CN206475054U - A kind of fast advance and retreat cutter mechanism - Google Patents
A kind of fast advance and retreat cutter mechanism Download PDFInfo
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- CN206475054U CN206475054U CN201621448117.7U CN201621448117U CN206475054U CN 206475054 U CN206475054 U CN 206475054U CN 201621448117 U CN201621448117 U CN 201621448117U CN 206475054 U CN206475054 U CN 206475054U
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Abstract
本实用新型涉及机械加工技术领域,尤其涉及一种快速进退刀机构,包括可滑动的进给拖板、缓冲装置和气压传动系统;进给拖板安装有立轴和被加工刀具,进给拖板的一端连接气压传动系统,进给拖板的另一端连接所述第二缓冲器;气压传动系统包括气缸和气压传动控制系统,气缸的缸体头部设有第一缓冲器,活塞杆的外端与进给拖板刚性连接,气压传动控制系统包括依次连接的空压机、减压阀、二位五通阀以及单向节流阀组件,二位五通阀通过所述第一单向节流阀连接所述缸体的一端,二位五通阀通过所述第二单向节流阀连接所述缸体的另一端。本实用新型通过气压传动的方式驱动进给拖板,实现刀具的快速进退刀,保证了进给拖板快速移动的重复定位精度。
The utility model relates to the technical field of mechanical processing, in particular to a rapid advance and retreat mechanism, comprising a slidable feed carriage, a buffer device and an air pressure transmission system; the feed carriage is equipped with a vertical shaft and a tool to be processed, and the feed carriage One end of the feed carriage is connected to the pneumatic transmission system, and the other end of the feed carriage is connected to the second buffer; the pneumatic transmission system includes a cylinder and a pneumatic transmission control system. The end is rigidly connected with the feed carriage. The pneumatic transmission control system includes an air compressor, a pressure reducing valve, a two-position five-way valve and a one-way throttle valve assembly connected in sequence. The two-position five-way valve passes through the first one-way The throttle valve is connected to one end of the cylinder body, and the two-position five-way valve is connected to the other end of the cylinder body through the second one-way throttle valve. The utility model drives the feed carriage by means of air pressure transmission, realizes the fast advance and retreat of the cutter, and ensures the repeated positioning accuracy of the rapid movement of the feed carriage.
Description
技术领域technical field
本实用新型涉及机械工程技术领域,尤其涉及一种快速进退刀机构。The utility model relates to the technical field of mechanical engineering, in particular to a rapid advance and retreat knife mechanism.
背景技术Background technique
磨床是利用磨具对工件表面进行磨削加工的机床。大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。传统的刀具机械磨床,采用进给手轮和进给丝杠的机械结构来完成工作台和刀具从测量、换刀位到磨刀位以及进刀的过程,通常刀具测量、换刀位到磨刀位的距离较长,而进刀量(也就是刀具去除量和砂轮的磨损量之和)又相对较小。A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinding machines use high-speed rotating grinding wheels for grinding, and a few use other abrasive tools such as oil stones and abrasive belts and free abrasives for processing, such as honing machines, superfinishing machine tools, abrasive belt grinders, grinding machines and polishing machine etc. The traditional tool grinding machine adopts the mechanical structure of the feed hand wheel and the feed screw to complete the process of the workbench and the tool from the measurement, the tool change position to the sharpening position and the tool feeding. Usually the tool measurement, the tool change position to the grinding position The distance between the tool positions is long, and the feed amount (that is, the sum of the tool removal amount and the wear amount of the grinding wheel) is relatively small.
采用大螺距的进给丝杠,可以使刀具快速从测量和换刀位到磨刀位,但进刀时不能实现微量进给;而采用小螺距丝杠进给,可以实现刀具的微量进给磨削,但无法使刀具从测量和换刀位快速到达磨刀位;再者,不管采用小螺距丝杠还是大螺距丝杠,均无法确保刀具多次从磨刀位到测量和换刀位的重复定位精度。此外,磨刀时采用手轮进给,完全由操作工的输入扭矩来决定,很容易出现强行进给,造成被加工刀具的崩刃、进给丝杠的损坏。由此可见,目前的磨床所采用的机构不能实现快速进退刀,无法确保刀具多次从磨刀位到测量、换刀位的重复定位精度。The feed screw with a large pitch can make the tool quickly move from the measuring and tool changing position to the sharpening position, but the micro-feed cannot be realized when the tool is fed; and the small-pitch screw feed can realize the micro-feed of the tool Grinding, but it is impossible to make the tool reach the sharpening position quickly from the measuring and tool changing position; moreover, no matter whether a small-pitch lead screw or a large-pitch lead screw is used, it cannot ensure that the tool goes from the sharpening position to the measuring and tool changing position multiple times repeat positioning accuracy. In addition, the handwheel feed is used when sharpening the knife, which is completely determined by the input torque of the operator. It is easy to force the feed, resulting in chipping of the machined tool and damage to the feed screw. It can be seen that the mechanism adopted by the current grinding machine cannot realize the fast advance and retreat of the knife, and cannot ensure the repeated positioning accuracy of the knife from the sharpening position to the measurement and tool change positions.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型提供一种快速进退刀机构,用于解决现有刀具磨床不能实现高重复定位精度的快速进退刀功能的问题。The utility model provides a rapid advance and retreat mechanism, which is used to solve the problem that the existing cutter grinder cannot realize the rapid advance and retreat function with high repeat positioning accuracy.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供一种快速进退刀机构,包括可滑动的进给拖板、缓冲装置和气压传动系统;所述缓冲装置包括第一缓冲器和第二缓冲器;所述进给拖板安装有立轴和被加工刀具,所述进给拖板的一端连接气压传动系统,所述进给拖板的另一端连接所述第二缓冲器;所述气压传动系统包括气缸和控制所述气缸动作的气压传动控制系统,所述气缸包括缸体和可伸缩移动的活塞杆,所述缸体的头部设有所述第一缓冲器,所述活塞杆的外端与所述进给拖板刚性连接;所述气压传动控制系统包括依次连接的空压机、减压阀、二位五通阀以及单向节流阀组件,所述单向节流阀组件包括第一单向节流阀和第二单向节流阀,所述二位五通阀通过所述第一单向节流阀连接所述缸体的一端,所述二位五通阀通过所述第二单向节流阀连接所述缸体的另一端。In order to solve the above technical problems, the utility model provides a rapid advance and retreat knife mechanism, including a slidable feed carriage, a buffer device and a pneumatic transmission system; the buffer device includes a first buffer and a second buffer; the The feed carriage is equipped with a vertical shaft and a tool to be processed, one end of the feed carriage is connected to the pneumatic transmission system, and the other end of the feed carriage is connected to the second buffer; the pneumatic transmission system includes a cylinder and A pneumatic transmission control system that controls the action of the cylinder, the cylinder includes a cylinder body and a telescopically movable piston rod, the head of the cylinder body is provided with the first buffer, the outer end of the piston rod is connected to the The feed carriage is rigidly connected; the pneumatic transmission control system includes an air compressor, a pressure reducing valve, a two-position five-way valve and a one-way throttle valve assembly connected in sequence, and the one-way throttle valve assembly includes a first A one-way throttle valve and a second one-way throttle valve, the two-position five-way valve is connected to one end of the cylinder body through the first one-way throttle valve, and the two-position five-way valve is connected to one end of the cylinder through the first one-way throttle valve. Two one-way throttle valves are connected to the other end of the cylinder.
