CN114933175A - Automatic unstacking machine for prefabricated parts and unstacking method thereof - Google Patents

Automatic unstacking machine for prefabricated parts and unstacking method thereof Download PDF

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Publication number
CN114933175A
CN114933175A CN202210392625.1A CN202210392625A CN114933175A CN 114933175 A CN114933175 A CN 114933175A CN 202210392625 A CN202210392625 A CN 202210392625A CN 114933175 A CN114933175 A CN 114933175A
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China
Prior art keywords
oil cylinder
hydraulic oil
butt joint
support
prefabricated
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Pending
Application number
CN202210392625.1A
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Chinese (zh)
Inventor
王志岐
万兴权
胡松涛
贺宏波
蔺雪峰
方成文
张兴宇
孟庆斌
王志礼
秦婕
史冠杰
吴海云
王蕾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Civil Engineering Co Ltd of CREC
Third Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
Original Assignee
Shanghai Civil Engineering Co Ltd of CREC
Third Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
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Application filed by Shanghai Civil Engineering Co Ltd of CREC, Third Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC filed Critical Shanghai Civil Engineering Co Ltd of CREC
Priority to CN202210392625.1A priority Critical patent/CN114933175A/en
Publication of CN114933175A publication Critical patent/CN114933175A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • B65G59/026De-stacking from the top of the stack with a stepwise upward movement of the stack

Abstract

The invention relates to the technical field related to railway prefabricated part processing, in particular to an automatic unstacker for prefabricated parts and an unstacking method thereof, wherein the automatic unstacker for the prefabricated parts of a high-speed railway comprises a transportation roller way support, a lifting assembly, an unstacking support, a positioning mechanism and a mould stripping assembly, wherein the transportation roller way support is formed by combining a bottom plate and two side plates, a primary roller shaft and a secondary roller shaft are rotatably arranged on the transportation roller way support, a plurality of groups of the primary roller shaft and the secondary roller shaft are arranged at equal intervals, and the primary roller shaft and the secondary roller shaft are both driven by a driving structure; through setting up the automatic unstacker of high-speed railway prefabricated component that constitutes by transportation roll table support, lifting unit, support, positioning mechanism and the combination of form stripping component to unstacking through equipment to the mould platform of piling together, it is compared and is unstacked with the fork truck structure in the tradition, and its efficiency of unstacking is higher, and more saves the manual work, thereby has effectively reduced high-speed railway prefabricated component's prefabrication cost.

Description

Automatic unstacking machine for prefabricated parts and unstacking method thereof
Technical Field
The invention relates to the technical field related to railway prefabricated part processing, in particular to an automatic unstacker for prefabricated parts and an unstacking method thereof.
Background
Today, high-speed railways are rapidly developed in China, the high-speed railways become an irreplaceable part of transportation tools, the relatively laggard high-speed railways in the northwest are formed and start to operate, the transportation main arteries in all regions of the country are formed gradually, the quality of the construction of the auxiliary components of the high-speed rail transportation line becomes an indispensable part of red line inspection of the upper-level unit quality of construction units, road offices and the like, because the traditional manual construction has irreversible quality defects and low quality qualification rate, can not realize centralized flow line construction, occupies large space, has low standardization degree, is difficult to reach the standard in the aspects of dust, noise, dirt emission and the like in the field construction and operation environment, needs more labor force, is easy to cause the situations of worker waste and machine idle, therefore, the invention provides an automatic unstacker for prefabricated parts and an unstacking method thereof to solve the problems.
