CN114937343B - Workpiece coordinate coefficient value alarm method and device, electronic equipment and storage medium - Google Patents

Workpiece coordinate coefficient value alarm method and device, electronic equipment and storage medium Download PDF

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Publication number
CN114937343B
CN114937343B CN202210601218.7A CN202210601218A CN114937343B CN 114937343 B CN114937343 B CN 114937343B CN 202210601218 A CN202210601218 A CN 202210601218A CN 114937343 B CN114937343 B CN 114937343B
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value
workpiece coordinate
actual
coordinate system
access surface
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CN114937343A (en
Inventor
唐致强
柳贵友
朱鹏飞
丁志波
郝红光
荆阳
吴平平
陈振
马亮
乔先峰
朱富起
王男南
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Goertek Inc
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Goertek Inc
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/182Level alarms, e.g. alarms responsive to variables exceeding a threshold
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/187Machine fault alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/24Reminder alarms, e.g. anti-loss alarms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The application discloses a workpiece coordinate coefficient value alarming method, a device, electronic equipment and a storage medium, wherein the workpiece coordinate coefficient value alarming method comprises the following steps: acquiring a macro program corresponding to a workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system; based on a macro program, a probe of a machine tool is called to detect a first actual Z value of a first access surface, and the first actual Z value is output and displayed; acquiring a second confirmation value of a second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value; and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment. The method and the device solve the technical problem that the economic loss is large due to the fact that numerical value errors in the Z-axis direction exist in the process of establishing the workpiece coordinate system in the prior art.

Description

Workpiece coordinate coefficient value alarm method and device, electronic equipment and storage medium
Technical Field
The application relates to the technical field of digital control processing, in particular to a workpiece coordinate coefficient value alarming method, a device, electronic equipment and a storage medium.
Background
CNC (Computerised Numerical Control, computer numerical control) machining, also known as numerical control machining, refers to a machining method in which the displacement of parts and tools is controlled by digital information on a numerical control machine. Because the numerical control machining is controlled by a computer after programming, the CNC machining has the advantages of stable machining quality, high machining precision, high repetition precision, capability of machining complex molded surfaces, high machining efficiency and the like. In CNC machining, it is often necessary to establish a workpiece coordinate system for the convenience of machining the workpiece. When a workpiece coordinate system is established, a probe of a machine tool is usually called to detect the actual position of the workpiece, and an operator is required to manually input a position deviation value into a corresponding compensation unit of the numerically controlled lathe through an operation panel of the numerically controlled lathe according to a detection result, so that the accurate position of the workpiece coordinate system is determined.
However, in the process of establishing a machining coordinate system, the situation of knife binding, bumping and the like caused by the numerical error of the Z-axis (the coordinate axis parallel to the axis of the main shaft or the coordinate axis perpendicular to the clamping plane of the workpiece) often occurs, and high maintenance cost is generated.
Disclosure of Invention
The main purpose of the application is to provide a workpiece coordinate coefficient value alarming method, a device, electronic equipment and a storage medium, and aims to solve the technical problem that economic loss is large due to Z-axis direction numerical value errors in the process of establishing a workpiece coordinate system in the prior art.
In order to achieve the above object, the present application provides a method for alarming a workpiece coordinate coefficient value, the method for alarming a workpiece coordinate coefficient value comprising:
acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
based on the macro program, a probe of a machine tool is called to detect a first actual Z value of the first access surface, and the first actual Z value is output and displayed;
acquiring a second confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
Optionally, the step of inputting the first actual Z value, the first set Z value, the second set Z value, and the secondary confirmation value into a preset alarm program, and performing a numerical error alarm determination includes:
inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range;
And if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
Optionally, after the step of determining whether the man-machine error value is within a preset allowable value range, the method further includes:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
Optionally, the step of compensating the workpiece coordinate system according to the first actual Z-value and the first set Z-value comprises:
taking the difference value between the first actual Z value and the first set Z value as a deviation value of an origin of the workpiece coordinate system;
the deviation value is compensated into the object coordinate system.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access surface, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2compthe range of allowable values is defined by,
wherein D is human error value, Z 1ture For a first actual Z value, Z 2comp For the second acknowledgement value, Z 1set The Z value is set for the first.
