CN114952536A - Two-dimensional constant force platform with replaceable grinding machine - Google Patents
Two-dimensional constant force platform with replaceable grinding machine Download PDFInfo
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- CN114952536A CN114952536A CN202210702074.4A CN202210702074A CN114952536A CN 114952536 A CN114952536 A CN 114952536A CN 202210702074 A CN202210702074 A CN 202210702074A CN 114952536 A CN114952536 A CN 114952536A
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- 238000009434 installation Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000005498 polishing Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开一种可更换打磨机二维恒力平台,包括底板、竖向移动机构、横向移动机构、恒力控制系统;所述竖向移动机构具有一竖向板,所述横向移动机构设于竖向板上,所述横向移动机构具有一横向板,所述横向板上设有用于外接部件的安装位,所述横向板垂直于竖向板;所述恒力控制系统包括竖直恒力气缸、水平恒力气缸、气源汇流板、三位五通阀A、三位五通阀B、电气比例阀A、电气比例阀B;竖向板连接于竖直恒力气缸,横向板连接于水平恒力气缸。为Z轴和X/Y轴方向上的移动提供恒力,使加工工件可以通过Z轴和X/Y轴方向上恒定的力矩进行抛光、打磨等;且在横向板的安装位上可更换不同类型的打磨工具或待加工工件,通用性好。
The invention discloses a two-dimensional constant force platform for a replaceable grinding machine, comprising a bottom plate, a vertical moving mechanism, a lateral moving mechanism and a constant force control system; the vertical moving mechanism has a vertical plate, and the lateral moving mechanism is provided with On the vertical plate, the lateral movement mechanism has a lateral plate, the lateral plate is provided with an installation position for external components, and the lateral plate is perpendicular to the vertical plate; the constant force control system includes a vertical constant force control system. Force cylinder, horizontal constant force cylinder, air source manifold, 5/3-way valve A, 5/3-way valve B, electrical proportional valve A, electrical proportional valve B; the vertical plate is connected to the vertical constant force cylinder, and the horizontal plate Connected to the horizontal constant force cylinder. Provide constant force for the movement in the Z-axis and X/Y-axis directions, so that the workpiece can be polished, ground, etc. with constant torque in the Z-axis and X/Y-axis directions; and can be replaced on the installation position of the transverse plate. Type of grinding tools or workpieces to be processed, with good versatility.
Description
技术领域technical field
本发明涉及恒力打磨领域技术,尤其是指一种可更换打磨机二维恒力平台。The invention relates to the technology in the field of constant force grinding, in particular to a two-dimensional constant force platform of a replaceable grinding machine.
背景技术Background technique
在高精度的抛光、打磨加工中,对工件施加的打磨、抛光压力是影响表面加工质量和材料去除率的重要因素,因此保证打磨、抛光压力的恒定是确保加工质量的关键。In the high-precision polishing and grinding process, the grinding and polishing pressure applied to the workpiece is an important factor affecting the surface processing quality and material removal rate. Therefore, ensuring the constant grinding and polishing pressure is the key to ensuring the processing quality.
其一,现阶段使用一体式恒力砂带打磨机,将恒力的装置内置在砂带机上,在使用时必须采用的具有该功能的打磨机,不能更换不同的打磨工具,普通的打磨机无法适应打磨恒力,造成每更换一种工具就需要更换相应的带有恒力装置打磨设备,造成材料和资源的浪费;First, at this stage, an integrated constant force abrasive belt grinder is used, and the constant force device is built into the belt grinder. The grinder with this function must be used during use, and different grinding tools cannot be replaced. Ordinary grinders Unable to adapt to the constant force of grinding, resulting in the need to replace the corresponding grinding equipment with a constant force device every time a tool is replaced, resulting in a waste of materials and resources;
其二,现有的恒力砂带打磨机,通过恒力气缸顶住砂带,因而只能的在一个维度下进行恒力收缩回退处理,由于打磨的产品时跟机器人位姿有关,单个维度的恒力作用,机器人位姿在示教时候较难调试,调试效率较低,同时对于较复杂的产品调试较为困难。Second, the existing constant-force abrasive belt grinder uses a constant-force cylinder to hold the abrasive belt, so it can only perform constant-force retraction and retraction in one dimension. Since the polished product is related to the robot's posture, a single Due to the constant force of the dimension, the robot pose is difficult to debug during teaching, and the debugging efficiency is low. At the same time, it is difficult to debug more complex products.
