CN114917820A - Automatic dangerous medicament preparation equipment - Google Patents
Automatic dangerous medicament preparation equipment Download PDFInfo
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- CN114917820A CN114917820A CN202210583651.2A CN202210583651A CN114917820A CN 114917820 A CN114917820 A CN 114917820A CN 202210583651 A CN202210583651 A CN 202210583651A CN 114917820 A CN114917820 A CN 114917820A
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- 239000003814 drug Substances 0.000 title claims abstract description 217
- 238000002360 preparation method Methods 0.000 title claims abstract description 59
- 239000000853 adhesive Substances 0.000 claims abstract description 67
- 230000001070 adhesive effect Effects 0.000 claims abstract description 67
- 238000012544 monitoring process Methods 0.000 claims abstract description 10
- 210000000078 claw Anatomy 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 18
- 229940079593 drug Drugs 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 18
- 238000005303 weighing Methods 0.000 claims description 17
- 238000012423 maintenance Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 13
- 239000003973 paint Substances 0.000 claims description 12
- 230000007306 turnover Effects 0.000 claims description 12
- 231100001261 hazardous Toxicity 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 230000003020 moisturizing effect Effects 0.000 claims description 2
- 239000000383 hazardous chemical Substances 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000002955 isolation Methods 0.000 abstract description 4
- 239000002360 explosive Substances 0.000 abstract description 3
- 230000000977 initiatory effect Effects 0.000 abstract description 3
- 238000007726 management method Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The invention relates to automatic dangerous medicament preparation equipment, and belongs to the field of initiating explosive device assembly. The equipment comprises a protection part (100), an automatic medicine feeding device (200), a medicine box delivery device (300), an adhesive adding and metering device (400) and a standing buffer device part (500). By designing and manufacturing intelligent dangerous medicament preparation equipment, the production efficiency is improved, the density of operators is greatly reduced, and the manufacturing and management cost is effectively reduced; the consistency and the stability of the quality of the medicament are improved by an adhesive accurate metering technology; according to the invention, the intrinsic safety of production is improved through a safety explosion-proof technology, a video monitoring system and a safety interlocking technology, and man-machine isolation operation is realized, so that the intrinsic safety degree of special medicament production is obviously improved; the invention is applied to the configuration and production of various dangerous medicaments in branch plants, and effectively reduces the labor intensity and the safety risk.
Description
Technical Field
The invention belongs to the field of initiating explosive device assembly, and particularly relates to automatic dangerous medicament preparation equipment.
Background
In the dangerous medicament preparation production, the automatic production mode is generally adopted abroad, but the manual production mode is still generally used at home, namely, the process methods of weighing, adding medicaments, adding paint, standing and the like in the preparation process are manually operated in the field in the domestic industry.
At present, although the preparation of medicaments has protection operation, the preparation still has great potential safety hazard which is mainly shown in the following steps:
1) when the medicine is added manually, the medicine amount distributed into the medicine bowl under the influence of manual operation is uncontrollable, and the distribution risk of excessive medicine and medicine sprinkling is large.
2) From dividing and weighing the medicines to dispensing the medicines, the frequency of contacting the medicines in the whole process is high, and the safety risk is high.
3) The taking of the medicament and the on-site cleaning are both manually and directly operated.
4) The requirement on the skills of operators is high, and the cultivation difficulty of the operators is high.
In order to meet the requirements of unmanned and less-humanized dangerous operations and solve a series of problems existing in the dangerous medicament preparation process, the medicament preparation operation needs to be mechanically and automatically modified, potential safety hazards are eliminated, and intrinsic safety is realized.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide a dangerous medicament automatic preparation device to solve a series of problems in the dangerous medicament preparation process.
