CN114937343A - Workpiece coordinate coefficient value alarm method, device, electronic equipment and storage medium - Google Patents

Workpiece coordinate coefficient value alarm method, device, electronic equipment and storage medium Download PDF

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Publication number
CN114937343A
CN114937343A CN202210601218.7A CN202210601218A CN114937343A CN 114937343 A CN114937343 A CN 114937343A CN 202210601218 A CN202210601218 A CN 202210601218A CN 114937343 A CN114937343 A CN 114937343A
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value
actual
coordinate system
workpiece coordinate
error
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CN114937343B (en
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唐致强
柳贵友
朱鹏飞
丁志波
郝红光
荆阳
吴平平
陈振
马亮
乔先峰
朱富起
王男南
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Goertek Inc
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Goertek Inc
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/182Level alarms, e.g. alarms responsive to variables exceeding a threshold
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/187Machine fault alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/24Reminder alarms, e.g. anti-loss alarms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The application discloses a workpiece coordinate coefficient value alarming method, a device, electronic equipment and a storage medium, wherein the workpiece coordinate coefficient value alarming method comprises the following steps: acquiring a macro program corresponding to a workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system; based on the macro program, calling a probe of the machine tool to detect a first actual Z value of the first access surface, and outputting and displaying the first actual Z value; acquiring a secondary confirmation value of the second numerical surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value; inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to perform a numerical error alarm determination. The method and the device solve the technical problem that economic loss is large due to numerical value errors in the Z axis direction in the process of establishing the workpiece coordinate system in the prior art.

Description

Workpiece coordinate coefficient value alarm method, device, electronic equipment and storage medium
Technical Field
The application relates to the technical field of digital control processing, in particular to a workpiece coordinate coefficient value alarming method, a workpiece coordinate coefficient value alarming device, electronic equipment and a storage medium.
Background
CNC (computer Numerical Control) machining, also called Numerical Control machining, refers to a machining method that uses Numerical information to Control the displacement of parts and tools on a Numerical Control machine tool. Because the numerical control machining is the computer-controlled machining after programming, the CNC machining has the advantages of stable machining quality, high machining precision, high repeatability precision, high machining efficiency and the like, and can machine complex molded surfaces. In CNC machining processes, it is often necessary to establish a workpiece coordinate system for the convenience of machining the workpiece. When a workpiece coordinate system is established, a probe of a machine tool is usually called to detect the actual position of the workpiece, and at the moment, a machine operator needs to manually input a position deviation value into a corresponding compensation unit of the numerically controlled lathe through an operation panel of the numerically controlled lathe according to a detection result, so that the accurate position of the workpiece coordinate system is determined.
However, in the process of establishing the machining coordinate system, a knife binding, a machine collision and the like are often caused by a numerical value error in the direction of the Z axis (a coordinate axis parallel to the axis of the spindle or a coordinate axis perpendicular to the workpiece clamping plane), and a high maintenance cost is generated.
Disclosure of Invention
The application mainly aims to provide a method and a device for alarming the value of a coordinate coefficient of a workpiece, electronic equipment and a storage medium, and aims to solve the technical problem that economic loss is large due to numerical value errors in the Z-axis direction in the process of establishing a workpiece coordinate system in the prior art.
In order to achieve the above object, the present application provides an object coordinate coefficient value alarm method, including:
acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
based on the macro program, calling a probe of the machine tool to detect a first actual Z value of the first access surface, and outputting and displaying the first actual Z value;
acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to perform numerical value error alarm judgment.
Optionally, the step of inputting the first actual Z value, the first set Z value, the second set Z value, and the second confirmation value into a preset alarm program to perform a numerical error alarm determination includes:
inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range or not;
and if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
Optionally, after the step of determining whether the human-machine error value is within a preset allowable value range, the method further includes:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
Optionally, the step of compensating the workpiece coordinate system according to the first actual Z value and the first set Z value includes:
taking the difference value of the first actual Z value and the first set Z value as the deviation value of the origin of the workpiece coordinate system;
and compensating the deviation value into the workpiece coordinate system.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access plane, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2comp
Figure BDA0003669963530000021
the range of the allowable value is,
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2comp Is a secondary confirmation value, Z 1set The first set Z value.
Optionally, the step of determining whether the human-machine error value is within a preset allowable value range includes:
if the human-computer error value is determined to be not 0 and is less than or equal to a preset error threshold value, determining that the human-computer error value is within a preset allowable value range;
and if the man-machine error value is determined to be 0 or larger than a preset error threshold value, judging that the man-machine error value is not in a preset allowable value range.