其三,现阶段的打磨方式或装在机器人法兰末端,机器人法兰末端有相应的负载要求,一般只是适合单页砂纸的打磨,打磨耗材速度较快,一般砂带机整体负载较重的情况下,对与将恒力器和砂带安装于机器人上效果相对较差,且普通砂带的普遍较大,所以机器人位姿的示教较为困难。Third, the current grinding method may be installed at the end of the robot flange. The end of the robot flange has corresponding load requirements. Generally, it is only suitable for the grinding of single-sheet sandpaper. The grinding speed of the consumables is relatively fast. In this case, the effect of installing the constant force device and the abrasive belt on the robot is relatively poor, and the ordinary abrasive belt is generally larger, so it is difficult to teach the robot pose.
其四,现阶段恒力打磨产品时,恒力装置作用一般不能通用装夹产品和打磨工具两种工况,所以打磨时要不断更换带有恒力装置的设备,造成资源的冗余,设备成本较高。Fourth, when the constant force is grinding products at this stage, the constant force device generally cannot be used in the two working conditions of clamping the product and grinding tools, so the equipment with the constant force device should be constantly replaced during grinding, resulting in redundancy of resources and equipment. higher cost.
如中国专利ZL202010634668 .7所公开之自保护双自由度恒力平台,其公开了一种具有X轴向恒力和Y轴向恒力的恒力打磨平台,在配合机器人使用时,机器人与恒力打磨平台之间未能形成良好的配合,导致加工时容易出现精度误差。For example, the self-protecting two-degree-of-freedom constant force platform disclosed in Chinese patent ZL202010634668.7 discloses a constant force grinding platform with constant force in the X axis and constant force in the Y axis. When used with the robot, the robot and the constant force The failure to form a good fit between the force grinding platforms leads to precision errors during processing.
因此,有必要设计一种新的技术方案来解决上述问题。Therefore, it is necessary to design a new technical solution to solve the above problems.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种可更换打磨机二维恒力平台,其通过设置有横向板垂直于竖向板,使得二维恒力平台可在Z轴和X/Y轴方向上移动,并配合竖直恒力气缸、水平恒力气缸的设置,为Z轴和X/Y轴方向上的移动提供恒力,使加工工件可以通过Z轴和X/Y轴方向上恒定的力矩进行抛光、打磨等。In view of this, the present invention aims at the shortcomings of the prior art, and its main purpose is to provide a two-dimensional constant force platform for a replaceable grinding machine, which is provided with a transverse plate perpendicular to the vertical plate, so that the two-dimensional constant force platform can be used. Move in the Z axis and X/Y axis directions, and cooperate with the vertical constant force cylinder and the horizontal constant force cylinder to provide constant force for the movement in the Z axis and X/Y axis directions, so that the workpiece can pass through the Z axis. Polishing, grinding, etc. with a constant moment in the X/Y axis direction.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种可更换打磨机二维恒力平台,包括底板、竖向移动机构、横向移动机构、恒力控制系统;其中:A two-dimensional constant force platform for a replaceable grinding machine, comprising a bottom plate, a vertical movement mechanism, a lateral movement mechanism, and a constant force control system; wherein:
所述竖向移动机构安装于底板上,所述竖向移动机构具有一竖向板,所述横向移动机构设于竖向板上,所述横向移动机构具有一横向板,所述横向板上设有用于外接部件的安装位,所述横向板垂直于竖向板;The vertical moving mechanism is installed on the bottom plate, the vertical moving mechanism has a vertical plate, the lateral moving mechanism is arranged on the vertical plate, the lateral moving mechanism has a horizontal plate, the horizontal plate is There is an installation position for external components, and the horizontal plate is perpendicular to the vertical plate;