(II) technical scheme
In order to solve the technical problem, the invention provides equipment for automatically preparing dangerous medicaments, which comprises a protective part (100), an automatic medicament feeding device (200), a medicament box delivery device (300), an adhesive adding and metering device (400) and a standing buffer device part (500);
the protection part (100) comprises an explosion-proof partition plate (101), a maintenance door (102), a feeding door (103), a taking door (104), a switch cylinder (105) and an installation platform (106); the maintenance door (102), the feeding door (103), the material taking door (104) and the mounting platform (106) are arranged on the explosion-proof partition plate (101), and the feeding door (103) and the material taking door (104) are positioned above the mounting platform (106); the feeding door (103) and the material taking door (104) are connected with the switch cylinder (105), and the switch of the feeding door and the material taking door is realized by connecting the switch cylinder (105);
the automatic medicine adding device (200) comprises a medicine adding pneumatic indexing table (201), a medicine adding detection sensor (202), a medicine adding bowl (203), a medicine adding turntable (204), a medicine adding finger (205), a medicine adding air claw (206), a turnover cylinder (207), a medicine adding swing cylinder (208), a funnel (209), a linear cylinder (210), a cover plate (211), a medicine adding lifting cylinder (212) and a medicine adding support column (213); the dosing pneumatic indexing table (201) is arranged on the installation platform (106), a dosing turntable (204) is arranged above the installation platform, four groups of dosing bowls (203) are uniformly arranged on the dosing turntable (204), and a dosing detection sensor (202) is arranged on the dosing pneumatic indexing table (201) and is positioned on one side of the dosing turntable (204); a pair of dosing fingers (205) are positioned on one side of the dosing turntable (204) and are arranged on a dosing air claw (206), the dosing air claw (206) is connected with a turnover cylinder (207), the turnover cylinder (207) is arranged on a dosing swing cylinder (208), the dosing swing cylinder (208) is arranged on a dosing lifting cylinder (212), the dosing lifting cylinder (212) is arranged on two groups of dosing struts (213), and the dosing struts (213) stand on a mounting platform (106); the funnel (209) is connected with a cover plate (211) and a linear cylinder (210) which are arranged on the funnel, and the linear cylinder is arranged on the explosion-proof clapboard (101);
the medicine box delivery device (300) comprises a medicine preparation bowl (301), a preparation rotary table (302), a preparation pneumatic indexing table (303), a position monitoring sensor (304) and a machining part; the preparation pneumatic indexing table (303) is arranged on the installation platform (106), a preparation turntable (302) is arranged above the installation platform, four groups of preparation medicine bowls (301) are uniformly arranged on the preparation turntable (302), and the position monitoring sensor (304) is arranged on one side of the preparation turntable (302);
the adhesive adding and metering device comprises an adhesive container (401), a bracket (402), an adhesive swinging cylinder (403), a top block (404), a weighing sensor (405), an adhesive lifting cylinder (406) and an adhesive support column (407); the adhesive container (401) is connected with an adhesive swing cylinder (403) through a bracket (402); the top block (404) is arranged at a weighing position of the weighing sensor (405); the adhesive swing cylinder (403) and the weighing sensor (405) are connected with the adhesive lifting cylinder (406); an adhesive elevation cylinder (406) secured to the mounting platform (106) by an adhesive post (407);
the standing buffer device (500) comprises a standing lifting cylinder (501), a standing swing cylinder (502), a rotating arm (503), a standing air claw (504), a standing finger (505), a standing medicine bowl (506), a standing turntable (507), a standing detection sensor (508), a standing pneumatic indexing table (509) and a standing support (510); the standing buffer device (500) is arranged on the mounting platform (106); wherein, a standing swing cylinder (502) is arranged above the standing lifting cylinder (501), the standing swing cylinder (502) is connected with a standing air claw (504) and a standing finger (505) through a rotating arm (503), and the standing air claw (504) is positioned at the outer side of a standing turntable (507); the four groups of standing medicine bowls (506) are uniformly distributed on a standing turntable (507), the standing turntable (507) is arranged on a standing pneumatic indexing table (509), the standing pneumatic indexing table (509) is fixed on a standing support column (510), and a standing detection sensor (508) is arranged on the outer side of the standing turntable (507).
Furthermore, corresponding sensors are additionally arranged to feed back the opening and closing conditions of the maintenance door (102), the feeding door (103) and the taking door (104).
Furthermore, the maintenance door (102), the feeding door (103) and the taking door (104) are interlocked with the whole set of dangerous medicament automatic preparation equipment, and the whole set of dangerous medicament automatic preparation equipment is stopped in time when the maintenance door (102), the feeding door (103) and the taking door (104) are in an abnormal opening state.