Optionally, before the step of acquiring the macro program corresponding to the workpiece coordinate system uploaded by the machine tool operator, the method further includes:
writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset comparison coordinate system;
acquiring an initial Z value of a second access surface in the preset contrast coordinate system, which is determined by detection;
and converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relation.
The present application further provides a workpiece coordinate coefficient value alarm device, workpiece coordinate coefficient value alarm device is applied to workpiece coordinate coefficient value alarm equipment, workpiece coordinate coefficient value alarm device includes:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program and outputting and displaying the first actual Z value;
a secondary confirmation value acquisition module, configured to acquire a secondary confirmation value of the second access surface, which is input by a machine tool operator based on the first actual Z value, the first set Z value, and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical value error alarm judgment.
The present application further provides an electronic device, the electronic device is an entity device, the electronic device includes: a memory, a processor and a program of the workpiece coordinate coefficient value warning method stored on the memory and executable on the processor, the program of the workpiece coordinate coefficient value warning method when executed by the processor implementing the steps of the workpiece coordinate coefficient value warning method as described above.
The present application further provides a storage medium which is a computer-readable storage medium having stored thereon a program for implementing a workpiece coordinate coefficient value alarm method, which when executed by a processor implements the steps of the workpiece coordinate coefficient value alarm method as described above.
The present application also provides a computer program product comprising a computer program which, when executed by a processor, carries out the steps of the method of workpiece coordinate coefficient value alarm as described above.
The application provides a workpiece coordinate coefficient value alarm method, a device, electronic equipment and a storage medium, wherein a macro program uploaded by a machine tool operator and corresponding to a workpiece coordinate system is obtained, a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system are output and displayed, based on the macro program, a probe of the machine tool is called to detect a first actual Z value of the first access surface, the first actual Z value is output and displayed, theoretical values of the Z values of the first access surface and the second access surface and an actual value of the first access surface detected by the probe are informed to the machine tool operator, so that the machine tool operator can manually compare the theoretical value of the second access surface, and then the machine tool operator is obtained based on the first actual Z value, the first set Z value and/or the second set Z value, the input secondary confirmation value of the second access surface is input after being manually compared by a machine tool operator, and then the numerical value error alarm judgment is carried out by inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, so that the possible misoperation of manually inputting the secondary confirmation value is automatically carried out, the conditions of knife binding, machine collision and the like caused by the numerical value error in the Z axis direction are avoided, the maintenance cost can be effectively reduced, and the technical problem of great economic loss caused by the numerical value error in the Z axis direction in the process of establishing a workpiece coordinate system in the prior art is solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and together with the description, serve to explain the principles of the application.
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic flow chart diagram illustrating an exemplary embodiment of a method for alarming values of coordinates of a workpiece according to the present application;
FIG. 2 is a schematic flow chart diagram illustrating another exemplary embodiment of a method for alarming values of workpiece coordinate coefficients according to the present application;
fig. 3 is a schematic structural diagram of an apparatus in a hardware operating environment related to a workpiece coordinate coefficient value alarm method in an embodiment of the present application.
The implementation of the objectives, functional features, and advantages of the present application will be further described with reference to the accompanying drawings.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
In a first embodiment of the workpiece coordinate coefficient value alarm method according to the present application, referring to fig. 1, the workpiece coordinate coefficient value alarm method includes:
step S10, acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
in this embodiment, it should be noted that the method for alarming the value of the coordinate coefficient of a workpiece is applied to a numerical control machine tool, which is a numerical control machine tool for short, and is an automated numerical control machine tool equipped with a program control system, the control system can logically process a program specified by a control code or other symbolic instructions, decode the program, represent the program by a coded number, input the program into a numerical control device through an information carrier, and send various control signals by the numerical control device through arithmetic processing to control the action of the numerical control machine tool, so as to automatically machine a part according to the shape and size required by a drawing. The numerical control machine tool programming operation processing and the like are all carried out in a coordinate system, a mechanical coordinate system, a workpiece coordinate system, a local coordinate system, an additional coordinate system and the like are arranged on the numerical control machine tool according to the difference of the setting position and the setting action of the origin of the coordinate system, the workpiece coordinate system is a coordinate system used in the programming and is also called a programming coordinate system, the workpiece coordinate system is set manually, the establishment of the workpiece coordinate system is an essential step before the numerical control machine tool is processed, before the numerical control machine tool works, a compiled macro program code needs to be added into a corresponding macro program, and then in the field processing, a numerical control machine tool operator uploads the compiled macro program to the numerical control machine tool, so that the numerical control machine tool can process according to the uploaded macro program.
