CN207239330U - a chamfering machine - Google Patents
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- CN207239330U CN207239330U CN201720407504.4U CN201720407504U CN207239330U CN 207239330 U CN207239330 U CN 207239330U CN 201720407504 U CN201720407504 U CN 201720407504U CN 207239330 U CN207239330 U CN 207239330U
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- 238000003466 welding Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 239000011111 cardboard Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及倒角机技术领域,具体为一种倒角机。The utility model relates to the technical field of chamfering machines, in particular to a chamfering machine.
背景技术Background technique
倒角机是一种专业用于模具制造、五金机械、机床制造、液压零件、阀类制造、纺织机械的倒角及去铣、刨等加工方式产品的毛刺的小型精密机床。采用快速机器倒角是机械工业发展的趋势。克服了现有机械和电动工具的加工缺点,具有方便、快捷、准确的优点,是目前金属物件倒角切削的最佳选择。按照倒角所需分为直线倒角和曲线倒角,倒角机是管道或平板在焊接前端面进行倒角坡口的专用工具,坡口机解决了火焰切割、磨光机磨削等操作工艺的角度不规范、坡面粗糙、工作噪音大等缺点,具有操作简便,角度标准,表面光滑等优点,具有重量轻坡口机率高耐用操作方便等优点。非常适用于:钢结构、锅炉、压力容器、装备制造业、造船、电力、模具、化工、石油工程、冶金,封头,铁塔,航空航天等焊接制造领域。The chamfering machine is a small precision machine tool that is specially used for chamfering of mold manufacturing, hardware machinery, machine tool manufacturing, hydraulic parts, valve manufacturing, textile machinery, and deburring of milling and planing products. The use of fast machine chamfering is the development trend of the machinery industry. It overcomes the processing shortcomings of existing mechanical and electric tools, and has the advantages of convenience, speed and accuracy. It is the best choice for chamfering metal objects at present. According to the needs of chamfering, it is divided into straight line chamfering and curved chamfering. The chamfering machine is a special tool for chamfering and beveling the pipe or flat plate on the welding front face. The beveling machine solves the operations of flame cutting, grinding machine grinding, etc. The angle of the process is not standardized, the slope is rough, and the working noise is large. It has the advantages of simple operation, standard angle, smooth surface, etc. It has the advantages of light weight, high beveling rate, high durability, and convenient operation. It is very suitable for: steel structure, boiler, pressure vessel, equipment manufacturing industry, shipbuilding, electric power, mold, chemical industry, petroleum engineering, metallurgy, head, iron tower, aerospace and other welding manufacturing fields.
现有的倒角机在对零件进行倒角过程中,容易发生由于零件固定不稳定,导致零件位置发生偏移,导致倒角位置出错,影响工作,同时结构单一,灵活性差。In the process of chamfering the parts, the existing chamfering machine is prone to shift the position of the parts due to the unstable fixing of the parts, resulting in wrong chamfering positions and affecting the work. At the same time, the structure is simple and the flexibility is poor.
实用新型内容Utility model content
本实用新型的目的在于提供一种倒角机,以解决上述背景技术中提出现有的倒角机在对零件进行倒角过程中,容易发生由于零件固定不稳定,导致零件位置发生偏移,导致倒角位置出错,影响工作,同时结构单一,灵活性差的问题。The purpose of this utility model is to provide a chamfering machine to solve the problem that the existing chamfering machine in the above background technology is prone to shifting the position of the parts due to the unstable fixing of the parts during the chamfering process of the parts. It leads to the wrong position of the chamfering, which affects the work, and at the same time, the structure is single and the flexibility is poor.
