CN114940921A - 一种bog压缩机油组合物及其制备方法 - Google Patents
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- 239000010725 compressor oil Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 238000005260 corrosion Methods 0.000 claims abstract description 18
- 230000007797 corrosion Effects 0.000 claims abstract description 18
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 17
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- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 7
- 239000012964 benzotriazole Substances 0.000 claims description 7
- CMGDVUCDZOBDNL-UHFFFAOYSA-N 4-methyl-2h-benzotriazole Chemical compound CC1=CC=CC2=NNN=C12 CMGDVUCDZOBDNL-UHFFFAOYSA-N 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
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- 229940079865 intestinal antiinfectives imidazole derivative Drugs 0.000 claims description 4
- PNFBTRPESJWRMZ-UHFFFAOYSA-N phenol;thiadiazole Chemical class C1=CSN=N1.OC1=CC=CC=C1 PNFBTRPESJWRMZ-UHFFFAOYSA-N 0.000 claims description 4
- -1 phenolic thiadiazole derivatives Chemical class 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
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- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
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- 239000004215 Carbon black (E152) Substances 0.000 abstract description 4
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- 150000002430 hydrocarbons Chemical class 0.000 abstract description 4
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- 239000002184 metal Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- QDCPNGVVOWVKJG-VAWYXSNFSA-N 2-[(e)-dodec-1-enyl]butanedioic acid Chemical class CCCCCCCCCC\C=C\C(C(O)=O)CC(O)=O QDCPNGVVOWVKJG-VAWYXSNFSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
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- 239000001273 butane Substances 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
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- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
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- 239000001294 propane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本发明提供了一种BOG压缩机油组合物及其制备方法,以质量分数计,BOG压缩机油组合物包括以下组分:具有式Ⅰ结构的聚醚93~99.85%,抗氧剂0.05~3.5%,腐蚀抑制剂0.05~2.5%和金属钝化剂0.05~1.0%。该BOG压缩机润滑油具有良好的黏温性能、良好的热氧化安定性、优良的润滑性能、较好的黏温性能、优异的抗腐蚀防锈性能,为BOG压缩机提供良好润滑、密封、防护、冷却等作用,同时,与碳氢化合物类气体接触具有低溶解特性,有效避免气体溶解产生油品黏度下降和吸入压力波动时形成泡沫,保证压缩机运行的可靠性。
Description
技术领域
本发明属于压缩机油技术领域,尤其涉及一种BOG压缩机油组合物及其制备方法。
背景技术
BOG(Boil-Off Gas蒸发气体,简称BOG)是指气体(如甲烷、丙烷、丁烷等)在其临界温度以下经加压被液化后的低温液体,因难以与环境绝对绝热,吸收外界热量而蒸发出的气体。随着储罐内挥发气体的增多,储罐内压力不断上升,为维持储罐压力在允许的范围内,一般需要把BOG压缩再冷凝成液体或压缩后输出。BOG压缩机就是用于压缩BOG的压缩机,通常采用往复式压缩机,其工作原理是利用连杆推动活塞进行反复运动,使气体增压外输。BOG压缩机的入口吸入的是低温气体(如LNG:-162℃、低温丙烷:-40~-42℃等),因此压缩机的一级缸体、活塞等必须耐低温,还要防止结冰。