Optionally, the step of determining whether the man-machine error value is within a preset allowable value range includes:
if the man-machine error value is determined to be not 0 and smaller than or equal to a preset error threshold value, judging that the man-machine error value is in a preset allowable value range;
And if the man-machine error value is determined to be 0 or larger than a preset error threshold value, judging that the man-machine error value is not in a preset allowable value range.
Optionally, before the step of obtaining the macro program corresponding to the workpiece coordinate system uploaded by the machine tool operator, the method further includes:
writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset contrast coordinate system;
acquiring an initial Z value of the second access surface in the preset contrast coordinate system, wherein the initial Z value is determined by detection;
and converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relation.
The application also provides a work piece coordinate coefficient value alarm device, work piece coordinate coefficient value alarm device is applied to work piece coordinate coefficient value alarm equipment, work piece coordinate coefficient value alarm device includes:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program, and outputting and displaying the first actual Z value;
The secondary confirmation value acquisition module is used for acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
The application also provides an electronic device, which is an entity device, and includes: the system comprises a memory, a processor and a program of the workpiece coordinate coefficient value alarming method stored in the memory and capable of running on the processor, wherein the program of the workpiece coordinate coefficient value alarming method can realize the steps of the workpiece coordinate coefficient value alarming method when being executed by the processor.
The present application also provides a storage medium, where the storage medium is a computer readable storage medium, where a program for implementing the workpiece coordinate coefficient value alarm method is stored on the computer readable storage medium, where the program for implementing the workpiece coordinate coefficient value alarm method implements the steps of the workpiece coordinate coefficient value alarm method as described above when the program is executed by a processor.
The present application also provides a computer program product comprising a computer program which, when executed by a processor, implements the steps of the workpiece coordinate coefficient value alarm method as described above.
The application provides a workpiece coordinate coefficient value alarming method, a device, an electronic device and a storage medium, wherein a macro program corresponding to a workpiece coordinate system uploaded by a machine tool operator is obtained, a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system are output and displayed, a probe of the machine tool is called to detect a first actual Z value of the first access surface based on the macro program, the first actual Z value is output and displayed, theoretical values of Z values of the first access surface and the second access surface and actual values of the first access surface detected by the probe are notified to the numerical control machine tool operator, so that the machine tool operator can manually compare the theoretical values of the second access surface, and then, the machine tool operator obtains the second confirmation value of the second access surface based on the first actual Z value, the first set Z value and/or the second set Z value, and inputs the second confirmation value of the second access surface after manually comparing, and then, the first actual Z value, the first set Z value, the second set Z value and the second confirmation value are input into a preset alarm program to carry out numerical error alarm judgment, so that automatic numerical error alarm on misoperation possibly occurring when the second confirmation value is manually input is realized, the conditions of cutter binding, collision and the like caused by numerical error of the Z axis direction are avoided, further, maintenance cost can be effectively reduced, and the technical problem of large economic loss caused by numerical error of the Z axis direction in the process of establishing a workpiece coordinate system in the prior art is overcome.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application.
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a flow chart of an embodiment of a method for alarming workpiece coordinate coefficient values;
FIG. 2 is a flow chart of another embodiment of a method for alarming workpiece coordinate coefficient values according to the present application;
fig. 3 is a schematic device structure diagram of a hardware operating environment related to the method for alarming the workpiece coordinate coefficient value in the embodiment of the application.