为实现上述目的,本实用新型提供如下技术方案:一种倒角机,包括固定座,所述机架、吹风机、挂杆、海绵和外接工作台,所述机架的左端安装有卡座,所述吹风机放置在卡座上,所述机架的外表面下端安装有开关,且其上端设置有工作平台,所述工作平台上安装有挡板,且其上端安置有固定板,所述固定板的右端连接有卡板,且其左端安装有固定装置,所述卡板的外表面上设置有橡胶垫,所述第二挡板的外表面上安装有橡胶垫,所述挡板上安装有第一刀盘,且其外表面上设置有通孔,所述通孔的内部安装有第二刀盘,所述挂杆安装在挡板的外表面上,所述海绵固定安装在挂杆上,所述第一刀盘与挡板之间连接有支撑杆,所述支撑杆的后端连接有驱动电机,所述第二刀盘的后端连接有伺服电机,且其与伺服电机之间连接有轴,所述第二刀盘的下端安置有小型工作台,所述小型工作台的内部设置有凹槽,且其上端连接有柱子,所述外接工作台通过柱子固定在小型工作台上。In order to achieve the above object, the utility model provides the following technical solutions: a chamfering machine, including a fixed seat, the frame, a blower, a hanging rod, a sponge and an external workbench, the left end of the frame is equipped with a card seat, The blower is placed on the deck, the lower end of the outer surface of the frame is equipped with a switch, and the upper end is provided with a working platform, the working platform is equipped with a baffle plate, and a fixed plate is arranged at the upper end, the fixed The right end of the board is connected with a clamping plate, and a fixing device is installed on the left end of the plate, a rubber pad is arranged on the outer surface of the clamping plate, a rubber pad is installed on the outer surface of the second baffle plate, and a There is a first cutter head, and a through hole is arranged on its outer surface, a second cutter head is installed inside the through hole, the hanging rod is installed on the outer surface of the baffle plate, and the sponge is fixedly installed on the hanging rod Above, a support rod is connected between the first cutter head and the baffle plate, a driving motor is connected to the rear end of the support rod, a servo motor is connected to the rear end of the second cutter head, and the connection between the first cutter head and the servo motor A shaft is connected between them, a small workbench is arranged at the lower end of the second cutter head, a groove is arranged inside the small workbench, and a column is connected to the upper end of the small workbench, and the external workbench is fixed on the small workbench through the pillar superior.
进一步,所述支撑杆与第一刀盘之间设置有活动头,所述活动头的活动角度为0-360°。Further, a movable head is provided between the support rod and the first cutter head, and the movable head has a movable angle of 0-360°.
进一步,所述挂杆设置有两组,且两组挂杆之间相距有一定距离,所述挂杆与挡板的连接方式为焊接。Further, there are two groups of hanging rods, and there is a certain distance between the two groups of hanging rods, and the connecting method of the hanging rods and the baffle is welding.
进一步,所述固定板、卡板、橡胶垫、固定装置均设置有两组,且其对应安装,所述橡胶垫与卡板为可拆卸连接装置,所述定板和卡板为整体结构。Further, the fixing plate, clamping plate, rubber pad, and fixing device are all provided with two groups, and they are installed correspondingly. The rubber pad and the clamping plate are detachable connection devices, and the fixing plate and the clamping plate are an integral structure.
进一步,所述工作平台的内部安装有导轨,所述固定板安装在导轨上。Further, guide rails are installed inside the working platform, and the fixing plate is installed on the guide rails.
进一步,所述外接工作台与小型工作台为拆卸连接装置,且其内部设置有凹槽。Further, the external workbench and the small workbench are detachable connection devices, and grooves are provided inside.
进一步,所述柱子与小型工作台的连接方式为焊接,且其共设置有四组,所述四组柱子对应安装在小型工作台的四个边角。Further, the connection between the columns and the small workbench is welding, and there are four sets of columns in total, and the four sets of columns are correspondingly installed on the four corners of the small workbench.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该倒角机在支撑杆与第一刀盘之间设置有活动头,活动头的活动角度为0-360°,利用活动头可调节第一刀盘的角度,改变第一刀盘的角度实现精确倒角切割,减少对零件的移动;挂杆设置有两组,方便改变海绵的摆放位置;固定板、卡板、橡胶垫、固定装置均设置有两组,且其对应安装,橡胶垫与卡板为可拆卸连接装置,增加橡胶垫,橡胶垫具有防滑作用,针对较为平滑的零件可防止其在固定时跑偏,而且固定板安装在导轨上,能够根据零件的形状以及大小调节两组固定板之间的位置;小型工作台的上端设置有四周柱子,利用柱子可安装外接工作台,利用外接工作台放置不同的零件;增加吹风机,可将零件在打磨过程中产生的碎屑吹出;该设备灵活性强,方便实用,同时固定结构灵活,能够固定多种不同的零件,稳定性好,可防止零件在倒角过程中出现偏移。The chamfering machine is provided with a movable head between the support rod and the first cutterhead. The movable head’s movable angle is 0-360°. The angle of the first cutterhead can be adjusted by using the movable head, and the angle of the first cutterhead can be changed to realize Precise chamfering and cutting to reduce the movement of parts; there are two sets of hanging rods to facilitate changing the placement of the sponge; there are two sets of fixing plates, clamping plates, rubber pads, and fixing devices, and they are installed correspondingly. Rubber pads It is a detachable connection device with the card board, adding a rubber pad, which has an anti-slip effect, and can prevent it from wandering when fixing relatively smooth parts, and the fixing plate is installed on the guide rail, which can be adjusted according to the shape and size of the part. The position between the fixed plates; the upper end of the small workbench is provided with pillars around it, and the external workbench can be installed by using the pillars, and different parts can be placed on the external workbench by using the pillars; the blower can be added to blow out the debris generated during the grinding process of the parts ; The equipment is highly flexible, convenient and practical, and at the same time has a flexible fixing structure, which can fix a variety of different parts, has good stability, and can prevent the parts from shifting during the chamfering process.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型工作平台左侧视结构示意图;Fig. 2 is a structural schematic diagram of the left side view of the working platform of the utility model;
图3为本实用新型工作平台右侧视结构示意图;Fig. 3 is a schematic structural diagram of the right side view of the working platform of the present invention;
图4为本实用新型小型工作台结构示意图。Fig. 4 is a structural schematic diagram of a small workbench of the present invention.