BOG压缩机的工况条件,决定了所使用的压缩机油需要具备如下主要性能:(1)良好的黏温性能,低温时,润滑油黏度不能太大,润滑油能够充分流到润滑部位;高温时,润滑油黏度不能太小,润滑油在润滑部位形成足够厚的油膜,保证良好润滑;(2)良好的润滑性能,减少摩擦面的磨损,保证设备正常运行;(3)具备良好的低温性能,以保证压缩机在低温时正常启动、运行;(4)与碳氢化合物类气体接触具有低溶解特性,避免气体溶解产生油品黏度下降和吸入压力波动时形成泡沫,而可能导致操作故障的发生;(5)具有良好的抗腐蚀防锈性能,保证设备正常运转;(6)具备良好的热氧化安定性和化学稳定性,保证压缩机运行的可靠性。
发明内容
有鉴于此,本发明的目的在于提供一种BOG压缩机油组合物及其制备方法,该组合物具有良好的热氧化安定性。
本发明提供了一种BOG压缩机油组合物,以质量分数计,包括以下组分:
具有式Ⅰ结构的聚醚93~99.85%,抗氧剂0.05~3.5%,腐蚀抑制剂0.05~2.5%和金属钝化剂0.05~1.0%;
所述R1为正丁基;所述R2和R4均为甲基;所述R3为H;
10≤n≤200;10≤m≤200。
在本发明中,10≤n≤30,10≤m≤30;所述n>m。
本发明特别适用于BOG压缩机油的润滑,为BOG压缩机提供良好润滑、密封、防护、冷却等作用。
在本发明中,所述聚醚在40℃的运动黏度为30~500mm2/s。所述式Ⅰ结构的聚醚为市售商品;或本领域技术人员采用熟知的方法自行制备。
在本发明中,所述腐蚀抑制剂选自改性磷酸酯和咪唑类衍生物的混合物;或咪唑类衍生物。
在本发明中,所述金属钝化剂选自苯并三氮唑和三氮唑的混合物;或甲基苯并三氮唑。所述抗氧剂选自N-(1-萘基)苯胺、液态受阻酚和受阻酚噻二唑衍生物中至少两种。
在本发明具体实施例中,所述BOG压缩机油组合物具体包括以下组分:
具有式Ⅰ结构的聚醚98.8%,N-(1-萘基)苯胺0.2%,液态受阻酚0.2%,0.1%改性磷酸酯,0.5%咪唑类衍生物,0.1%苯并三氮唑和0.1%三氮唑;
或包括具有式Ⅰ结构的聚醚97.7%,N-(1-萘基)苯胺0.5%,受阻酚噻二唑衍生物0.5%,1.0%咪唑类衍生物和0.3%甲基苯并三氮唑。
本发明提供了一种上述技术方案所述BOG压缩机油组合物的制备方法,包括以下步骤:
将具有式Ⅰ结构的聚醚、抗氧剂、腐蚀抑制剂和金属钝化剂在80~120℃和真空度<-0.80MPa下搅拌均匀,得到BOG压缩机油组合物。
本发明提供了一种BOG压缩机油组合物,以质量分数计,包括以下组分:具有式Ⅰ结构的聚醚93~99.85%,抗氧剂0.05~3.5%,腐蚀抑制剂0.05~2.5%和金属钝化剂0.05~1.0%。该BOG压缩机润滑油具有良好的黏温性能、良好的热氧化安定性、优良的润滑性能、较好的黏温性能、优异的抗腐蚀防锈性能,为BOG压缩机提供良好润滑、密封、防护、冷却等作用,同时,与碳氢化合物类气体接触具有低溶解特性,有效避免气体溶解产生油品黏度下降和吸入压力波动时形成泡沫,保证压缩机运行的可靠性。
具体实施方式
为了进一步说明本发明,下面结合实施例对本发明提供的一种BOG压缩机油组合物及其制备方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。
实施例1
将0.2g N-(1-萘基)苯胺、0.2g液态受阻酚抗氧剂;0.1g改性磷酸酯、0.5g咪唑类衍生物腐蚀抑制剂;0.1g苯并三氮唑、0.1g三氮唑金属钝化剂依次加入98.8g表1中所示的聚醚中,在100~110℃温度和真空度(<-0.80MPa)下搅拌均匀,得到BOG压缩机油组合物。
实施例2
将0.5g N-(1-萘基)苯胺、0.5g受阻酚噻二唑衍生物抗氧剂;1.0g咪唑类衍生物腐蚀抑制剂;0.3g甲基苯并三氮唑金属钝化剂依次加入97.7g表1中所示的聚醚中,在100~110℃温度和真空度(<-0.80MPa)下搅拌均匀,得到BOG压缩机油组合物。
对比例1
将0.3g N-(1-萘基)苯胺、0.3g液态受阻酚抗氧剂;0.3g改性磷酸酯、0.6g咪唑类衍生物腐蚀抑制剂;0.2g苯并三氮唑、0.2g甲基苯并三氮唑金属钝化剂依次加入98.1g表1中所示的聚醚中,在100~110℃温度和真空度(<-0.80MPa)下搅拌均匀,得到BOG压缩机油组合物。
对比例2
将1.0g液态受阻酚抗氧剂;0.2g十二烯基丁二酸衍生物腐蚀抑制剂;0.3g苯并三氮唑金属钝化剂依次加入98.5g表1中所示的聚醚中,在100~110℃和真空度(<-0.80MPa)下搅拌均匀,得到BOG压缩机油组合物。
表1实施例和对比例的原料组成及产品性能测试结果
由以上实施例可知,本发明提供了一种BOG压缩机油组合物,以质量分数计,包括以下组分:具有式Ⅰ结构的聚醚93~99.85%,抗氧剂0.05~3.5%,腐蚀抑制剂0.05~2.5%和金属钝化剂0.05~1.0%。该BOG压缩机润滑油具有良好的黏温性能、良好的热氧化安定性、优良的润滑性能、较好的黏温性能、优异的抗腐蚀防锈性能(吸湿性),为BOG压缩机提供良好润滑、密封、防护、冷却等作用,同时,与碳氢化合物类气体接触具有低溶解特性,有效避免气体溶解产生油品黏度下降和吸入压力波动时形成泡沫,保证压缩机运行的可靠性。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (7)
2.根据权利要求1所述的BOG压缩机油组合物,其特征在于,所述腐蚀抑制剂选自改性磷酸酯和咪唑类衍生物的混合物;或咪唑类衍生物。
3.根据权利要求1所述的BOG压缩机油组合物,其特征在于,所述金属钝化剂选自苯并三氮唑和三氮唑的混合物;或甲基苯并三氮唑。
4.根据权利要求1所述的BOG压缩机油组合物,其特征在于,所述抗氧剂选自N-(1-萘基)苯胺、液态受阻酚和受阻酚噻二唑衍生物中至少两种。
5.根据权利要求1所述的BOG压缩机油组合物,其特征在于,10≤n≤30,10≤m≤30。
6.根据权利要求1所述的BOG压缩机油组合物,其特征在于,所述BOG压缩机油组合物具体包括以下组分:
具有式Ⅰ结构的聚醚98.8%,N-(1-萘基)苯胺0.2%,液态受阻酚0.2%,0.1%改性磷酸酯,0.5%咪唑类衍生物,0.1%苯并三氮唑和0.1%三氮唑;
或包括具有式Ⅰ结构的聚醚97.7%,N-(1-萘基)苯胺0.5%,受阻酚噻二唑衍生物0.5%,1.0%咪唑类衍生物和0.3%甲基苯并三氮唑。
7.一种权利要求1~6任一项所述BOG压缩机油组合物的制备方法,包括以下步骤:
将具有式Ⅰ结构的聚醚、抗氧剂、腐蚀抑制剂和金属钝化剂在80~120℃和真空度<-0.80MPa下搅拌均匀,得到BOG压缩机油组合物。
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