其中,所述气压传动控制系统还包括过滤器,所述过滤器设置在所述空压机和所述减压阀之间。Wherein, the pneumatic transmission control system further includes a filter, and the filter is arranged between the air compressor and the pressure reducing valve.
其中,所述气压传动控制系统还包括压力表,所述压力表设置在所述减压阀与所述二位五通阀之间。Wherein, the pneumatic transmission control system further includes a pressure gauge, and the pressure gauge is arranged between the pressure reducing valve and the two-position five-way valve.
其中,所述气压传动控制系统还包括油雾器,所述油雾器设置在所述压力表与所述二位五通阀之间。Wherein, the pneumatic transmission control system further includes a lubricator, and the lubricator is arranged between the pressure gauge and the two-position five-way valve.
其中,所述气压传动控制系统还包括储气罐,所述储气罐连接所述空压机,用于储存多余的压缩空气。Wherein, the pneumatic transmission control system further includes an air storage tank connected to the air compressor for storing excess compressed air.
其中,所述二位五通阀连接有消声器。Wherein, the two-position five-way valve is connected with a muffler.
其中,所述进给拖板滑动连接于床身上,所述气缸通过固定组件固定在所述床身上。Wherein, the feed carriage is slidably connected to the bed, and the cylinder is fixed on the bed through a fixing assembly.
其中,所述固定组件包括固定连接所述床身的气缸安装套和设于所述气缸安装套的一端的底板,所述气缸安装套套设有所述气缸,所述气缸的缸体尾部连接所述底板。Wherein, the fixed assembly includes a cylinder mounting sleeve fixedly connected to the bed and a bottom plate arranged at one end of the cylinder mounting sleeve, the cylinder mounting sleeve is provided with the cylinder, and the cylinder tail of the cylinder is connected to the Describe the floor.
其中,所述缸体的头部固定安装有连接座,所述连接座固定连接所述第一缓冲器。Wherein, a connecting seat is fixedly installed on the head of the cylinder, and the connecting seat is fixedly connected to the first buffer.
其中,所述进给拖板的另一端固定安装有缓冲器套,所述缓冲器套内套设有所述第二缓冲器。Wherein, a buffer sleeve is fixedly installed on the other end of the feeding carriage, and the second buffer is sleeved in the buffer sleeve.
(三)有益效果(3) Beneficial effects
本实用新型提供的快速进退刀机构,相比于现有技术具有以下特点:Compared with the prior art, the rapid advance and retreat knife mechanism provided by the utility model has the following characteristics:
1、本实用新型的快速进退刀机构,采用气压传动系统连接进给拖板,实现刀具的快速进退刀的同时能够保证重复定位精度;1. The rapid advance and retreat mechanism of the utility model adopts the pneumatic transmission system to connect the feed carriage, so as to realize the rapid advance and retreat of the cutter while ensuring the repeated positioning accuracy;
2、本实用新型的快速进退刀机构,通过设置第一缓冲器,能够缓冲快速退刀时进给拖板对床身的冲击;通过设置第二缓冲器,能够缓冲快速进刀时进给拖板对床身的冲击;第一缓冲器和第二缓冲器的结合,能够保证刀具重复定位精度在0.003mm以内;2. The rapid advance and retreat mechanism of the utility model, by setting the first buffer, can buffer the impact of the feed carriage on the bed during rapid retraction; by setting the second buffer, it can buffer the feed drag during rapid feed. The impact of the plate on the bed; the combination of the first buffer and the second buffer can ensure that the repeat positioning accuracy of the tool is within 0.003mm;
3、本实用新型的快速进退刀机构,通过气压传动控制系统的减压阀设定系统压力,确保刀具磨削加工时的恒定压力磨削;通过单向节流阀组件调节进入气缸的压缩空气流量,进而控制活塞杆的伸出和后退的速度,从而控制进给拖板的快速进退刀的速度。3. The rapid advance and retreat mechanism of the utility model sets the system pressure through the pressure reducing valve of the pneumatic transmission control system to ensure constant pressure grinding during tool grinding; the compressed air entering the cylinder is adjusted through the one-way throttle valve assembly The flow rate, and then control the speed of the extension and retreat of the piston rod, thereby controlling the speed of the rapid advance and retreat of the feed carriage.
