CN114905286A - Integral type aluminum pipe trimming device - Google Patents
Integral type aluminum pipe trimming device Download PDFInfo
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- CN114905286A CN114905286A CN202210566556.1A CN202210566556A CN114905286A CN 114905286 A CN114905286 A CN 114905286A CN 202210566556 A CN202210566556 A CN 202210566556A CN 114905286 A CN114905286 A CN 114905286A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/04—Features relating to relative arrangements of machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses an integrated aluminum pipe trimming device, which comprises a base, a feeding assembly, a first trimming assembly, a second trimming assembly, a discharging assembly, a feeding conveying assembly, a discharging conveying assembly and a rotary feeding assembly, wherein an aluminum pipe is conveyed to the feeding assembly by the feeding conveying assembly and then conveyed to the rotary feeding assembly, the rotary feeding assembly is used for conveying the aluminum pipe to the first trimming assembly and the second trimming assembly, pipe orifice thread machining is carried out on the aluminum pipe, burrs of a pipe shoulder are removed, a pipe body of the aluminum pipe is cut, then the trimmed aluminum pipe is conveyed to the discharging conveying assembly by the discharging assembly, and materials are respectively conveyed and collected by a finished product conveying belt and a waste conveying belt of the discharging conveying belt.
Description
Technical Field
The invention belongs to the technical field of pipeline finishing, and particularly relates to an integrated aluminum pipe finishing device.
Background
At present in traditional aluminum pipe manufacturing process, the aluminum pipe need be through a plurality of processes after the shaping to the aluminum pipe processing of repairing, in repairing, need polish and cutting etc. a plurality of processes to the aluminum pipe, all process through a plurality of equipment now, can produce like this with the wide problem of area with high costs.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects in the prior art, and provides the aluminum pipe finishing device which is reasonable in structural design, can efficiently finish the aluminum pipe, reduces the area occupied by the finishing device in a working area, improves the automation degree of aluminum pipe production, and meets the production and use requirements.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: an integrated aluminum pipe trimming device is characterized by comprising a base, a feeding assembly, a first trimming assembly, a second trimming assembly, a discharging assembly, a feeding conveying assembly, a discharging conveying assembly and a rotary feeding assembly, wherein the feeding assembly, the first trimming assembly, the second trimming assembly, the discharging assembly, the feeding conveying assembly, the discharging conveying assembly and the rotary feeding assembly are fixedly arranged on the upper surface of the base, the feeding assembly, the second trimming assembly, the first trimming assembly and the discharging assembly are respectively arranged around the rotary feeding assembly, the feeding conveying assembly is arranged on the left side of the feeding assembly, and the discharging conveying assembly is arranged on the front side of the discharging assembly.
Further, the rotary feeding assembly comprises a first base, a rotating shaft, a lower disc and an upper disc, one end of the rotating shaft is rotatably arranged on the first base, the rotating shaft penetrates through the middle part of the lower disc and is fixedly matched, the other end of the rotating shaft is fixedly matched with the lower surface of the upper disc, a first driving motor fixed on the base is arranged on the right side of the first base, a first gear is fixedly arranged on an output shaft of the first driving motor, a second gear is fixedly arranged on the rotating shaft and is meshed with the first gear, four sliding rails are fixedly arranged on the surface of the lower disc, four first through grooves are formed in the surface of the upper disc, a screw rod base is fixedly arranged on the upper surface of the upper disc, a screw rod is rotatably arranged on the screw rod base, a first bevel gear is fixedly arranged on the lower portion of the screw rod, and a driving motor is fixedly arranged on the upper surface of the upper disc, a second bevel gear is fixedly arranged on an output shaft of the driving motor, the first bevel gear is meshed with the second bevel gear, a cylindrical nut seat is arranged on the surface of the lead screw in a threaded manner, a cylindrical support is fixedly arranged outside the cylindrical nut seat, the upper end of the lead screw penetrates through the upper surface of the cylindrical support and is in sliding fit with the upper surface of the cylindrical support, four uniformly distributed first support rods are fixedly arranged on the side surface of the cylindrical support, grooves are formed in the outer side surface of each first support rod, two connecting rods are symmetrically arranged on the front side and the rear side of each first support rod, a second support rod is arranged on the left side of each first support rod, two ends of each connecting rod are respectively in hinged fit with the side surfaces of the first support rod and the second support rod, the lower part of each second support rod is in sliding fit with the first through groove, a first sliding block is fixedly arranged at the bottom of each second support rod, and the first sliding block is arranged in a sliding rail, the inner side surface of the second supporting rod is provided with a stepping motor, the outer side surface of the second supporting rod is fixedly provided with a circular plate, the outer surface of the circular plate is provided with a circular groove, the outer side of the circular plate is provided with a round barrel, the outer side surface of the round barrel is fixedly provided with a circular convex strip, the circular convex strip is embedded into the circular groove and is in running fit with the circular groove, the middle part of the outer side surface of the round barrel is fixedly provided with a rotating shaft, the rotating shaft penetrates through the middle part of the circular plate and the second supporting rod and is in running fit with the circular supporting rod, the right end of the rotating shaft is fixedly connected with an output shaft of the stepping motor, a plurality of circular supporting columns which are uniformly distributed are fixedly arranged on the bottom surface of the inside of the round barrel, the surfaces of the circular supporting columns are sleeved with hose sleeves, the hose sleeves are in running fit with the circular supporting columns, the surface of the hose sleeves is fixedly provided with a third gear, and the stepping motor is fixedly arranged in the middle of the bottom surface of the inside of the round barrel, and a gear four is fixedly arranged on an output shaft of the stepping motor, and a gear three is meshed with the gear four.