Disclosure of Invention
The invention aims to provide an automatic unstacker for prefabricated parts and an unstacking method thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic unstacker of prefabricated parts of a high speed railway, comprising:
the conveying roller way support is formed by combining a bottom plate and two side plates, a primary roller shaft and a secondary roller shaft are rotatably mounted on the conveying roller way support, multiple groups of the primary roller shaft and the secondary roller shaft are arranged at equal intervals, and the primary roller shaft and the secondary roller shaft are both driven by a driving structure;
the lifting assembly is formed by combining a hydraulic jacking mechanism and a lifting platform, the hydraulic jacking mechanism is arranged on the transportation roller bed support, and the lifting platform is connected with the lifting end of the hydraulic jacking mechanism;
the destacking support is symmetrically provided with a group at two ends of the conveying roller bed support;
the positioning mechanism is formed by combining a primary hydraulic oil cylinder and a supporting seat, the oil cylinder of the primary hydraulic oil cylinder is fixedly arranged on the unstacking bracket, and the supporting seat is fixedly connected with the telescopic rod of the primary hydraulic oil cylinder;
the mould removing assembly is composed of a base, a secondary hydraulic oil cylinder, a connecting seat, a tertiary hydraulic oil cylinder, a stepping motor and a butt joint;
and the die table to be unstacked is conveyed through the primary roll shaft, and a prefabricated part forming die is placed on the die table to be unstacked.
Preferably, the primary roll shaft is of a short cylindrical structure, the die table to be unstacked is a rectangular platform, and the width value of the die table to be unstacked is consistent with the distance value between two side plates on the support of the conveying roller bed.
Preferably, the upper surface of the die platform to be unstacked is provided with a support rod, the lower surface of the die platform to be unstacked is provided with a support groove, the support rod and the support groove are symmetrically arranged, and when the die platforms to be unstacked are stacked mutually, the support rod of the die platform to be unstacked at the lower side of the die platform to be unstacked is inserted into the support groove of the die platform to be unstacked at the upper side.
Preferably, one-level hydraulic cylinder is in the process state, and hydraulic jacking mechanism is in the jack-up state, the lower surface of waiting to destack the mould platform is set up on the supporting seat, and does not contact between supporting seat and the lift platform this moment, when one-level hydraulic cylinder was in the return stroke state, its supporting seat with wait to destack for the dislocation set between the mould platform.
Preferably, the base is fixed on the ground, the second-stage hydraulic oil cylinder is fixedly installed on the base, the connecting seat is fixedly connected with an expansion link of the second-stage hydraulic oil cylinder, the third-stage hydraulic oil cylinder is fixedly installed on the connecting seat through a fixing piece, the stepping motor is fixedly installed on an expansion link of the third-stage hydraulic oil cylinder, and the butt joint is fixedly connected with a rotor of the stepping motor.
Preferably, the upper surface of the die table to be unstacked is provided with a limiting groove, the lower surface of the prefabricated part forming die is provided with a limiting bulge, the size of the limiting groove is matched with that of the limiting bulge, and the limiting bulge of the prefabricated part forming die is embedded into the limiting groove when the prefabricated part forming die is actually placed.
Preferably, butt joint grooves are formed in the two sides of the prefabricated part forming die and are of a notch structure with a cross section being in a regular hexagon, and the size of the cross section of each butt joint is identical to that of each butt joint groove.
Preferably, when the secondary hydraulic oil cylinder is in a reset state and the tertiary hydraulic oil cylinder is in a process state, the butt joint is embedded into the butt joint groove, and when the tertiary hydraulic oil cylinder is in a return stroke state, the butt joint is completely separated from the butt joint groove.
Preferably, the setting height that highly is less than the one-level roller that sets up of second grade roller, and the distance value between one-level roller and the second grade roller is greater than prefab forming die's thickness value, and the second grade roller comprises roller body and buffer layer combination, the buffer layer is the elastic rubber pipe, and the buffer layer cup joints on the roller body, and the distance value between the adjacent second grade roller is less than the thickness value of prefab.
