sensor 77 is triggered by contact with the base 1 along with the downward movement of the connecting plate 71, wherein the processor detects the signal of the second pressure sensor 31 because the second pressure sensor 31 is electrified and triggered, and then sending an instruction to the controller by the processor to control the second pressure sensor 31 to be powered off, controlling the electromagnet 76 to be electrified and controlling the first motor to rotate reversely;
after the electromagnet 76 is electrified, the electromagnet 76 attracts the iron block, the first reset spring is extruded, the iron block in the -shaped frame 74 is driven to attract the magnet 76, and then the -shaped frame 74 drives the toothed plate 75 to be close to the second gear 85, so that the toothed plate 75 is meshed with the second gear 85;
the motor rotates reversely to drive the connecting plate 71 to move upwards, the connecting plate 71 moves upwards to drive the transverse plate 53 to move upwards, the toothed plate 75 in the transverse plate 53 drives the second gear 85 to rotate in a meshed manner, and then the second bevel gear 84 and the first bevel gear 83 rotate in a meshed manner, so that the rotating shaft 81 drives the pressing plate 82 at the top to be separated from the top of the fixed plate 42 at the left side of the conical protective cover 4, and the fixed plate 42 is unlocked;
the upward movement of the engagement plate 71 moves the riser 51 below the cross plate 53 upward, thereby resetting the cone-shaped shield 4.
Working principle: in use, step S1: placing an upper die 2 to be deplated on the top of the base 1, and enabling the left side of the base 1 to be in contact with a positioning block on the top of the base 1;
step S2: starting the first motor to rotate positively to drive the first gear 72 to rotate, driving the joint plate 71 to move downwards through a tooth slot on the left side of the joint plate 71, driving the conical shield 4 below the transverse plate 53 to move downwards in the process of moving the joint plate 71 downwards, and enabling the rubber ring 41 to be inserted into the upper die 2 through the vertical plate 51;
when the connecting plate 71 drives the transverse plate 53 to move downwards, the limit sleeve 91 below the right end of the transverse plate 53 is contacted with the right side of the upper die 2, so that the upper die 2 between the positioning block and the limit sleeve 91 is fixed, the vertical plate 51 is conveniently inserted into the upper die 2 with the rubber ring 41, and in the process that the transverse plate 53 moves downwards continuously, the limit guide rod 92 at the bottom of the transverse plate 53 slides in the limit sleeve 91 to extrude the second return spring;
in the process of downward movement of the connecting plate 71, the second gear 85 is driven to rotate by the inner toothed plate 75, so that the second bevel gear 84 is driven to be meshed with the first bevel gear 83 to rotate, the rotating shaft 81 drives the pressing plate 82 at the top and the top of the fixed plate 42 at the left side of the conical protective cover 4, and the fixed plate 42 is pressed;
step S3: when the first pressure sensor 77 at the bottom of the connection plate 71 is in contact with the base 1, the first pressure sensor 77 is triggered, and then the first pressure sensor 77 sends signals to the processor for processing, at this time, the processor cannot detect the signals of the second pressure sensor 31 because the second pressure sensor 31 is not triggered by the power on, and then the processor sends instructions to the controller to control the second pressure sensor 31 to be powered on, the electromagnet 76 to be powered off and the first motor to be controlled to reverse;
after the electromagnet 76 is powered off, the iron block is separated from the electromagnet 76, and the toothed plate 75 slides leftwards through the -shaped frame 74 under the action of the first return spring, so that the toothed plate 75 is separated from the second gear 85;
the motor rotates reversely to drive the connecting plate 71 to move upwards, the connecting plate 71 moves upwards to drive the transverse plate 53 to move upwards, at the moment, because the fixed plate 42 on the left side of the conical protective cover 4 is pressed, when the vertical plate 51 moves upwards, the vertical plate 51 below the transverse plate 53 can be separated from the rubber ring 41, and along with the upward movement of the transverse plate 53, the vertical plate 53 can be contacted with the second pressure sensor 31 on the right inner wall of the vertical cover 3, at the moment, the second pressure sensor 31 is triggered, and signals are sent to the processor to be processed, and then the processor sends instructions to the controller to control the motor to stop rotating;
step S4: the stripping liquid in the external stripping liquid storage position is led into the liquid inlet pipe 6 through a connecting hose and then flows into the conical protective cover 4 to strip the upper part of the upper die 2;