附图说明Description of drawings
图1为本实用新型快速进退刀机构和恒压进给部分的整体结构图;Fig. 1 is the overall structural diagram of the fast advancing and retreating mechanism of the utility model and the constant pressure feeding part;
图2为本实用新型的快速进退刀机构的结构图;Fig. 2 is the structural diagram of the fast advancing and retreating mechanism of the utility model;
图3为本实用新型的气压传动系统的原理图;Fig. 3 is the schematic diagram of the pneumatic transmission system of the present utility model;
图4为本实用新型的螺杆减速机的主剖图;Fig. 4 is the main sectional view of the screw reducer of the present utility model;
图5为本实用新型的螺杆减速机的侧剖图;Fig. 5 is a side sectional view of the screw reducer of the present invention;
图6为本实用新型的手轮进给机构的结构图;Fig. 6 is the structural diagram of the handwheel feed mechanism of the present utility model;
图7为本实用新型的手轮进给机构与螺杆减速机连接的结构图;Fig. 7 is the structure drawing that the handwheel feed mechanism of the present invention is connected with the screw reducer;
图中,1:床身;2:进给拖板;3:螺杆减速机;301:箱体;302:蜗杆;303:蜗轮;304:螺杆;305:端套;306:导向平键;307:润滑油嘴孔;4:气缸;401:缸体;402:活塞杆;5:气压传动控制系统;501:空压机;502:减压阀;503:二位五通阀;504:第一单向节流阀;505:第二单向节流阀;506:消声器;507:储气罐;508:过滤器;509:压力表;510:油雾器;6:第一缓冲器;7:进给手轮机构;701:手轮;702:进给传动轴;703斜齿轮;704:内啮合蜗杆;705:内啮合蜗轮;706:刻度套;707:刻度转盘;708:O型圈;709:手柄;8:第二缓冲器;9:接触座;10:气缸安装套;11;底板;12:连接座;13:锁紧块;14:缓冲器套;15:轴承座;16:弹性联轴器。In the figure, 1: bed; 2: feed carriage; 3: screw reducer; 301: box; 302: worm; 303: worm wheel; 304: screw; 305: end sleeve; 306: guide flat key; 307 : Lubricating oil nozzle hole; 4: Cylinder; 401: Cylinder body; 402: Piston rod; 5: Pneumatic transmission control system; 501: Air compressor; 502: Pressure reducing valve; 503: Two-position five-way valve; 504: First One-way throttle valve; 505: second one-way throttle valve; 506: muffler; 507: air storage tank; 508: filter; 509: pressure gauge; 510: lubricator; 6: first buffer; 7 : Feed handwheel mechanism; 701: Handwheel; 702: Feed drive shaft; 703 Helical gear; 704: Internal worm; 705: Internal worm; 706: Scale sleeve; 707: Scale turntable; 708: O-ring ;709: handle; 8: second buffer; 9: contact seat; 10: cylinder mounting sleeve; 11; bottom plate; 12: connecting seat; 13: locking block; 14: buffer sleeve; 15: bearing seat; 16 : Elastic coupling.
具体实施方式detailed description
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。以上仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. The above are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process conversion made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related All technical fields are all included in the scope of patent protection of the utility model in the same way.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本实用新型提供一种快速进退刀机构,用于解决现有刀具磨床不能实现高重复定位精度的快速进退刀功能的问题。The utility model provides a rapid advance and retreat mechanism, which is used to solve the problem that the existing cutter grinder cannot realize the rapid advance and retreat function with high repeat positioning accuracy.
如图1-3所示,本实用新型实施例中提供一种快速进退刀机构,包括可滑动的进给拖板2、缓冲装置和气压传动系统,进给拖板2上安装有立轴和被加工刀具;可以理解的是,该机构在运作过程中安装于床身1上,进给拖板2通过直线导轨副滑动连接于床身1上,即进给拖板2能够相对床身1左右移动;其中,缓冲装置包括第一缓冲器和第二缓冲器;进给拖板2的左端连接气压传动系统,通过气压传动系统带动进给拖板2在床身1上向前进给或向后退,从而实现刀具的进刀过程和退刀过程;气压传动系统包括固定在床身1上的气缸4和控制气缸4动作的气压传动控制系统5,气缸4包括缸体401和可伸缩移动的活塞杆402,活塞杆402的左端设于缸体401内,活塞杆402的右端可向外伸出,缸体401的头部(右端)设有第一缓冲器6,采用可变缓冲,可以缓冲进给拖板2向后运动实现快速退刀时,进给拖板2的自身的动能对床身1的冲击,防止床身振动;活塞杆402的右端连接进给拖板2,在气压传动控制系统5的作用下,活塞杆402在缸体401内向前运动或向后运动,从而带动进给拖板2的进给或后退,气压传动控制系统5包括依次连接的空压机501、减压阀502以及二位五通阀503,二位五通阀503的一个口通过第一单向节流阀504连接缸体401的一端,二位五通阀503的另一个口通过第二单向节流阀505连接缸体401的另一端,进给拖板2的另一端连接有第二缓冲器8。As shown in Fig. 1-3, the embodiment of the utility model provides a rapid advance and retreat knife mechanism, including a slidable feed carriage 2, a buffer device and a pneumatic transmission system, and a vertical shaft and a driven carriage are installed on the feed carriage 2. Processing tools; it can be understood that the mechanism is installed on the bed 1 during operation, and the feed carriage 2 is slidably connected to the bed 1 through a linear guide rail pair, that is, the feed carriage 2 can be about 1 relative to the bed 1 Movement; wherein, the buffer device includes a first buffer and a second buffer; the left end of the feed carriage 2 is connected to a pneumatic transmission system, and the feed carriage 2 is driven forward or backward on the bed 1 through the pneumatic transmission system , so as to realize the tool feeding process and tool retracting process; the pneumatic transmission system includes a cylinder 4 fixed on the bed 1 and a pneumatic transmission control system 5 that controls the action of the cylinder 4, and the cylinder 4 includes a cylinder 401 and a telescopic movable piston Rod 402, the left end of piston rod 402 is located in the cylinder body 401, the right end of piston rod 402 can stretch out, the head (right end) of cylinder body 401 is provided with the first buffer 6, adopts variable buffer, can buffer When the feed carriage 2 moves backward to realize rapid tool retraction, the kinetic energy of the feed carriage 2 will impact the bed 1 to prevent the bed from vibrating; Under the action of the control system 5, the piston rod 402 moves forward or backward in the cylinder body 401, thereby driving the feed carriage 2 to feed or retreat. Pressure valve 502 and two-position five-way valve 503, one port of two-position five-way valve 503 is connected to one end of cylinder 401 through the first one-way throttle valve 504, and the other port of two-position five-way valve 503 is connected through the second one-way throttle valve. The other end of the cylinder body 401 is connected to the throttle valve 505 , and the other end of the feed carriage 2 is connected with the second buffer 8 .