Furthermore, when the automatic preparation equipment works, the feeding door (103) is opened, and after an operator sequentially puts four medicine feeding bowls (203) containing medicines on a medicine feeding turntable (204) of the automatic medicine feeding device (200) positioned in the explosion-proof partition plate (101), the feeding door (103) is closed; the dosing turntable (204) is driven by a dosing pneumatic indexing table (201) to drive dosing medicine bowls (203) to move along the circumference, a dosing detection sensor (202) detects the positions of the dosing turntable (204) where the dosing medicine bowls (203) should be placed, detects whether the actual number of the dosing medicine bowls (203) is identical to the ideal number or not, if the actual number of the dosing medicine bowls is different, the system stops running, the next step is executed after the sufficient number is compensated, a dosing lifting cylinder (212) drives a dosing air claw (206) to fall down, the dosing air claw (206) clamps the dosing medicine bowls (203), a dosing finger (205) clamps the dosing medicine bowls (203), a dosing lifting cylinder (212) lifts, a dosing swing cylinder (208) rotates the medicine bowls to be in place, a turnover cylinder (207) overturns to add medicines into a prepared medicine bowl (301) through a hopper (209), and the dosing swing cylinder (208) moves reversely to place the empty dosing medicine bowls (203) on the dosing turntable (204), and taking down a dosing medicine bowl (203).
Furthermore, a cover plate (211) is arranged on the upper edge of the funnel (209), two holes are processed on the cover plate (211), one hole is a medicament inflow hole, and the other hole is a dust absorption hole.
Further, the hopper (209) is driven by a linear air cylinder (210) to reciprocate along the vertical direction; when the prepared medicine bowl (301) is transferred to the medicine adding station, the funnel (209) falls, and the lower plane of the funnel (209) is in zero-distance contact with the upper plane of the prepared medicine bowl (301) to prevent dust; after the medicine is added, the funnel (209) is lifted, and the medicine preparation bowl (301) is ensured to smoothly pass through the station.
Further, the power for preparing the pneumatic indexing table (303) is compressed air.
Further, the adhesive container (401) consists of a container tube and a bottom needle.
Further, a needle is located in the moisture retention medicine bowl in the initial stage, when the medicine preparation bowl (301) is conveyed to the station, the top block (404) is jacked up, the weighing sensor (405) performs mass metering on the empty medicine preparation bowl (301), meanwhile, the adhesive container (401) rises to a high position under the action of the adhesive lifting air cylinder (406), the adhesive swinging air cylinder (403) rotates for 90 degrees to shift the needle to a paint adding position, the adhesive container (401) is communicated with compressed air to extrude paint out of the adhesive container (401), when the paint amount reaches a set value, the adhesive container (401) is communicated with negative pressure to prevent paint liquid from flowing out, then reverse movement is performed to move the needle to the original position.
Furthermore, when the automatic preparation equipment works, the material taking door (104) is opened, and after an operator sequentially puts the four prepared and standing medicine bowls (506) on the standing turntable (507) of the standing buffer device (500) positioned in the protective partition plate (101), the door is closed; the standing turntable (507) is driven by a standing pneumatic indexing table (509) to drive the prepared and placed medicine bowls (506) to move along the circumference, a standing detection sensor (508) detects the positions of the standing turntable (507) where the medicine bowls should be placed, whether the actual number of the medicine bowls is identical to the ideal number is detected, if the actual number of the medicine bowls is different from the ideal number, the system stops running, the next step is executed after the sufficient number is compensated, a standing air claw (504) falls, a standing finger (505) clamps the medicine bowls, a standing lifting air cylinder (501) is lifted, a standing swing air cylinder (502) drives a rotating arm (503) to rotate, a standing lifting air cylinder (501) falls to place the standing medicine bowls (506) on the medicine box transfer device (300), and the medicine bowls which are prepared are placed back on the standing turntable (507) of the standing buffer device (500) through reverse movement; and after the medicine bowl is finally prepared, the material taking door (104) is opened, and the operator takes out the standing medicine bowl (506) which is subjected to standing to start the next working cycle.
(III) advantageous effects
The invention provides equipment for automatically preparing dangerous medicaments, which has the following effects:
according to the intelligent dangerous medicament preparation equipment, the production efficiency is improved, the density of operators is greatly reduced, and the manufacturing and management cost is effectively reduced through design and manufacturing of the intelligent dangerous medicament preparation equipment; the consistency and the stability of the quality of the medicament are improved by an adhesive accurate metering technology;
according to the invention, the intrinsic safety of production is improved through a safety explosion-proof technology, a video monitoring system and a safety interlocking technology, and man-machine isolation operation is realized, so that the intrinsic safety degree of special medicament production is obviously improved;
the invention is applied to the configuration and production of various dangerous medicaments in branch plants, and effectively reduces the labor intensity and the safety risk.