所述恒力控制系统包括竖直恒力气缸、水平恒力气缸、气源汇流板和连接于气源汇流板的三位五通阀A、三位五通阀B,所述三位五通阀A、三位五通阀B的第一接口分别通过电气比例阀A、电气比例阀B连接竖直恒力气缸、水平恒力气缸的第一气管接口,所述三位五通阀A、三位五通阀B的第二接口分别连接竖直恒力气缸、水平恒力气缸的第二气管接口;The constant force control system includes a vertical constant force cylinder, a horizontal constant force cylinder, an air source manifold, and a three-position five-way valve A and a three-position five-way valve B connected to the air source manifold. The first ports of the valve A and the three-position five-way valve B are respectively connected to the first air pipe ports of the vertical constant force cylinder and the horizontal constant force cylinder through the electrical proportional valve A and the electrical proportional valve B. The three-position five-way valve A, The second ports of the three-position five-way valve B are respectively connected to the second air pipe ports of the vertical constant force cylinder and the horizontal constant force cylinder;
所述竖向板连接于竖直恒力气缸,所述横向板连接于水平恒力气缸;以使,所述竖直恒力气缸为竖向板的竖向移动提供恒力,所述水平恒力气缸为横向板的横向移动提供恒力。The vertical plate is connected to the vertical constant-force cylinder, and the horizontal plate is connected to the horizontal constant-force cylinder; so that the vertical constant-force cylinder provides a constant force for the vertical movement of the vertical plate, and the horizontal constant-force cylinder provides a constant force for the vertical movement of the vertical plate. The force cylinder provides a constant force for the lateral movement of the lateral plate.
作为一种优选方案,所述竖向移动机构包括安装竖板、竖直滑轨,所述安装竖板垂直安装于底板上,所述竖直滑轨设于安装竖板的一侧,所述竖向板设于竖直滑轨上,所述竖直恒力气缸带动竖向板在竖直滑轨上竖向移动。As a preferred solution, the vertical movement mechanism includes an installation vertical plate and a vertical sliding rail, the installation vertical plate is vertically installed on the bottom plate, and the vertical sliding rail is arranged on one side of the installation vertical plate. The vertical plate is arranged on the vertical slide rail, and the vertical constant force cylinder drives the vertical plate to move vertically on the vertical slide rail.
作为一种优选方案,所述横向移动机构包括安装横板、水平滑轨,所述安装横板垂直安装于竖向板上,所述水平滑轨设于安装横板的一侧,所述横向板设于水平滑轨上,所述水平恒力气缸带动横向板在水平滑轨上横向移动。As a preferred solution, the lateral movement mechanism includes an installation transverse plate and a horizontal slide rail, the installation transverse plate is vertically installed on the vertical plate, the horizontal slide rail is arranged on one side of the installation transverse plate, and the lateral The plate is arranged on the horizontal slide rail, and the horizontal constant force cylinder drives the transverse plate to move laterally on the horizontal slide rail.
作为一种优选方案,所述竖直滑轨设于安装竖板的前侧,所述竖直恒力气缸设于安装竖板的后侧;所述水平滑轨设于安装横板的上侧,所述水平恒力气缸设于安装横板的下侧。As a preferred solution, the vertical sliding rail is arranged on the front side of the installation vertical plate, the vertical constant force cylinder is arranged on the rear side of the installation vertical plate; the horizontal sliding rail is arranged on the upper side of the installation horizontal plate , the horizontal constant force cylinder is arranged on the lower side of the installation transverse plate.
作为一种优选方案,所述竖直恒力气缸和水平恒力气缸分别通过一连接板连接竖向板和横向板。As a preferred solution, the vertical constant force cylinder and the horizontal constant force cylinder are respectively connected to the vertical plate and the transverse plate through a connecting plate.
作为一种优选方案,所述安装竖板和安装横板上均设有限位槽,所述竖向板和横向板分别限位于相应的限位槽中。As a preferred solution, the installation vertical plate and the installation horizontal plate are provided with limit grooves, and the vertical plate and the horizontal plate are respectively limited in the corresponding limit grooves.