The implementation, functional features and advantages of the present application will be further described with reference to the accompanying drawings in conjunction with the embodiments.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the following description of the embodiments accompanied with the accompanying drawings will be given in detail. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
An embodiment of the present application provides a workpiece coordinate coefficient value alarm method, in a first embodiment of the workpiece coordinate coefficient value alarm method of the present application, referring to fig. 1, the workpiece coordinate coefficient value alarm method includes:
step S10, acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
in this embodiment, the workpiece coordinate coefficient value alarm method is applied to a numerical control machine, which is simply called a numerical control machine, and is an automatic numerical control machine equipped with a program control system, the control system can logically process a program specified by a control code or other symbol instructions, decode the program, and represent the program by a coded number, input the coded number into a numerical control device through an information carrier, send various control signals by the numerical control device through operation processing, control the action of the numerical control machine, and automatically process parts according to the shape and the size required by a drawing. The numerical control machine tool programming operation processing and the like are performed in a coordinate system, and the numerical control machine tool programming operation processing and the like are performed according to the difference of setting positions and actions of an origin of the coordinate system on the numerical control machine tool, wherein the coordinate system is a mechanical coordinate system, a workpiece coordinate system, a local coordinate system, an additional coordinate system and the like, the workpiece coordinate system is a coordinate system used in programming, also called a programming coordinate system, the workpiece coordinate system is artificially set, the workpiece coordinate system is established as an essential step before the numerical control machine tool is processed, written macro program codes are required to be added into corresponding macro programs before the numerical control machine tool works, and further, when the numerical control machine tool operator uploads the written macro programs into the numerical control machine tool in field processing, so that the numerical control machine tool can process according to the uploaded macro program.
Specifically, a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator is obtained, a first set Z value of a first access surface preset in the workpiece coordinate system in the macro program and a second set Z value of a second access surface preset in the workpiece coordinate system are obtained, the first set Z value and the second set Z value are output and displayed at positions which can be checked by the machine tool operator in the machine tool, wherein the Z value is a coordinate value in the Z axis direction, the Z axis directions of different coordinate systems may be the same or different, the first access surface and the second access surface are different reference surfaces of a workpiece to be processed, the first access surface and the second access surface are both perpendicular to the Z axis direction of the workpiece coordinate system, the first set Z value can be determined according to a design drawing of the workpiece to be processed, the first access surface can be detected and then converted and determined through other coordinate systems other than the workpiece coordinate system, the second access surface can be determined according to the design of the workpiece to be detected, and the other coordinate systems can be determined after conversion of the workpiece coordinate systems.
It is easy to understand that, the first set Z value and the second set Z value are output and displayed, so that the machine tool operator can view the first set Z value and the second set Z value when needed, the output and display mode may be that the output and display are displayed on the current display interface of the numerically controlled machine tool, or stored in a preset numerical display position, so that the machine tool operator can view the first set Z value and the second set Z value in the preset numerical display position when needing to know, for example, stored in a secondary page, hovering trigger display, and the like, which is not limited in this embodiment.
Optionally, before the step of obtaining the macro program corresponding to the workpiece coordinate system uploaded by the machine tool operator, the method further includes:
step A10, writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset contrast coordinate system;
step A20, obtaining an initial Z value of a second access surface in the preset comparison coordinate system, wherein the initial Z value is determined by detection;
and step A30, converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relation.
In this embodiment, specifically, a macro program corresponding to the workpiece coordinate system is written, a coordinate conversion relation between the workpiece coordinate system and a preset reference coordinate system is established in the macro program, an initial Z value determined by detection in the preset reference coordinate system of a second point on a workpiece is obtained, the initial Z value is input into the macro program in advance, the initial Z value is converted into a second set Z value of the second point in the workpiece coordinate system through the coordinate conversion relation in the macro program, wherein the initial Z value is a measured Z value of the second point in the preset reference coordinate system after the Z value of the second point is detected based on the macro program corresponding to the preset reference coordinate system, the coordinate conversion relation is a conversion relation between the coordinate value of the first point on the workpiece in the workpiece coordinate system and the coordinate value of the point in the preset reference coordinate system, for example, the coordinate conversion relation is set in advance, the Z value of the first point on the workpiece in the preset coordinate system is converted into a second set Z value in the preset reference coordinate system, and if the Z value of the first point on the first point is a, and if the Z value of the first point on the first point is a is converted into the first Z value in the preset reference coordinate system, and the Z value is set in the first Z value.
In this embodiment, since the surface of the workpiece to be processed is not necessarily in a hundred percent flat, the Z value which is not detected and determined by the design drawing or the pre-designed value may be different from the actual Z value, the second access surface is detected in advance to detect the determined initial Z value, and the determined second set Z value is converted, so that compared with the set initial Z value in the design drawing, the processing accuracy is improved, and the failure rate is reduced.