Drawings
FIG. 1 is a schematic diagram of an automated hazardous agent dispensing apparatus;
FIG. 2 is a schematic view of a guard portion;
FIG. 3 is a schematic view of an automatic dosing device;
FIG. 4 is a schematic view of a cartridge delivery device;
FIG. 5 is a schematic view of an adhesive addition metering device;
fig. 6 is a schematic view of the still standing buffer device.
Detailed Description
In order to make the objects, contents and advantages of the present invention clearer, the following detailed description of the embodiments of the present invention will be made in conjunction with the accompanying drawings and examples.
The invention relates to automatic dangerous medicament preparation equipment, which belongs to the field of initiating explosive device assembly and mainly comprises a non-standard equipment part, a pneumatic control system, an electrical control system and a television monitoring system. The automation of dosing, painting, weighing, standing and the like in the automatic configuration process of the dangerous medicament can be realized. The equipment is used for weighing the powdery medicament, and the rest working procedures are automatically completed by an automatic control system.
The invention aims to improve the production efficiency, greatly reduce the density of operators and improve the consistency and stability of medicament quality by designing intelligent dangerous medicament preparation equipment.
The dangerous medicament automatic preparation equipment consists of a control system and a mechanical part, wherein the mechanical part comprises a protective part (100), an automatic medicament feeding device (200), a medicament box delivery device (300), an adhesive adding and metering device (400) and a standing buffer device part (500), and the structural schematic diagram of the equipment is shown in figure 1.
Protective part (100)
The main function of the protection part (100) is man-machine isolation, and the protection part can prevent accidental injury to the body of an operator, and comprises an explosion-proof partition plate (101), a maintenance door (102), a feeding door (103), a taking door (104), a switch cylinder (105) and an installation platform (106). Maintenance door (102), feeding door (103), get material door (104), mounting platform (106) set up on explosion-proof partition (101), and feeding door (103), get the material door (104) and be located the top of mounting platform (106). The feeding door (103) and the material taking door (104) are connected with the switch cylinder (105), and the switch is realized by connecting the switch cylinder (105). Meanwhile, the opening and closing conditions of the maintenance door (102), the feeding door (103) and the material taking door (104) are fed back by additionally arranging corresponding sensors. In the control program, a maintenance door (102), a feeding door (103) and a taking door (104) are interlocked with the whole set of dangerous medicament automatic preparation equipment: when the maintenance door (102), the feeding door (103) and the taking door (104) are in an abnormal opening state, the whole set of dangerous medicament automatic preparation equipment is stopped in time, and the safety is further improved.
Automatic medicine adding device (200)
The automatic medicine feeding device (200) comprises a medicine feeding pneumatic indexing table (201), a medicine feeding detection sensor (202), a medicine feeding bowl (203), a medicine feeding turntable (204), a medicine feeding finger (205), a medicine feeding air claw (206), a turnover cylinder (207), a medicine feeding swing cylinder (208), a funnel (209), a linear cylinder (210), a cover plate (211), a medicine feeding lifting cylinder (212) and a medicine feeding support column (213).
Wherein, the medicine adding pneumatic indexing table (201) is arranged on the installation platform (106), the medicine adding rotary table (204) is arranged above the installation platform, four groups of medicine adding bowls (203) are uniformly arranged on the medicine adding rotary table (204), and the medicine adding detection sensor (202) is arranged on the medicine adding pneumatic indexing table (201) and is positioned at one side of the medicine adding rotary table (204). A pair of dosing fingers (205) are located on one side of the dosing turntable (204) and are installed on a dosing air claw (206), the dosing air claw (206) is connected with a turnover cylinder (207), the turnover cylinder (207) is installed on a dosing swing cylinder (208), the dosing swing cylinder (208) is installed on a dosing lifting cylinder (212), the dosing lifting cylinder (212) is installed on two groups of dosing struts (213), and the dosing struts (213) stand on an installation platform (106). The funnel (209) is connected with a cover plate (211) and a linear cylinder (210) which are arranged on the funnel, and the linear cylinder is arranged on the explosion-proof partition plate (101).