作为一种优选方案,所述电气比例阀A、电气比例阀B分别通过一安装架设于底板上,所述安装架位于竖向移动机构的侧旁。As a preferred solution, the electric proportional valve A and the electric proportional valve B are respectively erected on the bottom plate through a mounting bracket, and the mounting bracket is located at the side of the vertical moving mechanism.
作为一种优选方案,所述底板上设有手持把手。As a preferred solution, a hand-held handle is provided on the base plate.
作为一种优选方案,所述安装位包括多条间隔布置的T型插槽、安装槽,所述安装槽贯通横向板的上下表面并垂直于T型插槽。As a preferred solution, the installation position includes a plurality of T-shaped slots and installation slots arranged at intervals, and the installation slots pass through the upper and lower surfaces of the transverse plate and are perpendicular to the T-shaped slots.
作为一种优选方案,所述横向板上通过安装位至少装设有气动打磨头、电主轴打磨机、小型打磨砂带机、待加工工件中的一者。As a preferred solution, at least one of a pneumatic grinding head, an electric spindle grinder, a small grinding belt machine, and a workpiece to be processed is installed on the lateral plate through the installation position.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
其主要是,通过设置有横向板垂直于竖向板,使得二维恒力平台可在Z轴和X/Y轴方向上移动,并配合竖直恒力气缸、水平恒力气缸的设置,为Z轴和X/Y轴方向上的移动提供恒力,使加工工件可以通过Z轴和X/Y轴方向上恒定的力矩进行抛光、打磨等。Mainly, by setting the horizontal plate perpendicular to the vertical plate, the two-dimensional constant force platform can move in the Z axis and X/Y axis directions, and with the vertical constant force cylinder and the horizontal constant force cylinder, it is The movement in the Z-axis and X/Y-axis directions provides constant force, so that the machined workpiece can be polished, ground, etc. with constant torque in the Z-axis and X/Y-axis directions.
其次是,横向板上设有用于外接部件的安装位,可以在横向板的安装位上更换不同类型的打磨工具,利用机器人持加工工件进行打磨;也可加工工件安装在横向板的安装位上,利用机器人持打磨工具对加工工件进行打磨,通用性好。Secondly, there is an installation position for external components on the lateral plate. Different types of grinding tools can be replaced on the installation position of the lateral plate, and the robot can be used to hold the workpiece for grinding; the workpiece can also be installed on the installation position of the lateral plate. , Use the robot to hold the grinding tool to grind the processed workpiece, and the versatility is good.
再者是,设置有电气比例阀A、电气比例阀B,在配合机器人使用时,利用机器人的控制柜控制电气比例阀A、电气比例阀B的模拟量信号,调节竖直恒力气缸、水平恒力气缸气压值,进而根据压强给公式P=F/S,使其平衡掉自身的重力、摩擦力;利用机器人的控制柜根据PID算法控制电气比例阀A、电气比例阀B的模拟量信号,使竖直恒力气缸、水平恒力气缸及时、稳定的输出相应的打磨力度;形成良好的配合,减小加工误差。Furthermore, there are electrical proportional valve A and electrical proportional valve B. When used with the robot, the control cabinet of the robot is used to control the analog signals of the electrical proportional valve A and the electrical proportional valve B to adjust the vertical constant force cylinder and the horizontal The air pressure value of the constant force cylinder, and then give the formula P=F/S according to the pressure to balance its own gravity and friction; the control cabinet of the robot is used to control the analog signals of the electric proportional valve A and the electric proportional valve B according to the PID algorithm , so that the vertical constant force cylinder and the horizontal constant force cylinder can output the corresponding grinding force in a timely and stable manner; form a good cooperation and reduce the processing error.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to illustrate the structural features and effects of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之较佳实施例的立体示意图;1 is a schematic perspective view of a preferred embodiment of the present invention;
图2是本发明之较佳实施例的另一视角的立体示意图;FIG. 2 is a schematic three-dimensional view from another perspective of the preferred embodiment of the present invention;
图3是本发明之较佳实施例的又一视角的立体示意图;FIG. 3 is a schematic perspective view of another perspective of the preferred embodiment of the present invention;
图4是本发明之较佳实施例的横向板上设置气动打磨头的加工示意图;Fig. 4 is the processing schematic diagram of setting the pneumatic grinding head on the transverse plate of the preferred embodiment of the present invention;
图5是本发明之较佳实施例的横向板上设置电主轴打磨机的加工示意图;Fig. 5 is the processing schematic diagram of setting the electric spindle grinder on the horizontal plate of the preferred embodiment of the present invention;
图6是本发明之较佳实施例的横向板上设置小型打磨砂带机的加工示意图;Fig. 6 is the processing schematic diagram that the small-sized sanding belt machine is arranged on the transverse plate of the preferred embodiment of the present invention;
图7是本发明之较佳实施例的横向板上设置待加工工件的加工示意图。FIG. 7 is a schematic view of processing a workpiece to be processed on a transverse plate according to a preferred embodiment of the present invention.