Step S20, based on the macro program, a probe of a machine tool is called to detect a first actual Z value of the first access surface, and the first actual Z value is output and displayed;
in this embodiment, specifically, based on the macro program, a probe of the machine tool is called to perform dotting detection at a preset designated dotting position, a first actual Z value of the first access surface is measured, and the first actual Z value is output and displayed at a position in the machine tool, which can be checked by a machine tool operator, where the probe is an executing element of a trigger sensor, and is used to detect an actual position of a workpiece so as to determine an accurate position of the workpiece in a coordinate system, it is easy to understand that the first actual Z value is output and displayed, so that the machine tool operator can check the first actual Z value when required, and the output and display mode may be that the output and display are displayed on a current display interface of the numerical control machine tool, or stored at a preset numerical display position so that the machine tool operator checks at the preset numerical display position when required, for example, stored in a secondary page, hover trigger display, and the embodiment does not limit this.
Step S30, acquiring a second confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
in this embodiment, specifically, the machine tool operator is prompted to manually calculate and input a second confirmation value of the second access surface based on the first actual Z value, the first set Z value and/or the second set Z value, and the second confirmation value input by the machine tool operator is obtained, where the second confirmation value is a correlation value for manually confirming whether there is a deviation between the second actual Z value of the second access surface and the second set Z value, and may be a second actual Z value of the second access surface, or may be a Z value compensation value of the second access surface, or may be a second actual Z value of the second access surface, or may be a second Z value of the second access surface, and it is easy to understand that if the second confirmation value is a second actual Z value of the second access surface, the second confirmation value is that a user manually calculates a difference value between the first actual Z value and the first set Z value, and compensates the second confirmation value to the second set Z value, and the obtained manually calculates a second actual Z value of the second access surface, for example, and the second actual Z value of the second access surface is a second actual Z value of the second access surface is 35.000-37, and the second actual Z value of the second access surface is a second actual Z value of the second access surface, and is a second actual value of the second access surface, and is a second access surface; and if the secondary confirmation value is the Z value compensation value of the second access surface, the secondary confirmation value is a difference value between the first actual Z value and the first set Z value calculated manually by a user, for example, the first actual Z value is-49.900 first set Z value is-50.000, and the Z value compensation value of the second access surface determined manually is-0.100.
And S40, inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
In this embodiment, specifically, the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value are input into a preset alarm program, and the first actual Z value, the first set Z value and the second set Z value are automatically calculated through the preset alarm program, so that a machine calculation result corresponding to the secondary confirmation value can be obtained, the machine calculation result is compared with the manually calculated and input secondary confirmation value, whether the numerical value errors exist in both the machine calculation result and the manually input secondary confirmation value is detected, and when the numerical value errors are detected, automatic numerical value error alarm is automatically performed, so that automatic determination and automatic alarm of the numerical value errors are realized, wherein the preset alarm program is a program which is preset to determine whether the first actual Z value and the secondary confirmation value have the numerical value errors or not, and it is easy to understand that the specific calculation mode of the alarm program can be set or adjusted according to different actual meanings of the preset alarm program.
In this embodiment, a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator is obtained, a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system are output and displayed, a probe of the machine tool is called to detect the first actual Z value of the first access surface based on the macro program, the first actual Z value is output and displayed, the theoretical value of the Z values of the first access surface and the second access surface and the actual value of the first access surface detected by the probe are output and displayed, the machine tool operator is informed of the actual value of the first access surface detected by the probe, the machine tool operator can manually compare the theoretical value of the second access surface, and further, the machine tool operator can input error values by acquiring the first actual Z value, the first set Z value and/or the second set Z value, the input second acknowledgement value of the second access surface is obtained, the error value is input by the machine tool operator, the error value is further calculated, the error value can be prevented from being input by the error value of the error value, the error value is further calculated, the error value is further can be prevented from being input by the error value is further, the error value is further calculated, the error value is further prevented, the error value is further can be checked, the machine tool operator is not checked, the machine operator is further is checked, the machine is further error is checked, and the machine is further has a machine-checked, in recent years, at least 2-3 or even more collision accidents caused by Z value errors occur annually, and the maintenance cost of one main shaft is about 18W, namely, hundreds of thousands of maintenance cost can be saved annually through the technical scheme of the application, so that the method has high economic value, and the technical problem of large economic loss caused by Z axis direction value errors in the process of establishing a workpiece coordinate system in the prior art is solved.