The unstacking method of the automatic unstacker for the prefabricated parts comprises the following steps:
the method comprises the following steps: the die table is conveyed to the position of the lifting assembly through the primary roll shaft, then the lifting platform is jacked up through the hydraulic jacking mechanism so as to jack up the die table, when the lower surface of the die table on the second layer is flush with the upper side of the supporting seat, the primary hydraulic oil cylinder is driven to move in a process manner so as to jack up the die table on the second layer through the supporting seat, and then the hydraulic jacking mechanism is driven to move in a return stroke so as to put down the die table on the lowest layer, thereby completing the unstacking process of the die table;
step two: the prefabricated part forming die is conveyed to the rear part through the primary roll shaft, when the die table is conveyed to the position of the die removing assembly, the butt joint is inserted into the butt joint groove by driving the three-stage hydraulic oil cylinder to move in a process manner, and then the secondary hydraulic oil cylinder is driven to move in a process manner, so that the prefabricated part forming die is jacked;
step three: the mould table is conveyed to the front side through the reverse rotation of the primary roller shaft, and then the stepping motor is driven to rotate one hundred eighty degrees;
step four: driving the secondary hydraulic oil cylinder to reciprocate for multiple times so as to shake down the prefabricated part;
step five: and conveying the prefabricated part to the rear side through the secondary roller shaft, and then positively rotating the primary roller shaft to convey the mould platform to the position of the mould removing assembly.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic unstacking machine for the prefabricated parts of the high-speed railway, which is formed by combining the conveying roller bed support, the lifting assembly, the unstacking bracket, the positioning mechanism and the unstacking assembly, is arranged, so that the stacked die tables are unstacked through equipment, compared with the traditional method of unstacking by using a forklift structure, the automatic unstacking machine for the prefabricated parts of the high-speed railway is higher in unstacking efficiency and more labor-saving, and the prefabricating cost of the prefabricated parts of the high-speed railway is effectively reduced;
2. the mould removing assembly is composed of a base, a second-stage hydraulic oil cylinder, a connecting seat, a third-stage hydraulic oil cylinder, a stepping motor and butt joints, butt joint grooves are formed in two sides of the prefabricated part forming mould, so that the butt joints are inserted into the butt joint grooves, then the prefabricated part forming mould is turned over through the stepping motor, automatic demoulding of the prefabricated part is achieved, and production and processing efficiency of the prefabricated part is further improved;
3. and constitute by roller body and buffer layer combination through setting the second grade roller to letting the prefab when the drawing of patterns falls, its prefab that can be better to falling protects, thereby effectively avoids the prefab impaired.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
FIG. 4 is an enlarged view of the structure at C in FIG. 1;
FIG. 5 is a schematic view of the form removal assembly of the present invention;
FIG. 6 is a schematic structural view of a mold table to be unstacked;
FIG. 7 is a view of the underside of a die table to be unstacked;
fig. 8 is a cross-sectional view of a secondary roller shaft.
In the figure: the device comprises a conveying roller way support 1, an unstacking support 2, a lifting assembly 3, a mould disassembling assembly 4, a mould platform 5 to be unstacked, a prefabricated part forming mould 6, a primary roller shaft 7, a secondary roller shaft 8, a primary hydraulic oil cylinder 9, a support seat 10, a base 11, a secondary hydraulic oil cylinder 12, a connecting seat 13, a tertiary hydraulic oil cylinder 14, a stepping motor 15, a butt joint 16, a fixing piece 17, a supporting rod 18, a supporting groove 19, a butt joint groove 20, a roller shaft body 21 and a buffer layer 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an automatic unstacker for prefabricated parts of high-speed railway comprises a conveying roller way support 1, a lifting assembly 3, an unstacking support 2, a positioning mechanism and a form stripping assembly 4, wherein the conveying roller way