Specifically, the stepping motor drives the barrel to rotate until each aluminum pipe sleeve is sleeved with an aluminum pipe, then the driving motor drives the bevel gear II to rotate, the bevel gear II drives the bevel gear I to rotate, the bevel gear I drives the screw rod to rotate, the rotation of the screw rod enables the cylindrical nut seat to slide upwards, the cylindrical nut seat drives the cylindrical support to move upwards, the cylindrical support drives the supporting rod I to move upwards, the supporting rod drives the connecting rod to rotate, at the moment, the connecting rod rotates on the supporting rod II and drives the supporting rod to move upwards, when the first sliding block at the bottom of the second supporting rod touches the lower surface of the upper disc, the second supporting rod slides inwards along the through groove, when the inner side surface of the second supporting rod contacts the inner side surface of the first through groove, the motor stops driving, the screw rod stops rotating along with the motor, the rotary feeding assembly finishes contracting, and the rotary feeding assembly finishes extending by reversing the movement; further, the rack comprises a support, a motor, a coupler, a first rotating shaft and a first bevel gear, the coupler is fixedly arranged at the upper end of an output shaft of the motor, the rotating shaft is fixedly arranged at the upper end of the coupler, and the first bevel gear is fixedly arranged at the upper end of the rotating shaft.
Further, the first trimming assembly comprises a second base and a first U-shaped frame, the first U-shaped frame is fixedly arranged on the upper surface of the second base, a first support plate, a second support plate and a stepping motor are fixedly arranged on the inner side surface of the first U-shaped frame, lead screws are symmetrically and rotatably arranged between the upper surface of the first U-shaped frame and the first support plate, one ends of the two lead screws are respectively in running fit with two side surfaces of the second support plate, the stepping motor is fixedly arranged at the top end of the first U-shaped frame, an output shaft of the stepping motor penetrates through the upper wall of the first U-shaped frame and is fixedly connected with one end of each lead screw, an output shaft of the stepping motor penetrates through the first support plate and is fixedly connected with one end of the other lead screw, sliders are arranged on the two lead screws in a threaded mode, and tapping screw rods are fixedly arranged on the side surfaces of the sliders.
Specifically, two stepping motors are started simultaneously to drive two lead screws to rotate in opposite directions, the lead screws drive sliding blocks to move, the two sliding blocks drive two tapping rods to approach each other, when the two tapping rods contact the head of an aluminum pipe and cut threads on the head of the aluminum pipe, the two stepping motors stop driving, and after the thread cutting is completed, the two stepping motors are started to drive the two tapping rods to move in opposite directions;
further, the second trimming component comprises a third base and a second U-shaped frame, the second U-shaped frame is fixedly arranged on the upper surface of the third base, a third supporting plate and a fourth supporting plate are fixedly arranged on the inner side surface of the second U-shaped frame, a lead screw is rotatably arranged between the upper surface of the second U-shaped frame and the third supporting plate, the lead screw penetrates through the fourth supporting plate and is in running fit with the fourth supporting plate, a stepping motor is fixedly arranged at the top end of the second U-shaped frame, an output shaft of the motor is fixedly connected with the upper end of the lead screw, sliding blocks are symmetrically and threadedly arranged on the lead screw, a rod with a cutter and a rod with a cylindrical grinding wheel are fixedly arranged on the side surface of the upper sliding block, and a rod with a conical grinding wheel is fixedly arranged on the side surface of the lower sliding block.
Specifically, a stepping motor is started to drive a lead screw to rotate, the lead screw drives two sliding blocks to slide downwards, when the lead screw reaches a proper position, the stepping motor is stopped to cut and deburr the aluminum pipe, and after the aluminum pipe is trimmed, the motor is started to keep the two sliding blocks away from the trimmed aluminum pipe;
furthermore, the discharge assembly comprises a U-shaped base, a first lead screw assembly and a second lead screw assembly, the first lead screw assembly is symmetrically and fixedly arranged on the upper surface of the U-shaped base, the first lead screw assembly comprises a lead screw, a rail, a bearing block and a first frame, the bearing block is symmetrically and fixedly arranged on two sides of the first frame, two ends of the lead screw are respectively in running fit with the bearing blocks on the two sides, a stepping motor is fixedly arranged on the outer end surface of the outer bearing block, an output shaft of the stepping motor penetrates through the bearing block and is fixedly connected with one end of the lead screw, the rail is fixedly arranged on the surface of the first frame, the two lead screws penetrate through two ends of the second lead screw assembly and are in threaded fit, the second lead screw assembly comprises a lead screw, a motor frame, a stepping motor and a second frame, two ends of the lead screw are rotatably arranged on two end surfaces of the second frame, and one end surface of the second frame is fixedly provided with a motor frame, the inside fixed step motor that is provided with of motor frame, step motor's output shaft passes the one end of frame two to do fixed connection with the one end of lead screw, two lead screws run through the both ends of frame two to do screw-thread fit, the epitaxial slip setting of two both ends of frame downside is in the track, lead screw surface screw thread is provided with the support slider, the fixed motor layer board that is provided with of support slider lateral surface, the medial surface of support slider rotates and is provided with the stripper, fixed surface is provided with step motor on the motor layer board, step motor's output shaft passes the middle part of support slider to do fixed connection with the stripper, evenly fixed a plurality of stripper bars that are provided with on the stripper internal surface, the fixed atmospheric pressure claw that is provided with of one end of stripper bar.