Further, referring to fig. 2, in another embodiment of the present application, the same or similar content as the above embodiment may be referred to the above description, and will not be repeated herein. On the basis, the step of inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment comprises the following steps of:
step S41, inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range;
in this embodiment, specifically, the first actual Z value, the first set Z value, the second set Z value, and the secondary confirmation value are input into a preset alarm program, and the first actual Z value, the first set Z value, and the second set Z value are automatically calculated by the preset alarm program, so that a machine calculation result corresponding to the secondary confirmation value can be obtained, the machine calculation result is compared with the manually calculated and input secondary confirmation value, a man-machine error value is determined, and whether the man-machine error value is within a preset tolerance range is determined, so as to determine whether there is a problem of numerical error between the machine calculation result and the manually input secondary confirmation value, where the preset alarm program is a program preset to determine whether there is a numerical error between the first actual Z value and the secondary confirmation value, and it is easy to understand that a specific calculation mode of the preset alarm can be set or adjusted according to different actual meanings of the secondary confirmation value, and the preset alarm program includes a second actual value of the second Z value or the second compensation value.
In one embodiment, if the secondary confirmation value is the second actual Z value of the second access surface, the preset alarm program is:
D=(Z 1ture -Z 1set )-(Z 2true -Z 2set ),the range of allowable values is defined by,
wherein D is human error value, Z 1ture For a first actual Z value, Z 2true Is a second confirmation value, namely a second actual Z value of the second access surface, Z 1set For a first set Z value, Z 2set The Z value is set for the second.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access surface, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2compthe range of allowable values is defined by,
wherein D is human error value, Z 1ture For a first actual Z value, Z 2comp For the second acknowledgement value, Z 1set The Z value is set for the first.
In this embodiment, specifically, if the secondary confirmation value includes the Z value compensation value of the second access plane, the preset alarm program is:
D=(Z 1ture -Z 1set )-Z 2compthe range of allowable values is defined by,
wherein D is human error value, Z 1ture For a first actual Z value, Z 2comp Is a secondary confirmation value, namely, the Z value compensation value of the second access surface, Z 1set The Z value is set for the first.
Optionally, the step of determining whether the man-machine error value is within a preset allowable value range includes:
step B10, if the man-machine error value is determined to be not 0 and smaller than or equal to a preset error threshold value, judging that the man-machine error value is in a preset allowable value range;
And step B20, if the man-machine error value is determined to be 0 or greater than a preset error threshold, judging that the man-machine error value is not in a preset allowable value range.
In this embodiment, specifically, whether the man-machine error value is not equal to 0 is determined, and whether the man-machine error value is smaller than or equal to a preset error threshold value is determined, if the man-machine error value is determined to be not equal to 0 and smaller than or equal to the preset error threshold value, the man-machine error value is determined to be in a preset allowable value range, if the man-machine error value is determined to be 0 or greater than the preset error threshold value, the man-machine error value is determined to be not in the preset allowable value range, wherein the preset error threshold value can be determined according to actual test or experience data, for example, the preset error threshold value can be 0.010, 0.014, 0.008, and the like, and because a numerical control machine tool usually has a very small machining error, for example, 0.001, 0.002, 0.006, and the like in the machining process, the man-machine error value determined by manual calculation is not generally equal to 0, and the secondary confirmation value is also recorded in the numerical control machine tool, and in order to avoid the machine operator from being lazy and copying the numerical value of the numerical control tool, the corresponding error value is copied and the numerical machine error value is determined to be 0, and the operator has a problem to monitor the numerical machine error value when the numerical machine operator is determined to be the numerical machine error.