可以理解的是,本实用新型提供的快速进退刀机构对应于设于床身1上的螺杆减速机3,螺杆减速机3的输入轴连接进给手轮机构7,螺杆减速机3的螺杆与进给拖板2、气缸4处于同一轴线上;第二缓冲器8在刀具进入加工位时紧压螺杆减速机3的螺杆,具体的,螺杆减速机3的螺杆连接接触座9,第二缓冲器8在刀具进入加工位时紧压螺杆前端的接触座9。It can be understood that the rapid advance and retreat mechanism provided by the utility model corresponds to the screw reducer 3 provided on the bed 1, the input shaft of the screw reducer 3 is connected to the feed handwheel mechanism 7, and the screw of the screw reducer 3 is connected to the The feed carriage 2 and the cylinder 4 are on the same axis; the second buffer 8 presses the screw of the screw reducer 3 when the tool enters the processing position, specifically, the screw of the screw reducer 3 is connected to the contact seat 9, and the second buffer The device 8 presses the contact seat 9 at the front end of the screw rod when the tool enters the processing position.
由于进给拖板6与机床的床身1采用了直线导轨副连接,进给拖板2可以沿导轨前后移动,进给拖板2上安装有立轴和刀架,被加工工具安装在刀架上,因此,被加工刀具随进给拖板一同沿导轨前后移动,实现从刀具测量、换刀位到刀具加工位的运动,以及刀具的磨削加工的过程。进给拖板2另一端连接第二缓冲器8,在图2中体现为进给拖板2的头部设有第二缓冲器8,该第二缓冲器8的作用是缓冲进给拖板2由刀具测量、换刀位到刀具加工位快速移动的动能,防止其对机床的床身1的冲击,同时,通过第一缓冲器6和第二缓冲器8,能够确保进给拖板2和被加工刀具的快速移动重复定位精度在0.003mm以内。当第二缓冲器8与接触座9完全接触后,刀具进入刀具加工位,此时进给拖板2头部的第二缓冲器8在气缸4的压力作用下一直紧压接触座9,而接触座9与螺杆减速机3的螺杆紧固连接,当螺杆在进给手轮机构8的作用下沿进刀方向移动某一距离时,进给拖板2也就在气缸压力作用下跟着接触座9向进刀方向移动同样距离,在进给手轮机构带动螺杆减速机的螺杆进给时,第二缓冲器8始终顶着接触座9,这样就实现了刀具加工的恒压进给,而这一压力取决于气压传动系统5的减压阀502设定的压力。在整个工作过程中,不调整减压阀502的压力值,那整个加工过程中进给时的压力就不变,因此能够保持恒定压力进给。当二位五通阀503切换到另一位置时,气缸4的活塞杆402在压力作用下缩回,进给拖板2随之移动,第二缓冲器8与接触座9脱离接触,这时刀具也与主轴上的砂轮脱离接触,回到测量、换刀位,这时主要是观测刀具的刃口质量、测量刀具尺寸,如果合格,则更换下一把刀,进行新刀的刃磨。Since the feed carriage 6 is connected with the bed 1 of the machine tool by a pair of linear guide rails, the feed carriage 2 can move forward and backward along the guide rail. The feed carriage 2 is equipped with a vertical shaft and a tool holder, and the processed tool is installed on the tool holder. Therefore, the tool to be processed moves forward and backward along the guide rail together with the feed carriage to realize the movement from tool measurement, tool change position to tool processing position, and tool grinding process. The other end of the feed carriage 2 is connected to the second buffer 8, which is shown in Fig. 2 as the head of the feed carriage 2 is provided with a second buffer 8, and the function of the second buffer 8 is to buffer the feed carriage 2. The kinetic energy from tool measurement, tool change position to tool processing position can prevent its impact on the bed 1 of the machine tool. At the same time, through the first buffer 6 and the second buffer 8, it can ensure that the feed carriage 2 The rapid movement and repeat positioning accuracy of the processed tool is within 0.003mm. After the second buffer 8 is in full contact with the contact seat 9, the tool enters the tool processing position. At this time, the second buffer 8 at the head of the feed carriage 2 is pressed against the contact seat 9 under the pressure of the cylinder 4, and The contact seat 9 is tightly connected with the screw of the screw reducer 3. When the screw moves a certain distance along the direction of the knife under the action of the feed handwheel mechanism 8, the feed carriage 2 will follow the contact under the action of the cylinder pressure. The seat 9 moves the same distance to the feed direction. When the feed handwheel mechanism drives the screw of the screw reducer to feed, the second buffer 8 always bears against the contact seat 9, thus realizing the constant pressure feed of the tool processing. And this pressure depends on the pressure set by the pressure reducing valve 502 of the pneumatic transmission system 5 . During the whole working process, if the pressure value of the pressure reducing valve 502 is not adjusted, the feeding pressure during the whole processing process will not change, so constant pressure feeding can be maintained. When the two-position five-way valve 503 is switched to another position, the piston rod 402 of the cylinder 4 is retracted under pressure, the feed carriage 2 moves accordingly, and the second buffer 8 is out of contact with the contact seat 9. At this time The tool is also out of contact with the grinding wheel on the main shaft, and returns to the measurement and tool change position. At this time, it is mainly to observe the quality of the cutting edge of the tool and measure the size of the tool. If it is qualified, replace the next knife and sharpen a new knife.