Specifically, a stepping motor is started to drive a lead screw to rotate, the lead screw drives a lead screw assembly to slide inwards, a second lead screw assembly drives a support sliding block to move an air pressure claw to the position of the repaired aluminum pipe, the stepping motor is stopped to be driven, an air pump is started to enable the air pressure claw to take the finished product aluminum pipe off from the aluminum pipe sleeve, the stepping motor is started to enable the lead screw to rotate reversely to drive the support sliding block to slide outwards, when the aluminum pipe is moved to the upper part of the finished product conveying belt assembly, the stepping motor stops driving, the stepping motor is started to drive the discharging plate to rotate, the aluminum pipes on the air pressure claws are sequentially released, the aluminum pipes are placed on the finished product conveying assembly, then the stepping motor is started again, the air pressure claws take out the cut aluminum pipe waste materials, the stepping motor is started, the support sliding blocks are moved to the upper part of the waste material conveying assembly, then the waste materials are placed on the waste material conveying assembly, and the waste materials are conveyed into the waste material placing box.
Further, the feeding assembly comprises a base IV, a support I, a support II, a support III and a feeding rod, the support I is symmetrically and fixedly arranged on the upper surface of the base IV, the support II and the support III are both arranged between the two support I and are fixedly matched with the base IV, the upper end of the support II is hinged with a connecting rod I, a through groove is formed in the middle of the connecting rod I, a connecting rod II is arranged on the inner end surface of the support III, a stepping motor is fixedly arranged on the outer end surface of the support III, an output shaft of the stepping motor penetrates through the support III to be fixedly matched with one end of the connecting rod II, a cylinder is fixedly arranged at the other end of the connecting rod II, the cylinder penetrates through the through groove and is in sliding fit with the through groove, a through hole is formed in the upper end of the support I, the feeding rod penetrates through the two through holes and is in sliding fit with the support I, a sliding block is fixedly arranged on the feeding rod, and a connecting rod III is arranged between the sliding block and the connecting rod I, and two ends of the third connecting rod are respectively hinged with the side surface of the sliding block and the side surface of the first connecting rod.
Specifically, the stepping motor is started to drive the second connecting rod to rotate, the second connecting rod drives the first connecting rod to rotate through the through groove, the third connecting rod drives the third connecting rod to rotate, the third connecting rod drives the sliding block to move, the sliding block drives the feeding rod 29 to slide in the through hole 291, the aluminum pipe is sent to the aluminum pipe sleeve through the feeding rod, the fourth gear of the stepping motor drives the third gear, and the gear drives the aluminum pipe sleeve to rotate;
furthermore, the feeding and conveying assembly comprises a feeding and conveying belt and a first roller, a plurality of semicircular grooves which are uniformly distributed are formed in the surface of the first roller, brackets are symmetrically arranged on two sides of the first roller, a first rotating shaft is symmetrically and fixedly arranged at two ends of the first roller, the first rotating shaft penetrates through the brackets and is in rotating fit with the brackets, a first synchronizing wheel is fixedly arranged at the outer end of the first rotating shaft, the feeding and conveying belt comprises a conveying belt, a second roller and a support frame, the second roller is symmetrically arranged at two ends of the support body and is in rotating fit, a stepping motor is fixedly arranged on the side surface of one bracket of the support frame, an output shaft of the stepping motor penetrates through the brackets and is fixedly connected with the second roller on the left side, the two rollers are connected through the conveying belt, a plurality of semicircular columns which are uniformly distributed are fixedly arranged on the surface of the conveying belt, and a second rotating shaft is fixedly arranged at one end of the second roller on the right side, and the outer end of the second rotating shaft is fixedly provided with a second synchronizing wheel, and the first synchronizing wheel is connected with the second synchronizing wheel through a synchronous belt.
Further, ejection of compact conveying subassembly includes finished product conveyer belt subassembly and waste material conveyer belt subassembly, finished product conveyer belt subassembly and waste material conveyer belt subassembly symmetry each other set up, the outside of finished product conveyer belt subassembly is provided with the finished product and places the case, the outside of waste material conveyer belt subassembly is provided with the waste material and places the case.
Furthermore, a control box is fixedly arranged on the upper surface of the machine base.
In summary, compared with the prior art, the integrated aluminum pipe finishing device provided by the invention has the following beneficial effects:
1. the rotary feeding assembly of the aluminum pipe trimming device can be contracted and extended, so that the aluminum pipes can be conveniently conveyed to each assembly for trimming;
2. this aluminum pipe trimming device's overall structure is different from that kind of banding assembly line mode in the conventional meaning, but circular structure places, and this kind of structure is placed, can reduce the shared work area of aluminum pipe trimming device greatly, can increase many aluminum pipe trimming devices and maintain the aluminum pipe, has improved the production efficiency of aluminum pipe greatly.
