CN115757582A - Multi-station working hour data acquisition method and system for garment assembly line - Google Patents
Multi-station working hour data acquisition method and system for garment assembly line Download PDFInfo
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- CN115757582A CN115757582A CN202211494343.9A CN202211494343A CN115757582A CN 115757582 A CN115757582 A CN 115757582A CN 202211494343 A CN202211494343 A CN 202211494343A CN 115757582 A CN115757582 A CN 115757582A
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Abstract
The invention discloses a multi-station working hour data acquisition method and system for a garment assembly line. Firstly, establishing a relevant work order and corresponding work station operation process content by inputting a process and a process route of a certain clothing style in planned production; the method comprises the steps that working information is displayed to each station of an assembly line through a device on the station, and the instant working time of a working procedure is collected; storing the collected man-hour data into a first database; and analyzing and processing the man-hour data and outputting effective man-hour related data. According to the method and the system for acquiring the working hour data of the clothing assembly line, the real-time working hours of all the stations are collected and analyzed, so that the real-time display effect of the operation time of the relevant working procedures is optimized, the assembly line time balance of the stations can be adjusted in time, and the assembly line advancing efficiency is improved; the steps of manual timing are reduced, and time waste and manual errors are reduced; the reasonable degree of whole process arrangement is promoted, and intelligent management is realized.
Description
Technical Field
The invention relates to the technical field of labor hour acquisition of garment assembly line production operation, in particular to a multi-station labor hour data acquisition method and system for a garment flow production line.
Background
The general working hour information collection of the clothing enterprises balances and optimizes the labor cost of the clothing production line, the staff assessment, the final accounting and the project control by recording, counting and analyzing the working content and the time spent by the staff at each working position of the production line, and the information provides important basis for the information management of the clothing enterprises. Therefore, optimizing the man-hour information collection method is very important in the information-oriented construction of the clothing enterprises.
At present, a plurality of problems still exist in the aspect of man-hour management of garment manufacturing enterprises. Most garment enterprises adopt a manual timing method in the production process of an assembly line, which causes the phenomena of overlong time consumption of process working hour data statistics, large statistical phase difference error, inaccurate statistical result, untimely data feedback and low repeated timing efficiency. For some production lines which start to flow, some stations can be unreasonably divided, and the efficiency of collecting abnormal man-hour data at the moment greatly influences the subsequent production progress. An effective monitoring and data collecting mode is lacked, so that the difficulty of the production line in the aspect of man-hour management is increased, and the management cost is increased.
Therefore, in a garment production and manufacturing factory, the mode of integrating and summarizing the labor hour information of a garment production line by utilizing the traditional manual timing to manage the production line cannot adapt to the rapid development of the garment production industry, and the current garment production enterprises expect to use equipment convenient for labor hour collection and a background management system to assist the information management of the factory production line.
Disclosure of Invention
The invention aims to provide a method and a system for acquiring multi-station working hour data of a garment assembly line aiming at the defects of the prior art. The invention establishes a work order of a certain clothing style under a process database (a second database), wherein the work order comprises the content and the sequence of the corresponding station operation processes on the production line; displaying and collecting the instant working time of the working procedure through a device on a corresponding station, and storing the collected working time data into a background database (a first database); and analyzing and processing the man-hour data, and outputting effective and processed man-hour related data. The method and the device for acquiring the working hour data of the clothing assembly line greatly optimize the defect of manual measurement working hours, have strong instantaneity and effectiveness, are favorable for adjusting the time balance of the stations in time and improve the advancing efficiency of the assembly line; the steps of manual timing are reduced, and time waste and manual errors are reduced; the reasonable degree of whole process arrangement is promoted, and intelligent management is realized.