support 1 is formed by combining a bottom plate and two side plates, a primary roller shaft 7 and a secondary roller shaft 8 are rotatably mounted on the conveying roller way support 1, a plurality of groups of the primary roller shaft 7 and the secondary roller shaft 8 are arranged at equal intervals, the primary roller shaft 7 and the secondary roller shaft 8 are driven by a driving structure, the lifting assembly 3 is formed by combining a hydraulic jacking mechanism and a lifting platform, the hydraulic jacking mechanism is mounted on the conveying roller way support 1, the lifting platform is connected with the lifting end of the hydraulic jacking mechanism, a group of the unstacking support 2 is symmetrically arranged at two ends of the conveying roller way support 1, and the positioning mechanism is formed by combining a primary hydraulic oil cylinder 9 and a support 10, the hydro-cylinder fixed mounting of one-level hydraulic cylinder 9 is on unstacking support 2, supporting seat 10 and the telescopic link fixed connection of one-level hydraulic cylinder 9, form removal subassembly 4 comprises base 11, second grade hydraulic cylinder 12, connecting seat 13, tertiary hydraulic cylinder 14, step motor 15 and butt joint 16 combination, and wait to unstack mould platform 5 and carry through one-level roller 7, and wait to unstack to put prefab forming die 6 on the mould platform 5, through setting up by transportation roll table support 1, lifting unit 3, support 2 of unstacking, the automatic unstacker of high-speed railway prefabricated component that positioning mechanism and form removal subassembly 4 combination constitute, thereby unstack the mould platform of piling up together through equipment, it is compared with traditional unstacking with fork truck structure, its unstacking efficiency is higher, and more sparingly manual work, thereby effectively reduced the prefabrication cost of high-speed railway prefabricated component.
The primary roll shaft 7 is in a short cylindrical structure, the die table 5 to be unstacked is a rectangular platform, and the width value of the die table 5 to be unstacked is consistent with the distance value between two side plates on the conveying roller bed support 1;
the upper surface of the mould platform 5 to be unstacked is provided with a support rod 18, the lower surface of the mould platform 5 to be unstacked is provided with a support groove 19, the support rod 18 and the support groove 19 are symmetrically arranged, and when the mould platforms 5 to be unstacked are stacked mutually, the support rod 18 of the mould platform 5 to be unstacked at the lower side is inserted into the support groove 19 of the mould platform 5 to be unstacked at the upper side;
the primary hydraulic oil cylinder 9 is in a process state, the hydraulic jacking mechanism is in a jacking state, the lower surface of the die table 5 to be unstacked is erected on the supporting seat 10, the supporting seat 10 is not in contact with the lifting platform at the moment, and the supporting seat 10 and the die table 5 to be unstacked are arranged in a staggered mode when the primary hydraulic oil cylinder 9 is in a return state;
the base 11 is fixed on the ground, the second-stage hydraulic oil cylinder 12 is fixedly arranged on the base 11, the connecting seat 13 is fixedly connected with the telescopic rod of the second-stage hydraulic oil cylinder 12, the third-stage hydraulic oil cylinder 14 is fixedly arranged on the connecting seat 13 through a fixing part 17, the stepping motor 15 is fixedly arranged on the telescopic rod of the third-stage hydraulic oil cylinder 14, the butt joint 16 is fixedly connected with the rotor of the stepping motor 15, the form removing component 4 is composed of a base 11, a second-stage hydraulic oil cylinder 12, a connecting seat 13, a third-stage hydraulic oil cylinder 14, the stepping motor 15 and the butt joint 16, and butt grooves 20 are formed at both sides of the preform molding die 6, so that the butt joints 16 are inserted into the butt grooves 20, then, the prefabricated part forming die 6 is turned over through the stepping motor 15, so that the prefabricated part is automatically demoulded, and the production and processing efficiency of the prefabricated part is further improved;
a limiting groove is formed in the upper surface of the die table 5 to be unstacked, a limiting bulge is arranged on the lower surface of the prefabricated part forming die 6, the size of the limiting groove is matched with that of the limiting bulge, and the limiting bulge of the prefabricated part forming die 6 is embedded into the limiting groove when the prefabricated part forming die is actually placed;
