CN114955408A - Soft magnetic ferrite magnetic core blank arranging machine - Google Patents
Soft magnetic ferrite magnetic core blank arranging machine Download PDFInfo
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- CN114955408A CN114955408A CN202210677157.2A CN202210677157A CN114955408A CN 114955408 A CN114955408 A CN 114955408A CN 202210677157 A CN202210677157 A CN 202210677157A CN 114955408 A CN114955408 A CN 114955408A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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Abstract
The invention relates to the technical field of magnetic ferrite core arrangement, and discloses a soft magnetic ferrite core blank arrangement machine, which comprises a feeding conveyer belt connected with a discharge port of a forming machine, wherein a blank arrangement mechanism is arranged at the conveying tail end of the feeding conveyer belt, the blank arrangement mechanism comprises a first rotary table, the first rotary table is connected with a first rotary motor through a first driving shaft, a plurality of arrangement ports are arranged on the circumference of the first rotary table, each arrangement port extends along the first rotary table in a straight radial direction and towards the center of the first rotary table, the horizontal depth of each arrangement port is sequentially increased along the rotating direction of the first rotary table, the width of each arrangement port is matched with the width of a blank, the length of each arrangement port is a multiple of the length of the blank, the length difference between every two adjacent arrangement ports is equal to the length of one blank, a hollowed hole is arranged on one side of each arrangement port close to the center of the first rotary table, and the length and the width of the blank are matched with the length and the width of the blank, a green body arrangement disc for bearing green bodies is arranged below the first rotary disc.
Description
Technical Field
The invention relates to the technical field of arrangement of magnetic ferrite cores, in particular to a soft magnetic ferrite core blank arranging machine.
Background
Ferrite cores are widely used in electronic information devices, and the production of ferrite cores is still labor intensive today, especially domestically. For example, in the process of forming the magnetic core, a blank formed by a press is basically arranged and stacked on a plate or a support manually according to the process requirements, then conveyed to a kiln, arranged according to the process requirements, and then enters the kiln for sintering.
The blank arranging process comprises arrangement and moving of blanks, wherein on one hand, the blanks need to be manually arranged and stacked, a large amount of labor cost is input, the working efficiency is low, and the labor intensity is high; on the other hand, the blanks are difficult to ensure to be regularly arranged in the arranging process, so that the blanks are inconsistent in distance and are tightly attached to each other or have a certain gap, and the problem of uneven heating in the sintering process is caused.
Disclosure of Invention
The invention aims to provide a soft magnetic ferrite core green body arranging machine which has the advantages of high automation degree, high working efficiency and low labor intensity.
The technical purpose of the invention is realized by the following technical scheme:
a soft magnetic ferrite magnetic core green blank arranging machine comprises a feeding conveyer belt connected with a discharge port of a forming machine, the conveying end of the feeding conveying belt is provided with a green body arranging mechanism which comprises a first rotating disc, the first rotating disc is connected with the first rotating motor through the first driving shaft, a plurality of arrangement openings are arranged on the circumference of the first rotating disc, each arrangement opening extends along the straight direction of the first rotating disc to the circle center of the first rotating disc, the horizontal depth of each arrangement opening is sequentially increased along the rotating direction of the first rotating disc, the width of each arrangement opening is matched with the width of a green body, the length of each arrangement opening is a multiple of the length of the green body, the length difference between every two adjacent arrangement openings is equal to the length of one green body, a hollowed hole is arranged on one side of each arrangement opening, which is close to the circle center of the first rotating disc, the length and the width of the hole are matched with those of the green blank, and a green blank arrangement disc for bearing the green blank is arranged below the first rotary disc.
By adopting the technical scheme, the green blanks pressed by the forming machine are continuously conveyed to one end of the green blank arrangement mechanism through the feeding conveyer belt and are sequentially arranged on the green blank arrangement disc below through the first rotary disc in the green blank arrangement mechanism, the first rotary disc rotates at a high speed under the driving of the first rotary motor, when the arrangement port on the first rotary disc rotates to be opposite to the green blanks on the feeding conveyer belt, the green blanks on the feeding conveyer belt enter the arrangement port under the action of the friction force of the feeding conveyer belt and the extrusion force of the green blanks below, the rear green blanks continuously move towards the first rotary disc and sequentially enter the arrangement ports along with the continuous rotation of the first rotary disc, so that the green blanks in front of the rotary disc are continuously pushed, the foremost green blanks gradually move to the holes on one side of the arrangement port close to the center of the first rotary disc and fall onto the green blank arrangement disc below from the holes, and the horizontal depth of the arrangement port on the first rotary disc is sequentially increased along the rotation direction of the first rotary disc, the green blanks in the next arranging opening fall on one side of the previous green blank until the effect of transverse and sequential arrangement is formed, after the rotary disc rotates for one circle, the green blanks are arranged in a row on the green blank arranging disc, then the raw embryo arranging disk is pushed forward for a distance to ensure that the position of the next row to be arranged is opposite to the position of the feeding conveyer belt, the process is repeated, so as to realize continuous arrangement operation, has the advantages of high automation degree, high working efficiency and low labor intensity, the green bodies are limited through the arrangement openings on the first rotary disc, so that the green bodies always move in a certain direction and are arranged in a row on the green body arrangement disc, because the arrangement position of the green embryos is fixed by the position of the hole in each arrangement opening, compared with the manual arrangement mode, therefore, the green bodies are arranged more neatly, the distance between the adjacent green bodies is the same, the green bodies are heated more uniformly during sintering, and the sintering effect is better.
