CN114971416B

CN114971416B - Data acquisition and command scheduling system and method based on intelligent form

Info

Publication number: CN114971416B
Application number: CN202210820679.3A
Authority: CN
Inventors: 沃天斌
Original assignee: Ningbo Bincube Technologies Co ltd
Current assignee: Ningbo Bincube Technologies Co ltd
Priority date: 2022-07-13
Filing date: 2022-07-13
Publication date: 2022-11-25
Anticipated expiration: 2042-07-13
Also published as: CN114971416A

Abstract

The invention discloses a data acquisition and command scheduling system based on intelligent forms and a method thereof, wherein the system comprises a cloud computing platform, the cloud computing platform comprises a form configuration unit, and the form configuration unit configures a plurality of intelligent forms according to production information of a discrete manufacturing factory; a data interaction unit; the form scheduling unit is in communication connection with the data interaction unit; and the form scheduling unit schedules different intelligent forms to different display terminals. The invention solves the problem of data acquisition in the discrete manufacturing process, and the form page is internally provided with a program, so that the form can dynamically update the style of the current page, and interact with an operator to further facilitate the operation.

Description

Data acquisition and command scheduling system and method based on intelligent form

Technical Field

The invention relates to the field of information management, in particular to a data acquisition and command scheduling system based on an intelligent form and a method thereof, which are applied to a discrete manufacturing factory.

Background

The discrete manufacturing process needs much human participation, wherein most data cannot be acquired through machine networking or sensors, such as product flashing problems in the product debugging process and abnormal assembly problems in the assembly process, and the data directly or indirectly influence the production of the next process and need to be acquired and solved.

The conventional collection mode is manual collection, problem collection in the whole process period is filled in a mode of manually filling in a paper form, and a plurality of problems exist in the process period, including that filling rules are not uniform, filling data are easy to lose, filling contents are not clear, so that the collected data cannot be well transmitted. In addition, when correct data is transmitted to managers at all levels in a form, paper forms are stacked, so that the managers at all levels have low processing speed, and problems are easy to stack.

At present, a better mode is to adopt an electronic form, and by setting the content of the electronic form, an employee can submit data acquisition content in the electronic form, but the processing process of a manager is still not very intelligent, but the data accumulation is too much, and the data cannot be processed effectively in time. In addition, customized development is performed for each discrete manufacturing link, which is very tedious and time-consuming, and the discrete manufacturing process is responsible, the whole process configuration is troublesome, and complete adaptation cannot be achieved.

In a method for generating a form page and a related apparatus disclosed in patent No. 202010224182.6, a method for producing a form page is described, which includes: when touch operation on M form controls in N form controls is detected, P target forms corresponding to the M form controls are determined according to the touch operation, the M form controls are located in the same graphical user interface, the N, the M and the P are integers greater than 1, and the M is greater than the P; selecting P target form single program sets from a form program library according to the P target forms, wherein the P target form single program sets correspond to the P target forms one by one; and generating P target form pages according to the P target form single program sets and a pre-stored form page generation algorithm, wherein the P target form pages correspond to the P target form single program sets one by one.

The above patent sets a plurality of form controls, and compared with a plurality of form controls of a graphical user interface selected manually, a form page generation button of the graphical user interface is manually clicked to generate a form page corresponding to the plurality of form controls, a form page generation device determines a plurality of target forms corresponding to M form controls on the same graphical user interface, a form page generation algorithm is used to run a plurality of target form single-program sets corresponding to the plurality of target forms one to one, and a plurality of target form pages are automatically generated, so that the generation efficiency of the form pages is improved.

A form-based information acquisition method and a form-based information acquisition device are disclosed in patent number 201910569135.2, and the form-based information acquisition method is described and comprises the following steps: acquiring a business control corresponding to each training item sample in a training item sample database; determining a combination mode that a plurality of business controls in the same training item sample are quoted so as to form one or more first business control group; counting the reference times of the first service control group of all training item samples, and determining one or more second service control groups according to the reference times; and generating a form according to the second service control group and acquiring information. Above-mentioned patent carries out information acquisition's mode through the form to deposit through business control group has improved the generation efficiency of form, has reduced form generation personnel's work load, has further realized information acquisition's intelligent collection.

The existing forms, whether manual forms or electronic forms, are mainly static forms and filled-in forms, and the two forms page generation methods and the information acquisition method are specially developed aiming at a determined problem, so that the development process is complicated, dynamic updating and setting and man-machine interaction cannot be carried out, and a top-down instruction is not established to command a front-line worker; meanwhile, no very good carrier exists for task allocation, and the allocation and scheduling instructions can be carried.