the two sides of the prefabricated part forming die 6 are both provided with butt joint grooves 20, the butt joint grooves 20 are of a notch structure with a regular hexagon cross section, and the size of the cross section of the butt joint 16 is matched with that of the butt joint grooves 20;
when the secondary hydraulic oil cylinder 12 is in a reset state and the tertiary hydraulic oil cylinder 14 is in a process state, the butt joint 16 is embedded into the butt joint groove 20, and when the tertiary hydraulic oil cylinder 14 is in a return stroke state, the butt joint 16 is completely separated from the butt joint groove 20;
the setting height of the secondary roller shafts 8 is lower than that of the primary roller shafts 7, the distance value between the primary roller shafts 7 and the secondary roller shafts 8 is larger than the thickness value of the prefabricated member forming mold 6, the secondary roller shafts 8 are formed by combining the roller shaft bodies 21 and the buffer layers 22, the buffer layers 22 are elastic rubber tubes, the buffer layers 22 are sleeved on the roller shaft bodies 21, the distance value between every two adjacent secondary roller shafts 8 is smaller than the thickness value of the prefabricated member, and the secondary roller shafts 8 are formed by combining the roller shaft bodies 21 and the buffer layers 22, so that the prefabricated member can better protect the falling prefabricated member when being demoulded and falling, and the prefabricated member is effectively prevented from being damaged;
the unstacking method of the automatic unstacker for the prefabricated parts comprises the following steps:
the method comprises the following steps: the die table is conveyed to the position of the lifting assembly through the primary roll shaft, then the lifting platform is jacked up through the hydraulic jacking mechanism so as to jack up the die table, when the lower surface of the die table on the second layer is flush with the upper side of the supporting seat, the primary hydraulic oil cylinder is driven to move in a process manner so as to jack up the die table on the second layer through the supporting seat, and then the hydraulic jacking mechanism is driven to move in a return stroke so as to put down the die table on the lowest layer, thereby completing the unstacking process of the die table;
step two: the prefabricated part forming die is conveyed to the rear part through the primary roll shaft, when the die table is conveyed to the position of the die removing assembly, the butt joint is inserted into the butt joint groove by driving the three-stage hydraulic oil cylinder to move in a process manner, and then the secondary hydraulic oil cylinder is driven to move in a process manner, so that the prefabricated part forming die is jacked;
step three: the mould table is conveyed to the front side through the reverse rotation of the primary roller shaft, and then the stepping motor is driven to rotate one hundred eighty degrees;
step four: driving the secondary hydraulic oil cylinder to reciprocate for multiple times so as to shake down the prefabricated part;
step five: conveying the prefabricated part to the rear side through a secondary roller shaft, and then conveying the mould platform to the position of the mould removing assembly through forward rotation of a primary roller shaft;
the working principle is as follows: by arranging the automatic unstacker for the prefabricated parts of the high-speed railway, which is formed by combining the conveying roller bed support 1, the lifting component 3, the unstacking bracket 2, the positioning mechanism and the unstacking component 4, the unstacking of the stacked die tables is realized through equipment, compared with the traditional unstacking with a forklift structure, the unstacking efficiency is higher, and more labor is saved, so the prefabrication cost of the prefabricated parts of the high-speed railway is effectively reduced, when the automatic unstacking machine is actually used, the stacked die tables are firstly conveyed to the position of the lifting component 3 through the primary roller shaft 7 and then jacked up through the lifting platform by the hydraulic jacking mechanism so as to jack up the die tables, when the lower surface of the die table on the second layer is level with the upper side of the support seat 10, the primary hydraulic oil cylinder 9 is driven to move in a process, so that the die table on the second layer is jacked through the support seat 10, and then the hydraulic jacking