The invention is further provided with: the green blank arrangement disc is borne on an arrangement disc conveying belt, an arrangement disc feeding device is arranged at the conveying starting end of the arrangement disc conveying belt, and an arrangement disc discharging device is arranged at the conveying tail end of the arrangement disc conveying belt.
By adopting the technical scheme, the arrangement disc feeding device is used for conveying empty green blanks to the arrangement disc conveying belt, automatic feeding of the green blank arrangement discs is achieved, the arrangement disc discharging device is used for automatically storing the green blank arrangement discs full of green blanks on the arrangement disc conveying belt in sequence, automatic blanking of the green blank arrangement discs is achieved, the arrangement disc conveying belt is used for driving the green blank arrangement discs to move so that the green blank arrangement discs can feed forwards at a certain frequency, one-line arrangement on the green blank arrangement discs is achieved after the rotary disc rotates for one circle, then the green blank arrangement discs are automatically pushed forwards for a certain distance, manual operation is not needed, and labor intensity of people is further reduced.
The invention is further provided with: the arrangement disc feeding device comprises a frame body, wherein a group of synchronous belt assemblies are respectively arranged on two sides of the frame body, and the two groups of synchronous belt assemblies are synchronously connected.
By adopting the technical scheme, the frame body is used for installing the two groups of conveying belts, so that the two groups of synchronous belt assemblies automatically convey empty arrangement discs to the arrangement disc conveying belts in the synchronous rotating process, the automatic feeding process of the arrangement discs is realized, and the labor intensity of people is further reduced.
The invention is further configured as follows: every group synchronous belt subassembly all includes along vertical direction endless rotation's hold-in range one and hold-in range two, hold-in range one is respectively through the tensioning of driving pulley one and driven pulley one and is connected, hold-in range two is respectively through the tensioning of driving pulley two and driven pulley two and is connected, driving pulley one and driving pulley two respectively with the both ends key-type connection of pivot one, driven pulley one and driven pulley two respectively with the both ends key-type connection of pivot two, still be equipped with on the support body with pivot one and the pivot two parallel pivot three, pivot three is connected through the drive belt with the same end of pivot one, the other end of pivot one and the output shaft of driving motor two, the other end of pivot three is equipped with gear one, pivot one and the three relative one end of going up gear one of pivot are equipped with gear two, gear one and gear two meshing.
Through adopting above-mentioned technical scheme, hold-in range one and hold-in range two among two sets of hold-in range subassemblies are all through two drives of driving motor to realize synchronous rising and synchronous decline, promptly: the first driving motor drives the first rotating shaft to rotate through the driving belt to drive the third rotating shaft to rotate, the first driving gear rotates when the first gear rotates, the second driving shaft rotates when the second gear rotates, and the first rotating shaft and the second rotating shaft synchronously and reversely rotate, so that the first synchronous belt and the second synchronous belt connected with the first driving pulley and the second driving pulley synchronously and reversely rotate up and down circularly around the first driven pulley and the second driven pulley respectively, and one sides of the first synchronous belt and the second synchronous belt close to each other simultaneously ascend or simultaneously descend, thereby ensuring that the synchronous belts are always horizontally supported on the first synchronous belt and the second synchronous belt and move up and down along with the first synchronous belt and the second synchronous belt, continuously conveying the arrangement disc to a position opposite to the conveying belt of the arrangement disc in the process of moving up and down, facilitating the automatic feeding of the arrangement disc, and in addition, the first synchronous belt and the second synchronous belt are synchronously driven by the second driving motor, the stability of arranging the dish when carrying can effectively be guaranteed, avoid arranging the dish vibrations or slope when carrying, further improved the reliability of equipment.
The invention is further provided with: synchronous belt one and the two hold-in ranges in every group hold-in range subassembly all lie in the same one side that the dish was arranged to the embryo, and two sets of hold-in ranges subassembly are located the both sides that the dish was arranged to the embryo respectively, and synchronous belt one and two hold-in ranges in two sets of hold-in ranges subassembly all set up through a plurality of equidistant from top to bottom and the backup pad of perpendicular to hold-in range one and the outer surface of hold-in range is connected.
