CN103419310A - Deburring machine - Google Patents
Deburring machine Download PDFInfo
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- CN103419310A CN103419310A CN2013103616576A CN201310361657A CN103419310A CN 103419310 A CN103419310 A CN 103419310A CN 2013103616576 A CN2013103616576 A CN 2013103616576A CN 201310361657 A CN201310361657 A CN 201310361657A CN 103419310 A CN103419310 A CN 103419310A
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- burr
- hot air
- head device
- deburring
- air head
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Abstract
The invention discloses a deburring machine which is used for removing burr on a plastic workpiece and comprises a deburring mechanism, a control device and a cabinet. The cabinet respectively carries the deburring mechanism and the control device; the deburring mechanism comprises a support table, a hot-air heat device, a first feeding device and a second feeding device, the plastic workpiece is supported and fixed by the aid of the support table, the hot-air head device outputs hot air to the burr, the hot air irons the burr until the burr is flush with the plastic workpiece, the first feeding device drives the hot-air head device to move towards the burr or far away from the burr according to control instructions of the control device, and the second feeding device drives the hot-air head device to move along a distribution track of the burr according to control instructions of the control device. The deburring machine has the advantages that the burr can be ironed by the hot air outputted by the hot-air head device of the deburring machine and can be flush with the plastic workpiece, the deburring machine is automatic, labor waste and the labor cost are reduced, and the production efficiency is improved; the plastic workpiece deburring quality is uniform owing to the fact that deburring procedures are carried out automatically.
Description
Technical field
The present invention relates to a kind of flash trimmer, particularly relate to the flash trimmer of removing the burr on plastic workpiece.
Background technology
More or less all can there be burr in plastic workpiece when producing, although this pocket-handkerchief of burr is little, but directly have influence on the quality of product, so attention that remove burr along with every profession and trade recent years, the method of deburring also emerges in an endless stream, and deburring/deburring commonly used now mainly contains so several:
1. manual deburring
Traditional mode is manually to use file, sand paper, bistrique polishing; And edge iron has progressively replaced these traditional methods, use simple and conveniently, do not need technical finesse, cost-saving and environmental protection, but human cost is larger, and the quality of deburring is uneven;
2. ultrasonic wave deburring
The ultrasonic energy that ultrasonic wave produces acts in liquid while vibrating the liquid in rarefaction state, can tear into these holes, very little hole (inside is vacuum) and can produce when breaking up to a hundreds of atmospheric instantaneous pressure, and this phenomenon both had been called cavitation phenomenon.The hundreds of that the ultrasonic wave deburring utilizes " cavitation phenomenon " to produce an exactly atmospheric instant impact is clean the burr removing be attached on parts.The not all burr of ultrasonic wave deburring all is suitable for, and mainly for some microcosmic burrs, if general burr need to be observed with microscope, just can attempt removing by hyperacoustic method.For macroscopic burr, mainly seen the intensity of bonding, the weak burr of adhesion strength can be used ultrasonic wave, if, generally with the treatable burr of cutter, be simply not with ultrasonic method;
3. high-pressure water jet deburring
As the term suggests be to take water as medium, utilize its instant impact to remove burr and the overlap produced after processing, can reach the purpose of cleaning simultaneously.Through the test of many times test, finally finding applicable pressure is 30MPa-50MPa.If insufficient pressure, can't reach the effect of deburring, although hypertonia can be removed burr, there is the danger of damage workpiece.Usually the fluid pressure that hydraulic part born in use is all in 20Mpa, the burr that all can't destroy with the pressure of 50MPa is residual, the probability come off under the operating pressure of several MPas is very little, also can think the root of burr residual be the part of workpiece.The manufacturing firm of water under high pressure deburring equipment is more and more now, simply can be summarized as two classes: workpiece movable formula and nozzle movable type.Workpiece movable formula cost is low, is applicable to deburring and the cleaning of simple valve body, and its shortcoming is that the fitness of nozzle and valve body is undesirable, and the burr removal effect of valve inner cross bore, inclined hole is bad; The nozzle movable type is controlled the distance that can effectively adjust nozzle and valve body burr generation position by CNC, the burr of the cross bore of effective corresponding valve inner and inclined hole and blind hole, but, because this equipment manufacturing cost is high, up to the present only have the hydraulic control system of the cardia of automobile and engineering machinery generally to enjoy this and treat somebody kindly;