When the automatic preparation equipment works, the feeding door (103) is opened, and after an operator sequentially puts four medicine adding bowls (203) containing medicines on the medicine adding turntable (204) of the automatic medicine adding device (200) positioned in the explosion-proof partition plate (101), the feeding door (103) is closed. The dosing turntable (204) is driven by a dosing pneumatic indexing table (201) to drive dosing medicine bowls (203) to move along the circumference, a dosing detection sensor (202) detects the positions of the dosing turntable (204) where the dosing medicine bowls (203) should be placed, detects whether the actual number of the dosing medicine bowls (203) is identical to the ideal number or not, if the actual number of the dosing medicine bowls is different, the system stops running, the next step is executed after the sufficient number is compensated, a dosing lifting cylinder (212) drives a dosing air claw (206) to fall down, the dosing air claw (206) clamps the dosing medicine bowls (203), a dosing finger (205) clamps the dosing medicine bowls (203), a dosing lifting cylinder (212) lifts, a dosing swing cylinder (208) rotates the medicine bowls to be in place, a turnover cylinder (207) overturns to add medicines into a prepared medicine bowl (301) through a hopper (209), and the dosing swing cylinder (208) moves reversely to place the empty dosing medicine bowls (203) on the dosing turntable (204), and taking down a dosing medicine bowl (203).
Different medicaments have larger difference in physical properties, and some medicaments have small density and granularity, so that the medicaments have larger dust when flowing into a preparation bowl (301) through a funnel (209). During the design, the upper edge of the funnel (209) is provided with a cover plate (211), two holes are processed on the cover plate (211), one hole is used for the medicine to flow in, and the other hole is used for the dust absorption hole. The design ensures that the medicament smoothly flows in, and simultaneously reduces the dust to the maximum extent, and a small amount of dust flows into the waste liquid bottle through the pipeline.
The hopper (209) is driven by a linear cylinder (210) and reciprocates in the vertical direction. When preparing medicine bowl (301) and transmitting to the station of adding medicine, funnel (209) whereabouts, funnel (209) lower plane and the zero distance contact of preparing medicine bowl (301) upper plane prevent that the raise dust from producing. After the medicine adding is finished, the funnel (209) is lifted, and the medicine preparation bowl (301) is guaranteed to smoothly pass through the station.
Medicine box transfer device (300)
The medicine box transfer device (300) comprises a medicine preparation bowl (301), a preparation rotary table (302), a preparation pneumatic indexing table (303), a position monitoring sensor (304) and a machining piece.
The preparation pneumatic indexing table (303) is arranged on the installation platform (106), the preparation turntable (302) is arranged above the installation platform, the four groups of preparation medicine bowls (301) are uniformly distributed on the preparation turntable (302), and the position monitoring sensor (304) is arranged on one side of the preparation turntable (302).
The medicine box transfer device (300) is used for sequentially transferring the prepared medicine bowls (301) to each station, and then each station device executes a series of actions according to instructions to complete respective designated functions.
The power for preparing the pneumatic indexing table (303) is compressed air, and the pneumatic indexing table is intrinsically safe, simple in structure and easy to control.
Adhesive adding and metering device (400)
The adhesive adding and metering device comprises an adhesive container (401), a bracket (402), an adhesive swinging cylinder (403), a top block (404), a weighing sensor (405), an adhesive lifting cylinder (406) and an adhesive support column (407). The main function is to add a certain mass of adhesive into a medicine bowl (301) prepared according to the process specification. Before production, an operator adds a specified amount of adhesive to the paint cartridge, selects a needle according to the type of adhesive, and places the adhesive container (401) on the holder (402).
The adhesive container (401) is connected to an adhesive oscillating cylinder (403) by a bracket (402). The top block (404) is mounted to the load cell (405) at the weighing location. The adhesive swing cylinder (403) and the load cell (405) are both connected to an adhesive elevation cylinder (406). An adhesive elevation cylinder (406) is secured to the mounting platform (106) by adhesive posts (407).
The adhesive container (401) consists of a container tube and a bottom needle.
The working process of the device is as follows: the method comprises the steps that a needle is located in a moisturizing medicine bowl in the initial stage, when the preparing medicine bowl (301) is conveyed to a station, a top block (404) is jacked up, a weighing sensor (405) carries out mass metering on the empty preparing medicine bowl (301), meanwhile, an adhesive container (401) rises to a high position under the action of an adhesive lifting cylinder (406), an adhesive swinging cylinder (403) rotates for 90 degrees to shift the needle to a painting adding position, the adhesive container (401) is communicated with compressed air to extrude paint out of the adhesive container (401), when the paint amount reaches a set value, the adhesive container (401) is communicated with negative pressure to prevent paint liquid from flowing out, then reverse movement is carried out, and the needle is moved to the original position.