Disclosure of Invention

The invention provides a data acquisition and command scheduling system based on an intelligent form and a method thereof, which are applied to a discrete manufacturing factory, complete production data acquisition in the field of discrete manufacturing, perform data feedback and optimization through a cloud computing platform, effectively issue a production instruction and interact production information, solve the problem of data acquisition in the process of discrete manufacturing, ensure the safety, stability and normalization of information interaction, enable the form to dynamically update the style of the current page through a program arranged in the form page, interact with an operator to further facilitate operation, establish a command scheduling system, greatly improve the production efficiency, reduce the process of multi-thread development, facilitate the development and configuration of the form and facilitate use.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a data acquisition and command scheduling system based on intelligent forms is suitable for discrete manufacturing factories and comprises

A cloud computing platform, the cloud computing platform comprising:

a form configuration unit, said form configuration unit configuring a plurality of intelligent forms according to the production information of said discrete manufacturing plant; a data interaction unit; the form scheduling unit is in communication connection with the data interaction unit and directs different intelligent forms to perform data interaction according to the production conditions acquired by different intelligent forms; the form scheduling unit is in communication connection with the display terminals and intelligently dispatches different intelligent forms to different display terminals according to form conditions corresponding to the different display terminals, and the form scheduling unit schedules the different intelligent forms to the different display terminals, wherein the intelligent forms among the display terminals perform information interaction on the cloud computing platform through the data interaction unit, so that an operator and the intelligent forms can perform information interaction according to operation data, and the intelligent forms are dynamically updated according to the operation data;

according to data input and interacted in a form page of the intelligent form, the form scheduling unit determines the current production condition and the residual production task condition of each production resource (including people, equipment or robots), the form scheduling unit intelligently adjusts the intelligent form corresponding to the display terminal, and the adjusted content comprises one or two or three of sequence, quantity and type.

The cloud computing platform-based production information interaction method based on the cloud computing platform bears the distribution and scheduling instructions, can complete man-machine interaction, can ensure that production instructions are issued and production information is interacted, and greatly improves production efficiency. Moreover, the invention can be suitable for each discrete manufacturing link without customized development based on specific problems, thereby solving the problem of complicated development.

The data structure of the traditional paper or electronic form is generally unstructured, such as filling in blank, writing and the like, and the data structure is inconvenient to fill in, fragmented and difficult to effectively utilize. The structured electronic form utilizes the limited space to accurately define the uncertainty in the production process by logically combing the data in a layered and graded manner, changes the blank filling mode in the traditional form into a selection mode, realizes structured data acquisition, effectively precipitates the data and fully exerts the data value. The form is not a traditional unstructured form but an intelligent electronic form, is configured by a cloud platform according to production information (including current production conditions, residual production task conditions and the like), and is a basic carrier for issuing production instructions, interacting production information and commanding and scheduling of the cloud platform. The configuration is accurate, the data integrity is strong, and the production efficiency of a discrete manufacturing factory can be effectively improved.

Preferably, the smart form includes at least one form page, at least one form program, and at least one data module, the smart form is displayed on the display terminal as the form page, and the form program and the data module are loaded on the form page, so that information interaction can be performed between the form program and an operator on the form page according to operation data.

Preferably, the form configuration unit defines a plurality of form templates, and the form configuration unit configures the form page and the form program of the intelligent form in a self-defined manner.

Preferably, the form program further analyzes the operation data, and further dynamically updates the form page, so as to perform form circulation and data recording.

Preferably, the form program includes a data acquisition module, a data analysis module, a file generation module, and an interface interaction module, where the data acquisition module is configured to acquire entry data of a current form page, the data analysis module analyzes the current entry data to output an analysis result, the file generation module generates a corresponding view file according to the entry data and the analysis result, and the interface interaction module generates a corresponding interaction interface according to the view file, performs data interaction on the interaction interface, and performs update setting on the form page.

The existing forms are either static forms or filling-in type electronic forms, the forms are fixed in style, data cannot be analyzed and converted, dynamic updating cannot be carried out, and even human-computer interaction cannot be carried out. The invention adopts the intelligent form embedded with the form program to realize dynamic update and man-machine interaction, and can realize data interaction at an interaction interface by analyzing the input data and converting the input data into a view file form, including data interaction between forms and data interaction between man-machines.

Preferably, the data interaction unit is provided with data interaction, data interaction between different interfaces can be performed between form pages, wherein the form pages are provided with acquisition pages and feedback pages, and the data comprises acquisition data and feedback data.