Through adopting above-mentioned technical scheme, the backup pad is used for treating the blank arrangement dish of material loading and supports for a plurality of unburned bricks are arranged the dish and can be along with hold-in range one and hold-in range two move in proper order to the position relative with arranging a set conveyer belt, thereby realize the material loading in proper order of blank arrangement dish, make the people can arrange a plurality of blanks in proper order and coil and prevent in each backup pad, greatly reduced the material loading frequency that the dish was arranged to the blank.
The invention is further provided with: the structure of the arrangement disc discharging device is the same as that of the arrangement disc feeding device.
By adopting the technical scheme, the arrangement disc discharging device is used for automatically and sequentially storing the green blank arrangement discs full of green blanks on the arrangement disc conveying belt, so that automatic blanking of the green blank arrangement discs is realized, and the labor intensity of people is further reduced.
The invention is further configured as follows: arrange a set feed arrangement and keep away from one side of arranging a set conveyer belt and still be equipped with feeding drive arrangement, feeding drive arrangement includes the push pedal, the one end at the actuating lever is fixed to the push pedal, actuating lever and support body sliding connection, the other end of actuating lever is articulated with the one end of connecting rod, the other end of connecting rod is articulated with the terminal surface of carousel two, the connecting rod is located axis one side of carousel two with two pin joints of carousel, the axis of carousel two is parallel with the axis of carousel one, carousel two rotates with the support body through the drive shaft two coaxial with carousel two to be connected, the lower extreme of drive shaft two is fixed on carousel two, the upper end of drive shaft two is passed through aggregate unit and is connected with drive shaft one.
Through adopting above-mentioned technical scheme, feeding drive arrangement is used for arranging the blank on the dish feed arrangement propelling movement to arranging on the dish conveyer belt with arranging, drive shaft two passes through the aggregate unit and is connected with drive shaft one among the feeding drive arrangement, make drive shaft two synchronous rotations of drive shaft when rotating, thereby make two fixed carousel two synchronous rotations of lower extreme of drive shaft, the circular motion is made around its and two articulated points of carousel to the pulling connecting rod when carousel two rotates, thereby drive and the articulated actuating lever of connecting rod other end are for support body reciprocating sliding connection, actuating lever reciprocating sliding's in-process promotes the push pedal constantly with the relative supporting plate of push pedal position on the blank arrangement dish propelling movement to arranging on the dish conveyer belt, thereby realize the automatic feeding operation of blank arrangement dish.
The invention is further configured as follows: the actuating lever passes through uide bushing and support body sliding connection, the uide bushing is fixed on the support body, actuating lever and uide bushing sliding connection, the actuating lever is equipped with reset spring with connecting rod articulated one end, reset spring's one end is fixed on the actuating lever, reset spring's the other end is fixed on the inner wall of uide bushing.
Through adopting above-mentioned technical scheme, the uide bushing is used for leading to the reciprocating motion of actuating lever for the actuating lever carries out reciprocating motion with the same orbit all the time, has further improved the material loading effect of blank arrangement dish, and reset spring is used for buffering actuating lever reciprocating motion, makes the material loading in-process stable form better.
The invention is further provided with: the linkage device comprises a sector gear fixed at the upper end of the second driving shaft and a driving gear meshed with the sector gear, the driving gear is connected with the three keys of the driving shaft, the third driving shaft is rotatably connected with the frame body, a first transmission gear is arranged on the third driving shaft, a second transmission gear opposite to the first transmission gear is arranged on the first driving shaft, the first transmission gear and the second transmission gear are respectively in key connection with the third driving shaft and the first driving shaft, and the first transmission gear and the second transmission gear are connected through a transmission chain.