Stationary buffer (500)
The standing buffering device (500) comprises a standing lifting cylinder (501), a standing swing cylinder (502), a rotating arm (503), a standing air claw (504), a standing finger (505), a standing medicine bowl (506), a standing turntable (507), a standing detection sensor (508), a standing pneumatic indexing table (509) and a standing support (510).
The static buffer device (500) is arranged on the mounting platform (106). A standing swing cylinder (502) is arranged above the standing lifting cylinder (501), the standing swing cylinder (502) is connected with a standing air claw (504) and a standing finger (505) through a rotating arm (503), and the standing air claw (504) is positioned on the outer side of a standing turntable (507). The four groups of standing medicine bowls (506) are uniformly distributed on a standing rotary table (507), the standing rotary table (507) is arranged on a standing pneumatic indexing table (509), the standing pneumatic indexing table (509) is fixed on a standing support column (510), and a standing detection sensor (508) is arranged on the outer side of the standing rotary table (507).
When the automatic preparation equipment works, the material taking door (104) is opened, and after an operator sequentially puts four prepared and stood medicine bowls (506) on the standing turntable (507) of the standing buffer device (500) positioned in the protective partition plate (101), the door is closed. The standing turntable (507) is driven by a standing pneumatic indexing table (509) to drive the prepared standing medicine bowls (506) to move along the circumference, a standing detection sensor (508) detects the positions of the standing turntable (507) where the medicine bowls should be placed, whether the actual number of the medicine bowls is identical to the ideal number is detected, if the actual number of the medicine bowls is different from the ideal number, the system stops running, the next step is executed after the sufficient number is compensated, the standing air claws (504) fall down, the standing fingers (505) clamp the medicine bowls, the standing lifting air cylinder (501) lifts up, the standing swing air cylinder (502) drives the rotating arms (503) to rotate, the standing lifting air cylinder (501) falls down to place the standing medicine bowls (506) on the medicine box transfer device (300), and the reverse motion puts the prepared medicine bowls back on the standing turntable (507) of the standing buffer device (500).
And after the medicine bowl is finally prepared, the material taking door (104) is opened, the operator takes out the standing medicine bowl (506) which is subjected to standing, and the next working cycle is started.
Control system
A Siemens programmable controller is adopted as the core of a control device; the touch screen can conveniently carry out man-machine conversation to complete the setting and modification of the process parameters.
The invention has the following effects:
by designing and manufacturing intelligent dangerous medicament preparation equipment, the production efficiency is improved, the density of operators is greatly reduced, and the manufacturing and management cost is effectively reduced; the consistency and the stability of the quality of the medicament are improved by an adhesive accurate metering technology;
according to the invention, the intrinsic safety of production is improved through a safe explosion-proof technology, a video monitoring system and a safe interlocking technology, man-machine isolation operation is realized, and the intrinsic safety degree of special medicament production is obviously improved;
the invention is applied to the configuration and production of various dangerous medicaments in branch plants, and effectively reduces the labor intensity and the safety risk.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The equipment for automatically preparing the dangerous medicament is characterized by comprising a protective part (100), an automatic medicament feeding device (200), a medicament box delivery device (300), an adhesive adding and metering device (400) and a standing buffer device part (500);
the protection part (100) comprises an explosion-proof partition plate (101), a maintenance door (102), a feeding door (103), a taking door (104), a switch cylinder (105) and a mounting platform (106); the maintenance door (102), the feeding door (103), the material taking door (104) and the mounting platform (106) are arranged on the explosion-proof partition plate (101), and the feeding door (103) and the material taking door (104) are positioned above the mounting platform (106); the feeding door (103) and the material taking door (104) are connected with a switch cylinder (105), and the switch of the feeding door and the material taking door is realized by connecting the switch cylinder (105);
