CN114904792A - 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling - Google Patents
5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling Download PDFInfo
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- CN114904792A CN114904792A CN202210045205.6A CN202210045205A CN114904792A CN 114904792 A CN114904792 A CN 114904792A CN 202210045205 A CN202210045205 A CN 202210045205A CN 114904792 A CN114904792 A CN 114904792A
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- 239000000843 powder Substances 0.000 title claims abstract description 440
- 238000001514 detection method Methods 0.000 claims abstract description 59
- 239000002994 raw material Substances 0.000 claims abstract description 51
- 238000003860 storage Methods 0.000 claims description 50
- 239000002699 waste material Substances 0.000 claims description 49
- 230000000670 limiting effect Effects 0.000 claims description 42
- 238000007599 discharging Methods 0.000 claims description 17
- 238000005429 filling process Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention relates to the technical field of mechanical equipment, and particularly discloses an intelligent automatic powder filling integrated machine for 5G and new energy automobile inductance CCD detection. The invention has the advantages that the CCD detection device is arranged on the track assembly to detect the raw materials in the die before the powder filling process, so that the raw materials which do not meet the powder filling process are removed, the raw materials which meet the powder filling process are sent to the powder filling device to be automatically filled with powder, and the production efficiency and the yield of products are improved.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an intelligent automatic powder filling integrated machine for 5G and new energy automobile inductance CCD detection.
Background
An inductor is also called an inductance coil, which is an electromagnetic induction element formed by winding an insulated wire, and is one of the commonly used components in electronic circuits. With the development of science and technology, 5G technology and new energy vehicles have entered our daily lives, and with the development of 5G technology and new energy vehicles, inductors, which are important components of electronic components, are facing more strict requirements on production quality. Powder filling is one of important processes in the manufacturing process of the inductor, and the powder filling amount and the accuracy of alignment with the coil directly influence the final performance of the inductor.
A CCD (charge-coupled device) detector, also called a fully automatic vision accessory detector, is an instrument for detecting the appearance of an object through a display. When the CCD detector is used, a worker can directly see the amplified screen without looking at a microscope, so that eye fatigue is avoided, and the CCD detector is widely applied to part detection.
The powder filling process and equipment structure of the inductance powder filling equipment in the prior art are complex, the cost is high, the efficiency is low, a detection process is not arranged before the powder filling process, the yield of products is greatly reduced, and the powder filling efficiency of the conventional powder filling device is low.
Disclosure of Invention
Aiming at the problems that the prior art has low yield of products and low production efficiency due to the fact that a powder filling device does not have a detection function, the invention aims to provide the intelligent automatic powder filling integrated machine for the inductive CCD detection of the 5G and new energy vehicles.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides a 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling, includes the workstation, be provided with the mobile device that is used for removing the mould on the workstation respectively, be used for detecting the CCD detection device of raw materials in the mould, be used for supplying the track subassembly that the mould removed and be used for filling the powder device of filling powder for the raw materials in the mould, CCD detection device and the mobile device all sets up track subassembly's top and with the workstation is connected, be provided with on the workstation and fill the powder through-hole, fill the powder device and pass fill the powder through-hole with the workstation passes through screwed connection.
As a preferable scheme of the present invention, the mold moving assembly includes a first fixed seat, a first fixed column, and a first sliding seat, the first fixed seat is disposed on the workbench through the first fixed column, the first fixed seat is provided with a sliding rail, the first sliding seat is disposed on the sliding rail through a sliding block, the first sliding seat is provided with a moving cylinder and a mold guide, the mold guide is connected to a piston rod of the moving cylinder, and a bottom wall of the mold guide is provided with a guide column.
By adopting the scheme, the bottom wall of the die guide piece is provided with the guide post, the shape and the size of the guide post correspond to the through hole in the die, the guide post is matched with the guide through hole in the die, the die can be effectively controlled to move on the rail through the die moving assembly, the moving efficiency of the die is effectively improved, and the production efficiency is improved.