图中:1、机架,2、卡座,3、吹风机,4、开关,5、工作平台,6、挡板,7、固定板,8、卡板,9、橡胶垫,10、固定装置,11、通孔,12、第一刀盘,13、第二刀盘,14、挂杆,15、海绵,16、导轨,17、活动头,18、支撑杆,19、驱动电机,20、伺服电机,21、轴,22、小型工作台,23、凹槽,24、柱子,25、外接工作台。In the figure: 1. Rack, 2. Deck, 3. Hair dryer, 4. Switch, 5. Working platform, 6. Baffle, 7. Fixing plate, 8. Clamping plate, 9. Rubber pad, 10. Fixing device , 11, through hole, 12, first cutter head, 13, second cutter head, 14, hanging rod, 15, sponge, 16, guide rail, 17, movable head, 18, support rod, 19, drive motor, 20, Servo motor, 21, shaft, 22, small workbench, 23, groove, 24, pillar, 25, external workbench.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种倒角机,包括机架1、卡座2、吹风机3、开关4、工作平台5、挡板6、固定板7、卡板8、橡胶垫9、固定装置10、通孔11、第一刀盘12、第二刀盘13、挂杆14、海绵15、导轨16、活动头17、支撑杆18、驱动电机19、伺服电机20、轴21、小型工作台22、凹槽23、柱子24和外接工作台25,机架1的左端安装有卡座2,吹风机3放置在卡座2上,机架1的外表面下端安装有开关4,且其上端设置有工作平台5,工作平台5的内部安装有导轨16,固定板7安装在导轨16上,工作平台5上安装有挡板6,且其上端安置有固定板7,固定板7、卡板8、橡胶垫9、固定装置10均设置有两组,且其对应安装,橡胶垫9与卡板8为可拆卸连接装置,定板7和卡板8为整体结构,固定板7的右端连接有卡板8,且其左端安装有固定装置10,卡板8的外表面上设置有橡胶垫9,第二挡板3的外表面上安装有橡胶垫8,挡板6上安装有第一刀盘12,且其外表面上设置有通孔11,通孔11的内部安装有第二刀盘13,挂杆14安装在挡板6的外表面上,海绵15固定安装在挂杆14上,挂杆14设置有两组,且两组挂杆14之间相距有一定距离,挂杆14与挡板14的连接方式为焊接,第一刀盘12与挡板6之间连接有支撑杆18,支撑杆18与第一刀盘12之间设置有活动头17,活动头17的活动角度为0-360°,支撑杆18的后端连接有驱动电机19,第二刀盘13的后端连接有伺服电机20,且其与伺服电机19之间连接有轴21,第二刀盘12的下端安置有小型工作台22,小型工作台22的内部设置有凹槽23,且其上端连接有柱子24,柱子24与小型工作台22的连接方式为焊接,且其共设置有四组,四组柱子24对应安装在小型工作台22的四个边角,外接工作台25通过柱子24固定在小型工作台22上,外接工作台25与小型工作台22为拆卸连接装置,且其内部设置有凹槽23。Please refer to Figures 1-4, the utility model provides a technical solution: a chamfering machine, including a frame 1, a card holder 2, a blower 3, a switch 4, a working platform 5, a baffle 6, a fixing plate 7, a card Plate 8, rubber pad 9, fixing device 10, through hole 11, first cutter head 12, second cutter head 13, hanging rod 14, sponge 15, guide rail 16, movable head 17, support rod 18, drive motor 19, servo Motor 20, shaft 21, small workbench 22, groove 23, column 24 and external workbench 25, the left end of frame 1 is equipped with deck 2, blower 3 is placed on deck 2, the outer surface lower end of frame 1 A switch 4 is installed, and a working platform 5 is arranged on its upper end, a guide rail 16 is installed inside the working platform 5, a fixed plate 7 is installed on the guide rail 16, a baffle plate 6 is installed on the working platform 5, and a fixed plate is arranged on its upper end 7. The fixing plate 7, the clamping plate 8, the rubber pad 9, and the fixing device 10 are all provided with two groups, and they are installed correspondingly. The rubber pad 9 and the clamping plate 8 are detachable connection devices, and the fixed plate 7 and the clamping plate 8 are integral structure, the right end of the fixed plate 7 is connected with a clamping plate 8, and its left end is equipped with a fixing device 10, the outer surface of the clamping plate 8 is provided with a rubber pad 9, and the outer surface of the second baffle plate 3 is provided with a rubber pad 8, The first cutter head 12 is installed on the baffle plate 6, and a through hole 11 is provided on its outer surface, the second cutter head 13 is installed in the inside of the through hole 11, the hanging rod 14 is installed on the outer surface of the baffle plate 6, and the sponge 15 is fixedly installed