Preferably, the form page is provided with input options, the input options include one or more of selection, blank filling, photographing, video recording, message leaving and file uploading, and information interaction between the form page and an operator is realized through the input options.

The invention also provides an intelligent form configuration and automatic updating method, which is applied to a cloud computing platform and comprises the following steps:

(a) Configuring an intelligent form according to production resources and display terminals, and allocating the intelligent form to the corresponding display terminal to display a form page;

(b) Acquiring and analyzing input data of the form page, and automatically updating and setting the current form page according to the input data condition;

(c) And according to the automatically updated form page, realizing information interaction between an operator and the form page.

The invention also provides a data acquisition and command scheduling method based on the intelligent form, which is realized based on the data acquisition and command scheduling system based on the intelligent form and is applied to a cloud computing platform, and the method comprises the following steps:

(a) Acquiring input data of a form page of the intelligent form;

(b) Uploading the input data to the data interaction unit for data interaction, and outputting interaction data by the data interaction unit;

(c) According to the input and interactive data, the form scheduling unit determines the current production condition and the residual production task condition of each production resource;

(d) During the order task, the form scheduling unit intelligently adjusts the intelligent forms corresponding to the display terminals according to the current production condition and the residual production task condition, and the adjustment content comprises one or two or three of sequence, quantity and type.

By adopting the technical scheme, the invention has the beneficial effects that:

firstly, optimizing the configuration of a form page, and dynamically configuring the form content and customizing the form content;

secondly, according to a form program built in the form, performing page updating setting during single page operation;

thirdly, interaction of form data, acquisition of data, feedback of data and the like can be effectively completed before the form;

fourthly, command and scheduling of the computing center can make command and scheduling instructions according to production conditions;

fifthly, displaying in different display terminals without being limited to a plane;

sixthly, production instruction issuing and production information interaction are effectively carried out, the problem of data acquisition in the discrete manufacturing process is solved, and the safety, stability and normalization of information interaction are ensured;

seventh, the built-in program of the form page enables the form to dynamically update the style of the current page, and generates interaction with the operator to further facilitate operation,

eighthly, simultaneously establishing a command scheduling system to greatly improve the production efficiency;

and ninth, the multi-thread development process is reduced, the form is easy to develop and configure, and the use is convenient.

Drawings

FIG. 1 is a schematic diagram of a framework of a data acquisition and command scheduling system based on a smart form according to the present invention;

FIG. 2 is a schematic diagram of a framework of a cloud computing platform of a data acquisition and command scheduling system based on a smart form according to the present invention;

FIG. 3 is a schematic diagram of a spreadsheet-based data collection and command scheduling system and a set of smartforms in accordance with the present invention;

FIG. 4 is a schematic diagram illustrating an interaction process of a form program set of a smart form-based data acquisition and command scheduling system according to the present invention;

FIG. 5 is a schematic diagram of a smart form of a data acquisition and command scheduling system based on a smart form in a CNC machine tool according to the present invention;

6-7 are schematic diagrams of the interaction process of the smart form in the CNC based on the data acquisition and guidance scheduling system of the smart form according to the present invention;

FIG. 8 is a schematic diagram of a framework of a centralized control screen of a data acquisition and command system scheduling system based on a smart form according to the present invention;

fig. 9-12 are process diagrams of an embodiment of the command scheduling of the data acquisition and command system scheduling system based on the smart form according to the present invention.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, and is not intended to limit the present invention. In addition, the technical features involved in the respective embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

As shown in fig. 1, the present invention provides a data acquisition and command scheduling system based on a smart form, which is suitable for a discrete manufacturing plant, and includes a cloud computing platform 1 and a plurality of display terminals 2, where the cloud computing platform 1 defines a data interface, and transmits the data interface to the display terminals 2 for display, and a user may perform data acquisition and data processing on the data interface, and on one hand, data acquisition may be completed through data input of the interface, and on the other hand, data analysis and transmission may be completed through data processing of different interfaces.

It can be understood that in the conventional electronic form technical solution, a finished electronic form is provided, which is an electronic form with a fixed interface, and anyone can only communicate through such a standard form at any time. Such forms only allow for a simple collection of information, and for factory shops in the discrete manufacturing field, production data is very complex and difficult to collect. The cloud computing platform 1 is adopted to collect the data interface of the display terminal 2, and adjustment can be carried out according to current collected data, feedback data and comprehensive data.