By adopting the technical scheme, when the driving shaft rotates, the driving gear II is driven to synchronously rotate, when the driving gear II rotates, the driving gear I meshed with the driving gear II is driven to rotate, when the driving shaft III rotates, the driving gear is driven to rotate, when the driving gear rotates, the driving gear is meshed with or separated from the sector gear, when the driving gear is meshed with the sector gear, the sector gear synchronously rotates along with the driving gear, so that the driving shaft II is driven to synchronously rotate, the rotary disc II fixed at the lower end of the driving shaft II is driven to synchronously rotate, the rotary disc II pushes the connecting rod to rotate towards one side close to the driving rod around the point of the connecting rod hinged with the rotary disc II, so that the driving rod stretches the reset spring and continuously moves towards one side close to the arrangement disc conveying belt, and when the driving rod moves, the push plate is driven to push the green blank arrangement disc on the supporting plate relative to the position of the push plate to the arrangement disc conveying belt, thereby realizing the automatic feeding operation of the green body arrangement disc, when the green body arrangement disc is pushed to the arrangement disc conveying belt, the sector gear rotates to be separated from the driving gear, at the moment, the driving rod drives the push plate to reversely move to the initial position under the action of the restoring force of the return spring, the driving rod pushes the connecting rod to reversely rotate around the point of the connecting rod hinged with the second rotary disc in the process of reversely moving, thereby driving the second rotary disc to reversely rotate, the second rotary disc drives the second driving shaft to reversely rotate when reversely rotating, the second driving shaft drives the sector gear to reversely rotate to the initial position meshed with the driving gear when reversely rotating, the linkage device realizes the intermittent connection between the second driving shaft and the first driving shaft by utilizing the meshing or separation of the driving gear and the sector gear when the first driving shaft rotates in the same direction and at high speed, the second driving shaft reversely and reciprocally rotates under the combined action of the first driving shaft and the return spring, guarantee that second only just with drive shaft corotation when needs arrange the dish to the blank material loading, two automatic counter rotations of drive shaft to initial position after the material loading is accomplished have realized the effect of going on in coordination of the action of two different frequencies, and the structure is ingenious, and the practicality is good.
The invention is further provided with: the conveying end of the feeding conveying belt is provided with arc-shaped guide plates on two sides, the arc-shaped guide plates are concentric with the first rotary table, and the arc-shaped face of each arc-shaped guide plate is attached to the arc-shaped side wall of the first rotary table.
By adopting the technical scheme, the arc-shaped cutting board is used for guiding the green blanks entering the arrangement opening on the first rotary table, so that the green blanks can smoothly enter the arrangement opening, and the arrangement reliability of the green blanks is further improved.
The beneficial effects of the invention are:
1. the invention continuously conveys the green blanks pressed by a forming machine to one end of a green blank arrangement mechanism through a feeding conveyer belt, the green blanks are sequentially arranged on a green blank arrangement disc below through a first rotary disc in the green blank arrangement mechanism, the first rotary disc is driven by a first rotary motor to rotate at a high speed, when an arrangement opening on the first rotary disc rotates to be opposite to the green blanks on the feeding conveyer belt, the green blanks on the feeding conveyer belt enter the arrangement opening under the action of the friction force of the feeding conveyer belt and the extrusion force of the green blanks below, the rear green blanks continuously move towards the first rotary disc and sequentially enter each arrangement opening along with the continuous rotation of the first rotary disc, so that the green blanks in front of the rotary disc are continuously extruded, the front green blanks are gradually moved to a hole at one side of the arrangement opening close to the circle center of the first rotary disc and fall onto the green blank arrangement disc below from the hole, and the horizontal depth of the arrangement opening on the first rotary disc is sequentially increased along the rotation direction of the first rotary disc, the blanks in the next arranging opening fall on one side of the last blank until the effect of transverse and sequential arrangement is formed, when the rotary disc rotates for one circle, the blanks are arranged on the blank arranging disc in a row, then the raw blank arranging disc is pushed forward for a certain distance to ensure that the position to be arranged in the next row is opposite to the position of the feeding conveyer belt, the process is repeated, so as to realize continuous arrangement operation, has the advantages of high automation degree, high working efficiency and low labor intensity, the green bodies are limited through the arrangement openings on the first rotary disc, so that the green bodies always move in a certain direction and are arranged in a row on the green body arrangement disc, because the arrangement position of the green embryos is fixed by the position of the hole in each arrangement opening, compared with the manual arrangement mode, the arrangement is more tidy, and the distance between the adjacent green bodies is the same, so that the heating is more uniform during sintering, and the sintering effect is better.
2. According to the invention, empty green body arrangement discs are conveyed to the arrangement disc conveying belt through the arrangement disc feeding device, so that automatic feeding of the green body arrangement discs is realized, the green body arrangement discs which are fully filled with green bodies and arranged on the arrangement disc conveying belt are automatically and sequentially stored through the arrangement disc discharging device, so that automatic blanking of the green body arrangement discs is realized, the arrangement disc conveying belt is used for driving the green body arrangement discs to move, so that the green body arrangement discs are fed forwards at a certain frequency, so that after one turn of the rotary disc, one row of arrangement on the green body arrangement discs is completed, then the green body arrangement discs are automatically pushed forwards for a certain distance, manual operation is not needed, and the labor intensity of people is further reduced.