mechanism is driven to move in a return stroke, so that the lowermost mould table is lowered and transported to the rear by the primary roll shaft 7, and when the mould table is transported to the position of the stripping assembly 4, the three-stage hydraulic oil cylinder 14 is driven to move in a progressive way, so that the butt joint 16 is inserted into the butt joint groove 20, then the secondary hydraulic oil cylinder 12 is driven to move in a process manner, so that the prefabricated part forming die 6 is jacked up, then the mold table is conveyed to the front side by the reverse rotation of the primary roller shaft 7, and then is rotated one hundred eighty degrees by driving the stepping motor 15, then the secondary hydraulic oil cylinder 12 is driven to reciprocate for a plurality of times, so that the prefabricated part is vibrated to fall, the prefabricated part is conveyed to the rear side through the secondary roll shaft 8, and then the primary roll shaft 7 rotates positively to convey the die table to the position of the die removing assembly 4, and then the secondary hydraulic oil cylinder 12 is driven to move in a return way, and then the tertiary hydraulic oil cylinder 14 is driven to move in a return way, so that the prefabricated part forming die 6 is put down to complete the die removing work.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic unstacker of prefabricated component which characterized in that: the automatic unstacker of high-speed railway prefabricated part includes:
the conveying roller way support (1) is formed by combining a bottom plate and two side plates, a primary roller shaft (7) and a secondary roller shaft (8) are rotatably mounted on the conveying roller way support (1), multiple groups of the primary roller shaft (7) and multiple groups of the secondary roller shaft (8) are arranged at equal intervals, and the primary roller shaft (7) and the secondary roller shaft (8) are driven by a driving structure;
the lifting assembly (3) is formed by combining a hydraulic jacking mechanism and a lifting platform, the hydraulic jacking mechanism is arranged on the transportation roller bed support (1), and the lifting platform is connected with the lifting end of the hydraulic jacking mechanism;
the destacking support (2) is symmetrically arranged at two ends of the conveying roller bed support (1) in a group;
the positioning mechanism is formed by combining a primary hydraulic oil cylinder (9) and a supporting seat (10), an oil cylinder of the primary hydraulic oil cylinder (9) is fixedly arranged on the unstacking support (2), and the supporting seat (10) is fixedly connected with an expansion link of the primary hydraulic oil cylinder (9);
the mould removing assembly (4) is formed by combining a base (11), a secondary hydraulic oil cylinder (12), a connecting seat (13), a tertiary hydraulic oil cylinder (14), a stepping motor (15) and a butt joint (16);
and the die table (5) to be unstacked is conveyed through a primary roller shaft (7), and a prefabricated part forming die (6) is placed on the die table (5) to be unstacked.
2. An automatic unstacker of prefabricated elements according to claim 1, characterised in that: the primary roll shaft (7) is of a short cylindrical structure, the die table (5) to be unstacked is a rectangular platform, and the width value of the die table (5) to be unstacked is consistent with the distance value between the two side plates on the conveying roller way support (1).
3. An automatic unstacker of prefabricated elements according to claim 2, characterised in that: the upper surface of the die table (5) to be unstacked is provided with a support rod (18), the lower surface of the die table (5) to be unstacked is provided with a support groove (19), the support rod (18) and the support groove (19) are symmetrically arranged, and when the die tables (5) to be unstacked are stacked mutually, the support rod (18) of the die table (5) to be unstacked at the lower side is inserted into the support groove (19) of the die table (5) to be unstacked at the upper side.
4. An automatic unstacker of prefabricated elements according to claim 3, characterised in that: one-level hydraulic cylinder (9) are in the process state, and hydraulic jacking mechanism is in the jack-up state, treat that the lower surface of unstacking mould platform (5) is set up on supporting seat (10), and do not contact between supporting seat (10) and the lift platform this moment, when one-level hydraulic cylinder (9) are in the return stroke state, its supporting seat (10) and treat and unstack mould platform (5) between be dislocation set.