Step S42, if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
In this embodiment, specifically, if it is determined that the man-machine error value is not within the preset allowable value range, it is determined that the machine calculation result and the manually input secondary confirmation value have a numerical error problem, when the numerical error problem is detected, numerical error alarm information is automatically sent out to prompt a machine tool operator that the numerical error problem exists in the current workpiece coordinate system establishment process, so that the machine tool operator can timely check and solve the numerical error problem.
Optionally, after the step of determining whether the man-machine error value is within a preset allowable value range, the method further includes:
and step S43, if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
In this embodiment, specifically, if it is determined that the man-machine error value is within a preset allowable value range, it is determined that there is no numerical error problem in both the machine calculation result and the manually input secondary confirmation value, and when no numerical error problem is detected, the workpiece coordinate system is compensated according to the first actual Z value and the first set Z value, so that the numerical control machine tool moves the origin to the compensated origin position, and performs subsequent processing.
Optionally, the step of compensating the workpiece coordinate system according to the first actual Z-value and the first set Z-value comprises:
step S431, taking the difference value between the first actual Z value and the first set Z value as a deviation value of the origin of the workpiece coordinate system;
step S432, compensating the deviation value into the workpiece coordinate system.
In this embodiment, specifically, a difference value between the first actual Z value and the first set Z value is calculated, the difference value between the first actual Z value and the first set Z value is used as a deviation value of an origin of the workpiece coordinate system, the deviation value is compensated into the workpiece coordinate system, and the numerical control machine tool moves the origin to the compensated origin position for subsequent processing.
In this embodiment, before the numerically controlled lathe processes based on the workpiece coordinate system, the problem of whether numerical errors exist currently is automatically identified through a preset alarm program, a man-machine error value is automatically calculated, when the man-machine error value is in a preset allowable value range, the machine tool is allowed to perform a subsequent processing process, and when the man-machine error value is not in the preset allowable value range, numerical error alarm information is automatically sent out to prompt a machine tool operator that numerical errors exist in the process of establishing the current workpiece coordinate system, so that the machine tool operator can timely check and solve the numerical errors, the numerical control machine tool can be effectively prevented from processing according to the workpiece coordinate system with numerical errors, and accidents such as knife binding and machine bumping caused by numerical errors in the Z axis direction can be effectively avoided, further maintenance cost can be effectively reduced, and the technical problem that economic losses are large due to numerical errors in the Z axis direction in the process of establishing the workpiece coordinate system in the prior art is overcome.
Further, the embodiment of the application also provides a workpiece coordinate coefficient value alarm device, the workpiece coordinate coefficient value alarm device is applied to workpiece coordinate coefficient value alarm equipment, the workpiece coordinate coefficient value alarm device includes:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program, and outputting and displaying the first actual Z value;
the secondary confirmation value acquisition module is used for acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
Optionally, the alarm module is further configured to:
Inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range;
and if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
Optionally, the alarm module is further configured to:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
Optionally, the alarm module is further configured to:
taking the difference value between the first actual Z value and the first set Z value as a deviation value of an origin of the workpiece coordinate system;
the deviation value is compensated into the object coordinate system.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access surface, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2compthe range of allowable values is defined by,
wherein D is human error value, Z 1ture For a first actual Z value, Z 2comp For the second acknowledgement value, Z 1set The Z value is set for the first.
Optionally, the alarm module is further configured to:
if the man-machine error value is determined to be not 0 and smaller than or equal to a preset error threshold value, judging that the man-machine error value is in a preset allowable value range;
And if the man-machine error value is determined to be 0 or larger than a preset error threshold value, judging that the man-machine error value is not in a preset allowable value range.
The workpiece coordinate coefficient value alarm device provided by the invention adopts the workpiece coordinate coefficient value alarm method in the embodiment, and solves the technical problem of large economic loss caused by error of the Z-axis direction value in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the workpiece coordinate coefficient value alarm device provided by the embodiment of the invention has the same beneficial effects as the workpiece coordinate coefficient value alarm method provided by the embodiment, and other technical features in the workpiece coordinate coefficient value alarm device are the same as the features disclosed by the method of the embodiment, and are not repeated herein.