As a preferred scheme of the present invention, the CCD detecting device includes a detecting fixing base and a detecting fixing base, the detecting fixing base is disposed on the workbench through the detecting fixing base, the detecting fixing base is provided with a detecting cylinder and a detecting sliding base, the detecting sliding base is connected to a piston rod of the detecting cylinder, the detecting sliding base is provided with a camera and a light source, and both the camera and the light source face the upper surface of the track assembly.
Adopt above-mentioned scheme, CCD detection device sets up in track assembly's top, camera among the CCD detection device faces orbital upper surface, can detect the raw materials on the mould through under the CCD detection device effectively, through the cooperation of waste material cylinder, can push away the raw materials intercommunication mould that does not satisfy the requirement of filling powder process to the waste material track together effectively to can guarantee effectively that the raw materials of compound requirement gets into and fills the powder process in, greatly guarantee the yields and the production efficiency of product.
As a preferred aspect of the present invention, the powder filling device includes a first powder filling fixing seat and a second powder filling fixing seat, the second powder filling fixing seat is disposed on the first powder filling fixing seat, a buffer block is disposed between the first powder filling fixing seat and the second powder filling fixing seat, a powder filling cylinder and a powder filling guide column are disposed on the second powder filling fixing seat, a third powder filling fixing seat is disposed at the top of the powder filling guide column, and a fourth powder filling fixing seat is disposed between the second powder filling fixing seat and the third powder filling fixing seat; the fourth powder filling fixing seat is connected with a piston rod of the powder filling cylinder and is arranged on the powder filling guide post in a sliding mode through a guide sleeve, a powder storage assembly, a powder discharging assembly and a powder scattering assembly are arranged on the third powder filling fixing seat, a pneumatic gear type vibrator is arranged on the side wall of the third powder filling fixing seat, and a die limiting seat is arranged on the fourth powder filling fixing seat corresponding to the position of the powder storage assembly.
Adopt above-mentioned scheme, the buffer block can provide a buffer power for first powder fixing base and the second powder fixing base of filling when filling the powder cylinder function, the powder subassembly that looses on the third powder fixing base can be loose to the powder that stores up in the powder subassembly, avoid the powder caking, pneumatic gear formula vibrator can shake the third powder fixing base of filling, make the powder that stores up in the powder subassembly fall into to the raw materials mould through going out the powder subassembly more efficiently, the fourth powder fixing base of filling is connected with the piston rod of filling the powder cylinder, can slide along filling the powder guide post through the guide pin bushing and make the raw materials mould that is located the spacing seat of mould and store up powder subassembly in close contact with, the cooperation through going out powder subassembly and pneumatic gear formula vibrator makes the powder fall into the mould accurately and high-efficiently, the efficiency of filling the powder is greatly improved, thereby the production efficiency is improved.
As a preferable scheme of the present invention, the powder storage assembly includes a powder storage tank, an opening is formed in a top wall of the powder storage tank, a first powder outlet through hole is formed in a bottom wall of the powder storage tank, a powder storage protective cover is arranged above the powder storage tank, and the powder outlet protective cover is connected to the third powder filling fixing seat.
By adopting the scheme, the powder can leave the powder storage tank through the first powder outlet through hole, and the powder storage protective cover can effectively prevent external foreign matters from entering the powder storage tank through the opening of the top wall of the powder storage tank.
As a preferred scheme of the present invention, the powder discharging assembly includes a powder discharging fixing plate and a powder discharging movable plate, the powder discharging fixing plate is disposed on the third powder filling fixing seat, a powder discharging cylinder is disposed on the powder discharging fixing plate, the powder discharging movable plate penetrates through the powder storage tank and is connected to a piston rod of the powder discharging cylinder, and a second powder discharging through hole is disposed at a position of the powder discharging movable plate corresponding to the first powder discharging through hole.