The technical scheme adopted by the invention for solving the technical problem is as follows:
the utility model provides a clothing assembly line multistation man-hour data acquisition system, includes:
the data acquisition device comprises a front end display device and a button controller which are arranged on each station; a data management apparatus including a first database and an analysis unit; the digital management system comprises a second database for storing working procedures, a working procedure management module, a process route module and a work order management module; the process route module is connected with the second database and used for selecting corresponding processes from the second database to construct a process route based on the actual garment style flow production process; the work order management module is connected with the process route module, the front-end display device and the analysis unit and is used for creating a work order, and the work order at least comprises a corresponding process route and corresponding work station operation process contents and sequence; and the content and the sequence of the relevant operation procedures in the work order are sent to the front-end display device and the analysis unit on the corresponding stations; the button controller is used for controlling the start, the interruption and the end of timing by workers and recording time at the same time; the front-end display device displays the work procedure content and sequence of the work stations and the time recorded by the button controller; the first database is in data connection with the front-end display device and used for receiving and storing the corresponding work station work procedure contents and sequences displayed by the front-end display device and the time recorded by the button controller in real time, the analysis unit is in data connection with the first database, and the analysis unit analyzes and classifies the work time of each work station according to the data stored in the first database and the corresponding work station work procedure contents and sequences and stores the work time to the first database.
Furthermore, the button controller is arranged at the position where the upper cutting piece is placed on the station.
Furthermore, the corresponding work station operation process content and sequence also comprise corresponding worker arrangement.
Furthermore, the data management device also comprises a shared feedback display unit which is connected with the analysis unit and used for displaying the work procedure content of the work station displayed by the front end display device of each work station, the time recorded by the button controller and the analysis result of the analysis unit in real time.
A multi-station working hour data acquisition method for a garment flow production line based on the system comprises the following steps:
step S1: establishing a new work order in a digital management system, and sending the work procedure content and sequence of the work stations to a front-end display device and an analysis unit on the corresponding work stations; the work order content at least comprises a corresponding process route, relevant station operation procedure content and sequence; if the process route of the new work order is not recorded in the process route module, a corresponding process route is established in the process route module, if the process of the corresponding process route is not recorded in the second database, a corresponding new process is established in the process management module, and the process comprises a process name, a component, a difficulty level and a process picture;
step S2: the front-end display device displays the work procedure content and sequence of the work stations distributed by the corresponding work stations, and ensures that the work content and sequence of each work station are consistent with the work order so as to obtain correct corresponding work time data; each station worker controls the button controller to start recording while sewing and taking cut pieces according to the station operation process content and sequence displayed by the front-end display device and the actual process operation standard action habit, and places the cut pieces and controls the button controller to stop recording when the process is finished so as to obtain the current accumulated process operation time; the work procedure content and sequence of the work stations distributed to the corresponding work stations displayed by the front-end display device, and the corresponding current work procedure work time and work station accumulated work time are sent to the first database in real time;
and step S3: the analysis unit analyzes and classifies the time of each station according to the data stored in the first database and the working procedure content and sequence of the stations, and stores the time to the first database.
Further, when an unexpected situation of job pause occurs, recording of the pause time is started by controlling the button controller to stop recording the job time; and when the operation is continued, the operation time is continuously recorded by controlling a button controller, and the recording of the pause time is stopped.
Furthermore, the work procedure content and sequence of the work stations comprise: the method comprises the following steps of step name, step standard time, step repetition times and step operation guide diagrams corresponding to the steps.
Further, the step S3 specifically includes: matching the work procedure content and sequence of each station with the corresponding actual time obtained through a button controller, and analyzing to obtain the initial basic data of the working hours: the method comprises the steps of station planning completion rate, abnormal working hours and intermittent time; when each work station process task is completed by one round, the accumulated working time of the current work station process content is obtained and recorded as the beat time of the work station, and the difference between the working beat time and the summary beat of the work station is calculated according to the comparison between the current work station beat time and the total production beat, so that the working accumulation condition of the work station is judged.
The invention has the beneficial effects that: the instant display effect of the operation time of the relevant working procedures is optimized, the time balance of the stations is adjusted in time, and the advancing efficiency of the assembly line is improved; the steps of manual timing are reduced, and time waste and manual errors are reduced; the reasonable degree of whole process arrangement is promoted, and intelligent management is realized.