Specifically, a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator is obtained, a first set Z value set in the workpiece coordinate system by a first access plane and a second set Z value set in the workpiece coordinate system by a second access plane pre-stored in the macro program are obtained, and the first set Z value and the second set Z value are output and displayed at positions in the machine tool which can be viewed by the machine tool operator, wherein the Z values are coordinate values in a Z-axis direction, the Z-axis directions of different coordinate systems may be the same or different, the first access plane and the second access plane are different reference planes of a workpiece to be processed, the first access plane and the second access plane are both perpendicular to the Z-axis direction of the workpiece coordinate system, the first set Z value can be determined according to the design of the workpiece to be processed, or the first access plane can be detected and converted by other coordinate systems except for the workpiece coordinate system, and the like, the second set Z value can be determined according to a design drawing of a workpiece to be processed, or can be converted and determined after the second access surface is detected by other coordinate systems except the workpiece coordinate system.
It is easy to understand that the first setting Z value and the second setting Z value are output and displayed, so that a machine tool operator can view the first setting Z value and the second setting Z value when needed, and the output and display mode may be output and displayed on a current display interface of the numerical control machine tool, or stored in a preset numerical value display position, so that the machine tool operator can view the preset numerical value display position when needed, for example, stored in a secondary page, a hover trigger display, and the like, which is not limited in this embodiment.
Optionally, before the step of acquiring the macro program corresponding to the workpiece coordinate system uploaded by the machine tool operator, the method further includes:
step A10, writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset comparison coordinate system;
step A20, acquiring an initial Z value of a second access surface determined by detection in the preset contrast coordinate system;
step a30, converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relationship.
In this embodiment, specifically, a macro program corresponding to the workpiece coordinate system is written, a coordinate transformation relationship between the workpiece coordinate system and a preset comparison coordinate system is established in the macro program, an initial Z value determined by detecting a second access surface in the preset comparison coordinate system is obtained, the initial Z value is input into the macro program in advance, the initial Z value is converted into a second set Z value of the second access surface in the workpiece coordinate system through the coordinate transformation relationship in the macro program, where the initial Z value is a measured Z value of the second access surface in the preset comparison coordinate system determined after Z value detection of the second access surface is performed based on the macro program corresponding to the preset comparison coordinate system, and the coordinate transformation relationship is a transformation relationship between a coordinate value of any point on the workpiece to be processed in the workpiece coordinate system and a coordinate value of the point in the preset comparison coordinate system, for example, the coordinate conversion relationship is preset to be that any point on the workpiece to be processed can be converted into a coordinate value of the point in the workpiece coordinate system by adding x to the Z value of the point in the preset coordinate system, if the initial Z value of the point a in the preset coordinate system is a, the second set Z value of the point a in the workpiece coordinate system is a + x, and it should be noted that if the fetching surface is perpendicular to the Z axis and is a reference surface, the Z value of any point on the fetching surface can be taken as the Z value of the fetching surface, so that the initial Z value of the second fetching surface determined by detection in the preset contrast coordinate system can be converted into the second set Z value of the second fetching surface in the workpiece coordinate system based on the coordinate conversion relationship.
In this embodiment, since the surface of the workpiece to be machined is not always hundred percent flat, and the Z value determined by the design drawing or the pre-design value without detection may be different from the actual Z value, the second access surface is detected in advance to detect the determined initial Z value, and the determined second set Z value is converted.
Step S20, based on the macro program, calling a probe of the machine tool to detect a first actual Z value of the first access surface, and outputting and displaying the first actual Z value;
in this embodiment, specifically, based on the macro program, a probe of the machine tool is called to perform dotting detection at a preset specified dotting position, a first actual Z value of the first access surface is measured, and the first actual Z value is output and displayed at a position in the machine tool that can be viewed by an operator of the machine tool, where the probe is an actuator of a trigger sensor and is used to detect an actual position of a workpiece to determine an accurate position of the workpiece in a coordinate system, it is easy to understand that the first actual Z value is output and displayed so that the operator of the machine tool can view the first actual Z value when needed, and the output and display may be output and displayed on a current display interface of the numerical control machine tool or stored in a preset numerical value display position so that the operator of the machine tool can view the first actual Z value when needed, such as, for example, storage in a secondary page, a hover trigger display, etc., which is not limited in this embodiment.
