CN101607328A - Vibrating plate tuning electrolysis unit - Google Patents

Vibrating plate tuning electrolysis unit Download PDF

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Publication number
CN101607328A
CN101607328A CNA2008100625587A CN200810062558A CN101607328A CN 101607328 A CN101607328 A CN 101607328A CN A2008100625587 A CNA2008100625587 A CN A2008100625587A CN 200810062558 A CN200810062558 A CN 200810062558A CN 101607328 A CN101607328 A CN 101607328A
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pole piece
electrolyte
nozzle needle
stream pipe
vibrating plate
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CNA2008100625587A
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CN101607328B (en
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王正尧
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Abstract

A kind of vibrating plate tuning electrolysis unit is done the temperament processing to sounding component oscillating plate on the music box movement and is made it reach the process equipment of standard frequency.Conveying, Suction flow pump are installed on electrolyte, the backflash, be connected with filter therebetween, refluxing, inhale the stream pipe is connected with backflash, the electrolyte shower nozzle is made of procapsid that is fixed with joint, nozzle needle and the integral body that the back casing that is fixed with pole piece connects into, power cathode connects pole piece, positive pole connects oscillating plate, and the nozzle needle that is connected with the influent stream pipe is over against gap jet electrolytic liquid between pole piece, workpiece.Change vibrating plate tuning into Electrolyzed Processing from hand lapping, enhance productivity greatly, improve the quality of products, reduce production costs, this device volume is little, easily install, move, everybody can operate, and makes product surface quality better because of adopting electrochemistry processing, also be equipped with and inhale stream pipe, Suction flow pump, energy is quick, the electrolyte of having used is taken away in absorption, prevents that impurity from making short circuit guarantee the electrolysis operate as normal, thereby guarantees constant product quality.