Drawings
Fig. 1 is a schematic structural diagram of a man-hour data acquisition and management system for a clothing assembly line according to the present invention.
FIG. 2 is a flow chart of a method for acquiring man-hour data in a clothing production line according to the present invention;
Detailed Description
The present invention is further illustrated by the following examples.
As shown in fig. 1, a multi-station working hour data acquisition system for a garment production line comprises:
the data acquisition device comprises a front end display device and a button controller which are arranged on each station; a data management apparatus including a first database and an analysis unit; the digital management system comprises a second database for storing procedures, a procedure management module, a process route module and a work order management module; the process route module is connected with the second database and used for selecting corresponding processes from the second database to construct a process route based on the actual garment style flow production process; the work order management module is connected with the process route module, the front-end display device and the analysis unit and used for creating a work order, and the work order at least comprises a corresponding process route, and corresponding work station operation process content and sequence; the front-end display device displays the work procedure content and sequence of the work stations and the time recorded by the button controller; the first database is in data connection with the front-end display device and used for receiving and storing the corresponding work station operation process content and sequence displayed by the front-end display device and the time recorded by the button controller in real time, the analysis unit is in data connection with the first database, and the time of each work station is analyzed and classified according to the data stored in the first database and the corresponding work station operation process content and sequence and stored in the first database.
The work order also comprises the clothing type, the production quantity, the size, the planned production date and the like, corresponding process routes are obtained according to the information, the stations (workers) are distributed, and the corresponding station operation process content and sequence are obtained.
Furthermore, each front-end display device serves as a client of the digital management system, a worker logs in the digital management system through the front-end display device and obtains corresponding work procedure contents and sequences of the stations, and the work procedure contents and sequences of the stations comprise process information (process name, process standard time and process repetition times) required to be operated by the stations and process operation guide diagrams corresponding to the processes. The management system establishes a new work order containing product processes and corresponding stations in a digital management system background stored with a database, and then displays the content of the work order at a front-end station so as to realize the uniformity of front-end and back-end work information. And then, acquiring accurate man-hour data through a button controller which operates synchronously. The button controller mounting position should accord with the ergonomic requirement of station operation, in order to realize synchronization as far as possible, generally install the button controller in the position of putting the cut-parts on the station.
Furthermore, the data management device also comprises a shared feedback display unit which is connected with the analysis unit and is used for displaying the time recorded by the button controller of each station and the analysis result of the analysis unit in real time.
Fig. 2 is a flowchart of a method for acquiring labor hour data of a clothing assembly line, which specifically includes the following steps:
step S1: establishing a new work order in a digital management system, and sending the work procedure content and sequence of the work stations to a front-end display device and an analysis unit on the corresponding work stations; the method comprises the following specific steps:
(1) Firstly, all working procedures of a product needing to newly establish a clothing worksheet are confirmed to be covered by a working procedure database, namely a second database, if working procedures containing special processes are not covered, required new working procedures are added in a working procedure management module, and the content of the new working procedures comprises working procedure names, components, difficulty and working procedure pictures.
(2) After the process information is ensured to be covered, the process route module is newly built, the corresponding process route style code name is conveniently input for selection, and all the processes included in the process route are selected in the route in the database.
(3) And creating a new work order including the clothing type, the production quantity, the size, the planned production date and the like by a work order management module at the background of the digital management system, selecting a corresponding process route style code based on the new work order, acquiring a corresponding process route, and distributing stations (workers) to acquire corresponding station operation process content and sequence. And then, inputting and storing the working stations corresponding to the working procedures, and automatically obtaining the work content of the work order uniformly displayed at the front end and the rear end by the management system.
Step S2: the front-end display device displays the work procedure content and sequence of the work stations distributed by the corresponding work stations, and ensures that the work content and sequence of each work station are consistent with the work order so as to obtain correct corresponding work-hour data; the method comprises the following specific steps:
the front-end display device connected with the data management device in the figure 1, such as a panel and a button controller, is arranged at each station, so that the arrangement positions of the panel and the button controller are ensured to meet the ergonomic requirement of station operation.