step S5: the second motor is started to drive the fourth bevel gear and the third bevel gear to rotate in a meshed manner, so that the liquid inlet pipe 6 is driven to rotate, the liquid inlet pipe 6 is driven to rotate to drive the rotating plate 52 to rotate, so that the vertical plate 51 at the bottom of the rotating plate 52 stirs the stripping liquid in the conical protective cover 4, and the surface stripping of the upper die 2 is accelerated;
step S6: after the surface of the upper die 2 is subjected to deplating, opening an electromagnetic valve, and leading the deplating liquid in the conical protective cover 4 out of a liquid outlet hose;
step S7: introducing clear water into the conical protective cover 4, flushing the surface of the upper die 2, leading out the flushed clear water through a liquid outlet hose, and stopping the rotation of the second motor;
step S8: starting the first motor to rotate forward, driving the connecting plate 71 to move downwards, driving the vertical plate 51 below the transverse plate 53 to move downwards and insert into the rubber ring 41, and sending a signal to a processor by the first pressure sensor 77 to be processed when the first pressure sensor 77 is triggered by contact with the base 1 along with the downward movement of the connecting plate 71, wherein the processor detects the signal of the second pressure sensor 31 because the second pressure sensor 31 is electrified and triggered, and then sending an instruction to the controller by the processor to control the second pressure sensor 31 to be powered off, controlling the electromagnet 76 to be electrified and controlling the first motor to rotate reversely;
after the electromagnet 76 is electrified, the electromagnet 76 attracts the iron block, the first reset spring is extruded, the iron block in the -shaped frame 74 is driven to attract the magnet 76, and then the -shaped frame 74 drives the toothed plate 75 to be close to the second gear 85, so that the toothed plate 75 is meshed with the second gear 85;
the motor rotates reversely to drive the connecting plate 71 to move upwards, the connecting plate 71 moves upwards to drive the transverse plate 53 to move upwards, the toothed plate 75 in the transverse plate 53 drives the second gear 85 to rotate in a meshed manner, and then the second bevel gear 84 and the first bevel gear 83 rotate in a meshed manner, so that the rotating shaft 81 drives the pressing plate 82 at the top to be separated from the top of the fixed plate 42 at the left side of the conical protective cover 4, and the fixed plate 42 is unlocked;
the upward movement of the engagement plate 71 moves the riser 51 below the cross plate 53 upward, thereby resetting the cone-shaped shield 4.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The surface roughening treatment device for the automobile stamping die castings is characterized by comprising a base (1), an upper die (2) arranged at the top of the base (1) and a vertical cover (3) arranged at the top of the base (1), wherein the upper die (2) is positioned in the vertical cover (3), and a conical protective cover (4) matched with the upper die (2) is arranged above the base (1) in a sliding manner;
one end of the conical protective cover (4) with smaller caliber is close to the upper die (2), a rubber ring (41) for holding the upper part of the upper die (2) is arranged in one end of the conical protective cover (4) with smaller caliber, and the conical protective cover (4) is made of plastic;
a support frame (5) is arranged in the conical protective cover (4), the support frame (5) is in sliding connection with the vertical cover (3), and the support frame (5) is driven by a driving mechanism (7);
the lower surface of the left side of the conical protective cover (4) is provided with a fixed plate (42), and the top of the base (1) is provided with a pressing mechanism (8) for pressing the fixed plate (42);
a liquid inlet pipe (6) for filling stripping liquid into the conical protective cover (4) is arranged in the support frame (5), a liquid outlet is formed in the lower part of the conical protective cover (4), the liquid outlet is positioned above the rubber ring (41), an electromagnetic valve is embedded in the liquid outlet, and a liquid outlet hose is connected to the liquid outlet;
the support frame (5) comprises a plurality of risers (51) contacted with the inner wall of the rubber ring (41), a rotating plate (52) arranged at the top of the risers (51) and a transverse plate (53) rotationally connected with the rotating plate (52), one end of the transverse plate (53) is in sliding connection with the inner wall on the right side of the vertical cover (3), the liquid inlet pipe (6) is fixedly connected with the rotating plate (52), the bottom of the liquid inlet pipe (6) penetrates through the rotating plate (52), a third bevel gear is arranged on the upper portion of the liquid inlet pipe (6), the third bevel gear is meshed with a fourth bevel gear, the fourth bevel gear is driven by a second motor, and the top of the liquid inlet pipe (6) is rotationally provided with a connecting hose connected with an external plating stripping liquid storage position.