5. An automatic unstacker of prefabricated elements according to claim 4, characterised in that: the base (11) is fixed on the ground, the second-stage hydraulic oil cylinder (12) is fixedly installed on the base (11), the connecting seat (13) is fixedly connected with an expansion link of the second-stage hydraulic oil cylinder (12), the third-stage hydraulic oil cylinder (14) is fixedly installed on the connecting seat (13) through a fixing piece (17), the stepping motor (15) is fixedly installed on an expansion link of the third-stage hydraulic oil cylinder (14), and the butt joint (16) is fixedly connected with a rotor of the stepping motor (15).
6. An automatic unstacker of prefabricated elements according to claim 5, characterised in that: the upper surface of the die table (5) to be unstacked is provided with a limiting groove, the lower surface of the prefabricated part forming die (6) is provided with a limiting bulge, the size of the limiting groove is matched with that of the limiting bulge, and the limiting bulge of the prefabricated part forming die (6) is embedded into the limiting groove when the prefabricated part forming die is actually placed.
7. An automatic unstacker of prefabricated elements according to claim 6, characterised in that: butt joint groove (20) have all been seted up to the both sides of prefab forming die (6), butt joint groove (20) are regular hexagon's notch structure for the cross-section, butt joint (16) cross sectional dimension is identical with butt joint groove (20) size.
8. An automatic unstacker of prefabricated elements according to claim 7, characterised in that: when the secondary hydraulic oil cylinder (12) is in a reset state and the tertiary hydraulic oil cylinder (14) is in a process state, the butt joint (16) of the secondary hydraulic oil cylinder is embedded into the butt joint groove (20), and when the tertiary hydraulic oil cylinder (14) is in a return state, the butt joint (16) of the tertiary hydraulic oil cylinder is completely separated from the butt joint groove (20).
9. An automatic unstacker of prefabricated elements according to claim 8, characterised in that: the setting height that highly is less than one-level roller (7) of second grade roller (8) sets up, and the thickness value that interval value between one-level roller (7) and second grade roller (8) is greater than prefab forming die (6), and second grade roller (8) comprise roller body (21) and buffer layer (22) combination, buffer layer (22) are the elastic rubber pipe, and buffer layer (22) cup joint on roller body (21), and interval value between adjacent second grade roller (8) is less than the thickness value of prefab.
10. A method of unstacking a prefabricated part automatic unstacker according to any one of claims 1 to 9, characterized in that: the unstacking method of the automatic unstacker for the prefabricated parts comprises the following steps:
the method comprises the following steps: the die table is conveyed to the position of the lifting assembly through the primary roll shaft, then the lifting platform is jacked up through the hydraulic jacking mechanism so as to jack up the die table, when the lower surface of the die table on the second layer is flush with the upper side of the supporting seat, the primary hydraulic oil cylinder is driven to move in a process manner so as to jack up the die table on the second layer through the supporting seat, and then the hydraulic jacking mechanism is driven to move in a return stroke so as to put down the die table on the lowest layer, thereby completing the unstacking process of the die table;
step two: the butt joint is conveyed to the rear part through the primary roll shaft, when the mold platform is conveyed to the position of the mold stripping assembly, the butt joint is inserted into the butt joint groove by driving the three-stage hydraulic oil cylinder to move in a process, and then the two-stage hydraulic oil cylinder is driven to move in a process, so that the prefabricated part forming mold is jacked;
step three: conveying the die table to the front side through the reverse rotation of the primary roll shaft, and then driving the stepping motor to rotate one hundred eighty degrees;
step four: driving the secondary hydraulic oil cylinder to reciprocate for multiple times so as to shake down the prefabricated part;
step five: the prefabricated part is conveyed to the rear side through the secondary roll shaft, and then the primary roll shaft rotates positively to convey the die table to the position of the die removing assembly.
CN202210392625.1A 2022-04-13 2022-04-13 Automatic unstacking machine for prefabricated parts and unstacking method thereof Pending CN114933175A (en)

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Citations (10)

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