Adopt above-mentioned scheme, it runs through the piston rod that stores up the powder jar and is connected with the play powder cylinder to go out the powder fixed plate, and it is provided with the second and goes out the powder through-hole to correspond first play powder through-hole department, it can remove along with the function of a powder cylinder to go out the powder fly leaf, when first play powder through-hole just corresponds with second play powder through-hole, the powder in the storage powder jar can leave the storage powder jar through first play powder through-hole and second play powder through-hole effectively, when the position dislocation of first play powder through-hole and second play powder through-hole, can make the powder stop in the storage powder jar effectively, can control down the powder volume through controlling out the powder cylinder and go out the powder fly leaf, powder filling efficiency has been improved effectively.
As a preferable scheme of the present invention, the powder scattering assembly includes a powder scattering fixing seat and a powder scattering rod seat, the powder scattering fixing seat is disposed on the third powder filling fixing seat, the powder scattering fixing seat is provided with a powder scattering cylinder, the powder scattering rod seat is provided with a powder scattering rod, the powder scattering rod seat is connected to a piston rod of the powder scattering cylinder, and the powder scattering rod extends into the powder storage tank through an opening of a top wall of the powder storage tank.
Adopt above-mentioned scheme, the powder pole seat that looses is connected with the piston rod of the powder cylinder that looses to be provided with the powder pole that looses on the powder pole seat that looses, and in the powder pole that looses stretched into the powder storage tank through the opening of the roof of powder storage tank, can just can realize loosing powder pole reciprocating motion in the powder storage tank through the function of controlling the powder cylinder that looses, thereby can avoid the problem of the powder caking in the powder storage tank, improved effectively and filled powder efficiency.
As a preferable scheme of the invention, a die limiting fixing seat and a limiting block are arranged on the side wall of the fourth powder filling fixing seat, a limiting cylinder is arranged on the die limiting fixing seat, and the limiting block is connected with a piston rod of the limiting cylinder.
Adopt above-mentioned scheme, the stopper can provide limiting displacement to the raw materials mould that lies in on the spacing seat of mould, and when the powder process was filled out to the completion of raw materials mould, spacing cylinder function made the stopper motion, and the staff can easily take out the raw materials mould that will accomplish and fill out the powder process from equipment.
According to the preferable scheme of the invention, the track assembly comprises a track fixing column, a feeding track, a waste track and a powder filling track, and the feeding track, the waste track and the powder filling track are all arranged on the workbench through the track fixing column.
By adopting the scheme, the feeding track, the waste material track and the powder filling track can be stably fixed on the workbench through the track fixing columns, the raw material template enters the equipment from the feeding track, and after the raw material template is detected by the CCD detection device, the raw material mold meeting the requirement of the powder filling process enters the powder filling track through the moving device, the raw material mold not meeting the requirement of the powder filling process is pushed into the waste material track through the waste material cylinder, and the yield of products can be effectively improved.
As a preferred scheme of the invention, a waste material cylinder and a waste material push block are arranged at the position of the feeding track under the CCD detection device, and the waste material push block is connected with a piston rod of the waste material cylinder;
the waste material track is communicated with the feeding track, and the direction of the waste material track is consistent with the operation direction of the waste material air cylinder;
the powder filling rail is communicated with the feeding rail, one end of the powder filling rail is connected with the die limiting seat, one end, far away from the die limiting seat, of the powder filling rail is provided with a powder filling feeding cylinder and a feeding push block, and the feeding push block is connected with a piston rod of the powder filling feeding cylinder.
By adopting the scheme, the feeding track, the waste track and the powder filling track can be stably fixed on the workbench through the track fixing columns, the raw material template enters the equipment from the feeding track, and after the raw material template is detected by the CCD detection device, the raw material mold meeting the requirement of the powder filling process enters the powder filling track through the moving device, and the raw material mold not meeting the requirement of the powder filling process is pushed into the waste track through the waste cylinder, so that the yield of products can be effectively improved; the powder filling and feeding cylinder can send the raw material die entering the powder filling track into the die limiting seat in the powder filling device through the feeding push block, so that the powder filling efficiency is effectively improved.