Drawings
FIG. 1 is an isometric view of the present invention
FIG. 2 is a top view of the present invention
FIG. 3 is a schematic view of the structure of the feeding assembly of the present invention
FIG. 4 is a schematic view of the feed conveyor assembly and the first dressing assembly of the present invention
FIG. 5 is a schematic view of a portion of a second conditioning assembly and outfeed assembly of the present invention
FIG. 6 is a schematic view of the overall structure of a second dressing assembly according to the present invention
FIG. 7 is a schematic view of the overall structure of the front view discharge assembly of the present invention
FIG. 8 is an isometric view of the present invention
FIG. 9 is a cross-sectional view of a rotary feed assembly of the present invention
FIG. 10 is a front view of the drum of the present invention
FIG. 11 is a left side view of the present invention
FIG. 12 is a partial cross-sectional view of a rotary feed assembly of the present invention
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
As shown in FIG. 1, the integrated aluminum pipe trimming device comprises a base 1, a feeding assembly 2, a first trimming assembly 3, a second trimming assembly 4, a discharging assembly 5, a feeding conveying assembly 6, a discharging conveying assembly 7 and a rotary feeding assembly 8, wherein the feeding assembly 2, the first trimming assembly 3, the second trimming assembly 4, the discharging assembly 5, the feeding conveying assembly 6, the discharging conveying assembly 7 and the rotary feeding assembly 8 are all fixedly arranged on the upper surface of the base 1, the feeding assembly 2, the second trimming assembly 4, the first trimming assembly 3 and the discharging assembly 5 are respectively arranged around the rotary feeding assembly 8, the feeding conveying assembly 6 is arranged on the left side of the feeding assembly 2, and the discharging conveying assembly 7 is arranged on the front side of the discharging assembly 5.
The rotary feeding assembly 8 comprises a base I81, a rotating shaft 82, a lower disc 83 and an upper disc 84, one end of the rotating shaft 82 is rotatably arranged on the base I81, the rotating shaft 82 penetrates through the middle part of the lower disc 83 and is fixedly matched, the other end of the rotating shaft 82 is fixedly matched with the lower surface of the upper disc 84, a first driving motor 811 fixed on the base 1 is arranged on the right side of the base I81, a first gear 8111 is fixedly arranged on an output shaft of the first driving motor 811, a second gear 821 is fixedly arranged on the rotating shaft 82, the first gear 8111 is meshed with the second gear 821, four sliding rails 831 are fixedly arranged on the surface of the lower disc 83, four through grooves 841 are formed in the surface of the upper disc 84, a lead screw base 843 is fixedly arranged on the upper surface of the upper disc 84, a lead screw 847 is rotatably arranged on the lead screw base 843, a first bevel gear 844 is fixedly arranged on the lower part of the lead screw 847, a driving motor 846 is fixedly arranged on the upper surface of the upper disc 84, a second bevel gear 845 is fixedly arranged on an output shaft of the driving motor 846, a first bevel gear 844 is meshed with the second bevel gear 845, a cylindrical nut seat 871 is arranged on the surface of the lead screw 847 in a threaded manner, a cylindrical support 87 is fixedly arranged outside the cylindrical nut seat 871, the upper end of the lead screw 847 penetrates through the upper surface of the cylindrical support 87 and is in sliding fit with the upper surface of the cylindrical support, four first support rods 872 which are uniformly distributed are fixedly arranged on the side surface of the cylindrical support 87, grooves 8721 are formed in the outer side surface of the first support rod 872, two connecting rods 8722 are symmetrically arranged on the front side surface and the rear side surface of the first support rod 872, a second support rod 842 is arranged on the left side of the first support rod 872, two ends of each connecting rod 8722 are respectively in hinged fit with the side surfaces of the first support rod 872 and the second support rod 842, the lower portions of the second support rods 842 are in sliding fit with a first through groove 841, a first sliding block 8421 is fixedly arranged at the bottoms of the second support rods 842, the first block 8421 is arranged in a sliding rail 831, a stepping motor 864 is arranged on the inner side surface of the second support rod 842, a circular plate 85 is fixedly arranged on the outer side surface of the second support rod 842, a circular groove 851 is formed on the outer surface of the circular plate 85, a barrel 86 is arranged on the outer side surface of the circular plate 85, a circular convex strip 861 is fixedly arranged on the outer side surface of the barrel 86, the circular convex strip 861 is embedded in the circular groove 851 and is in rotating fit with the circular groove 851, a rotating shaft 866 is fixedly arranged in the middle of the outer side surface of the barrel 86, the rotating shaft 866 penetrates through the middle of the circular plate 85 and the second support rod 842 and is in rotating fit with the circular groove 865, the right end of the rotating shaft 866 is fixedly connected with an output shaft of the stepping motor 864, a plurality of uniformly distributed circular pillars 862 are fixedly arranged on the bottom surface of the inside of the barrel 86, a hose sleeve 865 is sleeved on the surface of the circular pillars 862, a gear tri-gear 865 is fixedly arranged on the surface of the hose sleeve 865, a stepping motor 863 is fixedly arranged in the middle of the bottom surface of the inside of the barrel 86, a gear four 8652 is fixedly arranged on an output shaft of the stepping motor 863, and the gear three 8651 is meshed with the gear four 8652.