And each flat plate is used as a client of the digital management system, an application program which can be connected with the digital management system is installed on the flat plate, and a login account corresponding to each station is given. Workers log in the digital management system through the front-end display device and acquire corresponding work station work procedure contents and sequences, and the consistency of the work content and sequence of each work station and the work order information is ensured. Each station takes and puts the cut pieces and simultaneously shoots the button controller to record the actual operation time of the current working procedure according to the action habit of the technological operation standard, thereby reducing the generation of redundant actions and the waste power consumption in the button shooting process. When an unexpected job pause occurs, recording of the pause time is started by flapping the button controller to stop recording the job time. When the operation is continued, the operation time is continuously recorded by flapping a button controller, and the recording of the pause time is stopped.
The content and sequence of the working procedures of the corresponding stations, the working time of the currently done working procedure and the working time of the station accumulative working procedure, which are displayed by the front-end display device, can be sent to the first database in real time.
And step S3: the analysis unit analyzes and classifies the time of each station according to the data stored in the first database and by combining the working procedure content and sequence of the stations, and stores the time into the first database, and the method specifically comprises the following steps:
the first database receives information sent by specific station login information in the front-end display device-flat plate and current accumulated working procedure operation time, associates the information with selected work order content, and sends the station information and associated processing station and worker information to the analysis unit.
The analysis unit matches the work procedure content and sequence of each station with the corresponding actual time obtained through the button controller, and the analysis unit obtains the initial basic data of the working hours: the method comprises the steps of (1) station planning completion rate (the ratio of the number of currently made orders to the planned number of orders), abnormal working hours (the difference between actual working hours and standard working hours is overlarge), and pause time (the sum of pause time);
when each station process task is completed by one round, the analysis unit acquires the accumulated operation time of the current corresponding station process content, calculates the beat operation time of the station and the difference between the beat operation time and the total production beat according to the current accumulated operation time, and stores the beat operation time and the difference in the total production beat in the first database. And judging the working accumulation or idle condition of the station according to the difference between the working beat time of the station and the summary beat.
Furthermore, the first database receives information sent by specific station login information in the front-end display device-panel, the operation time of the currently-performed process, the operation time of the station accumulated process and the analysis result of the analysis unit and sends the information to the shared feedback display unit in real time, and the instant operation time data of each station can be checked at any time through the shared feedback display unit, so that the rapid management of the production operation time is facilitated.
The working hour data collected is processed by analyzing, classifying and storing the working hour initial data in an analysis unit by adopting Java script language, and simultaneously, the original and processed working hour data can be synchronously exported or displayed on a shared feedback display unit.
The invention is not the best known technology.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (8)
1. The utility model provides a clothing production line multistation man-hour data acquisition system which characterized in that includes:
the data acquisition device comprises a front end display device and a button controller which are arranged on each station; a data management apparatus including a first database and an analysis unit; the digital management system comprises a second database for storing procedures, a procedure management module, a process route module and a work order management module; the process route module is connected with the second database and used for selecting corresponding processes from the second database to construct a process route based on the actual garment style flow production process; the work order management module is connected with the process route module, the front-end display device and the analysis unit and used for creating a work order, and the work order at least comprises a corresponding process route, and corresponding work station operation process content and sequence; the content and the sequence of the operation procedures are sent to the front end display device and the analysis unit on the corresponding stations; the button controller is used for controlling the start, the interruption and the end of timing by workers and recording time at the same time; the front-end display device displays the work procedure content and sequence of the work stations and the time recorded by the button controller; the first database is in data connection with the front-end display device and used for receiving and storing the corresponding work station operation procedure contents and sequences displayed by the front-end display device and the time recorded by the button controller in real time, the analysis unit is in data connection with the first database, and the time of each work station is analyzed and classified according to the data stored in the first database and the corresponding work station operation procedure contents and sequences and stored in the first database.