4. freezing deburring deburring
It is thin a lot of that the thickness of the Thickness Ratio goods of the goods overlaps (or burr) such as rubber, plastic products, zinc-magnesium aluminium alloy is wanted, so the embrittlement speed of overlap (or burr) is faster than the embrittlement speed of goods, in overlap (or burr) embrittlement and goods did not have in this time period of embrittlement, freezing deburring (deburring) machine impacts goods by the impelling bullet, thereby removes the overlap (or burr) in embrittlement.Freezing deburring (deburring) machine, that a kind of ultralow temperature of liquid nitrogen that utilizes makes the overlap of rubber, plastic products, zinc-magnesium aluminium alloy that embrittlement occur rapidly, and under this state, the burr (or overlap) of the freezing particle hits goods that go out by high velocity jet, can high-quality thereby reach, remove expeditiously the burr (or overlap) of goods, special deburring (deburring) equipment that can keep again all physical property of goods itself not change.It can improve significantly deburring (deburring) precision of goods and have very high intensive degree.Current this equipment has become accurate product of rubber and plastic, the indispensable De Hou of Die Casting Enterprise road deburring and deburring treatment facility, but this equipment easily has influence on the intensity of plastic parts itself;
5. magnetic force flash trimmer
The magnetic force flash trimmer is to utilize its unique Distribution of Magnetic Field, produce the powerful effect of magnetic strength stably, make the magnetic force draw point (the import raw material. semipermanent) with workpiece carry out comprehensive, fully grind with multi-angle, reach quick derusting, go to dead angle, remove burr and criticize cutting edge of a knife or a sword, remove the effects such as oxide film and sintering vestige.Especially to complex-shaped, the porous crack, the workpiece such as internal and external threads, can show its magical magical effect more. and, do not injure surface of the work, do not affect workpiece accuracy.Allow workpiece moment become smooth clean and tidy, take on an entirely new look.Be applicable to gold, silver, copper, aluminium, zinc, magnesium, iron, the grinding and polishing of the non-metal kind workpiece such as the metal species such as stainless steel and rigid plastics removes that burr is disposable to be completed, but this equipment cost is generally higher.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide cost low, reduce manpower waste and cost, environment friendly and pollution-free, and the measured flash trimmer of deburring matter.
For achieving the above object, technical scheme of the present invention is: a kind of flash trimmer, for removing the burr on plastic workpiece, described flash trimmer comprises burring mechanism, control device and the board that carries respectively described burring mechanism and control device, and described burring mechanism comprises:
Brace table, for supporting and fix described plastic workpiece;
The hot air head device, plate to described plastic workpiece to described burr and by described burr for exporting hot blast;
The first feed arrangement, for the control instruction according to described control device drive described hot air head device along near or away from the direction of described burr, move;
The second feed arrangement, drive described hot air head device to move along the direction of the distribution track of described burr for the control instruction according to described control device.
Further, the temperature of described hot blast is 300-400 ℃, and the pressure of described hot blast is 0.4-0.6MPa.
Further, described hot air head device be provided with air inlet for being communicated with compressor, the air channel for ventilating, the heating wire that is arranged at described air channel, for the hot air head of the heat energy of the roasting described burr of heat outputting and the air outlet that smooths the hot blast of described burr for output.
Further, on described brace table, be provided with draw-in groove, the fixed position shape of described draw-in groove and described plastic workpiece is complementary.
Further, described burring mechanism also comprise connect described hot air head device for leading and make described hot air head device along near or the first guide rail of moving away from the direction of described burr and the second guide rail that is connected described hot air head device for leading and described hot air head device is moved along the direction of the distribution track of described burr.
Further, described control device is provided with the temperature adjustment buttons for regulating described heating wire and regulates button for the blast of regulating described compressor.
Further, described control device is provided with the starting switch of series connection, and described starting switch is arranged at respectively the both sides of described board.