The feeding and conveying assembly 6 comprises a feeding and conveying belt 61 and a roller I62, a plurality of semicircular grooves 622 are uniformly distributed on the surface of the roller I62, supports 621 are symmetrically arranged on two sides of the roller I62, rotating shafts 622 are symmetrically and fixedly arranged on two ends of the roller I62, the rotating shafts 622 penetrate through the supports 621 and are in rotating fit with the supports 621, a synchronizing wheel I641 is fixedly arranged at the outer end of the rotating shaft I622, the feeding and conveying belt 61 comprises a conveying belt 611, two rollers 612 and a support frame 63, the two rollers 613 are symmetrically arranged on two ends of the support body 63 and are in rotating fit, a stepping motor 614 is fixedly arranged on one support side surface of the support frame 63, an output shaft of the stepping motor 614 penetrates through the supports and is fixedly connected with a left roller II 613, the two rollers 613 are connected through the conveying belt 611, a plurality of semicircular columns 612 are uniformly distributed on the surface of the conveying belt 611, a rotating shaft II 6131 is fixedly arranged at one end of the right roller II 613, the outer end of the second rotating shaft 6131 is fixedly provided with a second synchronizing wheel 642, and the first synchronizing wheel 641 and the second synchronizing wheel 642 are connected through a synchronous belt.
The feeding component 2 comprises a base IV 21, a support I22, a support II 23, a support III 24 and a feeding rod 29, wherein the support I22 is symmetrically and fixedly arranged on the upper surface of the base IV 21, the support II 23 and the support III 24 are both arranged between the two support I22 and are fixedly matched with the base IV 21, the upper end of the support II 23 is hinged with a connecting rod I25, a through groove 251 is formed in the middle of the connecting rod I25, a connecting rod II 26 is arranged on the inner end surface of the support III 24, a stepping motor 241 is fixedly arranged on the outer end surface, the output shaft of the stepping motor 241 penetrates through the support III 24 and is fixedly matched with one end of the connecting rod II 26, a cylinder 261 is fixedly arranged on the other end of the connecting rod II 26, the cylinder 26 penetrates through the through groove 251 and is in sliding fit with the through groove 251, a through hole 291 is formed in the upper end of the support I22, the feeding rod 29 penetrates through the two through holes 291 and is in sliding fit with the support I22, a sliding fit, a sliding block 28 is fixedly arranged on the feeding rod 29, a third connecting rod 27 is arranged between the sliding block 28 and the first connecting rod 25, and two ends of the third connecting rod 27 are respectively hinged with the side surface of the sliding block 25 and the side surface of the first connecting rod 25.
The first trimming component 3 comprises a second base 31 and a first U-shaped frame 32, the first U-shaped frame 32 is fixedly arranged on the upper surface of the second base 31, a first supporting plate 321, a second supporting plate 322 and a stepping motor 33 are fixedly arranged on the inner side surface of the first U-shaped frame 32, screw rods 34 are symmetrically and rotatably arranged between the upper surface of the first U-shaped frame 32 and the first supporting plate 321, one ends of the two screw rods 34 are respectively in rotating fit with two side surfaces of the second supporting plate 322, the top end of the first U-shaped frame 32 is fixedly provided with the stepping motor 36, an output shaft of the stepping motor 36 penetrates through the upper wall of the first U-shaped frame 32 and is fixedly connected with one end of each screw rod 34, an output shaft of the stepping motor 33 penetrates through the first supporting plate 321 and is fixedly connected with one end of the other screw rod 34, sliders 35 are arranged on the two screw rods 34 in a threaded mode, and a tapping rod 351 is fixedly arranged on the side surface of each slider 35.
The second trimming component 4 comprises a base third 41 and a U-shaped frame second 42, the U-shaped frame second 42 is fixedly arranged on the upper surface of the base third 41, a supporting plate third 421 and a supporting plate fourth 422 are fixedly arranged on the inner side surface of the U-shaped frame second 42, a lead screw 43 is rotatably arranged between the upper surface of the U-shaped frame second 42 and the supporting plate third 421, the lead screw 43 penetrates through the supporting plate fourth 422 and is in rotating fit, a stepping motor 45 is fixedly arranged at the top end of the U-shaped frame second 42, an output shaft of the motor 45 is fixedly connected with the upper end of the lead screw 43, sliders 44 are symmetrically and spirally arranged on the lead screw 43, a rod 441 with a cutter and a rod 442 with a cylindrical grinding wheel are fixedly arranged on the side surface of the upper slider 44, and a rod 443 with a conical grinding wheel is fixedly arranged on the side surface of the lower slider 44.