其中,如图3所示,本实用新型提供的快速进退刀机构,其采用的气压传动系统属于典型的进、出口节流调速系统,由减压阀502设定系统压力,气缸4中的活塞杆402的移动速度由进、出口的单向节流阀504、505来调节,也就是说,与活塞杆402刚性连接的进给拖板2移动速度由两个单向节流阀504、505的节流阀来调节。当二位五通阀503处于图2示位置时,从空压机501排出的压缩空气经减压阀502、二位五通阀503的左位、第一单向节流阀504进入气缸4的左腔,推动活塞和活塞杆402向右运动,与活塞杆402相连的进给拖板2向右运动,气缸4的右腔的压缩空气通过第二单向节流阀505的单向阀进入二位五通阀503中。具体的,二位五通阀503连接有消声器506,通过二位五通阀503排出的空气通过消声器506排到大气中。当二位五通阀503换于另一位置时,从空压机501出来的压缩空气经减压阀502、二位五通阀503的右位、第二单向节流阀505进入气缸4的右腔,通过活塞推动活塞杆402向左运动,与活塞杆402相连的进给拖板2向左移动,气缸4的左腔的压缩空气通过第一单向节流阀404的单向阀进入二位五通阀403中,二位五通阀403排出的压缩空气通过消声器506排到大气中。Wherein, as shown in Fig. 3, the fast advancing and retreating knife mechanism provided by the utility model adopts a pneumatic transmission system which belongs to a typical inlet and outlet throttling speed regulation system, and the pressure reducing valve 502 sets the system pressure, and the pressure in the cylinder 4 The moving speed of the piston rod 402 is regulated by the one-way throttle valves 504, 505 of the inlet and outlet, that is to say, the moving speed of the feed carriage 2 rigidly connected with the piston rod 402 is controlled by two one-way throttle valves 504, 505. 505 throttle valve to adjust. When the two-position five-way valve 503 is in the position shown in Figure 2, the compressed air discharged from the air compressor 501 enters the cylinder 4 through the pressure reducing valve 502, the left position of the two-position five-way valve 503, and the first one-way throttle valve 504. The left chamber of the cylinder pushes the piston and piston rod 402 to move to the right, the feed carriage 2 connected to the piston rod 402 moves to the right, and the compressed air in the right chamber of the cylinder 4 passes through the check valve of the second one-way throttle valve 505 Enter the two-position five-way valve 503. Specifically, the two-position five-way valve 503 is connected with a muffler 506 , and the air discharged through the two-position five-way valve 503 is discharged into the atmosphere through the muffler 506 . When the two-position five-way valve 503 is switched to another position, the compressed air from the air compressor 501 enters the cylinder 4 through the pressure reducing valve 502, the right position of the two-position five-way valve 503, and the second one-way throttle valve 505. The right cavity of the cylinder, the piston rod 402 is pushed to move to the left by the piston, the feed carriage 2 connected to the piston rod 402 moves to the left, and the compressed air in the left cavity of the cylinder 4 passes through the check valve of the first one-way throttle valve 404 Entering the two-position five-way valve 403, the compressed air discharged from the two-position five-way valve 403 is discharged into the atmosphere through the muffler 506.
本实施例中,气压传动控制系统5还包括储气罐507,储气罐507连接在空压机501上,其中储气罐507的主要作用是:在空压机501工作时,将多余的压缩空气储存于储气罐507中,当空压机501不工作时,由储气罐507中的压缩空气供给系统压缩空气,保持系统所需压缩空气量和压力,也就是说储气罐507既是储能装置也是稳压装置。In this embodiment, the pneumatic transmission control system 5 also includes an air storage tank 507, which is connected to the air compressor 501, wherein the main function of the air storage tank 507 is: when the air compressor 501 is working, the redundant The compressed air is stored in the air storage tank 507. When the air compressor 501 is not working, the compressed air in the air storage tank 507 is used to supply the compressed air to the system to maintain the amount and pressure of compressed air required by the system. That is to say, the air storage tank 507 is both The energy storage device is also a voltage stabilizing device.
本实施例中,气压传动控制系统5还包括过滤器508、压力表509以及油雾器510,空压机501通过气压管路依次连接过滤器508和减压阀502,空压机501排出的压缩空气先经过过滤器508,用于分离压缩空气中凝聚的水分和其它杂质,使压缩空气得到初步净化;减压阀502通过气压管路依次连接压力表509、油雾器510和二位五通阀503,其中,过滤器508、减压阀502和油雾器510构成气动三联件,压力表509上可以读取由减压阀502设定的系统压力的压力值,油雾器510能够将润滑油进行雾化注入到压缩空气流中,对系统进行润滑。In this embodiment, the pneumatic transmission control system 5 also includes a filter 508, a pressure gauge 509, and an oil mist device 510. The air compressor 501 is connected to the filter 508 and the pressure reducing valve 502 in sequence through the air pressure pipeline, and the air compressor 501 discharges The compressed air first passes through the filter 508, which is used to separate the condensed moisture and other impurities in the compressed air, so that the compressed air can be initially purified; the pressure reducing valve 502 is connected to the pressure gauge 509, the lubricator 510 and the two-position five through the air pressure pipeline in sequence. Through valve 503, wherein, filter 508, pressure reducing valve 502 and lubricator 510 form a pneumatic triple piece, the pressure value of the system pressure set by pressure reducing valve 502 can be read on pressure gauge 509, and lubricator 510 can The lubricating oil is atomized and injected into the compressed air flow to lubricate the system.