附图标识说明:Description of drawings:
1、底板 2、竖向板1.
3、横向板 4、安装位3. Horizontal plate 4. Installation position
5、竖直恒力气缸 6、水平恒力气缸5. Vertical
7、气源汇流板 8、三位五通阀A7. Air source manifold 8. Three-position five-way valve A
9、三位五通阀B 10、电气比例阀A9. Three-position five-
11、电气比例阀B 12、安装竖板11. Electric proportional valve B 12. Install vertical plate
13、竖直滑轨 14、安装横板13.
15、水平滑轨 16、连接板15.
17、限位槽 18、侧面筋板17. Limit slot 18. Side rib
19、电气比例阀安装板 20、手持把手19. Electric proportional
21、T型插槽 22、安装槽21. T-
23、气动打磨头 24、电主轴打磨机23. Pneumatic grinding head 24. Electric spindle grinder
25、小型打磨砂带机 26、待加工工件25. Small grinding
27、机器人打磨工具 28、保护壳。27. Robot grinding tools 28. Protective shell.
具体实施方式Detailed ways
首先,需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。First of all, it should be noted that in the description of the present invention, the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", etc. are based on the orientations or positional relationships shown in the drawings, only It is to facilitate the description of the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
请参照图1至图7所示,其显示出了本发明之较佳实施例的具体结构,包括有底板1、竖向移动机构、横向移动机构、恒力控制系统;其中:Please refer to FIG. 1 to FIG. 7, which show the specific structure of the preferred embodiment of the present invention, including a base plate 1, a vertical movement mechanism, a lateral movement mechanism, and a constant force control system; wherein:
所述竖向移动机构安装于底板1上,所述竖向移动机构具有一竖向板2,所述横向移动机构设于竖向板2上,所述横向移动机构具有一横向板3,所述横向板3上设有用于外接部件的安装位4,所述横向板3垂直于竖向板2;The vertical moving mechanism is installed on the bottom plate 1, the vertical moving mechanism has a
所述恒力控制系统包括竖直恒力气缸5、水平恒力气缸6、气源汇流板7和连接于气源汇流板7的三位五通阀A8、三位五通阀B9,所述三位五通阀A8、三位五通阀B9的第一接口分别通过电气比例阀A10、电气比例阀B11连接竖直恒力气缸5、水平恒力气缸6的第一气管接口,所述三位五通阀A8、三位五通阀B9的第二接口分别连接竖直恒力气缸5、水平恒力气缸6的第二气管接口;The constant force control system includes a vertical constant force cylinder 5, a horizontal
所述竖向板2连接于竖直恒力气缸5,所述横向板3连接于水平恒力气缸6;以使,所述竖直恒力气缸5为竖向板2的竖向移动提供恒力,所述水平恒力气缸6为横向板3的横向移动提供恒力。The
具体而言,所述竖向移动机构包括安装竖板12、竖直滑轨13,所述安装竖板12垂直安装于底板1上,所述竖直滑轨13设于安装竖板12的一侧,所述竖向板2设于竖直滑轨13上,所述竖直恒力气缸5带动竖向板2在竖直滑轨13上竖向移动;Specifically, the vertical movement mechanism includes an installation vertical plate 12 and a vertical slide rail 13 , the installation vertical plate 12 is vertically installed on the bottom plate 1 , and the vertical slide rail 13 is arranged on a side of the installation vertical plate 12 . side, the