The discharging component 5 comprises a U-shaped base 51, a first lead screw component 52 and a second lead screw component 53, the first lead screw component 52 is symmetrically and fixedly arranged on the upper surface of the U-shaped base 51, the first lead screw component 52 comprises a lead screw 522, a rail 523, a bearing seat 524 and a first frame 525, the bearing seat 524 is symmetrically and fixedly arranged on two sides of the first frame 525, two ends of the lead screw 522 are respectively in running fit with the bearing seats 524 on two sides, a stepping motor 521 is fixedly arranged on the outer end surface of the outer bearing seat 524, an output shaft of the stepping motor 521 passes through the bearing seats 524 and is fixedly connected with one end of the lead screw 522, the rail 523 is fixedly arranged on the surface of the first frame 525, the two lead screws 522 pass through two ends of the second lead screw component 53 and are in threaded fit, the second lead screw component 53 comprises a lead screw 531, a motor frame 532, a stepping motor frame 533 and a second frame 534, two ends of the lead screw 532 are rotatably arranged on two end surfaces of the second frame 532, one end surface of the second frame 534 is fixedly provided with the motor frame 532, the inside fixed step motor 533 that is provided with of motor frame 532, the one end of the second 534 of frame is passed through to the output shaft of step motor 533, and make fixed connection with the one end of lead screw 531, two lead screws 522 run through the both ends of the second 534 of frame, and make screw-thread fit, the epitaxial slip setting of the two 534 both ends undersides of frame is in track 523, lead screw 531 surface screw thread is provided with support slider 54, support slider 54 lateral surface is fixed and is provided with motor layer board 541, the medial surface of support slider 54 rotates and is provided with stripper 55, motor layer board 541 upper surface is fixed and is provided with step motor 542, the output shaft of step motor 542 passes the middle part of support slider 54, and makes fixed connection with stripper 55, evenly fixed a plurality of stripper bars 551 that are provided with on the inner surface of stripper plate 55, the one end fixed of stripper bar 551 is provided with pneumatic claw 552.
The discharging conveying assembly 7 comprises a finished product conveying belt assembly 72 and a waste conveying belt assembly 71, the finished product conveying belt assembly 72 and the waste conveying belt assembly 71 are symmetrically arranged with each other, a finished product placing box 722 is arranged on the outer side of the finished product conveying belt assembly 72, and a waste placing box 711 is arranged on the outer side of the waste conveying belt assembly 71.
The upper surface of the machine base 1 is fixedly provided with a control box 11.
The working principle is as follows:
placing the punched aluminum tubes on a feeding conveyor belt 61, starting the feeding conveyor belt 61, conveying the aluminum tubes to a semicircular groove 622 on the surface of a roller I62 through a conveyor belt 611, then starting a stepping motor 241 to drive a connecting rod II 26 to rotate, driving a connecting rod I25 to rotate through a through groove 261 by the connecting rod II 26, driving a connecting rod III 27 to rotate by the connecting rod I25, driving a sliding block 28 to move by the connecting rod III 27, driving a feeding rod 29 to slide in a through hole 291 by the sliding block 28, conveying the aluminum tubes to an aluminum tube sleeve 865 through the feeding rod 29, driving a gear III 8651 to rotate by a stepping motor 863 at the moment, and driving the aluminum tube sleeve 865 to rotate by a gear 8651;
further, the stepping motor 864 drives the barrel 86 to rotate until each aluminum tube sleeve 865 is sleeved with an aluminum tube, then the driving motor 846 drives the bevel gear two 845 to rotate, the bevel gear one 844 drives the lead screw 847 to rotate, the lead screw 847 rotates to enable the cylindrical nut seat 871 to slide upwards, the cylindrical nut seat 871 drives the cylindrical bracket 87 to move upwards, the cylindrical bracket 87 drives the support rod one 872 to move upwards, the support rod one 872 drives the connecting rod 8722 to rotate, at this time, the connecting rod 8722 rotates on the support rod two 842 and drives the support rod two 842 to move upwards, when the slider one 8421 at the bottom of the support rod two 842 touches the lower surface of the upper disc 84, the support rod two 842 slides inwards along the through groove one 841, when the inner side surfaces of the support rod two 842 touch the inner side surfaces of the through groove one 841, the motor 846 stops driving, and the lead screw 847 stops rotating, the rotary feeding component 8 finishes retracting, and the rotary feeding component 8 can be stretched by reversing the movement;
further, the driving motor 811 is started, the output shaft of the motor 811 drives the first gear 8111 to rotate, the first gear 8111 drives the second gear 821 to rotate, the second gear 821 drives the rotating shaft 82 to rotate, the rotating shaft 82 drives the lower disc 83 and the upper disc 84 to rotate, when the rotary feeding assembly 8 rotates 90 degrees anticlockwise, the motor 811 stops driving, the aluminum pipe is sent to the first trimming assembly 3, and then the rotary feeding assembly 8 is rotated;
further, the stepping motor 36 and the stepping motor 33 are started simultaneously to drive the two tapping rods 351 to approach each other, when the two tapping rods 351 contact the head of the aluminum pipe and cut the threads at the head of the aluminum pipe, the stepping motor 36 and the stepping motor 33 stop driving, and after the thread cutting is completed, the stepping motor 36 and the stepping motor 33 are started to drive the two tapping rods 351 to move in opposite directions;
further, conveying the aluminum pipe to the second trimming assembly 4, starting the stepping motor 45 to drive the lead screw 43 to rotate, driving the two slide blocks 44 by the lead screw 43 to slide downwards to trim the aluminum pipe for cutting and deburring, and starting the motor 45 to keep the two slide blocks away from the trimmed aluminum pipe after trimming;
further, the aluminum tube is conveyed to the discharging assembly 5, the stepping motor 521 is started to drive the screw 522 to rotate, the screw 522 drives the second screw assembly 53 to slide inwards, the second screw assembly 53 drives the bracket slider 54 to move the pneumatic claw 552 to the trimmed aluminum tube, the stepping motor 521 is stopped to be driven, the air pump is started to enable the pneumatic claw 552 to remove the finished aluminum tube from the aluminum tube sleeve 865, the stepping motor 521 is started to enable the screw 531 to rotate reversely to drive the bracket slider 54 to slide outwards, when the finished product conveying belt assembly 72 is moved to the upper side, the stepping motor 521 is stopped to be driven, the stepping motor 542 is started to drive the discharging plate 55 to rotate, the aluminum tubes on the pneumatic claw are released in sequence, the aluminum tube is placed on the finished product conveying assembly 72, the finished product conveying assembly 72 conveys the trimmed aluminum tube into the finished product placing box, then the stepping motor 521 is started again to enable the pneumatic claw 552 to take out the cut aluminum tube waste, the stepping motor 533 is activated to move the carriage slide 54 above the scrap transport assembly 71, and the scrap is placed on the scrap transport assembly 71 and transported to the scrap box 711.