本实施例中,气缸4通过固定组件固定在床身1上,其中,固定组件包括固定连接床身1的气缸安装套10和设于气缸安装套10的一端的底板11气缸4安装在气缸安装套10内,气缸4的缸体401尾部连接底板11,气缸安装套10由螺栓紧固在床身1上,并由圆柱销定位,缸体401的尾部与底板11螺栓连接后整体与气缸安装套10螺栓连接固定。In this embodiment, the cylinder 4 is fixed on the bed 1 through a fixing assembly, wherein the fixing assembly includes a cylinder installation sleeve 10 fixedly connected to the bed 1 and a bottom plate 11 arranged at one end of the cylinder installation sleeve 10. The cylinder 4 is installed on the cylinder installation. In the sleeve 10, the tail of the cylinder block 401 of the cylinder 4 is connected to the bottom plate 11, and the cylinder installation sleeve 10 is fastened on the bed 1 by bolts and positioned by straight pins. Set of 10 bolted connections are secured.
本实施例中,缸体401的头部固定安装有连接座12,连接座12上设有第一缓冲器6,缸体401的头部用顶丝紧固安装了连接座12,连接座12上螺纹连接了第一缓冲器6,通过第一缓冲器6,采用可变缓冲,可以缓冲进给拖板2向后运动实现快速退刀时,进给拖板2的自身的动能对床身1的冲击,防止振动。此外,气缸4的活塞杆402通过锁紧块13连接进给拖板2的尾部,活塞杆402与锁紧块13由螺纹连接,并由螺母紧固,锁紧块13又由螺栓与进给拖板2尾部连接。In this embodiment, the head of the cylinder body 401 is fixedly installed with a connection seat 12, and the first buffer 6 is arranged on the connection seat 12. The head of the cylinder body 401 is fastened with a top screw to install the connection seat 12. The upper thread is connected with the first buffer 6, through the first buffer 6, variable buffering is adopted, which can buffer the backward movement of the feed carriage 2 to realize rapid tool retraction, and the kinetic energy of the feed carriage 2 will affect the bed 1 shock, prevents vibration. In addition, the piston rod 402 of the cylinder 4 is connected to the tail of the feed carriage 2 through the locking block 13, the piston rod 402 and the locking block 13 are connected by threads, and are fastened by nuts, and the locking block 13 is connected with the feed by bolts. The extension plate 2 is connected at the end.
本实施例中,进给拖板2的头部与缓冲器套14螺纹紧固连接,缓冲器套14又与第二缓冲器8螺纹连接,并用螺母锁紧,通过第二缓冲器8,能够缓冲进给拖板2由刀具测量、换刀位到刀具加工位快速移动的动能,防止其对机床的床身1的冲击。同时,通过第一缓冲器6和第二缓冲器8的配合设置,能够确保移动重复定位精度在0.003mm以内。In this embodiment, the head of the feed carriage 2 is threadedly connected with the buffer cover 14, and the buffer cover 14 is threaded with the second buffer 8 and locked with a nut. Through the second buffer 8, the Buffer the kinetic energy of the rapid movement of the feed carriage 2 from the tool measurement, tool change position to the tool processing position to prevent its impact on the bed 1 of the machine tool. At the same time, through the cooperative arrangement of the first buffer 6 and the second buffer 8 , it can ensure that the repeat positioning accuracy of movement is within 0.003 mm.
本实施例中,如图4、5所示,螺杆减速机3包括箱体301、蜗杆302、蜗轮303和螺杆304,蜗杆302可转动的连接于箱体301内,具体的,蜗杆302通过轴承连接于箱体301内;蜗杆302与蜗轮303配合连接,螺杆304设于蜗轮303内,且蜗轮303与螺杆304螺纹连接;此外,箱体301内沿螺杆304轴线的方向设有端套305,端套305与螺杆304通过导向平键306连接,并由螺钉进行锁定。该螺杆减速机3的输入轴与蜗杆302设计为一体化轴,螺杆减速机3通过该一体化轴的旋转运动转化为螺杆304输出的直线运动,而一体化轴在进给手轮机构7带动下进行旋转运动。In this embodiment, as shown in Figures 4 and 5, the screw reducer 3 includes a box body 301, a worm 302, a worm wheel 303, and a screw 304. Connected in the box 301; the worm 302 is connected with the worm wheel 303, the screw 304 is arranged in the worm wheel 303, and the worm wheel 303 is threaded with the screw 304; in addition, the box 301 is provided with an end sleeve 305 along the axis of the screw 304, The end sleeve 305 is connected with the screw rod 304 through a guide flat key 306 and locked by the screw. The input shaft of the screw reducer 3 and the worm 302 are designed as an integrated shaft, the rotary motion of the screw reducer 3 through the integrated shaft is converted into the linear motion output by the screw 304, and the integrated shaft is driven by the feed hand wheel mechanism 7 Rotate down.
该螺杆减速机3的主要作用是将输入轴(即上述的一体化轴)的旋转运动转化为螺杆304输出的直线运动,由于螺杆减速机3的输入轴与螺杆成90布置,实现了传递动力90度方向的改变。The main function of the screw reducer 3 is to convert the rotary motion of the input shaft (that is, the above-mentioned integrated shaft) into the linear motion output by the screw 304. Since the input shaft of the screw reducer 3 and the screw are arranged at 90 degrees, the transmission of power is realized. 90 degree orientation change.