Further, an embodiment of the present invention provides an electronic device, including: at least one processor; and a memory communicatively coupled to the at least one processor; wherein the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the workpiece coordinate coefficient value alerting method of the above-described embodiments.
Referring now to fig. 3, a schematic diagram of an electronic device suitable for use in implementing embodiments of the present disclosure is shown. The electronic devices in the embodiments of the present disclosure may include, but are not limited to, mobile terminals such as mobile phones, notebook computers, digital broadcast receivers, PDAs (personal digital assistants), PADs (tablet computers), PMPs (portable multimedia players), in-vehicle terminals (e.g., in-vehicle navigation terminals), and the like, and stationary terminals such as digital TVs, desktop computers, and the like. The electronic device shown in fig. 3 is merely an example and should not be construed to limit the functionality and scope of use of the disclosed embodiments.
As shown in fig. 3, the electronic device may include a processing means (e.g., a central processing unit, a graphic processor, etc.) that may perform various appropriate actions and processes according to a program stored in a Read Only Memory (ROM) or a program loaded from a storage means into a Random Access Memory (RAM). In the RAM, various programs and data required for the operation of the electronic device are also stored. The processing device, ROM and RAM are connected to each other via a bus. An input/output (I/O) interface is also connected to the bus.
In general, the following systems may be connected to the I/O interface: input devices including, for example, touch screens, touch pads, keyboards, mice, image sensors, microphones, accelerometers, gyroscopes, etc.; output devices including, for example, liquid Crystal Displays (LCDs), speakers, vibrators, etc.; storage devices including, for example, magnetic tape, hard disk, etc.; a communication device. The communication means may allow the electronic device to communicate with other devices wirelessly or by wire to exchange data. While electronic devices having various systems are shown in the figures, it should be understood that not all of the illustrated systems are required to be implemented or provided. More or fewer systems may alternatively be implemented or provided.
In particular, according to embodiments of the present disclosure, the processes described above with reference to flowcharts may be implemented as computer software programs. For example, embodiments of the present disclosure include a computer program product comprising a computer program embodied on a computer readable medium, the computer program comprising program code for performing the method shown in the flowcharts. In such an embodiment, the computer program may be downloaded and installed from a network via a communication device, or installed from a storage device, or installed from ROM. The above-described functions defined in the methods of the embodiments of the present disclosure are performed when the computer program is executed by a processing device.
The electronic equipment provided by the invention adopts the workpiece coordinate coefficient value alarm method in the embodiment, and solves the technical problem of large economic loss caused by Z-axis direction numerical value errors in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the electronic equipment provided by the embodiment of the invention are the same as those of the workpiece coordinate coefficient value alarming method provided by the embodiment, and other technical features of the electronic equipment are the same as those disclosed by the method of the embodiment, so that the description is omitted.
It should be understood that portions of the present disclosure may be implemented in hardware, software, firmware, or a combination thereof. In the description of the above embodiments, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Further, the present embodiment provides a computer-readable storage medium having computer-readable program instructions stored thereon for executing the workpiece coordinate coefficient value alarm method in the above-described embodiment.
The computer readable storage medium according to the embodiments of the present invention may be, for example, a usb disk, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, or device, or a combination of any of the foregoing. More specific examples of the computer-readable storage medium may include, but are not limited to: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In this embodiment, a computer-readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, or device. Program code embodied on a computer readable storage medium may be transmitted using any appropriate medium, including but not limited to: electrical wires, fiber optic cables, RF (radio frequency), and the like, or any suitable combination of the foregoing.
The above-described computer-readable storage medium may be contained in an electronic device; or may exist alone without being assembled into an electronic device.
The computer-readable storage medium carries one or more programs that, when executed by an electronic device, cause the electronic device to: acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system; based on the macro program, a probe of a machine tool is called to detect a first actual Z value of the first access surface, and the first actual Z value is output and displayed; acquiring a second confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value; and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
Computer program code for carrying out operations of the present disclosure may be written in one or more programming languages, including an object oriented programming language such as Java, smalltalk, C ++ and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the machine tool operator computer, partly on the machine tool operator computer, as a stand-alone software package, partly on the machine tool operator computer and partly on a remote computer or entirely on the remote computer or server. In the case of a remote computer, the remote computer may be connected to the machine tool operator computer through any kind of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or may be connected to an external computer (e.g., connected via the internet using an internet service provider).