所述横向移动机构包括安装横板14、水平滑轨15,所述安装横板14垂直安装于竖向板2上,所述水平滑轨15设于安装横板14的一侧,所述横向板3设于水平滑轨15上,所述水平恒力气缸6带动横向板3在水平滑轨15上横向移动;The lateral movement mechanism includes an
在本实施例中,所述竖直滑轨13、水平滑轨15均为间距布置的两条,并于其上分别设置有两个滑块,所述竖向板2、横向板3分别通过四个滑块装设于相应的竖直滑轨13、水平滑轨15上。In this embodiment, the vertical slide rails 13 and the horizontal slide rails 15 are two spaced apart, and two sliding blocks are respectively arranged on them, and the
进一步的,所述竖直滑轨13设于安装竖板12的前侧,所述竖直恒力气缸5设于安装竖板12的后侧;所述水平滑轨15设于安装横板14的上侧,所述水平恒力气缸6设于安装横板14的下侧;所述竖直恒力气缸5和水平恒力气缸6分别通过一连接板16连接竖向板2和横向板3;所述安装竖板12和安装横板14上均设有限位槽17,所述竖向板2和横向板3分别限位于相应的限位槽17中;Further, the vertical slide rail 13 is arranged on the front side of the installation vertical plate 12 , the vertical constant force cylinder 5 is arranged on the rear side of the installation vertical plate 12 ; the
所述电气比例阀A10、电气比例阀B11分别通过一安装架设于底板1上,所述安装架位于竖向移动机构的侧旁,所述安装架包括侧面筋板18和设置于侧面筋板18顶部的电气比例阀安装板19,所述侧面筋板18、电气比例阀安装板19的前侧面抵于安装竖板12的后侧面;所述电气比例阀A10、电气比例阀B11布置于竖直恒力气缸5的左、右两侧;所述气源汇流板7设于电气比例阀B11的安装架上。The electrical proportional valve A10 and the electrical proportional valve B11 are respectively mounted on the base plate 1 through a mounting bracket, the mounting bracket is located at the side of the vertical moving mechanism, and the mounting bracket includes a side rib 18 and a side rib 18 . The electrical proportional
优选的,所述底板1上设有手持把手20,所述手持把手20呈“几”字型,方便二维恒力平台的取放;所述安装位4包括多条间隔布置的T型插槽21、安装槽22,所述安装槽22贯通横向板3的上下表面并垂直于T型插槽21;所述横向板3上通过安装位4至少装设有气动打磨头23、电主轴打磨机24、小型打磨砂带机25、待加工工件26中的一者;从而实现在横向板3上可更换打磨机(同种类型或不同类型),也可实现在横向板3装设待加工工件26,适应于多种打磨场景。其中待加工工件26通常通过工件安装架装设于安装位4;以及,所述恒力控制系统外罩设有保护壳28。Preferably, the bottom plate 1 is provided with a hand-held
详述本实施例的工作原理如下:The working principle of this embodiment is described in detail as follows:
利用三位五通阀A8、三位五通阀B9由机器人的控制柜控制驱动竖直恒力气缸5、水平恒力气缸6处于顶出状态,在竖直恒力气缸5、水平恒力气缸6的连接板16带动下,竖向板2活动到上方,横向板3活动到前方,完成复位。The three-position five-way valve A8 and the three-position five-way valve B9 are controlled by the control cabinet of the robot to drive the vertical constant force cylinder 5 and the horizontal
利用竖直滑轨13、水平滑轨15的导向作用,使横向板3搭载的工具或工件维持在水平和垂直方向上移动。Using the guiding function of the vertical slide rails 13 and the horizontal slide rails 15 , the tools or workpieces carried on the transverse plate 3 are maintained to move in the horizontal and vertical directions.