Step S30, acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
in this embodiment, specifically, the machine tool operator is prompted to manually calculate, determine and input a secondary confirmation value of the second access surface based on the first actual Z value, the first set Z value and/or the second set Z value, and acquire the secondary confirmation value input by the machine tool operator, where the secondary confirmation value is a related value for manually confirming whether there is a deviation between the second actual Z value of the second access surface and the second set Z value, and may be the second actual Z value of the second access surface, or may be a Z value compensation value of the second access surface, and it is easily understood that, if the secondary confirmation value is the second actual Z value of the second access surface, the secondary confirmation value is obtained by manually calculating a difference between the first actual Z value and the first set Z value by the user and compensating the difference into the second set Z value, obtaining a second actual Z value of the second access surface determined by manual calculation, for example, if the first actual Z value is-49.900, the first set Z value is-50.000, and the second set Z value is-100.000, then the second actual Z value of the second access surface determined by manual calculation is-99.900; if the second confirmation value is the Z value compensation value of the second access plane, the second confirmation value is the difference between the first actual Z value and the first set Z value manually calculated by the user, for example, the first actual Z value is-49.900, and the first set Z value is-50.000, then the Z value compensation value of the second access plane determined by manual calculation is-0.100.
Step S40, inputting the first actual Z value, the first set Z value, the second set Z value, and the secondary confirmation value into a preset alarm program, and performing a numerical error alarm determination.
In this embodiment, specifically, a preset alarm program is inputted with the first actual Z value, the first set Z value, the second set Z value and the second confirmation value, a machine calculation result corresponding to the second confirmation value is obtained by automatically calculating the first actual Z value, the first set Z value and the second set Z value inputted through the preset alarm program, the machine calculation result is compared with the second confirmation value which is manually calculated and inputted, whether there is a numerical error between the machine calculation result and the manually inputted second confirmation value is detected, and when a numerical error is detected, a numerical error alarm is automatically performed, so as to realize automatic determination of the numerical error and automatic alarm, wherein the preset alarm program is a preset program for determining whether there is a numerical error between the first actual Z value and the second confirmation value, it is easy to understand that the specific calculation method of the preset alarm program can be set or adjusted according to the actual meaning of the secondary confirmation value.
In this embodiment, by obtaining a macro program uploaded by a machine tool operator and corresponding to the workpiece coordinate system, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system, based on the macro program, a probe of the machine tool is called to detect a first actual Z value of the first access surface and output and display the first actual Z value, theoretical values of the Z values of the first access surface and the second access surface and an actual value of the first access surface detected by the probe are notified to the machine tool operator so that the machine tool operator can manually compare the theoretical value of the second access surface, and further by obtaining a secondary confirmation value of the second access surface input by the machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value, the secondary confirmation value of the second data acquisition surface is input after the manual comparison of the machine tool operator is obtained, and then the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value are input into a preset alarm program to carry out numerical error alarm judgment, so that the numerical error alarm can be automatically carried out on the misoperation which may occur when the secondary confirmation value is input manually, meanwhile, the reverse supervision can be carried out on the detected first actual Z value and the numerical calculation process of the machine through the secondary confirmation value which is input manually, and further whether the machine tool operator has the misoperation or the numerical calculation fault of the machine can be identified, and further the alarm is used for prompting, so that the conditions of knife pricking, machine collision and the like caused by the numerical error in the Z axis direction can be avoided, the maintenance cost can be effectively reduced in recent years, and according to rough statistics, at least 2-3 times can occur on average every year, even more because the crashing accident that Z value mistake caused, a main shaft maintenance cost is about 18W, namely, through the technical scheme of this application, can practice thrift the maintenance cost of hundreds of thousands every year, have very high economic value, overcome prior art and establish the in-process Z axle direction numerical value mistake of work piece coordinate system and cause the great technical problem of economic loss.