Above-mentioned 5G and new energy automobile inductance CCD detect the automatic powder all-in-one of filling of intelligence has following beneficial effect: the track assembly comprises a waste track and a powder filling track, and the waste cylinder is matched with the CCD detection device, so that a raw material die with defects can be pushed onto the waste track, and the raw material die which cannot meet the powder filling requirement can be effectively separated, and the yield of products is effectively improved; through the cooperation of filling the powder feeding cylinder and filling the powder device, can effectively push the raw material mould through detecting to the spacing seat of mould in filling the powder device, carry out the automatic powder processing of filling through filling the powder device to the raw material mould, improve effectively and fill whitewashed efficiency, can save staff's intensity of labour simultaneously effectively.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent automatic powder filling all-in-one machine for 5G and new energy automobile inductive CCD detection in the embodiment.
Fig. 2 is a schematic structural diagram of the mobile device in the embodiment.
Fig. 3 is a schematic structural diagram of the CCD detection device in this embodiment.
Fig. 4 is a schematic structural diagram of the track assembly in the present embodiment.
Fig. 5 is a schematic structural diagram of a powder filling device in the present embodiment.
Fig. 6 is a schematic structural view of the powder storage tank in fig. 5.
In the figure: 1. a work table; 2. a mobile device; 21. a first fixed seat; 22. a first fixed column; 23. a first sliding seat; 24. a slide rail; 25. a moving cylinder; 26. a die guide; 27. a guide post; 3. a CCD detection device; 31. detecting a fixed seat; 32. detecting a fixed column; 33. detecting a cylinder; 34. detecting the sliding seat; 35. a camera; 36. a light source; 4. a track assembly; 41. a rail fixing column; 42. feeding a material track; 43. a waste track; 44. filling the powder rail; 45. a waste cylinder; 46. a waste material pushing block; 47. a powder filling and feeding cylinder; 48. feeding a push block; 5. a powder filling device; 501. a first powder filling fixing seat; 502. a second powder filling fixing seat; 503. a buffer block; 504. a powder filling cylinder; 505. filling a powder guide column; 506. a third powder filling fixing seat; 507. a fourth powder filling fixing seat; 508. a guide sleeve; 509. a pneumatic gear type vibrator; 510. a die limiting seat; 511. a powder storage tank; 512. a first powder outlet through hole; 513. a powder storage protective cover; 514. discharging the powder fixing plate; 515. a powder discharging movable plate; 516. a powder discharging cylinder; 517. a second powder outlet through hole; 518. a loose powder fixing seat; 519. a powder scattering rod seat; 520. a powder dispersing cylinder; 521. a powder scattering rod; 522. a die limiting fixing seat; 523. a limiting block; 524. a limiting cylinder; 6. and filling the powder through holes.
Detailed Description
In order to make the objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. Several embodiments of the invention are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Examples
As shown in fig. 1-6, the intelligent automatic powder filling integrated machine for 5G and new energy automobile inductance CCD detection comprises a workbench 1, wherein a moving device 2 for moving a mold, a CCD detection device 3 for detecting raw materials in the mold, a track assembly 4 for moving the mold and a powder filling device 5 for filling powder into the raw materials in the mold are respectively arranged on the workbench 1, the CCD detection device 3 and the moving device 2 are both arranged above the track assembly 4 and connected with the workbench 1, a powder filling through hole 6 is arranged on the workbench 1, and the powder filling device 5 penetrates through the powder filling through hole 6 and is connected with the workbench 1 through screws.
Specifically, the mold moving assembly includes a first fixed seat 21, a first fixed seat 22 and a first sliding seat 23, the first fixed seat 21 is disposed on the workbench 1 through the first fixed seat 22, a sliding rail 24 is disposed on the first fixed seat 21, the first sliding seat 23 is disposed on the sliding rail 24 through a sliding block, a moving cylinder 25 and a mold guide 26 are disposed on the first sliding seat 23, the mold guide 26 is connected to a piston rod of the moving cylinder 25, and a guide post 27 is disposed on a bottom wall of the mold guide 26. The diapire of mould guide 26 is provided with guide post 27, and the shape and the through-hole on size and the mould of guide post 27 are corresponding, cooperate through the through-hole on guide post 27 and the mould, can realize effectively that it moves on the track through mould removal subassembly control mould, has improved the removal efficiency of mould effectively to production efficiency has been improved.