3. The linkage device realizes the intermittent connection between the driving shaft II and the driving shaft I by utilizing the meshing or separation of the driving gear and the sector gear during the rotation of the driving gear, so that the driving shaft II rotates forward and backward under the combined action of the driving shaft I and the return spring when the driving shaft I rotates continuously in the same direction and at high speed, the driving shaft II is ensured to rotate in the same direction with the driving shaft only when the blank arrangement disc needs to be loaded, and the driving shaft II automatically rotates in the reverse direction to the initial position after the loading is finished, thereby realizing the effect of linkage of two actions with different frequencies, and having ingenious structure and good practicability.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of a soft magnetic ferrite core blank arranging machine according to the present invention.
FIG. 2 is a schematic diagram of a raw blank arranging mechanism and an arranging disc feeding device in the soft magnetic ferrite core raw blank arranging machine according to the present invention.
FIG. 3 is a schematic diagram of the connection and structure of a feeding driving device and a linkage device in the soft magnetic ferrite core green body arranging machine according to the present invention.
Fig. 4 is a schematic structural diagram of a feeding driving device in a soft magnetic ferrite core green body arranging machine according to the present invention.
FIG. 5 is a top view of a green body arranging mechanism in the soft magnetic ferrite core green body arranging machine according to the present invention.
In the figure, 1, a feeding conveyer belt; 2. a green body arranging mechanism; 201. a first rotating disc; 202. a first driving shaft; 203. a first rotating motor; 204. an arrangement port; 205. an aperture; 206. arranging a plate for the green blanks; 207. an arrangement tray conveyor belt; 3. performing embryo production; 4. an arrangement tray feeding device; 401. a frame body; 402. a first synchronous belt; 403. a second synchronous belt; 404. a first driving belt wheel; 405. a driven belt wheel I; 408. a second driving belt wheel; 409. a driven belt wheel II; 410. a first rotating shaft; 411. a second rotating shaft; 412. a rotating shaft III; 413. a transmission belt; 414. a first gear; 415. a second gear; 416. a second driving motor; 417. a support plate; 5. an arrangement tray discharging device; 6. A feed drive; 601. pushing the plate; 602. a drive rod; 603. a connecting rod; 604. a second rotating disc; 605. a second driving shaft; 607. A guide sleeve; 608. a return spring; 7. a linkage device; 701. a sector gear; 702. a drive gear; 703. a third driving shaft; 704. a first transmission gear; 705. a second transmission gear; 706. a drive chain; 8. an arc-shaped guide plate.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, shall fall within the scope of protection of the present invention.
Referring to fig. 1 to 5, a soft magnetic ferrite core green body arranging machine comprises a feeding conveyer belt 1 connected with a discharge port of a forming machine, a green body arranging mechanism 2 is arranged at the conveying end of the feeding conveyer belt 1, the green body arranging mechanism 2 comprises a first rotating disc 201, the first rotating disc 201 is connected with a first rotating motor 203 through a first driving shaft 202, a plurality of arranging ports 204 are arranged on the circumference of the first rotating disc 201, each arranging port 204 extends to the circle center of the first rotating disc 201 along the diameter of the first rotating disc 201, the horizontal depth of each arranging port 204 is sequentially increased along the rotating direction of the first rotating disc 201, the width of each arranging port 204 is matched with the width of a green body 3, the length of each arranging port 204 is a multiple of the length of the green body 3, the length difference between adjacent arranging ports 204 is equal to the length of one green body 3, a hollowed hole 205 is arranged on one side of each arranging port 204 close to the circle center of the first rotating disc 201, the length and the width of the hole 205 are matched with those of the green blank 3, and a green blank arrangement disc 206 for bearing the green blank 3 is arranged below the first rotating disc 201.
Further, the green compact arranging disc 206 is carried on an arranging disc conveyer belt 207, an arranging disc feeding device 4 is arranged at the conveying starting end of the arranging disc conveyer belt 207, and an arranging disc discharging device 5 is arranged at the conveying tail end of the arranging disc conveyer belt 207.
Further, arrange a set feed arrangement 4 and include support body 401, support body 401 both sides respectively are equipped with a set of hold-in range subassembly, two sets of hold-in range subassembly synchronous connection.
Further, each group of synchronous belt components comprises a first synchronous belt 402 and a second synchronous belt 403 which circularly rotate along the vertical direction, the first synchronous belt 402 is tensioned and connected with a first driven pulley 405 through a first driving pulley 404, the second synchronous belt 403 is tensioned and connected with a second driven pulley 409 through a second driving pulley 408, the first driving pulley 404 and the second driving pulley 408 are respectively in key connection with two ends of a first rotating shaft 410, the first driven pulley 405 and the second driven pulley 409 are respectively in key connection with two ends of a second rotating shaft 411, a third rotating shaft 412 which is parallel to the first rotating shaft 410 and the second rotating shaft 411 is further arranged on the frame body 401, the third rotating shaft 412 is connected with the same end of the first rotating shaft 410 through a transmission belt 413, the other end of the first rotating shaft 410 is connected with an output shaft of a second driving motor 416, a first gear 414 is arranged at the other end of the third rotating shaft 412, a second gear 415 is arranged at one end of the first rotating shaft 410, which is opposite to the first gear 414, the first gear 414 is meshed with the second gear 415.