As shown in fig. 2 to fig. 3, the cloud computing platform 1 includes a form configuration unit 11, a form scheduling unit 12, and a data interaction unit 13, where the form configuration unit configures a plurality of smart forms 10 according to the discrete manufacturing plant. The form scheduling unit 12 intelligently analyzes and assigns the smart form 10 according to different display terminals 2, and the smart form 10 among a plurality of display terminals 2 performs information interaction in the cloud computing platform through the data interaction unit 13.

Further, the form configuration unit 11 is provided with a plurality of form pages 111, a plurality of form programs 112 and a plurality of data modules 113, wherein the smart form 10 is displayed on the display terminal as one form page 111, the form programs 112 are embedded in the form page 111, and the data modules 113 are used for loading on the form page 111.

It can be understood that the data module 113 stores data required for configuring the form page 111, the form configuring unit 11 calls data in the data module 113 to configure data required for configuring a form page 111, and the form scheduling unit 12 dispatches the smart form 10 to the corresponding display terminal 2.

Further, in the configuration process, the operator can log in an account of an individual workstation, and the production resources correspondingly managed by each workstation are different. For example, some operators are front-line workers, and some operators are workshop managers, so that the generated smart form 10 is different for each person.

Specifically, the form configuration unit 11 defines a form template 100, and a plurality of form formats and data formats are also defined in the form template 100, wherein each form format and data format corresponds to production data of a production resource. Thus, in a standard form style, production data changes for each production resource may be collected. And the form configuration unit 11 configures the smart form 10 and the form page 111 thereof on the display terminal 2 according to the production conditions of the corresponding discrete manufacturing plants and the standard form styles corresponding to different display terminals 2.

In the page configuration process, the form configuration unit 11 configures corresponding production resource data and the standard form style, and configures an intelligent form 10, where the intelligent form 10 includes a title, a data field, and data options, where the title corresponds to a current production resource, the data field corresponds to an initial data value of the current production resource, and the data options correspond to data changes of the current production data. The data options comprise checking, photographing, leaving messages and the like. For example, a standard form page corresponding to an injection molding machine includes mold opening, injection molding, and the like.

It should be noted that the form configuration unit 11 is adapted to different station personnel, for example, the form configuration unit is divided into an acquisition personnel and a management personnel, wherein the acquisition personnel is responsible for acquiring the production data, and the management personnel is responsible for receiving the production data and processing the feedback related data. Therefore, the smart form 10 configured by the form configuration unit 11 includes a form page used by the collection personnel and a form used by the management personnel, wherein the form page used by the collection personnel is biased to collection, and the form page used by the management personnel is biased to approval and management. The form page of the collection personnel can also comprise a feedback page, and the expression page of the management personnel can also comprise a collection page.

Generally, the smart form 10 includes an acquisition page and a feedback page on the form page 111 of the display terminal 2, where the acquisition page includes a current data field and data options, the acquisition page acquires current production data, and the production data is transmitted to the cloud computing platform 1, processed and then transmitted to the feedback page for feedback. The collection page and the feedback page can be the same interface or two separate interfaces.

On the other hand, in the dynamic configuration process, the form pages 111 can be circulated and updated. The form program 112 is applied to the smart form 10 so that update settings and data flow can occur between the interior of the smart form 10.

As shown in fig. 4, in particular, the form program 113 is used to complete human-computer interaction within a single form page in the form page 111. The specific interaction steps comprise:

(1) Acquiring input data in a current form page;

(2) Mapping and converting the input data into a view file;

(3) Producing an interactive interface according to the view file, and loading the interactive interface into the form page;

(4) And performing data interaction on the interactive interface, and further updating and setting the current form page.

It is understood that the entry data of the form page 111 in step (1) includes production data of the equipment, fault information of the equipment, and data information such as the number of products. At this time, the interaction between the plurality of form pages is completed through the cloud computing platform 1, and the update setting can be completed through the form program 112 between the single form pages 111, and can be completed without networking with other form pages.

In step (2), the view file includes the type and mapping relationship between the content and the file of the input data, that is, different input data will map to generate different view files. The view file contains a data input and a data output for creating an interactive interface.

In step (3), the interactive interface generated by the view file is loaded into a form page, which may be in the form of a floating window. In this case, the interactive interface also includes a data input, and the data input is correlated with the data operated by the previous operator.

In the step (4), corresponding data is input at the data input end in the interactive interface, an output interface is converted according to the input corresponding data, and then the current form page is updated and set. The updating setting of the form page comprises a page frame, a page style, a page acquisition input box and a page feedback input box. When the data interaction in the interactive interface is completed, the form page is reset. It should be noted that not every operation will cause the setting of the form page, but only when the interactive interface is generated, the data interaction in the interactive interface will cause the updated setting of the form page.