Above-mentioned flash trimmer comprises burring mechanism, control device and the board that carries respectively described burring mechanism and control device, burring mechanism comprises brace table, hot air head device, the first feed arrangement and the second feed arrangement, the hot blast of hot air head device output can plate burr on plastic workpiece, realized the automation of flash trimmer, manpower waste and human cost have been reduced, improved production efficiency, and due to the deburring process that is automation, so the mass ratio of plastic parts deburring is more even.
Above-mentioned burring mechanism also comprise connect the hot air head device for leading and make the hot air head device along near or the first guide rail of moving away from the direction of burr and the second guide rail that is connected the hot air head device for leading and the hot air head device is moved along the direction of the distribution track of burr; The setting of guide rail not only can supporting hot public attention device, and has more optimized the quality of flash trimmer deburring.
Above-mentioned control device is provided with the starting switch of series connection, described starting switch is arranged at respectively the both sides of described board, like this, the staff must operate by both hands when operation simultaneously, can not cause a hand operated, the phenomenon of stretching nearly plastic workpiece on the other hand, reduced the possibility that contingency occurs.
The accompanying drawing explanation
Fig. 1 is the structural representation of plastic workpiece disclosed by the invention;
Fig. 2 is the structural representation of flash trimmer disclosed by the invention;
Fig. 3 is the front view of hot air head device in flash trimmer disclosed by the invention;
Fig. 4 is the side view of hot air head device in district disclosed by the invention burring machine.
In figure, 1. plastic workpiece 11. burr 2. board 31. brace table 32. hot air head device 321. air inlet 322. air channel 323. heating wire 324. air outlet 33. feeding cylinder 341. first gear 342. second gear 343. cingulums.
The specific embodiment
Describe specific embodiments of the invention in detail below in conjunction with accompanying drawing.
Referring to Fig. 1 and Fig. 2, as shown in legend wherein, a kind of flash trimmer, for removing the burr 11 on plastic workpiece 1, above-mentioned flash trimmer comprises a burring mechanism, a control device (not shown) and the board 2 that carries respectively above-mentioned burring mechanism and control device, and above-mentioned burring mechanism comprises:
One brace table 31, for supporting and fixing plastic workpiece 1;
One hot air head device 32, to burr 11 and by burr 11, plate to plastic workpiece 1 for exporting hot blast, above-mentioned hot air head device be provided with air inlet 321 for being communicated with compressor, for the air channel 322 that ventilates, be arranged at air channel for the heating wire 323 that adds hot blast, for the hot air head 324 of the heat energy of the roasting burr 11 of heat outputting and the air outlet 325 that smooths the hot blast of burr 11 for output;
One first feed arrangement, for the control instruction according to above-mentioned control device drive hot air head device 32 along near or away from the direction of burr 11, move, above-mentioned the first feed arrangement is feeding cylinder 33;
One second feed arrangement, for the control instruction according to above-mentioned control device, drive hot air head device 32 to move along the direction of the distribution track of burr 11, the cingulum 343 that above-mentioned the second feed arrangement comprises the motor (not shown), is sheathed on one first gear 341 of above-mentioned motor output end, is fixed in one second gear 342 of board and is in transmission connection on the first gear 341 and the second gear 342, feeding cylinder 33 is connected on cingulum 343.
The temperature of above-mentioned hot blast is 300-400 ℃, and the pressure of above-mentioned hot blast is 0.4-0.6MPa.
Above-mentioned control device is controlled feeding cylinder 33, makes feeding cylinder 33 drive hot air head device 32 descending, controls motor, and driven by motor hot air head device 32 is moved along the direction of the distribution track of burr 11; The heat energy of hot air head 324 outputs carries out heat to burr 11 to be baked, and the hot blast of air outlet 325 outputs is smoothed burr 11, has realized deburring.
All the other are identical with described embodiment 1, and difference is, on above-mentioned brace table, is provided with draw-in groove, and the fixed position shape of above-mentioned draw-in groove and above-mentioned plastic workpiece is complementary.
Above-mentioned arrange can be very firm the above-mentioned plastic workpiece that grips.