Further, referring to fig. 2, based on the foregoing embodiment of the present application, in another embodiment of the present application, the same or similar contents to the foregoing embodiment may be referred to the foregoing description, and are not repeated herein. On the basis, the step of inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to perform a numerical error alarm determination includes:
step S41, inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is within a preset allowable value range;
in this embodiment, specifically, a preset alarm program is input to the first actual Z value, the first set Z value, the second set Z value and the second confirmation value, a machine calculation result corresponding to the second confirmation value is obtained by automatically calculating the input first actual Z value, the first set Z value and the second set Z value through the preset alarm program, the machine calculation result is compared with the manually calculated and input second confirmation value to determine a human-machine error value, and whether the human-machine error value is within a preset allowable value range is determined to determine whether there is a numerical error between the machine calculation result and the manually input second confirmation value, where the preset alarm program is a preset program for determining whether there is a numerical error between the first actual Z value and the second confirmation value, it is understood that the specific calculation manner of the preset alarm program may be set or adjusted according to the actual meaning of the secondary confirmation value, where the secondary confirmation value includes the Z value compensation value of the second access plane or the second actual Z value of the second access plane.
In a practical manner, if the second confirmation value is the second actual Z value of the second access plane, the preset alarm program is:
D=(Z 1ture -Z 1set )-(Z 2true -Z 2set ),
Figure BDA0003669963530000103
the range of the allowable value is,
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2true Is a second confirmation value, i.e. the second actual Z value, Z, of said second fetch surface 1set For the first setting of the value of Z, Z 2set A second set Z value is set.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access plane, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2comp
Figure BDA0003669963530000102
the range of the allowable value is,
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2comp Is a secondary confirmation value, Z 1set The first set Z value.
In this embodiment, specifically, if the second confirmation value includes the Z value compensation value of the second sampling plane, the preset alarm program is:
D=(Z 1ture -Z 1set )-Z 2comp
Figure BDA0003669963530000104
the range of the allowable values is set as,
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2comp Is a quadratic confirmation value, i.e. a Z value compensation value, Z, of said second fetch surface 1set The first set Z value.
Optionally, the step of determining whether the human-machine error value is within a preset allowable value range includes:
step B10, if the human-machine error value is determined to be not 0 and is less than or equal to a preset error threshold, determining that the human-machine error value is within a preset allowable value range;
step B20, if it is determined that the human-machine error value is 0 or greater than a preset error threshold, determining that the human-machine error value is not within a preset allowable value range.
In this embodiment, specifically, it is determined whether the human-machine error value is not equal to 0, and whether the human-machine error value is less than or equal to a preset error threshold, if it is determined that the human-machine error value is not 0 and is less than or equal to the preset error threshold, it is determined that the human-machine error value is within a preset allowable range, if it is determined that the human-machine error value is 0 or greater than the preset error threshold, it is determined that the human-machine error value is not within the preset allowable range, where the preset error threshold may be determined according to actual tests or empirical data, for example, the preset error threshold may be 0.010, 0.014, 0.008, etc., since the numerical control machine tool usually has a very small processing error during processing, for example, 0.001, 0.002, 0.006, etc., the human-machine error value determined by manual calculation usually may not be equal to 0, and a secondary confirmation value is usually recorded in the numerical control machine tool, in order to avoid the laziness of machine tool operators, machine calculation values corresponding to the secondary confirmation values are directly pasted and copied from the numerical value records of the numerical control machine tool, so that the problem of numerical value errors is determined when the human-machine error value is set to be 0, and the machine tool operators are supervised.
And step S42, if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
In this embodiment, specifically, if it is determined that the human-machine error value is not within the preset allowable value range, it is determined that a numerical error exists between the machine calculation result and the manually input secondary confirmation value, and when the numerical error is detected, a numerical error alarm message is automatically sent to prompt a machine tool operator that a numerical error exists in the process of establishing the current workpiece coordinate system, so that the machine tool operator can check and solve the numerical error in time.
Optionally, after the step of determining whether the human-machine error value is within a preset allowable value range, the method further includes:
step S43, if the human-machine error value is within a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
In this embodiment, specifically, if it is determined that the human-machine error value is within the preset allowable value range, it is determined that there is no problem of numerical errors in both the machine calculation result and the manually input secondary confirmation value, and when the problem of numerical errors is not detected, the workpiece coordinate system is compensated according to the first actual Z value and the first set Z value, so that the numerical control machine moves the origin to the compensated origin position for subsequent processing.
Optionally, the step of compensating the workpiece coordinate system according to the first actual Z value and the first set Z value includes:
step S431, taking a difference value between the first actual Z value and the first set Z value as a deviation value of an origin of the workpiece coordinate system;
and step S432, compensating the deviation value into the workpiece coordinate system.