Specifically, the CCD detection device 3 includes a detection fixing seat 31 and a detection fixing seat 32, the detection fixing seat 31 is disposed on the workbench 1 through the detection fixing seat 32, the detection fixing seat 31 is provided with a detection cylinder 33 and a detection sliding seat 34, the detection sliding seat 34 is connected to a piston rod of the detection cylinder 33, the detection sliding seat 34 is provided with a camera 35 and a light source 36, and the camera 35 and the light source 36 are both opposite to the upper surface of the track assembly 4. CCD detection device 3 sets up in track subassembly 4's top, camera 35 among CCD detection device 3 faces orbital upper surface, can detect the raw materials on the mould through CCD detection device 3 under effectively, through the cooperation of waste material cylinder 45, can push away together to waste material track 43 with the raw materials intercommunication mould that does not satisfy the requirement of filling powder process effectively to can guarantee effectively that the raw materials of compound requirement gets into and fills the powder process in, the yields and the production efficiency of product have greatly been guaranteed.
Specifically, the powder filling device 5 includes a first powder filling fixing seat 501 and a second powder filling fixing seat 502, the second powder filling fixing seat 502 is disposed on the first powder filling fixing seat 501, a buffer block 503 is disposed between the first powder filling fixing seat 501 and the second powder filling fixing seat 502, a powder filling cylinder 504 and a powder filling guide column 505 are disposed on the second powder filling fixing seat 502, a third powder filling fixing seat 506 is disposed at the top of the guide column 27, and a fourth powder filling fixing seat 507 is disposed between the second powder filling fixing seat 502 and the third powder filling fixing seat 506; the fourth powder filling fixing seat 507 is connected with a piston rod of the powder filling cylinder 504 and is arranged on the guide post 27 in a sliding mode through a guide sleeve 508, a powder storage assembly, a powder discharging assembly and a powder scattering assembly are arranged on the third powder filling fixing seat 506, a pneumatic gear type vibrator 509 is arranged on the side wall of the third powder filling fixing seat 506, and a die limiting seat 510 is arranged on the fourth powder filling fixing seat 507 corresponding to the powder storage assembly. The buffer block 503 can provide a buffer force for the first powder filling fixing seat 501 and the second powder filling fixing seat 502 when the powder filling cylinder 504 operates, the powder scattering component on the third powder filling fixing seat 506 can loose the powder in the powder storage component, so as to avoid powder agglomeration, the pneumatic gear type vibrator 509 can vibrate the third powder filling fixing seat 506, so that the powder in the powder storage component can more efficiently fall into a raw material mold through the powder outlet component, the fourth powder filling fixing seat 507 is connected with the piston rod of the powder filling cylinder 504, the guide sleeve 508 can slide along the guide column 27 to enable the raw material mold on the mold limiting seat 510 to be in close contact with the powder storage component, and then the powder can accurately and efficiently fall into the mold through the matching of the powder outlet component and the pneumatic gear type vibrator 509, so that the powder filling efficiency is greatly improved, and the production efficiency is improved.
Specifically, store up the powder subassembly including storing up powder jar 511, the roof of storing up powder jar 511 is provided with the opening, the diapire of storing up powder jar 511 is provided with first play powder through-hole 512, it is provided with storage powder safety cover 513 to store up powder jar 511 top, go out the powder safety cover with the third is filled out powder fixing base 506 and is connected. The powder can leave the powder storage tank 511 through the first powder outlet through hole 512, and the powder storage protection cover 513 can effectively prevent external foreign objects from entering the powder storage tank 511 through the opening of the top wall of the powder storage tank 511.