The flowcharts and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
The modules described in the embodiments of the present disclosure may be implemented in software or hardware. Wherein the name of the module does not constitute a limitation of the unit itself in some cases.
The computer readable storage medium provided by the invention stores the computer readable program instructions for executing the workpiece coordinate coefficient value alarming method, and solves the technical problem of large economic loss caused by Z-axis direction numerical value errors in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the computer readable storage medium provided by the embodiment of the invention are the same as those of the workpiece coordinate coefficient value alarming method provided by the embodiment, and are not repeated here.
Further, the present application also provides a computer program product comprising a computer program which, when executed by a processor, implements the steps of the workpiece coordinate coefficient value alarm method as described above.
The computer program product solves the technical problem that the economic loss is large due to the fact that the numerical value of the Z-axis direction is wrong in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the computer program product provided by the embodiment of the invention are the same as those of the workpiece coordinate coefficient value alarming method provided by the embodiment, and are not repeated here.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the scope of the claims, and all equivalent structures or equivalent processes using the descriptions and drawings of the present application, or direct or indirect application in other related technical fields are included in the scope of the claims.

Claims (10)

1. The workpiece coordinate coefficient value alarming method is characterized by comprising the following steps of:
acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
based on the macro program, a probe of a machine tool is called to detect a first actual Z value of the first access surface, and the first actual Z value is output and displayed;
acquiring a second confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
2. The method of claim 1, wherein the step of inputting the first actual Z value, the first set Z value, the second set Z value, and the secondary confirmation value into a preset alarm program to perform a numerical error alarm determination comprises:
Inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range;
and if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
3. The method of claim 2, wherein after the step of determining whether the human-machine error value is within a predetermined tolerance range, further comprising:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
4. The method of claim 3, wherein said step of compensating said workpiece coordinate system based on said first actual Z value and said first set Z value comprises:
taking the difference value between the first actual Z value and the first set Z value as a deviation value of an origin of the workpiece coordinate system;
the deviation value is compensated into the object coordinate system.
5. The method of claim 2, wherein the secondary confirmation value includes a Z-value compensation value of the second access surface, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2comp
Wherein D is human error value, Z 1ture For a first actual Z value, Z 2comp For the second acknowledgement value, Z 1set The Z value is set for the first.
6. The method of claim 5, wherein the step of determining whether the human-machine error value is within a predetermined tolerance range comprises:
if the man-machine error value is determined to be not 0 and smaller than or equal to a preset error threshold value, judging that the man-machine error value is in a preset allowable value range;
and if the man-machine error value is determined to be 0 or larger than a preset error threshold value, judging that the man-machine error value is not in a preset allowable value range.
7. The method of claim 1, wherein the step of obtaining the macro program corresponding to the workpiece coordinate system uploaded by the machine tool operator further comprises:
writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset contrast coordinate system;
acquiring an initial Z value of the second access surface in the preset contrast coordinate system, wherein the initial Z value is determined by detection;
and converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relation.
8. A workpiece coordinate coefficient value alarm device, characterized in that the workpiece coordinate coefficient value alarm device comprises:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program, and outputting and displaying the first actual Z value;
the secondary confirmation value acquisition module is used for acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
9. An electronic device, the electronic device comprising:
at least one processor; the method comprises the steps of,
a memory communicatively coupled to the at least one processor; wherein,
The memory stores instructions executable by the at least one processor to enable the at least one processor to perform the steps of the workpiece coordinate coefficient value alarm method of any of claims 1 to 7.
10. A storage medium, characterized in that the storage medium is a computer-readable storage medium having stored thereon a program for realizing the workpiece coordinate coefficient value warning method, the program for realizing the workpiece coordinate coefficient value warning method being executed by a processor to realize the steps of the workpiece coordinate coefficient value warning method according to any one of claims 1 to 7.
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