In this embodiment, specifically, a difference between the first actual Z value and the first set Z value is calculated, the difference between the first actual Z value and the first set Z value is used as a deviation value of the origin of the workpiece coordinate system, and the deviation value is compensated into the workpiece coordinate system, so that the numerical control machine moves the origin to the compensated origin position for subsequent processing.
In this embodiment, before the numerical control lathe processes based on the workpiece coordinate system, a preset alarm program is used to automatically identify whether a numerical error exists at present, a human-machine error value is automatically calculated, and when the human-machine error value is within a preset allowable value range, the lathe is allowed to perform a subsequent processing process, and when the human-machine error value is not within the preset allowable value range, a numerical error alarm message is automatically sent to prompt a machine tool operator that a numerical error exists in the process of establishing the current workpiece coordinate system, so that the machine tool operator can timely check and solve the numerical error problem, the numerical control lathe can be effectively prevented from processing according to the workpiece coordinate system with the numerical error, that is, accidents such as knife binding and machine collision caused by the numerical error in the Z-axis direction can be effectively avoided, and maintenance cost can be effectively reduced, the technical problem of large economic loss caused by numerical value errors in the Z-axis direction in the process of establishing a workpiece coordinate system in the prior art is solved.
Further, an embodiment of the present application further provides a workpiece coordinate coefficient value alarm device, where the workpiece coordinate coefficient value alarm device is applied to a workpiece coordinate coefficient value alarm apparatus, and the workpiece coordinate coefficient value alarm device includes:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface which are set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program and outputting and displaying the first actual Z value;
a secondary confirmation value acquisition module, configured to acquire a secondary confirmation value of the second access surface, which is input by a machine tool operator based on the first actual Z value, the first set Z value, and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical error alarm judgment.
Optionally, the alarm module is further configured to:
inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a man-machine error value, and judging whether the man-machine error value is in a preset allowable value range or not;
and if the man-machine error value is not in the preset allowable value range, sending out numerical error alarm information.
Optionally, the alarm module is further configured to:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
Optionally, the alarm module is further configured to:
taking the difference value of the first actual Z value and the first set Z value as the deviation value of the origin of the workpiece coordinate system;
and compensating the deviation value into the workpiece coordinate system.
Optionally, the secondary confirmation value includes a Z value compensation value of the second access plane, and the preset alarm program includes:
D=(Z 1ture -Z 1set )-Z 2comp
Figure BDA0003669963530000131
the range of the allowable value is,
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2comp Is a secondary confirmation value, Z 1set The first set Z value.
Optionally, the alarm module is further configured to:
if the human-computer error value is determined to be not 0 and is less than or equal to a preset error threshold value, determining that the human-computer error value is within a preset allowable value range;
and if the man-machine error value is determined to be 0 or larger than a preset error threshold value, determining that the man-machine error value is not in a preset allowable value range.
The workpiece coordinate coefficient value alarm device provided by the invention adopts the workpiece coordinate coefficient value alarm method in the embodiment, and solves the technical problem of great economic loss caused by numerical value errors in the Z-axis direction in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the workpiece coordinate coefficient value alarm device provided by the embodiment of the invention has the same beneficial effects as the workpiece coordinate coefficient value alarm method provided by the embodiment, and other technical characteristics of the workpiece coordinate coefficient value alarm device are the same as those disclosed by the embodiment method, so that the details are not repeated herein.
Further, an embodiment of the present invention provides an electronic device, where the electronic device includes: at least one processor; and a memory communicatively coupled to the at least one processor; wherein the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the method of workpiece coordinate coefficient value alerting in the above embodiments.
Referring now to FIG. 3, shown is a schematic diagram of an electronic device suitable for use in implementing embodiments of the present disclosure. The electronic devices in the embodiments of the present disclosure may include, but are not limited to, mobile terminals such as mobile phones, notebook computers, digital broadcast receivers, PDAs (personal digital assistants), PADs (tablet computers), PMPs (portable multimedia players), in-vehicle terminals (e.g., car navigation terminals), and the like, and fixed terminals such as digital TVs, desktop computers, and the like. The electronic device shown in fig. 3 is only an example, and should not bring any limitation to the functions and the scope of use of the embodiments of the present disclosure.