on the hanging rod 14, the hanging rod 14 is provided with two groups, and there is a certain distance between the two groups of hanging rods 14, the connection mode of the hanging rod 14 and the baffle plate 14 is welding, the first cutterhead 12 and the baffle plate A support rod 18 is connected between the plates 6, a movable head 17 is arranged between the support rod 18 and the first cutterhead 12, and the movable head 17 has a movable angle of 0-360°, and the rear end of the support rod 18 is connected with a drive motor 19 , the rear end of the second cutter head 13 is connected with a servo motor 20, and a shaft 21 is connected between it and the servo motor 19, a small workbench 22 is arranged at the lower end of the second cutter head 12, and the inside of the small workbench 22 is provided with Groove 23, and its upper end is connected with pillar 24, and the connection mode of pillar 24 and small workbench 22 is welding, and it is provided with four groups altogether, and four groups of pillars 24 are installed on the four corners of small workbench 22 correspondingly, The external workbench 25 is fixed on the small workbench 22 through the pillars 24, the external workbench 25 and the small workbench 22 are detachable connection devices, and a groove 23 is arranged inside it.
工作原理:在使用该倒角机之前,需要对整个装置的结构进行简单的了解,将零件放置在两组卡板8之间,将根据实际情况,调节固定板之间7之间的距离,即改变两组卡板8之间的距离,直到将零件固定住,驱动电机19带动第一刀盘12旋转,对零件进行打磨,在打磨过程中,可改变第一刀盘12的角度,继续对零件进行打磨,或者将零件固定在小型工作台22上,伺服电机20带动第二刀盘13进行转动,对零件进行打磨,同时利用海绵15将打磨过后的零件进行清洁,以及利用吹风机3将打磨过后的工作平台5进行清洁,吹出碎屑,另外可根据实际情况,在小型工作台22上安装外接工作台25,在外接工作台25上固定零件即可。Working principle: Before using the chamfering machine, it is necessary to have a simple understanding of the structure of the entire device, place the parts between two sets of clamping plates 8, and adjust the distance between the fixing plates 7 according to the actual situation. That is to change the distance between the two groups of clamping plates 8 until the parts are fixed, the drive motor 19 drives the first cutter head 12 to rotate, and the parts are polished. During the grinding process, the angle of the first cutter head 12 can be changed to continue The parts are polished, or the parts are fixed on the small workbench 22, the servo motor 20 drives the second cutterhead 13 to rotate, the parts are polished, and the polished parts are cleaned by the sponge 15, and the blower 3 is used to clean the parts. The working platform 5 after polishing is cleaned, blows out debris, can install external workbench 25 on small-sized workbench 22 in addition according to actual conditions, fix parts on external workbench 25 and get final product.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720407504.4U CN207239330U (en) | 2017-04-18 | 2017-04-18 | a chamfering machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720407504.4U CN207239330U (en) | 2017-04-18 | 2017-04-18 | a chamfering machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788311A (en) * | 2018-06-06 | 2018-11-13 | 南京大吉铁塔制造有限公司 | Steel plate beveling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788311A (en) * | 2018-06-06 | 2018-11-13 | 南京大吉铁塔制造有限公司 | Steel plate beveling machine |
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