Further, a first synchronous belt 402 and a second synchronous belt 403 in each group of synchronous belt assemblies are located on the same side of the blank arrangement disc 206, the two groups of synchronous belt assemblies are located on two sides of the blank arrangement disc 206 respectively, and the first synchronous belt 402 and the second synchronous belt 403 in the two groups of synchronous belt assemblies are connected through a plurality of supporting plates 417 which are arranged at equal intervals from top to bottom and are perpendicular to the outer surfaces of the first synchronous belt 402 and the second synchronous belt 403.
Further, the arrangement disc discharging device 5 and the arrangement disc feeding device 4 are identical in structure.
Further, a feeding driving device 6 is further arranged on one side, away from the arrangement disc conveying belt 207, of the arrangement disc feeding device 4, the feeding driving device 6 comprises a push plate 601, the push plate 601 is fixed at one end of a driving rod 602, the driving rod 602 is connected with the frame body 401 in a sliding mode, the other end of the driving rod 602 is hinged to one end of a connecting rod 603, the other end of the connecting rod 603 is hinged to the end face of a second rotating disc 604, a hinged point of the connecting rod 603 and the second rotating disc 604 is located on one side of the axis of the second rotating disc 604, the axis of the second rotating disc 604 is parallel to the axis of the first rotating disc 201, the second rotating disc 604 is rotatably connected with the frame body 401 through a second driving shaft 605 which is coaxial with the second rotating disc 604, the lower end of the second driving shaft 605 is fixed on the second rotating disc 604, and the upper end of the second driving shaft 605 is connected with the first driving shaft 202 through a linkage device 7.
Further, the driving rod 602 is connected with the frame body 401 in a sliding manner through a guide sleeve 607, the guide sleeve 607 is fixed to the frame body 401, the driving rod 602 is connected with the guide sleeve 607 in a sliding manner, a return spring 608 is arranged at one end of the driving rod 602 hinged to the connecting rod 603, one end of the return spring 608 is fixed to the driving rod 602, and the other end of the return spring 608 is fixed to the inner wall of the guide sleeve 607.
Further, the linkage device 7 comprises a sector gear 701 fixed at the upper end of a second driving shaft 605 and a driving gear 702 meshed with the sector gear 701, the driving gear 702 is in key connection with a third driving shaft 703, the third driving shaft 703 is in rotary connection with the frame body 401, a first transmission gear 704 is arranged on the third driving shaft 703, a second transmission gear 705 opposite to the first transmission gear 704 is arranged on the first driving shaft 202, the first transmission gear 704 and the second transmission gear 705 are in key connection with the third driving shaft 703 and the first driving shaft 202 respectively, and the first transmission gear 704 and the second transmission gear 705 are connected through a transmission chain 706.
Further, the conveying end of the feeding conveying belt 1 is provided with arc-shaped guide plates 8 on two sides, the arc-shaped guide plates 8 are concentric with the first rotating disc 201, and the arc-shaped surface of the arc-shaped guide plates 8 is attached to the first rotating disc 201 arc-shaped side wall.
The working principle of the invention is as follows: the blank 3 pressed by the forming machine is continuously conveyed to one end of the blank arranging mechanism 2 through the feeding conveyer belt 1 and is sequentially arranged on a blank arranging disc 206 below through a first rotating disc 201 in the blank arranging mechanism 2, the first rotating disc 201 rotates at a high speed under the driving of a first rotating motor 203, when an arranging port 204 on the first rotating disc 201 rotates to be opposite to the blank 3 on the feeding conveyer belt 1, the blank 3 on the feeding conveyer belt 1 enters the arranging port 204 under the action of the friction force of the feeding conveyer belt 1 and the extrusion force of the blank 3 below, the rear blank 3 continuously moves towards the first rotating disc 201 and sequentially enters each arranging port 204 along with the continuous rotation of the first rotating disc 201, so that the blank 3 in front is continuously extruded, the foremost blank 3 gradually moves to a hole 205 on one side of the arranging port 204 close to the center of the first rotating disc 201, and falls onto the blank arranging disc 206 below from the hole 205, because the horizontal depth of the arrangement port 204 on the first rotary table 201 is sequentially increased along the rotating direction of the first rotary table 201, the green bodies 3 in the next arrangement port 204 fall on one side of the previous green body 3 until the effect of transverse sequential arrangement is formed, after the first rotary table 201 rotates for one circle, the green body arrangement disc 206 finishes one-line arrangement, then the green body arrangement disc 206 is pushed forward for a certain distance, the position of the next line to be arranged is opposite to the position of the feeding conveyer belt 1, the process is repeated to realize continuous arrangement operation, the method has the advantages of high automation degree, high working efficiency and low labor intensity, and the green bodies 3 are limited by the arrangement port 204 on the first rotary table 201, so that the green bodies 3 move in a certain direction and are arranged in a row on the green body arrangement disc 206 all the time, and the arrangement position of the green bodies 3 is fixed by the position of the hole 205 in each arrangement port 204, compared with a manual placing mode, the green bodies are more orderly arranged, the distance between every two adjacent green bodies is the same, heating is more uniform during sintering, and the sintering effect is better.