利用机器人的控制柜控制电气比例阀A10、电气比例阀B11的模拟量信号,调节竖直恒力气缸5、水平恒力气缸6的气压值,进而根据压强给公式P=F/S,使其平衡掉自身的重力、摩擦力。Use the control cabinet of the robot to control the analog signals of the electric proportional valve A10 and the electric proportional valve B11, adjust the air pressure value of the vertical constant force cylinder 5 and the horizontal
利用机器人的控制柜根据PID算法控制电气比例阀A10、电气比例阀B11的模拟量信号,使竖直恒力气缸5、水平恒力气缸6及时、稳定的输出相应的打磨力度。The control cabinet of the robot is used to control the analog signals of the electric proportional valve A10 and the electric proportional valve B11 according to the PID algorithm, so that the vertical constant force cylinder 5 and the horizontal
利用横向板3上设有用于外接部件的安装位4,可以在横向板3的安装位4上更换不同类型的打磨工具,利用机器人持加工工件进行打磨;也可将待加工工件26安装在横向板3的安装位4上,利用机器人持机器人打磨工具27对待加工工件26进行打磨。Using the mounting position 4 for external components on the lateral plate 3, different types of grinding tools can be replaced on the mounting position 4 of the lateral plate 3, and the robot can be used to hold the workpiece for grinding; the
本二维恒力平台是将二维恒力平台固定在工作台上,可更换不同类型的打磨工具,通过机器人夹持待加工工件进行打磨的处理方式,二维恒力平台一开始处于顶出状态,后进行平衡力校准,校准时电控调节电气比例阀A、B的参数,调节气压进而控制力矩的大小,平衡完成后,再给出相应的力度,该力度为打磨力度,机器人夹持待加工工件向下或侧向压在二维恒力平台的打磨机的打磨砂带上,可进行水平方向和垂直方向上恒力打磨处理;在本实施例中,进行Z轴和X轴方向上恒力打磨处理。This two-dimensional constant force platform is a processing method in which the two-dimensional constant force platform is fixed on the worktable, and different types of grinding tools can be replaced. The robot clamps the workpiece to be processed for grinding. The two-dimensional constant force platform is initially ejected. state, and then calibrate the balance force. During calibration, the parameters of the electric proportional valves A and B are adjusted electronically, and the air pressure is adjusted to control the magnitude of the torque. After the balance is completed, the corresponding force is given. This force is the grinding force, and the robot clamps The workpiece to be processed is pressed downward or laterally on the grinding belt of the grinding machine of the two-dimensional constant force platform, and constant force grinding can be carried out in the horizontal and vertical directions; in this embodiment, the Z-axis and X-axis directions are carried out. Upper constant force grinding treatment.
详述本实施例的动作流程如下:The action flow of this embodiment is described in detail as follows:
将待加工工件26或气动打磨头23或电主轴打磨机24或小型打磨砂带机25或其他打磨工具安装于横向板3上的安装位4,通过T型插槽21定位,通过安装槽22固定;Install the
电气比例阀A10和电气比例阀B11安装于电气比例阀安装板19上,气源由外部接入气源汇流板7,由气源汇流板7上的三位五通阀A8的第一接口连接电气比例阀A10,由电气比例阀A10出来后到竖直恒力气缸5的下端的第二气管接口,上端的第一气管接口连入三位五通阀A8的第二接口;同理,由气源汇流板7上的三位五通阀B9的第一接口连接电气比例阀B11,由电气比例阀B11出来后到水平恒力气缸6的下端后端的第二气管接口,上端的第一气管接口连入三位五通阀B9的第二接口;The electric proportional valve A10 and the electric proportional valve B11 are installed on the electric proportional
复位状态:三位五通阀A8由机器人的控制柜控制驱动竖直恒力气缸5处于顶出状态,在连接板16的带动下,竖向板2在竖直滑轨上活动到上方;同理,三位五通阀B9由机器人的控制柜控制驱动水平恒力气缸6处于顶出状态,在连接板16的带动下,横向板3在水平滑轨上活动到前方;Reset state: The three-position five-way valve A8 is controlled by the control cabinet of the robot to drive the vertical constant-force cylinder 5 to be in the ejecting state. Driven by the connecting