the automatic medicine adding device (200) comprises a medicine adding pneumatic indexing table (201), a medicine adding detection sensor (202), a medicine adding bowl (203), a medicine adding turntable (204), a medicine adding finger (205), a medicine adding air claw (206), a turnover cylinder (207), a medicine adding swing cylinder (208), a funnel (209), a linear cylinder (210), a cover plate (211), a medicine adding lifting cylinder (212) and a medicine adding support column (213); the dosing pneumatic indexing table (201) is arranged on the mounting platform (106), a dosing turntable (204) is arranged above the mounting platform, four groups of dosing bowls (203) are uniformly distributed on the dosing turntable (204), and the dosing detection sensor (202) is arranged on the dosing pneumatic indexing table (201) and is positioned on one side of the dosing turntable (204); a pair of dosing fingers (205) are positioned on one side of the dosing turntable (204) and are arranged on a dosing air claw (206), the dosing air claw (206) is connected with a turnover cylinder (207), the turnover cylinder (207) is arranged on a dosing swing cylinder (208), the dosing swing cylinder (208) is arranged on a dosing lifting cylinder (212), the dosing lifting cylinder (212) is arranged on two groups of dosing struts (213), and the dosing struts (213) stand on a mounting platform (106); the funnel (209) is connected with a cover plate (211) and a linear cylinder (210) which are arranged on the funnel, and the linear cylinder is arranged on the explosion-proof partition plate (101);
the medicine box transfer device (300) comprises a medicine preparation bowl (301), a preparation rotary table (302), a preparation pneumatic indexing table (303), a position monitoring sensor (304) and a machining part; the preparation pneumatic indexing table (303) is arranged on the installation platform (106), a preparation turntable (302) is arranged above the installation platform, four groups of preparation medicine bowls (301) are uniformly arranged on the preparation turntable (302), and the position monitoring sensor (304) is arranged on one side of the preparation turntable (302);
the adhesive adding and metering device comprises an adhesive container (401), a bracket (402), an adhesive swinging cylinder (403), a top block (404), a weighing sensor (405), an adhesive lifting cylinder (406) and an adhesive support column (407); the adhesive container (401) is connected with an adhesive swing cylinder (403) through a bracket (402); the top block (404) is arranged at a weighing position of the weighing sensor (405); the adhesive swing cylinder (403) and the weighing sensor (405) are connected with the adhesive lifting cylinder (406); an adhesive elevation cylinder (406) secured to the mounting platform (106) by an adhesive post (407);
the standing buffer device (500) comprises a standing lifting cylinder (501), a standing swing cylinder (502), a rotating arm (503), a standing air claw (504), a standing finger (505), a standing medicine bowl (506), a standing turntable (507), a standing detection sensor (508), a standing pneumatic indexing table (509) and a standing support (510); the standing buffer device (500) is arranged on the mounting platform (106); wherein, a standing swing cylinder (502) is arranged above the standing lifting cylinder (501), the standing swing cylinder (502) is connected with a standing air claw (504) and a standing finger (505) through a rotating arm (503), and the standing air claw (504) is positioned at the outer side of a standing turntable (507); the four groups of standing medicine bowls (506) are uniformly distributed on a standing rotary table (507), the standing rotary table (507) is arranged on a standing pneumatic indexing table (509), the standing pneumatic indexing table (509) is fixed on a standing support column (510), and a standing detection sensor (508) is arranged on the outer side of the standing rotary table (507).
2. The automatic hazardous agent dispensing equipment of claim 1, wherein the opening and closing of the maintenance door (102), the feeding door (103) and the taking door (104) are fed back by adding corresponding sensors.
3. The automatic hazardous drug dispensing equipment of claim 3, wherein the maintenance door (102), the feeding door (103) and the taking door (104) are interlocked with the whole set of the automatic hazardous drug dispensing equipment, and the whole set of the automatic hazardous drug dispensing equipment is stopped in time when the maintenance door (102), the feeding door (103) and the taking door (104) are in an abnormal opening state.