Specifically, go out the powder subassembly and include a powder fixed plate 514 and go out powder movable plate 515, go out powder fixed plate 514 and set up on the third fills powder fixing base 506, it is provided with out powder cylinder 516 on the powder fixed plate 514 to go out, go out powder movable plate 515 run through store up powder jar 511 and with the piston rod of going out powder cylinder 516 is connected, it is provided with second play powder through-hole 517 to go out powder movable plate 515 correspond first play powder through-hole 512 department. The powder outlet fixing plate 514 penetrates through the powder storage tank 511 to be connected with a piston rod of the powder outlet cylinder 516, a second powder outlet through hole 517 is arranged at the position corresponding to the first powder outlet through hole 512, the powder outlet movable plate 515 can move along with the operation of the powder outlet cylinder 516, when the first powder outlet through hole 512 is exactly corresponding to the second powder outlet through hole 517, powder in the powder storage tank 511 can effectively leave the powder storage tank 511 through the first powder outlet through hole 512 and the second powder outlet through hole 517, when the positions of the first powder outlet through hole 512 and the second powder outlet through hole 517 are staggered, the powder can effectively stay in the powder storage tank 511, the powder outlet amount can be controlled by controlling the powder outlet cylinder 516 and the powder outlet movable plate 515, and the powder filling efficiency is effectively improved.
Specifically, the powder scattering assembly comprises a powder scattering fixing seat 518 and a powder scattering rod seat 519, the powder scattering fixing seat 518 is arranged on the third powder filling fixing seat 506, a powder scattering cylinder 520 is arranged on the powder scattering fixing seat 518, a powder scattering rod 521 is arranged on the powder scattering rod seat 519, the powder scattering rod seat 519 is connected with a piston rod of the powder scattering cylinder 520, and the powder scattering rod 521 extends into the powder storage tank 511 through an opening in the top wall of the powder storage tank 511. The powder rod base 519 is connected with the piston rod of the powder scattering cylinder 520, the powder scattering rod 521 is arranged on the powder rod base 519, the powder scattering rod 521 extends into the powder storage tank 511 through the opening of the top wall of the powder storage tank 511, the powder scattering rod 521 can reciprocate in the powder storage tank 511 by controlling the operation of the powder scattering cylinder 520, the problem of powder caking in the powder storage tank 511 can be avoided, and the powder filling efficiency is effectively improved.
Specifically, the side wall of the fourth powder filling fixing seat 507 is provided with a mold limiting fixing seat 522 and a limiting block 523, a limiting cylinder 524 is arranged on the mold limiting fixing seat 522, and the limiting block 523 is connected with a piston rod of the limiting cylinder 524. The limiting block 523 can provide limiting effect for the raw material mold located on the mold limiting seat 510, when the powder filling process is completed by the raw material mold, the limiting cylinder 524 operates to enable the limiting block 523 to move, and a worker can easily take out the raw material mold completing the powder filling process from the equipment.
Specifically, the rail assembly 4 includes a rail fixing post 41, a feeding rail 42, a waste rail 43 and a powder filling rail 44, and the feeding rail 42, the waste rail 43 and the powder filling rail 44 are all disposed on the working platform 1 through the rail fixing post 41. The feeding rail 42, the waste rail 43 and the powder filling rail 44 can be stably fixed on the workbench 1 through the rail fixing columns 41, the raw material template enters the equipment from the feeding rail 42, and after the raw material template is detected by the CCD detection device 3, the raw material mold meeting the requirements of the powder filling process enters the powder filling rail 44 through the moving device 2, the raw material mold not meeting the requirements of the powder filling process is pushed into the waste rail 43 through the waste air cylinder 45, and the yield of products can be effectively improved.
Specifically, a waste air cylinder 45 and a waste pushing block 46 are arranged on the feeding track 42 and located right below the CCD detection device 3, and the waste pushing block 46 is connected with a piston rod of the waste air cylinder 45;
the scrap rail 43 is communicated with the feeding rail 42, and the direction of the scrap rail 43 is consistent with the operation direction of the scrap air cylinder 45;
the powder filling rail 44 is communicated with the feeding rail 42, one end of the powder filling rail 44 is connected with the die limiting seat 510, one end of the powder filling rail 44, which is far away from the die limiting seat 510, is provided with a powder filling feeding cylinder 47 and a feeding push block 48, and the feeding push block 48 is connected with a piston rod of the powder filling feeding cylinder 47. The feeding rail 42, the waste rail 43 and the powder filling rail 44 can be firmly fixed on the workbench 1 through the rail fixing column 41, the raw material template enters the equipment from the feeding rail 42, and after the raw material template is detected by the CCD detection device 3, the raw material mold meeting the requirement of the powder filling process enters the powder filling rail 44 through the moving device 2, and the raw material mold not meeting the requirement of the powder filling process is pushed into the waste rail 43 through the waste cylinder 45, so that the yield of products can be effectively improved; the powder filling and feeding cylinder 47 can send the raw material mold entering the powder filling rail 44 into the mold limiting seat 510 in the powder filling device 5 through the feeding push block 48, so that the powder filling efficiency is effectively improved.