2. The surface roughening treatment device for the automobile stamping die casting according to claim 1, wherein the driving mechanism (7) comprises a connecting plate (71) arranged at the other end of the transverse plate (53) and a tooth groove arranged on the left side of the connecting plate (71), the tooth groove is meshed with a first gear (72), the first gear (72) is rotationally connected with a mounting box, the mounting box is connected with the left inner wall of the vertical cover (3), and the first gear (72) is driven by a first motor.
3. The surface roughening treatment device for the automobile stamping die castings according to claim 2, characterized in that the pressing mechanism (8) comprises a rotating shaft (81) rotationally connected with the base (1), a pressing plate (82) arranged at the top of the rotating shaft (81) and used for pressing a fixed plate (42), a first bevel gear (83) arranged on the lower surface of the rotating shaft (81) and a second bevel gear (84) meshed with the first bevel gear (83), the second bevel gear (84) is rotationally arranged at the rear side of the first bevel gear (83), the second bevel gear (84) is rotationally connected with a fixed box, the fixed box is arranged at the top of the base (1), a second gear (85) is arranged on the rear surface of a mounting shaft of the second bevel gear (84), a fixed plate (73) is arranged in the lower right side of the connecting plate (71), a toothed plate (75) meshed with the second gear (85) is connected in a left-right sliding mode through a frame (74), an electromagnet () is arranged on the left side of the fixed plate (73), and a reset plate (76) is arranged between the electromagnet (74) and the fixed plate (73).
4. The surface roughening treatment device for the automobile stamping die castings according to claim 3, wherein a first pressure sensor (77) is embedded in the bottom of the connecting plate (71), a second pressure sensor (31) matched with the transverse plate (53) is embedded in the right inner wall of the vertical cover (3), the second pressure sensor (31) is located at the limit position of the supporting frame (5) where the rubber ring (41) is pulled out, the output ends of the first pressure sensor (77) and the second pressure sensor (31) are electrically connected with the input end of a processor, the output end of the processor is electrically connected with the input end of a controller, and the output end of the controller is electrically connected with the input end of the second pressure sensor (31) and the first motor respectively.
5. The surface roughening treatment device for the automobile stamping die castings is characterized in that a positioning block which is in contact with the left side of an upper die (2) is arranged at the top of the base (1), a limiting component (9) which is in contact with the right side of the upper die (2) is arranged at the right lower side of the transverse plate (53), the limiting component (9) is specifically a limiting sleeve (91) which is in contact with the upper die (2) and a limiting guide rod (92) which is in sliding connection with the inner wall of the limiting sleeve (91), the top of the limiting guide rod (92) is connected with the transverse plate (53) in a detachable mode, a second reset spring is arranged between the limiting guide rod (92) and the limiting sleeve (91), and the left side of the limiting sleeve (91) is arranged to be in a slope shape which is in contact with the upper die (2).