Embodiment 3
All the other are identical with described embodiment 1, difference is, above-mentioned burring mechanism also comprise connect above-mentioned hot air head device for leading and make above-mentioned hot air head device along near or one first guide rail that moves away from the direction of above-mentioned burr and one second guide rail that is connected above-mentioned feeding cylinder for leading and above-mentioned feeding cylinder is moved along the direction of the distribution track of above-mentioned burr.
The quality of flash trimmer deburring has been optimized in above-mentioned setting more.
Embodiment 4
All the other are identical with described embodiment 1, and difference is, above-mentioned control device is provided with the temperature adjustment buttons for regulating above-mentioned heating wire and regulates button for the blast of regulating above-mentioned compressor.
Embodiment 5
All the other are identical with described embodiment 1, and difference is, above-mentioned control device is provided with the starting switch of series connection, and above-mentioned starting switch is arranged at respectively the both sides of described board.
The above-mentioned setting guaranteed that the staff must operate by both hands when operation simultaneously, can not cause a hand operated, and the phenomenon of stretching nearly plastic workpiece on the other hand, reduced the possibility that contingency occurs.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (7)
1. a flash trimmer, for removing the burr on plastic workpiece, described flash trimmer comprises burring mechanism, control device and the board that carries respectively described burring mechanism and control device, it is characterized in that, described burring mechanism comprises:
Brace table, for supporting and fix described plastic workpiece;
The hot air head device, plate to described plastic workpiece to described burr and by described burr for exporting hot blast;
The first feed arrangement, for the control instruction according to described control device drive described hot air head device along near or away from the direction of described burr, move;
The second feed arrangement, drive described hot air head device to move along the direction of the distribution track of described burr for the control instruction according to described control device.
2. flash trimmer according to claim 1, is characterized in that, the temperature of described hot blast is 300-400 ℃, and the pressure of described hot blast is 0.4-0.6MPa.
3. flash trimmer according to claim 1, it is characterized in that, described hot air head device is provided with air inlet for being communicated with compressor, the air channel for ventilating, the heating wire that is arranged at described air channel, for the hot air head of the heat energy of the roasting described burr of heat outputting and the air outlet that smooths the hot blast of described burr for output.
4. flash trimmer according to claim 1, is characterized in that, on described brace table, is provided with draw-in groove, and the fixed position shape of described draw-in groove and described plastic workpiece is complementary.
5. flash trimmer according to claim 1, it is characterized in that, described burring mechanism also comprise connect described hot air head device for leading and make described hot air head device along near or the first guide rail of moving away from the direction of described burr and the second guide rail that is connected described hot air head device for leading and described hot air head device is moved along the direction of the distribution track of described burr.
6. flash trimmer according to claim 1, is characterized in that, described control device is provided with the temperature adjustment buttons for regulating described heating wire and regulates button for the blast of regulating described compressor.
7. flash trimmer according to claim 1, is characterized in that, described control device is provided with the starting switch of series connection, and described starting switch is arranged at respectively the both sides of described board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310361657.6A CN103419310B (en) | 2013-08-19 | 2013-08-19 | A kind of flash trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310361657.6A CN103419310B (en) | 2013-08-19 | 2013-08-19 | A kind of flash trimmer |