Description

Vibrating plate tuning electrolysis unit
Technical field
The present invention relates to a kind of process equipment, particularly a kind ofly sounding component oscillating plate on the music box movement is done temperament handle and to make its Electrolyzed Processing equipment that reaches standard frequency, vibrating plate tuning electrolysis unit.
Background technology
Oscillating plate on the music box movement is the main sounding component of mechanical type PA-system, through mill teeth processing slivering dentation sound pin, make through heat treatment again, each root sound pin is stirred in requirement can both send a distinctive fixed frequency, promptly need the frequency of each root steel sound pin is tested temperament, make its frequency that reaches standard code,, guarantee the movement psycho-acoustical quality to satisfy the not requirement of unisonance song.
Adopt manual operations more than the temperament of present domestic sound pin, normal method of transferring is still to be held emery wheel with hand the oscillating plate that fixes to clamp is carried out underhand polish, changes the thickness of each root sound pin, carry out while grinding adjustment, make it gradually near required vibration frequency range, time-consuming, effort, inefficiency, temperament cost height, also need experienced temperament personnel, finish with their sense of hearing entirely, quality both can not get guaranteeing, and quality is unstable, directly influences the quality of sounding component.
Patent No. CN200720033744.9 " horizontal digital-control electrolysis lathe " is difficult to process the part of being made by high rigidity, high-strength material at the existing mechanical lathe for machining, existing electrolytic machine tool is difficult to process the problem of rotary part again, and propose have an electrolysis lathe that the range of work is wide, efficient is high.But its complex structure, part is many, volume is big, only the processing of suitable heavy parts.
Summary of the invention
Technical problem to be solved by this invention is: a kind of vibrating plate tuning electrolysis unit is provided, replace original underhand polish operation with Electrolyzed Processing, both improved operating efficiency, guarantee constant product quality again, also reduce production costs, and little, the conveniently moving of this device volume, simple to operate, the machining accuracy height, surface quality is good.
The present invention addresses the above problem the technical scheme that is adopted: vibrating plate tuning electrolysis unit, comprise electrolytic bath, collecting tank, the influent stream pipe, return duct, delivery pump, dc source, filter, the electrolyte shower nozzle, delivery pump and electrolytic bath, the influent stream pipe connects, filter is connected with electrolytic bath, the electrolyte shower nozzle is installed in the workbench top over against treating the electrolysis workpiece, the negative pole of dc source connects the electrolyte shower nozzle, positive pole connects the workpiece that is fixed on the workbench, influent stream Guan Yiduan is connected with delivery pump, end is connected with the electrolyte shower nozzle in addition, also comprise the suction stream pipe and the backflash that are connected with Suction flow pump, described return duct is connected with backflash, backflash is connected with electrolytic bath through filter, described electrolyte shower nozzle is made of procapsid that is fixed with joint and nozzle needle and the integral body that the back casing that is fixed with pole piece connects into, and described nozzle needle is over against the gap jet electrolytic liquid between pole piece and workpiece.
Compared with prior art, the invention has the advantages that: the oscillating plate of the manual abrasion wheel grinding processing of reason is changed into by electrolysis unit process, enhance productivity greatly, improved product quality greatly, save time, laborsaving, reduce production costs, this electrolysis unit volume is little, install, conveniently moving, especially the electrolyte shower nozzle is only by before being installed in, the nozzle needle and the sheet pole piece of the one group of band spray orifice being made by stainless steel on the back casing constitute, but as long as in nozzle needle, pass to the just electrolysis of supplying with by electrolytic bath of electrolyte, simple to operate and anyone all can operate, no limitation is because of Electrolyzed Processing is to make workpiece produce dissolving with electrochemical method, so can not produce the caused all influences of cutting force and heat in metal cutting, also be equipped with in the work edge of table simultaneously and inhale the stream pipe, Suction flow pump, can be in time, fast, absorb, take away and spray the electrolyte of using, prevent that impurity wherein from making the short circuit heating, guarantees that electrolytic process carries out smoothly, thereby the assurance constant product quality, the surface quality that product is obtained.
Description of drawings
Fig. 1, structural representation of the present invention.
The user mode of Fig. 2, electrolyte shower nozzle is with reference to enlarged drawing.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are further described.
Electrolysis unit comprises electrolytic bath 9, backflash 7, influent stream pipe 13, inhales and flow pipe 5, return duct 4, delivery pump 10, Suction flow pump 6, electrolyte shower nozzle 2, dc source (figure draws), filter 8, collecting tank 11.
Electrolytic bath 9, backflash 7 are arranged on below, workbench 17 limits, delivery pump 10 is installed in electrolytic bath 9 tops, Suction flow pump 6 is installed in backflash 7 tops, one end of influent stream pipe 13 is connected with delivery pump 10, the end in addition of influent stream pipe is connected with the joint 14 on the procapsid 16, on the insulation board of workbench 17 belows collecting tank 11 is installed also, the electrolyte that reclaims is flow in the backflash 7 by return duct 4.
Backflash 7 is equipped with Suction flow pump 6, can quicken the absorption recovery of electrolyte by inhaling stream pipe 5, and in time be transported in the backflash 7 for recycling.
7 of electrolytic bath 9 and backflashes also are equipped with filter 8, will enter electrolytic bath 9 again for recycling, as shown in Figure 1 after impurity in the electrolyte and the metallic particles filtration.
Electrolyte shower nozzle 2 is screwed the integral body that connects into by forward and backward housing 16,15 and constitutes, and it is spray orifice that there is through hole the centre that nozzle needle 3 is made by stainless steel material, and an end has the elongated tubular of crotch, and one group of nozzle needle 3 uniform cast is fixed on the lower end of procapsid 16.
Pole piece 1 is a lengthy motion picture shape sheet metal, one group of pole piece and back casing 15 uniform pouring into an integrated entity, and nozzle needle 3, pole piece 1 quantity are identical, as shown in Figure 2.
Pole piece 1 connects the negative pole of dc source, Workpiece vibration plate 12 connects the positive pole of power supply, and the installation site of nozzle needle 3 makes crotch on it over against the gap between each pole piece 1, oscillating plate 12 each sound pin, and constantly ejecting electrolyte by each nozzle needle 3 carries out electrolysis, and electrolyte is salt solution.
Workpiece is an oscillating plate 12,18 sound pins are arranged above the every oscillating plate, one group of 6 nozzle needles 3 and one group of 6 pole piece 1 by the band spray orifice of stainless steel making is arranged on this electrolyte shower nozzle 2, but 6 sound pins of time processing, electrolyte shower nozzle 2 is motionless then, start stepper motor drive workbench 17 move a sound needle gage from, again electrolyte shower nozzle 2 is aimed at oscillating plate 12, press said procedure processing once, move, process for three times through secondary altogether, finish the Electrolyzed Processing of a slice oscillating plate 12, and follow the tracks of demonstration processing situation, up to reaching criterion of acceptability by display controller.
During work, electrolyte shower nozzle 2 is fixed on the fixed head of workbench top, and Workpiece vibration plate 12 usefulness anchor clamps 18 are clamped in workbench 17 limits, as shown in Figure 1.Open switch, delivery pump 10, Suction flow pump 6 rotate, electrolyte extracted out from electrolytic bath 9 through influent stream pipe 13, joint 14 enter nozzle needle 3 on the procapsid 16, ejecting the electrolyte electrolysis by nozzle needle 3 uses, electrolyte constantly ejects, the other suction stream pipe 5 of pole piece 1 under the effect of Suction flow pump 6 constantly in time, fast, absorb to take away and eject used electrolyte, the residual grain of metal under coming off when having avoided, having prevented electrolysis, impurity make positive and negative intereelectrode short-circuit heating, and influence the operate as normal of electrolysis.
Can use this electrolysis unit that oscillating plate is carried out Electrolyzed Processing separately, as shown in Figure 1.
But also this electrolysis unit can be installed on the test temperament machine,, carry out full-automatic testing temperament processing (figure does not draw patent application in addition) as a procedure use supporting with it.