According to the interaction steps, the form program 112 includes a data obtaining module 1121, a data analyzing module 1122, a file generating module 1123, and an interface interaction module 1124, where the data obtaining module 31 is configured to obtain entry data of a current form page, the file generating module 1123 generates a corresponding view file according to the entry data, and the interface interaction module 1124 generates a corresponding interaction interface according to the view file, performs data interaction on the interaction interface, and performs update setting on the form page.

In a specific embodiment, the collected data fields of three devices ABC are contained in one form page, wherein the form page only displays the collected data fields of the device a during the design phase. The operator inputs the current data, and at this time, according to the current data information, the file generation module 1123 generates a view file, and generates a corresponding interactive interface according to the view file.

If the interactive interface contains a popup window for judging whether the acquired data of the equipment A has a problem or not, if yes, the interactive interface updates and sets the form page, and sets a problem option of the current acquired data of the equipment A for the click and selection of an operator. And if the click of the operator is not successful, the interactive page continuously pops up whether to enter a popup window of the next equipment, and if the click of the operator is successful, the interactive interface updates and sets the form page and sets a data acquisition column of the current B equipment.

In summary, the form program 112 dynamically adjusts the form style of the form page 111 according to the current operation of the operator, and performs data interaction with the operator for circulation and recording.

Further, as shown in FIG. 5, the smart form 10 can interact with the operator as production progress progresses and adjusts. For example, in a production process, a bench worker, a factory owner and a CNC operator correspond to a display terminal respectively. The bench worker puts forward the machining requirement of a part, transmits information to the captain, and the captain examines and approves whether to confirm and then transmits the information to the CNC operator, and the CNC operator confirms to execute the machining task.

The above steps correspond to benchwork, factory leader and CNC operators respectively, each person is allocated to one display terminal 2, according to actual production conditions and post distribution, the form configuration unit 11 configures one intelligent form 10, and the intelligent form is distributed to different operators and managers through the form scheduling unit 12, so that 4 form pages 111 are formed on the display terminals 2.

The form program 112 intelligently analyzes the current corresponding production step and updates the specific style of the form page 111 currently produced by the intelligent form 10. For example, the fitter corresponds to a machining requirement, and the form data field displayed on the form page 111 is a data field related to the machining requirement. The factory leader corresponds to the confirmation approval, and at this time, the form data column displayed on the form page 111 is about the options of confirmation, rework, stop, and the like.

As shown in fig. 6-7, when an operator starts the operation, the interaction between the form program 112 and the operator is as follows:

(1) The current bench worker inputs the required data into the form page 111 according to the current machining requirement, and the form program 112 acquires the currently input required data and outputs an interactive interface;

(2) The interactive interface is transmitted to the form page 111 of the factory manager, and is set as follows: whether to approve;

(3) And if the factory owner clicks for confirmation, outputting an interactive interface according to the processing information, wherein the interactive interface is transmitted to the form page 111 of the CNC operator, and the setting is as follows: whether to execute and whether to complete;

in addition, if the factory worker clicks rework, an interactive interface is output according to a specific rework reason, and the interactive interface is transmitted to the form page 111 of the bench worker and is set as the specific rework reason;

(4) The CNC operator finishes the operation, clicks and finishes, and outputs an interactive interface according to finishing information, wherein the interactive interface is transmitted to the form page 111 of the factory leader and is set as follows: whether to approve;

(5) And if the factory owner clicks for confirmation, outputting an interactive interface according to confirmation information, and transmitting the interactive interface to the form page 111 of the bench worker to finish part processing.

The above-mentioned interactive steps are only examples, and many other interactive steps related to production progress in the discrete manufacturing field can be implemented in the data acquisition and command scheduling system of the present invention. It should be noted that the operators and managers in the same process or production line actually share one smart form 10, and the smart form 10 has some differences in form styles in the form pages 111 of the display terminals 2 of different operators due to the presence of the form program 112. Meanwhile, when a process or a production line is completed, the form program 112 of one of the smart forms 10 outputs an interactive interface: whether to enter the next form. After clicking and confirming, the cloud computing platform 1 configures the smart form 10 of the next step, and loads the smart form to the corresponding display terminal 2.

Further, in addition to the human-computer interaction of the smart form 10, the cloud computing platform 1 may also complete data interaction, specifically, the data interaction unit 13 is provided with interface interaction and data interaction, interface interaction can be performed between the form pages 111 through the interface interaction, data interaction can be performed on the data in the form pages 111 through the data interaction, wherein the form pages 111 are provided with a collection page and a feedback page, and the data includes the collection data and the feedback data.