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| Publication Number | Publication Date |
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| CN103419310A true CN103419310A (en) | 2013-12-04 |
| CN103419310B CN103419310B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310361657.6A Expired - Fee Related CN103419310B (en) | 2013-08-19 | 2013-08-19 | A kind of flash trimmer |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441032A (en) * | 2014-11-07 | 2015-03-25 | 湖州尚元塑木制品有限公司 | Burring equipment for plastics-wood materials |
| CN104552703A (en) * | 2015-01-23 | 2015-04-29 | 浙江百之佳家具有限公司 | High-efficiency flash trimming device |
| CN105140015A (en) * | 2015-08-09 | 2015-12-09 | 中国计量学院 | Method and device for measuring and removing taper burrs of soft-magnetic ferrite magnet core |
| CN106273396A (en) * | 2016-08-29 | 2017-01-04 | 广东信科技有限公司 | Heat molten type goods thorn edge polishing machine |
| CN108972226A (en) * | 2018-07-25 | 2018-12-11 | 李彦 | Deburring machine at a kind of summer cool bamboo mat gap |
| CN109514781A (en) * | 2017-09-18 | 2019-03-26 | 富智康精密电子（廊坊）有限公司 | Deburring device and flash removed method |
| CN111318740A (en) * | 2020-02-13 | 2020-06-23 | 江苏大学 | Follow-up elongated hole forming and burr cleaning method and device |
| CN111448059A (en) * | 2017-12-19 | 2020-07-24 | 户谷技研工业株式会社 | Method for manufacturing plastic bag |
| CN112719911A (en) * | 2020-12-22 | 2021-04-30 | 贵州顺安科技有限公司 | Servo side hole milling machine |
| CN113399644A (en) * | 2021-08-19 | 2021-09-17 | 江苏中科云控智能工业装备有限公司 | Die casting deburring device with surface layer cleaning mechanism |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH05154851A (en) * | 1991-12-09 | 1993-06-22 | Kyoraku Co Ltd | Flash treatment device of resin product |
| US5901270A (en) * | 1996-09-12 | 1999-05-04 | The Plastic Forming Company, Inc. | Apparatus for hot fluid trimming of plastic molded articles |
| EP1050394A1 (en) * | 1999-04-26 | 2000-11-08 | Uniloy Milacron S.r.l.-S.U. | Device and method for removing flash from blow-moulded articles |
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2013
- 2013-08-19 CN CN201310361657.6A patent/CN103419310B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05154851A (en) * | 1991-12-09 | 1993-06-22 | Kyoraku Co Ltd | Flash treatment device of resin product |
| US5901270A (en) * | 1996-09-12 | 1999-05-04 | The Plastic Forming Company, Inc. | Apparatus for hot fluid trimming of plastic molded articles |
| EP1050394A1 (en) * | 1999-04-26 | 2000-11-08 | Uniloy Milacron S.r.l.-S.U. | Device and method for removing flash from blow-moulded articles |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441032A (en) * | 2014-11-07 | 2015-03-25 | 湖州尚元塑木制品有限公司 | Burring equipment for plastics-wood materials |
| CN104552703A (en) * | 2015-01-23 | 2015-04-29 | 浙江百之佳家具有限公司 | High-efficiency flash trimming device |
| CN105140015A (en) * | 2015-08-09 | 2015-12-09 | 中国计量学院 | Method and device for measuring and removing taper burrs of soft-magnetic ferrite magnet core |
| CN105140015B (en) * | 2015-08-09 | 2017-11-21 | 中国计量学院 | Magnetic ferrite magnetic core moves back the measurement of epilation thorn, minimizing technology and device |
| CN106273396A (en) * | 2016-08-29 | 2017-01-04 | 广东信科技有限公司 | Heat molten type goods thorn edge polishing machine |
| CN109514781A (en) * | 2017-09-18 | 2019-03-26 | 富智康精密电子（廊坊）有限公司 | Deburring device and flash removed method |
| CN109514781B (en) * | 2017-09-18 | 2022-07-12 | 富智康精密电子（廊坊）有限公司 | Deburring device and deburring method |
| CN111448059A (en) * | 2017-12-19 | 2020-07-24 | 户谷技研工业株式会社 | Method for manufacturing plastic bag |
| CN108972226A (en) * | 2018-07-25 | 2018-12-11 | 李彦 | Deburring machine at a kind of summer cool bamboo mat gap |
| CN110524365A (en) * | 2018-07-25 | 2019-12-03 | 李彦 | Deburring machine and burr removing method at a kind of summer cool bamboo mat gap |
| CN111318740A (en) * | 2020-02-13 | 2020-06-23 | 江苏大学 | Follow-up elongated hole forming and burr cleaning method and device |
| CN112719911A (en) * | 2020-12-22 | 2021-04-30 | 贵州顺安科技有限公司 | Servo side hole milling machine |
| CN113399644A (en) * | 2021-08-19 | 2021-09-17 | 江苏中科云控智能工业装备有限公司 | Die casting deburring device with surface layer cleaning mechanism |
| CN113399644B (en) * | 2021-08-19 | 2021-11-09 | 江苏中科云控智能工业装备有限公司 | Die casting deburring device with surface layer cleaning mechanism |
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| CN103419310B (en) | 2016-04-13 |
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