Claims (4)

1, a kind of vibrating plate tuning electrolysis unit, comprise electrolytic bath (9), collecting tank (11), influent stream pipe (13), return duct (4), delivery pump (10), dc source, filter (8), electrolyte shower nozzle (2), delivery pump (10) and electrolytic bath (9), influent stream pipe (13) connects, filter (8) is connected with electrolytic bath (9), electrolyte shower nozzle (2) is installed in workbench (17) top over against treating the electrolysis workpiece, the negative pole of dc source connects electrolyte shower nozzle (2), positive pole connects the workpiece that is fixed on the workbench (17), influent stream pipe (13) one ends are connected with delivery pump (10), end is connected with electrolyte shower nozzle (2) in addition, it is characterized in that also comprising the suction stream pipe (5) and the backflash (7) that are connected with Suction flow pump (6), described return duct (4) is connected with backflash (7), backflash (7) is connected with electrolytic bath (9) through filter (8), described electrolyte shower nozzle (2) is made of the integral body that procapsid (16) that is fixed with joint (14) and nozzle needle (3) and the back casing (15) that is fixed with pole piece (1) connect into, and described nozzle needle (3) is over against the gap jet electrolytic liquid between pole piece (1) and workpiece.
2, vibrating plate tuning electrolysis unit according to claim 1, it is characterized in that described nozzle needle (3) is a spray orifice for there is through hole the centre that is made by stainless steel material, and one end the elongated tubular of crotch is arranged, the uniform cast of one group of nozzle needle (3) is fixed on the lower end of procapsid (16).
3, vibrating plate tuning electrolysis unit according to claim 1 is characterized in that described pole piece (1) is a lengthy motion picture shape sheet metal, one group of pole piece (1) and uniform the pouring into an integrated entity of back casing (15), and nozzle needle (3) is identical with pole piece (1) quantity.
4, vibrating plate tuning electrolysis unit according to claim 1 is characterized in that described workpiece is oscillating plate (12), and the crotch on the nozzle needle (3) is over against the gap jet electrolytic liquid between pole piece (1) and the last sound pin of oscillating plate (12).
CN2008100625587A 2008-06-17 2008-06-17 Vibrating plate tuning electrolysis unit Expired - Fee Related CN101607328B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2008100625587A CN101607328B (en) 2008-06-17 2008-06-17 Vibrating plate tuning electrolysis unit

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CN101607328A true CN101607328A (en) 2009-12-23
CN101607328B CN101607328B (en) 2011-07-27

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103252542A (en) * 2013-05-20 2013-08-21 南京航空航天大学 Method for preparing nanometer particles through electrochemistry discharging
CN103345918A (en) * 2013-06-26 2013-10-09 宁波韵声机芯制造有限公司 Method and device for music box tablet frequency modulation
CN107262850A (en) * 2017-08-15 2017-10-20 朱明方东 Spray cutting forcible entry device and method in a kind of sheet metal electrochemistry
CN110614428A (en) * 2019-08-09 2019-12-27 江苏大学 Laser and spray electrochemical discharge combined machining device and method
CN111609323A (en) * 2020-06-19 2020-09-01 宜兴市鑫煜科技有限公司 High-energy electric-hydraulic beam full-automatic liquid supply equipment
CN114101819A (en) * 2021-11-19 2022-03-01 江苏集萃精密制造研究院有限公司 Electrochemical machining working solution circulating and filtering system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3658682A (en) * 1968-07-01 1972-04-25 Gen Electric Electrolyte supply system
JP4168287B2 (en) * 2006-06-01 2008-10-22 株式会社安川電機 Brushless DC motor drive device and synchronous operation pull-in method
CN200995309Y (en) * 2007-01-22 2007-12-26 南京农业大学工学院 Horizontal digital-controlled electrolytic lathe

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103252542A (en) * 2013-05-20 2013-08-21 南京航空航天大学 Method for preparing nanometer particles through electrochemistry discharging
CN103252542B (en) * 2013-05-20 2015-07-29 南京航空航天大学 The nanometer grain preparation method of electrochemical discharge
CN103345918A (en) * 2013-06-26 2013-10-09 宁波韵声机芯制造有限公司 Method and device for music box tablet frequency modulation
CN103345918B (en) * 2013-06-26 2016-05-25 宁波韵声机芯制造有限公司 A kind of musical box tablet frequency modulation method and frequency modulation device
CN107262850A (en) * 2017-08-15 2017-10-20 朱明方东 Spray cutting forcible entry device and method in a kind of sheet metal electrochemistry
CN110614428A (en) * 2019-08-09 2019-12-27 江苏大学 Laser and spray electrochemical discharge combined machining device and method
CN110614428B (en) * 2019-08-09 2021-08-03 江苏大学 Laser and spray electrochemical discharge combined machining device and method
CN111609323A (en) * 2020-06-19 2020-09-01 宜兴市鑫煜科技有限公司 High-energy electric-hydraulic beam full-automatic liquid supply equipment
CN114101819A (en) * 2021-11-19 2022-03-01 江苏集萃精密制造研究院有限公司 Electrochemical machining working solution circulating and filtering system

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