The track assembly 4 comprises a waste track 43 and a powder filling track 44, and through the matching of a waste cylinder 45 and the CCD detection device 3, a raw material die with defects can be pushed onto the waste track 43, and the raw material die which cannot meet the powder filling requirement can be effectively separated, so that the yield of products is effectively improved; through the matching of the powder filling and feeding cylinder 47 and the powder filling device 5, the detected raw material die can be effectively pushed to the die limiting seat 510 in the powder filling device 5, and the powder filling device 5 can automatically fill the powder into the raw material die, so that the powder filling efficiency is effectively improved, and the labor intensity of workers can be effectively reduced; the invention can produce small inductance products with higher precision in a brand new operation and maintenance mode.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling, includes workstation (1), its characterized in that: be provided with mobile device (2) that are used for removing the mould on workstation (1) respectively, be used for detecting CCD detection device (3) of raw materials in the mould, be used for supplying track subassembly (4) that the mould removed and be used for filling powder device (5) of filling powder for the raw materials in the mould, CCD detection device (3) and mobile device (2) all set up the top of track subassembly (4) and with workstation (1) is connected, be provided with on workstation (1) and fill powder through-hole (6), it passes to fill powder device (5) fill powder through-hole (6) with workstation (1) passes through screwed connection.
2. The 5G and new energy automobile inductance CCD detection intelligent automatic powder filling all-in-one machine according to claim 1, characterized in that: the mould removes subassembly includes first fixing base (21), first fixed column (22) with first sliding seat (23), first fixing base (21) pass through first fixed column (22) and set up on workstation (1), be provided with slide rail (24) on first fixing base (21), first sliding seat (23) pass through the slider setting on slide rail (24), be provided with on first sliding seat (23) and remove cylinder (25) and mould guide (26), mould guide (26) with the piston rod of removing cylinder (25) is connected, the diapire of mould guide (26) is provided with guide post (27).
3. The 5G and new energy automobile inductance CCD detection intelligent automatic powder filling all-in-one machine according to claim 1, characterized in that: the CCD detection device (3) comprises a detection fixing seat (31) and a detection fixing column (32), the detection fixing seat (31) is arranged on the workbench (1) through the detection fixing column (32), a detection cylinder (33) and a detection sliding seat (34) are arranged on the detection fixing seat (31), the detection sliding seat (34) is connected with a piston rod of the detection cylinder (33), a camera (35) and a light source (36) are arranged on the detection sliding seat (34), and the camera (35) and the light source (36) face the upper surface of the track component (4).
4. The 5G and new energy automobile inductance CCD detection intelligent automatic powder filling all-in-one machine according to claim 1, characterized in that: the powder filling device (5) comprises a first powder filling fixing seat (501) and a second powder filling fixing seat (502), the second powder filling fixing seat (502) is arranged on the first powder filling fixing seat (501), a buffer block (503) is arranged between the first powder filling fixing seat (501) and the second powder filling fixing seat (502), a powder filling cylinder (504) and a powder filling guide column (505) are arranged on the second powder filling fixing seat (502), a third powder filling fixing seat (506) is arranged at the top of the powder filling guide column (505), and a fourth powder filling fixing seat (507) is arranged between the second powder filling fixing seat (502) and the third powder filling fixing seat (506); the fourth powder filling fixing seat (507) is connected with a piston rod of the powder filling cylinder (504) and is arranged on the powder filling guide column (505) in a sliding mode through a guide sleeve (508), a powder storage assembly, a powder discharging assembly and a powder scattering assembly are arranged on the third powder filling fixing seat (506), a pneumatic gear type vibrator (509) is arranged on the side wall of the third powder filling fixing seat (506), and a die limiting seat (510) is arranged on the fourth powder filling fixing seat (507) corresponding to the powder storage assembly.