The data interaction unit 13 includes a collection interaction module 131, wherein the collection interaction module 131 is configured to interact collected data between different current collection interfaces. Wherein the collected data is production data directly obtained from the collection interface. In a workshop, there are usually multiple identical production devices, that is, the form interfaces corresponding to the identical production devices are generally the same. When one of the form pages collects production data, other same form pages can perform data interaction through the collection interaction module 131, so that one of the operators can know data information collected by other operators of the same type. In addition, the acquisition interaction module 131 may also perform statistics and calculate averages on the same type of acquired data to display in the acquisition interface.

For example, three identical devices ABC are installed on the same production line, and for the three devices ABC, the form configuration module 11 configures three identical form pages to be transmitted to the three corresponding display terminals 2. At this moment, the 3 operators A and B respectively collect the production data of the three ABC devices, the collection interaction module 131 simultaneously acquires the collected data of the current three devices, and interactively displays the information B and C on the display terminal 2 of the A, so that the A can know whether the collected data is different from the collected data of the other two devices, and at this moment, the A can know whether the collected data is different from the collected data of the same type, and on the other hand, the average value of the collected data of the three ABC devices can be seen.

Specifically, the data interaction unit 13 further includes a feedback interaction module 132, and the feedback interaction module 132 is configured to interact feedback data before different current feedback interfaces. The feedback data is data for processing the acquired data, some key information in the acquired data is screened out, and the key information is obtained by sorting and analyzing the key information. In one embodiment, the feedback interface and the collection interface are on the same form page, and in another embodiment, the feedback interface and the collection interface are on two different form pages. The feedback interaction module 132 filters and processes the acquired data, and outputs a feedback data, and the feedback data is transmitted to a form page that needs to receive the feedback data.

The feedback interaction module 132 is provided with an interaction mechanism, and in the interaction mechanism, the feedback data is transmitted to the feedback information column of the same form page on one hand and is transmitted to the form page of the administrator who needs to report on the other hand. The feedback information column in the form page of the collection personnel obtains feedback information of equipment which is managed by the management personnel and is responsible for the management personnel, and the feedback information column in the form page of the management personnel not only obtains production data collected by a plurality of current collection personnel, but also comprises feedback data obtained after the collection data are processed.

For example, three identical devices ABC are arranged on the same production line and are controlled by three operators a, B and C respectively, the master of the three operators a, B and C is d, wherein the three operators a, B and C acquire data of the devices ABC, process the acquired device production data and output three acquired data A1B 1C 1, and the acquired data A1B 1C 1 are feedback-processed through the feedback interaction module 132, three feedback data A2B 2C 2 are obtained and are respectively fed back to a main pipe D of the third person A, the third person B and the third person C, the main pipe D makes a feedback instruction aiming at the production data of the third person A, the third person B and the third person B through the feedback interaction module 132, returning to the display terminal 2 of the third person from second to third, the data can also be transferred to another main or higher level display terminal 2. Wherein the feedback instruction comprises confirmation completion, partial rework and complete rework.

In the above interaction process, the data interaction unit 13 further includes a form interaction module 133, and the form interaction module 133 may interact a form page on one of the display terminals 2 with a form page of another display terminal 2. The administrator wants to view the form page of a certain collector, and directly copies and transmits the form page of the corresponding collector to the display terminal 2 of the administrator through the form interaction module 133.

In addition, the form interaction module 133 obtains form pages of different collection personnel, where when the collection personnel belong to a same type of production equipment, the form interaction module 133 obtains the form pages to perform data statistics, and completes mutual transmission between the form pages. When the acquiring personnel belong to both front and rear production equipment on one production line, the form interaction module 133 interacts the form page of the acquiring personnel in the previous process with the form pages of the acquiring personnel and the managing personnel in the next process, so that the acquiring personnel and the managing personnel in the next process can know the form page in the previous process.

In another embodiment, as shown in fig. 8, the form scheduling unit 12 is provided with a centralized control screen 140, and the centralized control center 14 is configured with a visual operation interface 141, and the visual operation interface 141 is loaded and displayed in the centralized control screen 140 and is operable. The visual operation interface 141 includes a data center 142, wherein the data center 142 is communicatively connected to the data interaction unit 13 to obtain current collected data and feedback data and other related data, and the form scheduling unit 12 determines the current production condition and the remaining resource condition of each production device according to the data of the data center.