Claims (10)
1. A soft magnetic ferrite core blank arranging machine is characterized in that: the blank arranging device comprises a feeding conveyer belt (1) connected with a discharge port of a forming machine, a blank arranging mechanism (2) is arranged at the conveying tail end of the feeding conveyer belt (1), the blank arranging mechanism (2) comprises a first rotating disc (201), the first rotating disc (201) is connected with a first rotating motor (203) through a first driving shaft (202), a plurality of arranging ports (204) are arranged on the circumference of the first rotating disc (201), each arranging port (204) extends towards the circle center of the first rotating disc (201) along the diameter of the first rotating disc (201), the horizontal depth of each arranging port (204) is sequentially increased along the rotating direction of the first rotating disc (201), the width of each arranging port (204) is matched with the width of a blank (3), the length of each arranging port (204) is a multiple of the length of the blank (3), the length difference between adjacent arranging ports (204) is equal to the length of the circle center of the blank (3), and a hollowed hole (205) is arranged on one side, which is close to the first rotating disc (201), of each arranging port (204), the length and the width of the hole (205) are matched with those of the green body (3), and a green body arrangement disc (206) for bearing the green body (3) is arranged below the first rotating disc (201).
2. The soft ferrite core green body arranging machine according to claim 1, wherein: the green body arrangement disc (206) is borne on an arrangement disc conveying belt (207), an arrangement disc feeding device (4) is arranged at the conveying starting end of the arrangement disc conveying belt (207), and an arrangement disc discharging device (5) is arranged at the conveying tail end of the arrangement disc conveying belt (207).
3. The soft ferrite core green body arranging machine as claimed in claim 2, wherein: the arrangement disc feeding device (4) comprises a frame body (401), wherein a group of synchronous belt assemblies are arranged on two sides of the frame body (401) respectively, and the two groups of synchronous belt assemblies are connected synchronously.
4. The soft ferrite core green body arranging machine according to claim 3, wherein: each group of synchronous belt components comprises a first synchronous belt (402) and a second synchronous belt (403) which circularly rotate along the vertical direction, the first synchronous belt (402) is tensioned and connected with a first driven pulley (405) through a first driving pulley (404), the second synchronous belt (403) is tensioned and connected with a second driven pulley (409) through a second driving pulley (408), the first driving pulley (404) and the second driving pulley (408) are respectively connected with two end keys of a first rotating shaft (410), the first driven pulley (405) and the second driven pulley (409) are respectively connected with two end keys of a second rotating shaft (411), a third rotating shaft (412) which is parallel to the first rotating shaft (410) and the second rotating shaft (411) is further arranged on the frame body (401), the third rotating shaft (412) is connected with the same end of the first rotating shaft (410) through a driving belt (413), and the other end of the first rotating shaft (410) is connected with an output shaft of a second driving motor (416), the other end of the rotating shaft III (412) is provided with a gear I (414), one end of the rotating shaft I (10), which is opposite to the gear I (414) on the rotating shaft III (412), is provided with a gear II (415), and the gear I (414) is meshed with the gear II (415).
5. The soft ferrite core green body arranging machine according to claim 4, wherein: synchronous belt one (402) and synchronous belt two (403) in each group of synchronous belt component are both located on the same side of the blank arrangement disc (206), two groups of synchronous belt components are respectively located on two sides of the blank arrangement disc (206), and the synchronous belt one (402) and the synchronous belt two (403) in the two groups of synchronous belt components are connected through a plurality of supporting plates (417) which are arranged at equal intervals from top to bottom and are perpendicular to the outer surfaces of the synchronous belt one (402) and the synchronous belt two (403).
6. The soft ferrite core green body arranging machine according to claim 5, wherein: the arrangement disc discharging device (5) and the arrangement disc feeding device (4) have the same structure.