6. A method for realizing the surface roughening treatment device for the casting of the stamping die of the automobile according to any one of claims 1 to 5, which is characterized by comprising the following steps:
step S1: placing an upper die (2) to be deplated on the top of the base (1), and enabling the left side of the base (1) to be in contact with a positioning block on the top of the base (1);
step S2: starting a first motor to rotate positively to drive a first gear (72) to rotate, driving a connecting plate (71) to move downwards through a tooth slot on the left side of the connecting plate (71), driving a conical protective cover (4) below a transverse plate (53) to move downwards in the process of moving the connecting plate (71) downwards, and enabling a rubber ring (41) to be inserted into an upper die (2) through a vertical plate (51);
when the connecting plate (71) drives the transverse plate (53) to move downwards, the limiting sleeve (91) below the right end of the transverse plate (53) is contacted with the right side of the upper die (2) firstly, so that the upper die (2) between the positioning block and the limiting sleeve (91) is fixed, the vertical plate (51) is conveniently inserted into the upper die (2) with the rubber ring (41), and in the process of continuously moving downwards the transverse plate (53), the limiting guide rod (92) at the bottom of the transverse plate (53) slides in the limiting sleeve (91) to extrude the second reset spring;
in the process of downward movement of the connecting plate (71), the second gear (85) is driven to rotate through the internal toothed plate (75), so that the second bevel gear (84) is driven to be meshed with the first bevel gear (83) to rotate, the rotating shaft (81) drives the pressing plate (82) at the top to be in compression with the top of the fixed plate (42) at the left side of the conical protective cover (4), and the fixed plate (42) is compressed;
step S3: when a first pressure sensor (77) at the bottom of the connecting plate (71) is in contact with the base (1), the first pressure sensor (77) is triggered, and then the first pressure sensor (77) sends signals to the processor for processing, at the moment, the processor cannot detect the signals of the second pressure sensor (31) because the second pressure sensor (31) is not electrified and triggered, and then the processor sends instructions to the controller to control the second pressure sensor (31) to be electrified, the electromagnet (76) to be powered off and the first motor to be reversely rotated;
after the electromagnet (76) is powered off, the iron block is separated from the electromagnet (76), and the toothed plate (75) slides leftwards through the -shaped frame (74) under the action of the first return spring, so that the toothed plate (75) is separated from the second gear (85);
the motor rotates reversely to drive the connecting plate (71) to move upwards, the connecting plate (71) moves upwards to drive the transverse plate (53) to move upwards, at the moment, because the fixed plate (42) on the left side of the conical protective cover (4) is compressed, when the vertical plate (51) moves upwards, the vertical plate (51) below the transverse plate (53) can be separated from the rubber ring (41), and the second pressure sensor (31) on the right inner wall of the vertical cover (3) can be contacted with the transverse plate (53) when the transverse plate (53) moves upwards, at the moment, the second pressure sensor (31) is triggered, signals are sent to the processor to be processed, and then the processor sends instructions to the controller to control the motor to stop rotating;
step S4: the stripping liquid in the external stripping liquid storage part is led into a liquid inlet pipe (6) through a connecting hose and then flows into a conical protective cover (4) to strip the upper part of the upper die (2);
step S5: the second motor is started to drive the fourth bevel gear and the third bevel gear to rotate in a meshed mode, and then the liquid inlet pipe (6) is driven to rotate, the liquid inlet pipe (6) rotates to drive the rotating plate (52) to rotate, so that a vertical plate (51) at the bottom of the rotating plate (52) agitates stripping liquid in the conical protective cover (4) to accelerate stripping of the surface of the upper die (2);
step S6: after the surface of the upper die (2) is subjected to deplating, opening an electromagnetic valve, and leading the deplating liquid in the conical protective cover (4) out of a liquid outlet hose;
step S7: introducing clear water into the conical protective cover (4), flushing the surface of the upper die (2), leading out the flushed clear water through a liquid outlet hose, and stopping the rotation of the second motor;
step S8: starting the first motor to rotate positively, driving the connecting plate (71) to move downwards, driving the vertical plate (51) below the transverse plate (53) to move downwards and insert into the rubber ring (41), and when the connecting plate (71) moves downwards to contact with the base (1) to trigger the first pressure sensor (77), the first pressure sensor (77) sends a signal to the processor to process, at the moment, because the second pressure sensor (31) is electrified and triggered, the processor detects the signal of the second pressure sensor (31), and then the processor sends an instruction to the controller to control the second pressure sensor (31) to be powered off, control the electromagnet (76) to be electrified and control the first motor to rotate reversely;
after the electromagnet (76) is electrified, the electromagnet (76) attracts the iron block, the first reset spring is extruded, the iron block in the -shaped frame (74) is driven to be attracted with the magnet (76), and then the -shaped frame (74) drives the toothed plate (75) to be close to the second gear (85), so that the toothed plate (75) is meshed with the second gear (85);
the motor rotates reversely to drive the connecting plate (71) to move upwards, the connecting plate (71) moves upwards to drive the transverse plate (53) to move upwards, the toothed plate (75) in the transverse plate (53) drives the second gear (85) to rotate in a meshed mode, and then the second bevel gear (84) and the first bevel gear (83) rotate in a meshed mode, so that the rotating shaft (81) drives the pressing plate (82) at the top to be separated from the top of the fixed plate (42) at the left side of the conical protection cover (4), and the fixed plate (42) is unlocked;
the connecting plate (71) moves upwards to drive the vertical plate (51) below the transverse plate (53) to move upwards, so that the conical protective cover (4) is reset.
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