According to the situations, when a production order is executed, the form scheduling unit 12 conducts command and scheduling, and displays the current scheduling instruction to the form page in the display terminal 2 corresponding to the production equipment. When the collected data of one of the production devices is abnormal, the collected data and the feedback data are transmitted to the data center 142, and the form scheduling unit 12 makes a scheduling instruction for the collected data and the feedback data.

In the case that a plurality of production orders are executed, when one of the production devices has completed production, the form scheduling unit 12 outputs a call instruction to call the currently idle production device to complete the production device of the next order.

Specifically, the display terminal 2 includes a flat display terminal and a stereoscopic display terminal, wherein the flat display terminal includes a mobile flat display terminal and a fixed flat display terminal, the mobile flat display terminal is configured as a mobile terminal such as a tablet or a mobile phone, and the fixed flat display terminal is configured as a fixed screen and is installed on the current production equipment. And the stereoscopic display terminal displays the form page in a projection manner in a stereoscopic projection manner.

According to the system content, the invention also comprises a method for configuring and automatically updating the intelligent form, which is applied to the cloud computing platform, and the method comprises the following steps:

(b) Acquiring and analyzing input data of the form page, and automatically updating and setting the current form page according to the input data; specifically, an operator inputs corresponding data through input options of a form page;

(c) And in the information interaction process, realizing the information interaction between an operator and the form page according to the automatically updated form page.

According to the system content, the invention also comprises a data acquisition and command scheduling method based on the intelligent form, which is realized based on the data acquisition and command scheduling system based on the intelligent form and is applied to a cloud computing platform, and the method comprises the following steps:

(a) Acquiring input data of a form page of the intelligent form; the input data is input by an operator on a form page of the display terminal;

(d) And in the process of order task, the form scheduling unit commands and schedules the production resources of the discrete manufacturing factory according to the current production condition and the residual production task condition. Specifically, the form scheduling unit intelligently adjusts the intelligent forms corresponding to the display terminals, and the adjustment content includes one or two or three of sequence, number and type.

According to the data acquisition and command scheduling method, as shown in fig. 9-12, in one embodiment, a production line includes three CNC operators, one punch, and two polishers, when an order task is distributed, wherein the entire production line is used to produce the order.

After a period of production has elapsed, the punch and one of the polishing machines are no longer required to perform the corresponding production tasks, at which point the punch and one of the polishing machines may perform additional tasks. Or all line equipment is still running but a new order is entered and allocation is required.

Specifically, operators are set up in each device of the production line, each operator takes the display terminal 2 separately, the cloud computing platform 1 configures one smart form 10 according to each device of the production line, and the smart form 10 is assigned to different display terminals 2. The operator inputs corresponding collected data and obtains corresponding interactive data on the form page of the display terminal 2, and the form scheduling unit 12 obtains the production condition of the current device and the condition of the remaining production tasks according to the collected data and the interactive data.

For example, the cloud computing platform 1 receives an order, and the order task is 3 CNC operations, 3 punching operations, and 3 polishing operations. In the operation process, the cloud computing platform 1 obtains the production conditions and the residual production task conditions of all current equipment in real time through the input data of the intelligent form 10, automatically generates a processing task according to the part state and the production resources, and distributes the task to a CNC (computer numerical control) operating machine, a punching machine and a polishing machine in the form of the intelligent form. The distribution of 3 CNC operations is 3 intelligent forms 10, the three CNC operations are distributed to the display terminals 2 corresponding to three CNC operation machines, wherein 3 punching distributions are 1 intelligent form 10, the three CNC operations are distributed to the display terminals 2 corresponding to one punching machine, wherein 3 polishing distributions are 2 intelligent forms, the three CNC operations are distributed to the display terminals 2 corresponding to two polishing machines, wherein the intelligent form of one polishing machine is 1 operation, and the intelligent form of the other polishing machine is 2 operations.

Calculating to obtain that one CNC in the current three CNC operation machines has completed 1 operation, and 2 CNC have not completed; the previous puncher has finished 3 punches; in the two current polishing machines, one polishing machine is already finished for 1, the other polishing machine is finished for 1, and 1 is remained. And the machine which finishes the processing feeds back the processing result to the cloud computing platform through the intelligent form. And the cloud computing platform automatically generates the next processing task according to the state of the part and the production resource. When the current waiting queue of the punching process is long, the punching machine feeds back the waiting long information to the cloud computing platform through the intelligent form. And the cloud computing platform adjusts the processing sequence, and re-produces the processing tasks, such as firstly distributing the tasks (in the form of intelligent forms) to the polishing machine for polishing, and after the polishing machine finishes the tasks and feeds back the processing results to the cloud computing platform, distributing the tasks to the perforating machine again.