As shown in fig. 3, the electronic device may include a processing apparatus (e.g., a central processing unit, a graphic processor, etc.) that may perform various appropriate actions and processes according to a program stored in a Read Only Memory (ROM) or a program loaded from a storage apparatus into a Random Access Memory (RAM). In the RAM, various programs and data necessary for the operation of the electronic apparatus are also stored. The processing device, the ROM, and the RAM are connected to each other by a bus. An input/output (I/O) interface is also connected to the bus.
Generally, the following systems may be connected to the I/O interface: input devices including, for example, touch screens, touch pads, keyboards, mice, image sensors, microphones, accelerometers, gyroscopes, and the like; output devices including, for example, Liquid Crystal Displays (LCDs), speakers, vibrators, and the like; storage devices including, for example, magnetic tape, hard disk, etc.; and a communication device. The communication means may allow the electronic device to communicate wirelessly or by wire with other devices to exchange data. While the figures illustrate an electronic device with various systems, it is understood that implementing or having all of the illustrated systems is not a requirement. More or fewer systems may alternatively be implemented or provided.
In particular, according to an embodiment of the present disclosure, the processes described above with reference to the flowcharts may be implemented as computer software programs. For example, embodiments of the present disclosure include a computer program product comprising a computer program embodied on a computer-readable medium, the computer program comprising program code for performing the method illustrated by the flow chart. In such an embodiment, the computer program may be downloaded and installed from a network via the communication means, or installed from a storage means, or installed from a ROM. The computer program, when executed by a processing device, performs the above-described functions defined in the methods of the embodiments of the present disclosure.
The electronic equipment provided by the invention adopts the workpiece coordinate coefficient value alarm method in the embodiment, and solves the technical problem of great economic loss caused by numerical value errors in the Z-axis direction in the process of establishing the workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the electronic device provided by the embodiment of the invention are the same as the beneficial effects of the workpiece coordinate coefficient value alarm method provided by the embodiment, and other technical features of the electronic device are the same as those disclosed by the embodiment method, which are not repeated herein.
It should be understood that portions of the present disclosure may be implemented in hardware, software, firmware, or a combination thereof. In the foregoing description of embodiments, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Further, the present embodiment provides a computer-readable storage medium having stored thereon computer-readable program instructions for executing the workpiece coordinate coefficient value warning method in the above-described embodiment.
The computer readable storage medium provided by the embodiments of the present invention may be, for example, a USB flash disk, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, or device, or any combination thereof. More specific examples of the computer readable storage medium may include, but are not limited to: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the present embodiment, a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, or device. Program code embodied on a computer readable storage medium may be transmitted using any appropriate medium, including but not limited to: electrical wires, optical cables, RF (radio frequency), etc., or any suitable combination of the foregoing.
The computer-readable storage medium may be embodied in an electronic device; or may be present alone without being incorporated into the electronic device.
The computer readable storage medium carries one or more programs which, when executed by the electronic device, cause the electronic device to: acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system; based on the macro program, calling a probe of the machine tool to detect a first actual Z value of the first access surface, and outputting and displaying the first actual Z value; acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value; and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to perform numerical value error alarm judgment.
Computer program code for carrying out operations for aspects of the present disclosure may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, Smalltalk, C + +, and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the machine tool operator computer, partly on the machine tool operator computer, as a stand-alone software package, partly on the machine tool operator computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer may be connected to the machine tool operator computer through any type of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or the connection may be made to an external computer (for example, through the Internet using an Internet service provider).
The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
The modules described in the embodiments of the present disclosure may be implemented by software or hardware. Wherein the names of the modules do not in some cases constitute a limitation of the unit itself.
The computer-readable storage medium provided by the invention stores computer-readable program instructions for executing the workpiece coordinate coefficient value alarm method, and solves the technical problem of great economic loss caused by numerical value errors in the Z-axis direction in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the computer-readable storage medium provided by the embodiment of the invention are the same as the beneficial effects of the workpiece coordinate coefficient value alarm method provided by the embodiment, and are not repeated herein.
Further, the present application also provides a computer program product comprising a computer program which, when being executed by a processor, carries out the steps of the method for alarming values of workpiece coordinate coefficients as described above.
The computer program product solves the technical problem that economic loss is large due to numerical value errors in the Z-axis direction in the process of establishing a workpiece coordinate system in the prior art. Compared with the prior art, the beneficial effects of the computer program product provided by the embodiment of the invention are the same as the beneficial effects of the workpiece coordinate coefficient value alarm method provided by the embodiment, and are not described herein again.