7. The soft ferrite core green body arranging machine as claimed in claim 6, wherein: a feeding driving device (6) is further arranged on one side, away from the arrangement disc conveying belt (207), of the arrangement disc feeding device (4), the feeding driving device (6) comprises a push plate (601), the push plate (601) is fixed at one end of a driving rod (602), the driving rod (602) is connected with the frame body (401) in a sliding mode, the other end of the driving rod (602) is hinged to one end of a connecting rod (603), the other end of the connecting rod (603) is hinged to the end face of a second rotary disc (604), the hinged point of the connecting rod (603) and the second rotary disc (604) is located on one side of the axis of the second rotary disc (604), the axis of the second rotary disc (604) is parallel to the axis of the first rotary disc (201), the second rotary disc (604) is rotatably connected with the frame body (401) through a second driving shaft (605) coaxial with the second rotary disc (604), and the lower end of the second driving shaft (605) is fixed on the second rotary disc (604), the upper end of the second driving shaft (605) is connected with the first driving shaft (202) through a linkage device (7).
8. The soft ferrite core green body arranging machine as claimed in claim 7, wherein: the utility model discloses a support body, including support body (401), actuating lever (602), driving lever (607), guide sleeve (607), actuating lever (602) and guide sleeve 607 sliding connection, guide sleeve (607) are fixed on support body (401), actuating lever (602) and guide sleeve 607 sliding connection, actuating lever (602) and connecting rod (603) articulated one end are equipped with reset spring (608), reset spring (608)'s one end is fixed on actuating lever (602), reset spring (608)'s the other end is fixed on the inner wall of guide sleeve (607).
9. The soft ferrite core green body arranging machine as claimed in claim 7, wherein: the linkage device (7) comprises a sector gear (701) fixed at the upper end of a second driving shaft (605) and a driving gear (702) meshed with the sector gear (701), the driving gear (702) is connected with a third driving shaft (703) in a key mode, the third driving shaft (703) is connected with a frame body (401) in a rotating mode, a first transmission gear (704) is arranged on the third driving shaft (703), a second transmission gear (705) opposite to the first transmission gear (704) in position is arranged on the first driving shaft (202), the first transmission gear (704) and the second transmission gear (705) are connected with the third driving shaft (703) and the first driving shaft (202) in a key mode respectively, and the first transmission gear (704) and the second transmission gear (705) are connected through a transmission chain (706).
10. The soft ferrite core green body arranging machine according to claim 1, wherein: the conveying end of the feeding conveying belt (1) is provided with arc-shaped guide plates (8) on two sides, the arc-shaped guide plates (8) are concentric with the first rotating disc (201), and the arc-shaped surface of the arc-shaped guide plates (8) is attached to the arc-shaped side wall of the first rotating disc (201).
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| CN202210677157.2A CN114955408B (en) | 2022-06-15 | 2022-06-15 | Soft magnetic ferrite magnetic core blank arranging machine |
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| CN202210677157.2A CN114955408B (en) | 2022-06-15 | 2022-06-15 | Soft magnetic ferrite magnetic core blank arranging machine |
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| CN114955408B CN114955408B (en) | 2023-03-07 |
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| CN206511613U (en) * | 2017-02-16 | 2017-09-22 | 中山市天文电子有限公司 | A kind of soft magnetic ferrite green compact automatic blank arranging equipment |
| CN207510806U (en) * | 2017-10-11 | 2018-06-19 | 杭州娃哈哈精密机械有限公司 | Magnetic shoe vanning feeding device |
| CN208666383U (en) * | 2018-06-13 | 2019-03-29 | 佛山市欣涛金属制品有限公司 | A kind of iron flask turnover device |
| CN110040433A (en) * | 2018-01-17 | 2019-07-23 | 西北农林科技大学 | A kind of combined type jujube automatic charging device |
| CN114613593A (en) * | 2022-04-26 | 2022-06-10 | 赣州牧磁电子科技有限公司 | Novel magnetic type green body overturning and arranging machine |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001294476A (en) * | 2000-04-07 | 2001-10-23 | Hekinan Tokushu Kikai Kk | Device for loading green body |
| CN102351101A (en) * | 2011-10-10 | 2012-02-15 | 越峰电子(广州)有限公司 | Automatic arrangement machine for flakes generated after molding of soft ferrites |
| CN206511613U (en) * | 2017-02-16 | 2017-09-22 | 中山市天文电子有限公司 | A kind of soft magnetic ferrite green compact automatic blank arranging equipment |
| CN207510806U (en) * | 2017-10-11 | 2018-06-19 | 杭州娃哈哈精密机械有限公司 | Magnetic shoe vanning feeding device |
| CN110040433A (en) * | 2018-01-17 | 2019-07-23 | 西北农林科技大学 | A kind of combined type jujube automatic charging device |
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| CN114955408B (en) | 2023-03-07 |
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