The foregoing description shows and describes several preferred embodiments of the present application, but as aforementioned, it is to be understood that the application is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the application as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the application, which is to be protected by the claims appended hereto.
Claims (6)
1. The utility model provides an integral type aluminum pipe trimming device which characterized in that: comprises a machine base (1), a feeding component (2), a first trimming component (3), a second trimming component (4), a discharging component (5), a feeding conveying component (6), a discharging conveying component (7) and a rotary feeding component (8), the feeding component (2), the first trimming component (3), the second trimming component (4), the discharging component (5), the feeding conveying component (6), the discharging conveying component (7) and the rotary feeding component (8) are all fixedly arranged on the upper surface of the machine base (1), the feeding component (2), the second trimming component (4), the first trimming component (3) and the discharging component (5) are respectively arranged around the rotary feeding component (8), the feeding and conveying assembly (6) is arranged at the left side of the feeding assembly (2), the discharging conveying assembly (7) is arranged on the front side of the discharging assembly (5).
2. The integrated aluminum pipe finishing device according to claim 1, wherein the rotary feeding assembly (8) comprises a first base (81), a rotating shaft (82), a lower disc (83) and an upper disc (84), one end of the rotating shaft (82) is rotatably arranged on the first base (81), the rotating shaft (82) penetrates through the middle of the lower disc (83) and is fixedly matched, the other end of the rotating shaft (82) is fixedly matched with the lower surface of the upper disc (84), a first driving motor (811) fixed on the base (1) is arranged on the right side of the first base (81), a first gear (8111) is fixedly arranged on an output shaft of the first driving motor (811), a second gear (821) is fixedly arranged on the rotating shaft (82), the first gear (8111) is meshed with the second gear (821), four sliding rails (831) are fixedly arranged on the surface of the lower disc (83), the surface of the upper disc (84) is provided with four first through grooves (841), the upper surface of the upper disc (84) is fixedly provided with a lead screw base (843), the lead screw base (843) is provided with a lead screw (847) in a rotating manner, the lower part of the lead screw (847) is fixedly provided with a bevel gear I (844), the upper surface of the upper disc (84) is fixedly provided with a driving motor (846), an output shaft of the driving motor (846) is fixedly provided with a bevel gear II (845), the bevel gear I (844) is meshed with the bevel gear II (845), the surface of the lead screw (847) is provided with a cylindrical nut seat (871) in a threaded manner, a cylindrical support (87) is fixedly arranged outside the cylindrical nut seat (871), the upper end of the lead screw (847) penetrates through the upper surface of the cylindrical support (87) and is in sliding fit, and the side surface of the cylindrical support (87) is fixedly provided with four first support rods (872) which are uniformly distributed, the outer side surface of the first supporting rod (872) is provided with a groove (8721), the front side surface and the rear side surface of the first supporting rod (872) are symmetrically provided with two connecting rods (8722), the left side of the first supporting rod (872) is provided with a second supporting rod (842), two ends of each connecting rod (8722) are respectively in hinged fit with the side surfaces of the first supporting rod (872) and the second supporting rod (842), the lower part of the second supporting rod (842) is in sliding fit with the first through groove (841), the bottom of the second supporting rod (842) is fixedly provided with a first sliding block (8421), the first sliding block (8421) is arranged in a sliding rail (831) in a sliding manner, the inner side surface of the second supporting rod (842) is provided with a stepping motor (864), the outer side surface of the second supporting rod (842) is fixedly provided with a circular plate (85), the outer surface of the circular plate (85) is provided with a circular groove (851), the outer side of the circular plate (85) is provided with a barrel (86), the outer side surface of the round barrel (86) is fixedly provided with a circular convex strip (861), the circular convex strip (861) is embedded into a circular groove (851) and is in rotational fit, the middle part of the outer side surface of the round barrel (86) is fixedly provided with a rotating shaft (866), the rotating shaft (866) penetrates through the middle part of the round plate (85) and the supporting rod II (842) and is in rotational fit, the right end of the rotating shaft (866) is fixedly connected with an output shaft of a stepping motor (864), a plurality of circular struts (862) which are uniformly distributed are fixedly arranged on the bottom surface of the inner part of the round barrel (86), a hose sleeve (865) is sleeved on the surface of each circular strut (862), the hose sleeve (865) is in rotational fit with the circular struts (862), a gear III (8651) is fixedly arranged on the surface of the hose sleeve (865), and a stepping motor (863) is fixedly arranged in the middle of the inner bottom surface of the round barrel (86), an output shaft of the stepping motor (863) is fixedly provided with a gear four (8652), and the gear three (8651) is meshed with the gear four (8652).