The above description is only a preferred embodiment of the present application, and not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings, or which are directly or indirectly applied to other related technical fields, are included in the scope of the present application.

Claims (10)

1. A workpiece coordinate coefficient value warning method, characterized in that the workpiece coordinate coefficient value warning method comprises:
acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator, and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface set in the workpiece coordinate system;
based on the macro program, calling a probe of the machine tool to detect a first actual Z value of the first access surface, and outputting and displaying the first actual Z value;
acquiring a secondary confirmation value of the second access surface input by a machine tool operator based on the first actual Z value, the first set Z value and/or the second set Z value;
and inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to perform numerical value error alarm judgment.
2. The method of claim 1, wherein said step of inputting said first actual Z value, said first set Z value, said second set Z value and said second confirmation value into a predetermined alarm program for performing a numerical error alarm determination comprises:
inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program, determining a human-computer error value, and judging whether the human-computer error value is within a preset allowable value range;
and if the man-machine error value is not in the range of the preset allowable value, sending out numerical value error alarm information.
3. The method for alarming values of coefficients of workpiece coordinates as set forth in claim 2, wherein said step of determining whether said human-machine error value is within a preset tolerance value range further comprises:
and if the man-machine error value is in a preset allowable value range, compensating the workpiece coordinate system according to the first actual Z value and the first set Z value.
4. A method for workpiece coordinate coefficient value alarm according to claim 3 wherein said step of compensating said workpiece coordinate system based on said first actual Z value and said first set Z value comprises:
taking the difference value of the first actual Z value and the first set Z value as the deviation value of the origin of the workpiece coordinate system;
compensating the deviation value into the object coordinate system.
5. The method of claim 2, wherein said secondary confirmation value comprises a Z value offset of said second access surface, and said predetermined alarm pattern comprises:
D=(Z 1ture -Z 1set )-Z 2comp
Figure FDA0003669963520000021
wherein D is a human-machine error value, Z 1ture Is the first actual Z value, Z 2comp Is a secondary confirmation value, Z 1set The first set Z value.
6. The method of claim 5, wherein the step of determining whether the human-machine error value is within a predetermined tolerance value comprises:
if the human-computer error value is determined to be not 0 and is less than or equal to a preset error threshold value, determining that the human-computer error value is within a preset allowable value range;
and if the man-machine error value is determined to be 0 or larger than a preset error threshold value, determining that the man-machine error value is not in a preset allowable value range.
7. A method for alarming values of coefficients of workpiece coordinates as set forth in claim 1, wherein said step of obtaining a macro procedure corresponding to said workpiece coordinate system uploaded by a machine tool operator further comprises, prior to said step of obtaining a macro procedure corresponding to said workpiece coordinate system:
writing a macro program corresponding to the workpiece coordinate system, and establishing a coordinate conversion relation between the workpiece coordinate system and a preset comparison coordinate system;
acquiring an initial Z value of a second access surface in the preset contrast coordinate system, which is determined by detection;
and converting the initial Z value into a second set Z value of the second access surface in the workpiece coordinate system based on the coordinate conversion relation.
8. An object coordinate coefficient value warning device, characterized in that the object coordinate coefficient value warning device comprises:
the program acquisition module is used for acquiring a macro program corresponding to the workpiece coordinate system uploaded by a machine tool operator and outputting and displaying a first set Z value of a first access surface and a second set Z value of a second access surface which are set in the workpiece coordinate system;
the detection module is used for calling a probe of the machine tool to detect a first actual Z value of the first access surface based on the macro program and outputting and displaying the first actual Z value;
a secondary confirmation value acquisition module, configured to acquire a secondary confirmation value of the second access surface, which is input by a machine tool operator based on the first actual Z value, the first set Z value, and/or the second set Z value;
and the alarm module is used for inputting the first actual Z value, the first set Z value, the second set Z value and the secondary confirmation value into a preset alarm program to carry out numerical value error alarm judgment.
9. An electronic device, characterized in that the electronic device comprises:
at least one processor; and the number of the first and second groups,
a memory communicatively coupled to the at least one processor; wherein the content of the first and second substances,
the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the steps of the workpiece coordinate coefficient value warning method of any one of claims 1 to 7.
10. A storage medium, characterized in that the storage medium is a computer-readable storage medium having stored thereon a program for implementing an object coordinate coefficient value alarm method, the program being executed by a processor to implement the steps of the object coordinate coefficient value alarm method according to any one of claims 1 to 7.
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