蜗轮303的中心孔内设有螺杆304,并采用梯形螺纹将蜗轮303与螺杆304配合,螺杆304通过导向平键306键连接于端套305内,并由螺钉锁紧,所以,蜗杆302在进给手轮机构8的作用下做旋转运动时,螺杆304不能与蜗轮303一同旋转,但可以沿导向平键306的方向前后移动,从而实现了圆周运动到直线运动的转化。The central hole of the worm wheel 303 is provided with a screw 304, and the worm wheel 303 is matched with the screw 304 by trapezoidal thread, the screw 304 is connected to the end sleeve 305 through the guide flat key 306, and is locked by the screw, so the worm 302 is When rotating under the action of the handwheel mechanism 8, the screw 304 cannot rotate together with the worm wheel 303, but can move forward and backward along the direction of the guide flat key 306, thereby realizing the transformation from circular motion to linear motion.
本实施例中,端套305设有润滑油嘴孔307,润滑油嘴孔307上设有润滑油嘴,通过润滑油嘴可以定期为螺杆减速机3添加润滑油,减缓蜗轮303、蜗杆302以及轴承的磨损。In this embodiment, the end sleeve 305 is provided with a lubricating oil nipple hole 307, and the lubricating oil nipple hole 307 is provided with a lubricating oil nipple, through which lubricating oil can be regularly added to the screw reducer 3 to slow down the wear of the worm gear 303, the worm 302 and the bearings.
本实施例中,如图6所示,进给手轮机构7包括手轮701和连接螺杆减速机3的输入轴的进给传动轴702,进给传动轴702穿过手轮701,手轮701与进给传动轴702通过平键连接。具体的,可以在手轮701上设置手柄709,以方便工作人员通过手柄709转动手轮701。本实用新型提供的进给手轮机构7,在工作人员可以转动手轮701,在手轮701的作用下,带动与手轮701键连接的进给传动轴702转动,在进给传动轴702的带动下,给予螺杆减速机3的输入轴的旋转运动。In this embodiment, as shown in Figure 6, the feed handwheel mechanism 7 includes a handwheel 701 and a feed transmission shaft 702 connected to the input shaft of the screw reducer 3, the feed transmission shaft 702 passes through the handwheel 701, and the handwheel 701 It is connected with the feed transmission shaft 702 by a flat key. Specifically, a handle 709 may be provided on the hand wheel 701 to facilitate the staff to turn the hand wheel 701 through the handle 709 . The feed handwheel mechanism 7 provided by the utility model can rotate the handwheel 701 by the staff, and under the action of the handwheel 701, the feed transmission shaft 702 keyed with the handwheel 701 is driven to rotate, and the feed transmission shaft 702 Driven by the drive, the input shaft of the screw reducer 3 is given rotational movement.
本实施例中,进给手轮机构还包括斜齿轮703、内啮合蜗杆704、内啮合蜗轮705、刻度套706和刻度转盘707,进给传动轴702依次穿过斜齿轮703、刻度套706和手轮701,斜齿轮703的内端与进给传动轴702通过平键连接,而且刻度套706的中心孔与进给传动轴702通过平键连接,斜齿轮703的外端与内啮合蜗杆704啮合,内啮合蜗杆704与内啮合蜗轮705配合,内啮合蜗轮705上连接刻度转盘707。本实用新型提供的进给手轮机构7,手轮701带动进给传动轴702转动,由于进给传动轴702键连接斜齿轮703,进给传动轴702带动斜齿轮703转动,斜齿轮703通过内啮合蜗杆704和内啮合蜗轮705带动刻度转盘707旋转,从而可以通过刻度转盘707控制旋转的角度。内啮合蜗轮705、内啮合蜗杆704以及斜齿轮703之间的相互配合,主要是实现进给手轮机构7的微量进给,可实现0.001毫米的进给,高精度刀具刃口的微量进给加工,确保刀具刃口的表面粗糙度、尺寸精度和形状位置精度。此外,在内啮合蜗轮705与刻度转盘707之间设置O型圈708,O型圈708起到外圆柱面密封的作用。In this embodiment, the feed hand wheel mechanism also includes a helical gear 703, an internally meshing worm 704, an internally engaging worm wheel 705, a scale sleeve 706 and a scale dial 707, and the feed transmission shaft 702 passes through the helical gear 703, the scale sleeve 706 and The handwheel 701, the inner end of the helical gear 703 is connected with the feed transmission shaft 702 through a flat key, and the center hole of the scale sleeve 706 is connected with the feed transmission shaft 702 through a flat key, and the outer end of the helical gear 703 is connected with the internal meshing worm 704 meshing, the internally engaging worm 704 cooperates with the internally engaging worm wheel 705, and the internally engaging worm wheel 705 is connected with a scale turntable 707. The feed hand wheel mechanism 7 provided by the utility model, the hand wheel 701 drives the feed transmission shaft 702 to rotate, because the feed transmission shaft 702 is keyed to the helical gear 703, the feed transmission shaft 702 drives the helical gear 703 to rotate, and the helical gear 703 passes through The internal meshing worm 704 and the internal meshing worm wheel 705 drive the scale turntable 707 to rotate, so that the rotation angle can be controlled by the scale turntable 707 . The mutual cooperation between the internal meshing worm wheel 705, the internal meshing worm 704 and the helical gear 703 is mainly to realize the micro-feed of the feed hand wheel mechanism 7, which can realize the feed of 0.001mm and the micro-feed of the cutting edge of the high-precision tool Processing to ensure the surface roughness, dimensional accuracy and shape position accuracy of the cutting edge of the tool. In addition, an O-ring 708 is provided between the internal meshing worm wheel 705 and the scale dial 707, and the O-ring 708 functions as a seal on the outer cylindrical surface.