4. The automatic hazardous medicament preparation equipment according to claim 1, wherein when the automatic preparation equipment works, the feeding door (103) is opened, and after an operator sequentially puts four medicament feeding bowls (203) containing medicaments on a medicament feeding turntable (204) of the automatic medicament feeding device (200) positioned in the explosion-proof partition plate (101), the feeding door (103) is closed; the dosing turntable (204) is driven by a dosing pneumatic indexing table (201) to drive dosing bowls (203) to move along the circumference, a dosing detection sensor (202) detects the positions of the dosing turntables (204) where the dosing bowls (203) should be placed, detects whether the actual number of the dosing bowls (203) is identical to the ideal number, if the actual number of the dosing bowls is different, the system stops running, the next step is executed after the number is enough, a dosing lifting cylinder (212) drives a dosing air claw (206) to fall down, the dosing air claw (206) clamps the dosing bowls (203), a dosing finger (205) clamps the dosing bowls (203), a dosing lifting cylinder (212) lifts, a dosing swing cylinder (208) rotates the dosing bowls in place, a turnover cylinder (207) turns over to add a medicament into a prepared dosing bowl (301) through a hopper (209), and the dosing swing cylinder (208) moves reversely to place an empty dosing bowl (203) on the dosing turntables (204), and taking down a dosing medicine bowl (203).
5. An automatic hazardous chemical dispensing apparatus according to claim 4, wherein a cover plate (211) is installed on the upper edge of the hopper (209), and two holes are formed on the cover plate (211), one hole is a chemical inlet hole and the other hole is a dust adsorption hole.
6. An automatic dispensing equipment of dangerous drugs according to claim 5, characterized in that the hopper (209) is driven by a linear cylinder (210) to reciprocate in a vertical direction; when the prepared medicine bowl (301) is transferred to the medicine feeding station, the funnel (209) falls, and the lower plane of the funnel (209) is in zero-distance contact with the upper plane of the prepared medicine bowl (301) to prevent dust; after the medicine adding is finished, the funnel (209) is lifted, and the medicine preparation bowl (301) is guaranteed to smoothly pass through the station.
7. An automatic hazardous agent dispensing arrangement according to claim 1, wherein the power for dispensing the pneumatic indexing table (303) is compressed air.
8. The automated hazardous agent dispensing equipment of claim 1, wherein the adhesive container (401) is comprised of a container tube and a bottom needle.
9. The automatic hazardous drug dispensing equipment of claim 8, wherein the needle is located in the moisturizing drug bowl in the initial stage, when the drug dispensing bowl (301) is transferred to the station, the top block (404) is lifted, the weighing sensor (405) performs mass metering on the empty drug dispensing bowl (301), the adhesive container (401) is lifted to the high position under the action of the adhesive lifting cylinder (406), the adhesive swinging cylinder (403) rotates by 90 degrees to shift the needle to the painting position, the adhesive container (401) is switched on with compressed air to extrude paint out of the adhesive container (401), when the paint amount reaches a set value, the adhesive container (401) is switched on with negative pressure to prevent paint liquid from flowing out, and then reverse movement is performed to move the needle to the original position.
10. The automatic hazardous drug dispensing equipment of claim 1, wherein the automatic dispensing equipment is operated by opening the material taking door (104), and closing the door after an operator puts four dispensing standing drug bowls (506) in turn on the standing turntable (507) of the standing buffer device (500) positioned inside the protective partition (101); the standing turntable (507) is driven by a standing pneumatic indexing table (509) to drive the prepared and placed medicine bowls (506) to move along the circumference, a standing detection sensor (508) detects the positions of the standing turntable (507) where the medicine bowls should be placed, whether the actual number of the medicine bowls is identical to the ideal number is detected, if the actual number of the medicine bowls is different from the ideal number, the system stops running, the next step is executed after the sufficient number is compensated, a standing air claw (504) falls, a standing finger (505) clamps the medicine bowls, a standing lifting air cylinder (501) is lifted, a standing swing air cylinder (502) drives a rotating arm (503) to rotate, a standing lifting air cylinder (501) falls to place the standing medicine bowls (506) on the medicine box transfer device (300), and the medicine bowls which are prepared are placed back on the standing turntable (507) of the standing buffer device (500) through reverse movement; and after the medicine bowl is finally prepared, the material taking door (104) is opened, and the operator takes out the standing medicine bowl (506) which is subjected to standing to start the next working cycle.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210583651.2A CN114917820B (en) | 2022-05-25 | 2022-05-25 | Automatic dangerous medicine preparation equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210583651.2A CN114917820B (en) | 2022-05-25 | 2022-05-25 | Automatic dangerous medicine preparation equipment |
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| CN114917820A true CN114917820A (en) | 2022-08-19 |
| CN114917820B CN114917820B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117085288A (en) * | 2023-07-18 | 2023-11-21 | 湖北及安盾消防科技有限公司 | Aerosol gas-generating medicine preparation process and system |
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| CN114917820B (en) | 2024-02-02 |
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