校准状态:完成后复位三位五通阀A8、三位五通阀B9,由机器人的控制柜的控制信号控制电气比例阀A10、电气比例阀B11的参数,使竖直恒力气缸5、水平恒力气缸6将其自重整平衡,平衡后给出相应打磨力度。Calibration status: After completion, reset the 5/3-way valve A8 and the 5/3-way valve B9, and control the parameters of the electric proportional valve A10 and the electric proportional valve B11 by the control signal of the control cabinet of the robot, so that the vertical constant force cylinder 5 and the horizontal The
打磨状态:机器人夹持待加工工件26向下压住打磨工具进行打磨,打磨工具受力向下运动,打磨力度由机器人的控制柜调节电气比例阀A10的压强值控制竖直恒力气缸5的第一维度力度;机器人夹持待加工工件26侧向压住打磨工具进行打磨,打磨工具受力向后运动,打磨力度由机器人的控制柜调节电气比例阀B11的压强值控制水平恒力气缸6的第二维度力度;Grinding state: The robot clamps the
也可将待加工工件26安装于横向板3上,将机器人打磨工具27安装于机器人上,由机器人上的机器人打磨工具27向下或侧向压住待加工工件26进行打磨处理。The
本发明的设计重点在于:The design focus of the present invention is:
其主要是,通过设置有横向板垂直于竖向板,使得二维恒力平台可在Z轴和X/Y轴方向上移动,并配合竖直恒力气缸、水平恒力气缸的设置,为Z轴和X/Y轴方向上的移动提供恒力,使加工工件可以通过Z轴和X/Y轴方向上恒定的力矩进行抛光、打磨等。Mainly, by setting the horizontal plate perpendicular to the vertical plate, the two-dimensional constant force platform can move in the Z axis and X/Y axis directions, and with the vertical constant force cylinder and the horizontal constant force cylinder, it is The movement in the Z-axis and X/Y-axis directions provides constant force, so that the machined workpiece can be polished, ground, etc. with constant torque in the Z-axis and X/Y-axis directions.
其次是,横向板上设有用于外接部件的安装位,可以在横向板的安装位上更换不同类型的打磨工具,利用机器人持加工工件进行打磨;也可加工工件安装在横向板的安装位上,利用机器人持打磨工具对加工工件进行打磨,通用性好。Secondly, there is an installation position for external components on the lateral plate. Different types of grinding tools can be replaced on the installation position of the lateral plate, and the robot can be used to hold the workpiece for grinding; the workpiece can also be installed on the installation position of the lateral plate. , Use the robot to hold the grinding tool to grind the processed workpiece, and the versatility is good.
再者是,设置有电气比例阀A、电气比例阀B,在配合机器人使用时,利用机器人的控制柜控制电气比例阀A、电气比例阀B的模拟量信号,调节竖直恒力气缸、水平恒力气缸气压值,进而根据压强给公式P=F/S,使其平衡掉自身的重力、摩擦力;利用机器人的控制柜根据PID算法控制电气比例阀A、电气比例阀B的模拟量信号,使竖直恒力气缸、水平恒力气缸及时、稳定的输出相应的打磨力度;形成良好的配合,减小加工误差。Furthermore, there are electrical proportional valve A and electrical proportional valve B. When used with the robot, the control cabinet of the robot is used to control the analog signals of the electrical proportional valve A and the electrical proportional valve B to adjust the vertical constant force cylinder and the horizontal The air pressure value of the constant force cylinder, and then give the formula P=F/S according to the pressure to balance its own gravity and friction; the control cabinet of the robot is used to control the analog signals of the electric proportional valve A and the electric proportional valve B according to the PID algorithm , so that the vertical constant force cylinder and the horizontal constant force cylinder can output the corresponding grinding force in a timely and stable manner; form a good cooperation and reduce the processing error.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.
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