Compared with the existing paper form or unstructured form, the method can intelligently serve the tasks in the form according to the needs. According to the above embodiment, the smart form is a basic carrier for issuing production instructions, interacting production information and commanding and scheduling of the cloud computing platform. The cloud computing platform can dispatch the tasks to the display terminal according to the total order tasks and the current production condition and the residual production task condition and according to the requirements, and adjust the order dispatching sequence (the quantity and the type can also be adjusted) according to the busy state of the display terminal. And the display terminal receiving the task dispatch can clearly execute the task and feed back the task completion result according to the form requirement. If the existing paper filling form or electronic unstructured form is adopted, the task order requirement is simple and long in record, the task needs to be planned and allocated manually, and uncertainty in the production process cannot be accurately defined (such as machine faults, too many order tasks and the like). The scheme can dynamically update the intelligent form in real time so as to adapt to the uncertain condition in the production process and dynamically adjust the production flow in real time. Compared with the manual recording mode of a work form in the prior art, the intelligent form adopts a data structured precipitation form for recording, can directly capture related data in the subsequent analysis production process, and does not need to perform complicated semantic recognition analysis from a flow form.

The above is only an example, and the actual production situation is more complex, and the data acquisition and command scheduling system of the present invention is just for solving the complex data acquisition and command scheduling problem in the discrete manufacturing field.

The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.

Claims

1. A data acquisition and command scheduling system based on a smart form, which is suitable for a discrete manufacturing factory, and is characterized by comprising:

a cloud computing platform, the cloud computing platform comprising:

a form configuration unit, said form configuration unit configuring a plurality of smart forms based on production information of said discrete manufacturing plant;

a data interaction unit; and

the form scheduling unit is in communication connection with the data interaction unit and directs different intelligent forms to perform data interaction according to the production conditions acquired by different intelligent forms; and

the form scheduling unit is in communication connection with the display terminals and intelligently dispatches different intelligent forms to different display terminals according to form conditions corresponding to different display terminals, and the form scheduling unit schedules the different intelligent forms to the different display terminals, wherein the intelligent forms among the display terminals perform information interaction on the cloud computing platform through the data interaction unit, so that an operator and the intelligent forms can perform information interaction according to operation data, and the intelligent forms are dynamically updated according to the operation data;

according to data input and interacted in a form page of an intelligent form, the form scheduling unit determines the current production condition and the residual production task condition of each production resource, the form scheduling unit intelligently adjusts the intelligent form corresponding to the display terminal, and the adjusted content comprises one or two or three of sequence, quantity and type;

the intelligent form comprises at least one form page, at least one form program and at least one data module, the intelligent form is displayed on the display terminal as the form page, and the form program and the data module are loaded on the form page, so that the form program and an operator can perform information interaction on the form page according to operation data;

the form program comprises a data acquisition module, a data analysis module, a file generation module and an interface interaction module, wherein the data acquisition module is used for acquiring input data of a current form page, the data analysis module is used for analyzing the current input data to output an analysis result, the file generation module is used for generating a corresponding view file according to the input data and the analysis result, and the interface interaction module is used for generating a corresponding interaction interface according to the view file, performing data interaction on the interaction interface and updating the form page; the program built into the form page enables the form to dynamically update the style of the current page.

2. The system according to claim 1, wherein the form configuration unit defines a plurality of form templates, and the form configuration unit configures the form pages and form programs of the smart forms in a customized manner.

3. The system of claim 1, wherein the form program further analyzes operational data to dynamically update the form page for form circulation and data logging.

4. The system according to claim 1, wherein the data interaction unit is configured to interact data, and data interaction between different interfaces is enabled between form pages, where the form pages are configured with a collection page and a feedback page, and the data includes the collection data and the feedback data.

5. The system according to claim 4, wherein the form page is provided with input options, the input options include one or more of selecting, filling, photographing, recording, leaving a message, and uploading a file, and the information interaction between the form page and the operator is realized through the input options.

6. A method for configuring and automatically updating a smart form, which is realized based on the data acquisition and command scheduling system based on the smart form in claim 1 and is applied to a cloud computing platform, and is characterized by comprising the following steps:

(b) Acquiring and analyzing input data of the form page, and automatically updating and setting the current form page according to the input data;

7. A data acquisition and command scheduling method based on a smart form is realized based on the data acquisition and command scheduling system based on the smart form of claim 1, and is applied to a cloud computing platform, and the method is characterized by comprising the following steps:

(a) Acquiring input data of a form page of the intelligent form;