2. The system of claim 1, wherein the button controller is mounted at a station top panel placement location.
3. The system of claim 1, wherein the corresponding workstation work procedure content and sequence further comprises a corresponding worker schedule.
4. The system of claim 1, wherein the data management device further comprises a shared feedback display unit connected to the analysis unit for displaying the work procedure content of the workstation displayed by the front end display device of each workstation, the time recorded by the button controller, and the analysis result of the analysis unit in real time.
5. A multi-station man-hour data acquisition method for a garment assembly line based on the system of any one of claims 1 to 4, characterized by comprising the following steps:
step S1: establishing a new work order in a digital management system, and sending the work procedure contents and sequence of the work stations to a front-end display device and an analysis unit on the corresponding work stations; the work order content at least comprises corresponding process routes, relevant station operation procedure content and sequence; if the process route of the new work order is not recorded in the process route module, a corresponding process route is established in the process route module, if the process of the corresponding process route is not recorded in the second database, a corresponding new process is established in the process management module, and the process comprises a process name, a component, a difficulty level and a process picture;
step S2: the front-end display device displays the work procedure content and sequence of the work stations distributed by the corresponding work stations, and ensures that the work content and sequence of each work station are consistent with the work order so as to obtain correct corresponding work-hour data; each station worker controls the button controller to start recording while sewing and taking cut pieces according to the station operation procedure content and sequence displayed by the front-end display device and the actual process operation standard action habit, and places the cut pieces and controls the button controller to stop recording when the procedure is completed to obtain the current accumulated procedure operation time; the work procedure content and sequence of the corresponding stations distributed by the front-end display device, the corresponding current work procedure work time and the corresponding work station accumulated work time are sent to a first database in real time;
and step S3: the analysis unit analyzes and classifies the time of each station according to the data stored in the first database and the working procedure content and sequence of the stations, and stores the time to the first database.
6. The method according to claim 5, wherein when an unexpected event job pause occurs, recording of the pause time is started by controlling a button controller to stop recording the job time; and when the operation is continued, the operation time is continuously recorded by controlling a button controller, and the recording of the pause time is stopped.
7. The method of claim 5, wherein the workstation work process content and sequence comprises: the method comprises the following steps of step name, step standard time, step repetition times and step operation guide diagrams corresponding to the steps.
8. The method according to claim 7, wherein the step S3 is specifically: matching the work procedure content and sequence of each station with the corresponding actual time obtained through a button controller, and analyzing to obtain the initial basic data of the working hours: the method comprises the steps of station planning completion rate, abnormal working hours and intermittent time; when each work station process task is completed by one round, the accumulated work time of the current work station process content is obtained and recorded as the beat time of the work station, and the difference between the work beat time and the summary beat of the work station is calculated according to the comparison between the current work station beat time and the total production beat, so that the work accumulation or idle condition of the work station is judged.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116341766A (en) * | 2023-05-26 | 2023-06-27 | 广东包庄科技有限公司 | Method and device for measuring production work research, electronic equipment and storage medium |
| CN117875081A (en) * | 2024-02-05 | 2024-04-12 | 广东职业技术学院 | Digital production simulation method and system for jeans wear |
| CN117875081B (en) * | 2024-02-05 | 2024-05-31 | 广东职业技术学院 | Digital production simulation method and system for jeans wear |
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2022
- 2022-11-25 CN CN202211494343.9A patent/CN115757582A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116341766A (en) * | 2023-05-26 | 2023-06-27 | 广东包庄科技有限公司 | Method and device for measuring production work research, electronic equipment and storage medium |
| CN117875081A (en) * | 2024-02-05 | 2024-04-12 | 广东职业技术学院 | Digital production simulation method and system for jeans wear |
| CN117875081B (en) * | 2024-02-05 | 2024-05-31 | 广东职业技术学院 | Digital production simulation method and system for jeans wear |
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