3. An integrated aluminum pipe finishing device as recited in claim 1, wherein: the first trimming component (3) comprises a second base (31) and a first U-shaped frame (32), the first U-shaped frame (32) is fixedly arranged on the upper surface of the second base (31), a first supporting plate (321), a second supporting plate (322) and a stepping motor (33) are fixedly arranged on the inner side surface of the first U-shaped frame (32), lead screws (34) are symmetrically and rotatably arranged between the upper surface of the first U-shaped frame (32) and the first supporting plate (321), one ends of the two lead screws (34) are respectively in rotating fit with the two side surfaces of the second supporting plate (322), the top end of the first U-shaped frame (32) is fixedly provided with the stepping motor (36), an output shaft of the stepping motor (36) penetrates through the upper wall of the first U-shaped frame (32) and is fixedly connected with one end of the lead screw (34), an output shaft of the stepping motor (33) penetrates through the first supporting plate (321) and is fixedly connected with one end of the other lead screw (34), the two lead screws (34) are all provided with sliding blocks (35) in a threaded mode, and threaded rods (351) are fixedly arranged on the side faces of the sliding blocks (35).
4. The integrated aluminum pipe finishing device according to claim 1, wherein the second finishing assembly (4) comprises a base III (41) and a U-shaped frame II (42), the U-shaped frame II (42) is fixedly arranged on the upper surface of the base III (41), the inner side surface of the U-shaped frame II (42) is fixedly provided with a support plate III (421) and a support plate IV (422), a screw rod (43) is rotatably arranged between the upper surface of the U-shaped frame II (42) and the support plate III (421), the screw rod (43) penetrates through the support plate IV (422) and is in rotating fit with the support plate IV, the top end of the U-shaped frame II (42) is fixedly provided with a stepping motor (45), an output shaft of the motor (45) is fixedly connected with the upper end of the screw rod (43), the screw rod (43) is symmetrically and threadedly provided with a sliding block (44), the side surface of the upper sliding block (44) is fixedly provided with a rod (441) with a cutter and a rod (442) with a cylindrical grinding wheel, and a rod (443) with a conical grinding wheel is fixedly arranged on the side surface of the lower sliding block (44).
5. The aluminum pipe finishing device integrated with the aluminum pipe as recited in claim 1, wherein the discharging assembly (5) comprises a U-shaped base (51), a first lead screw assembly (52) and a second lead screw assembly (53), the first lead screw assembly (52) is symmetrically and fixedly arranged on the upper surface of the U-shaped base (51), the first lead screw assembly (52) comprises a lead screw (522), a rail (523), a bearing block (524) and a first frame (525), the bearing block (524) is symmetrically and fixedly arranged on two sides of the first frame (525), two ends of the lead screw (522) are respectively in rotating fit with the bearing blocks (524) on two sides, a stepping motor (521) is fixedly arranged on the outer end surface of the outer bearing block (524), an output shaft of the stepping motor (521) penetrates through the bearing block (524) and is fixedly connected with one end of the lead screw (522), the rail (523) is fixedly arranged on the surface of the first frame (525), the second lead screw component (53) comprises a lead screw (531), a motor frame (532), a stepping motor (533) and a second frame (534), the two lead screws (522) penetrate through two ends of the second frame (534) and are in threaded fit, two ends of the lead screw (532) are rotatably arranged on two end faces of the second frame (532), one end face of the second frame (534) is fixedly provided with the motor frame (532), the stepping motor (533) is fixedly arranged in the motor frame (532), an output shaft of the stepping motor (533) penetrates through one end of the second frame (534) and is fixedly connected with one end of the lead screw (531), the extension of the lower side of two ends of the second frame (534) is slidably arranged in the track (523), a support slider (54) is arranged on the surface of the lead screw (531) in a threaded manner, a motor supporting plate (541) is fixedly arranged on the outer side face of the support slider (54), and a discharging plate (55) is rotatably arranged on the inner side face of the support slider (54), the upper surface of the motor supporting plate (541) is fixedly provided with a stepping motor (542), an output shaft of the stepping motor (542) penetrates through the middle of the support sliding block (54) and is fixedly connected with the discharging plate (55), a plurality of discharging rods (551) are uniformly and fixedly arranged on the inner surface of the discharging plate (55), and one end of each discharging rod (551) is fixedly provided with a pneumatic claw (552).
6. An integrated aluminum pipe finishing device according to claim 1, wherein a control box (11) is fixedly arranged on the upper surface of the machine base (1).
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| CN202210566556.1A CN114905286B (en) | 2022-05-23 | 2022-05-23 | Integrated aluminum pipe trimming device |
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| CN202210566556.1A CN114905286B (en) | 2022-05-23 | 2022-05-23 | Integrated aluminum pipe trimming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673781A (en) * | 2023-07-28 | 2023-09-01 | 杭州吉湛工机械技术有限公司 | Rotating shaft cutting device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769734B (en) * | 2022-05-23 | 2024-02-20 | 东莞市信美精密五金科技有限公司 | Aluminum pipe trimming device |
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