具体的,如图7所示,进给手轮机构7设置在床身1上,进给传动轴702的一端依次穿过斜齿轮703和手轮701,进给传动轴702的另一端穿过床身1与螺杆减速机3的输入轴连接,床身1内壁中由螺栓固定有轴承座15,轴承座15内设有轴承,床身1上设有的该轴承,以支撑进给传动轴702,进给传动轴702的另一端穿过轴承连接弹性联轴器16,弹性联轴器16的另一端连接螺杆减速机3的输入轴。进给传动轴702与螺杆减速机3的输入轴通过弹性联轴器16连接,将进给手轮机构7的手轮701的旋转位移通过进给传动轴702、弹性联轴器16输入到螺杆减速机3中,经过螺杆减速机3的转换,以螺杆304的直线位移输出。Specifically, as shown in Figure 7, the feed handwheel mechanism 7 is arranged on the bed 1, one end of the feed transmission shaft 702 passes through the helical gear 703 and the handwheel 701 in turn, and the other end of the feed transmission shaft 702 passes through The bed 1 is connected to the input shaft of the screw reducer 3, and the inner wall of the bed 1 is fixed with a bearing seat 15 by bolts, and the bearing seat 15 is provided with a bearing, and the bearing provided on the bed 1 is used to support the feed drive shaft 702 , the other end of the feed transmission shaft 702 passes through the bearing to connect to the elastic coupling 16 , and the other end of the elastic coupling 16 is connected to the input shaft of the screw reducer 3 . The feed transmission shaft 702 is connected to the input shaft of the screw reducer 3 through the elastic coupling 16, and the rotational displacement of the handwheel 701 of the feed handwheel mechanism 7 is input to the screw through the feed transmission shaft 702 and the elastic coupling 16. In the reducer 3, after the conversion of the screw reducer 3, the linear displacement of the screw rod 304 is output.
气缸4带动进给拖板2沿导轨前后的快速移动,实现了刀具的快速进、退刀;刀具的快速退刀末端位置由气缸4的活塞杆402的缩回末端位决定的,这个位置基本是固定的;而刀具快速进刀位置是由螺杆减速机3的螺杆304前端的伸出量决定的,刀具与进给拖板2快速到达进刀位时,刀具和砂轮面还没有接触,这时,旋转进给手轮机构7的手轮701,使螺杆304向进刀方向移动,刀具和进给拖板2在气缸4的压力的推动下,也同步沿进刀方向移动,一直到刀具与砂轮面刚好接触到,这个过程是对刀的过程,之后,再沿刀具进给方向移动,就开始了刀具的磨削过程,在刀具磨削过程中,刀具和进给拖板2在恒定的气体压力作用下运动,也就实现了刀具的恒压力磨削。Cylinder 4 drives the feed carriage 2 to move quickly back and forth along the guide rail, realizing the rapid advance and retraction of the tool; the end position of the rapid retraction of the tool is determined by the retracted end position of the piston rod 402 of the cylinder 4, and this position is basically It is fixed; while the fast feed position of the tool is determined by the extension of the front end of the screw 304 of the screw reducer 3. When the tool and the feed carriage 2 quickly reach the feed position, the tool and the grinding wheel surface have not yet contacted. At this time, rotate the handwheel 701 of the feed handwheel mechanism 7 to make the screw 304 move in the direction of the feed, and the cutter and the feed carriage 2 will also move synchronously in the direction of the feed under the pressure of the cylinder 4 until the cutter Just in contact with the grinding wheel surface, this process is the process of tool setting, and then move along the tool feed direction to start the tool grinding process. During the tool grinding process, the tool and the feed carriage 2 are in constant It moves under the action of high gas pressure, which realizes the constant pressure grinding of the tool.
本实用新型采用了机械进给结构和气压传动系统相结合的方式,提供一种快速进退刀机构,实现可调速的刀具快速进、退刀,确保其重复定位精度在0.003毫米以内;当快速进退机构进给到一定位置时,与后续螺杆减速机3共同作用,同时又实现了刀具加工时的恒压进给,确保每次进给都是在统一的压力下,确保进给的均匀性以及刀具刃口的加工一致性和可靠性,避免由于人为因素对机构的损坏。The utility model adopts a combination of a mechanical feed structure and a pneumatic transmission system, and provides a rapid advance and retreat mechanism to realize the rapid advance and retreat of the speed-adjustable cutter, ensuring that the repeat positioning accuracy is within 0.003 mm; when the fast When the advance and retreat mechanism feeds to a certain position, it works together with the follow-up screw reducer 3, and at the same time realizes the constant pressure feed during tool processing, ensuring that each feed is under uniform pressure and the uniformity of feed As well as the processing consistency and reliability of the cutting edge, avoiding damage to the mechanism due to human factors.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (10)
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| CN201621448117.7U CN206475054U (en) | 2016-12-27 | 2016-12-27 | A kind of fast advance and retreat cutter mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111889806A (en) * | 2020-07-30 | 2020-11-06 | 安徽良智数控机床制造有限公司 | Plate material grooving machine |
| CN114952536A (en) * | 2022-06-21 | 2022-08-30 | 伯朗特机器人股份有限公司 | Two-dimensional constant force platform with replaceable grinding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111889806A (en) * | 2020-07-30 | 2020-11-06 | 安徽良智数控机床制造有限公司 | Plate material grooving machine |
| CN111889806B (en) * | 2020-07-30 | 2021-10-29 | 安徽良智数控机床制造有限公司 | Plate material grooving machine |
| CN114952536A (en) * | 2022-06-21 | 2022-08-30 | 伯朗特机器人股份有限公司 | Two-dimensional constant force platform with replaceable grinding machine |
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Address after: 100191 Dimon building, B3 Huayuan Road, Haidian District, Beijing Patentee after: Beijing Electric Processing Research Institute Co.,Ltd. Address before: 100191 Dimon building, B3 Huayuan Road, Haidian District, Beijing Patentee before: BEIJING INSTITUTE OF ELECTRO-MACHINING |
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