5. The 5G and new energy automobile inductance CCD detects automatic powder all-in-one of filling of intelligence of claim 4, characterized in that: store up the powder subassembly including storing up powder jar (511), the roof of storing up powder jar (511) is provided with the opening, the diapire of storing up powder jar (511) is provided with first play powder through-hole (512), it is provided with storage powder safety cover (513) to store up powder jar (511) top, go out the powder safety cover with the third is filled out powder fixing base (506) and is connected.
6. The 5G and new energy automobile inductance CCD detects automatic powder all-in-one of filling of intelligence of claim 5, characterized in that: go out the powder subassembly including going out powder fixed plate (514) and going out powder fly leaf (515), it sets up to go out powder fixed plate (514) on powder fixing base (506) is filled out to the third, be provided with out powder cylinder (516) on going out powder fixed plate (514), it runs through to go out powder fly leaf (515) store up powder jar (511) and with the piston rod of going out powder cylinder (516) is connected, it corresponds to go out powder fly leaf (515) first play powder through-hole (512) department is provided with second play powder through-hole (517).
7. The 5G and new energy automobile inductance CCD detection intelligent automatic powder filling all-in-one machine according to claim 6, which is characterized in that: the powder scattering assembly comprises a powder scattering fixing seat (518) and a powder scattering rod seat (519), the powder scattering fixing seat (518) is arranged on the third powder filling fixing seat (506), a powder scattering cylinder (520) is arranged on the powder scattering fixing seat (518), a powder scattering rod (521) is arranged on the powder scattering rod seat (519), the powder scattering rod seat (519) is connected with a piston rod of the powder scattering cylinder (520), and the powder scattering rod (521) extends into the powder storage tank (511) through an opening in the top wall of the powder storage tank (511).
8. The 5G and new energy automobile inductance CCD detection intelligent automatic powder filling all-in-one machine according to claim 4, characterized in that: the lateral wall of the fourth powder filling fixing seat (507) is provided with a die limiting fixing seat (522) and a limiting block (523), a limiting cylinder (524) is arranged on the die limiting fixing seat (522), and the limiting block (523) is connected with a piston rod of the limiting cylinder (524).
9. The 5G and new energy automobile inductance CCD detects automatic powder all-in-one of filling of intelligence of claim 4, characterized in that: the track assembly (4) comprises a track fixing column (41), a feeding track (42), a waste track (43) and a powder filling track (44), and the feeding track (42), the waste track (43) and the powder filling track (44) are all arranged on the workbench (1) through the track fixing column (41).
10. The 5G and new energy automobile inductance CCD detects automatic powder all-in-one of filling of intelligence of claim 9, characterized in that: a waste material cylinder (45) and a waste material push block (46) are arranged on the feeding track (42) and are positioned right below the CCD detection device (3), and the waste material push block (46) is connected with a piston rod of the waste material cylinder (45);
the waste material track (43) is communicated with the feeding track (42) and the direction of the waste material track (43) is consistent with the operation direction of the waste material cylinder (45);
the powder filling rail (44) is communicated with the feeding rail (42), one end of the powder filling rail (44) is connected with the die limiting seat (510), one end, far away from the die limiting seat (510), of the powder filling rail (44) is provided with a powder filling and feeding cylinder (47) and a feeding push block (48), and the feeding push block (48) is connected with a piston rod of the powder filling and feeding cylinder (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210045205.6A CN114904792A (en) | 2022-01-15 | 2022-01-15 | 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210045205.6A CN114904792A (en) | 2022-01-15 | 2022-01-15 | 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling |
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| CN114904792A true CN114904792A (en) | 2022-08-16 |
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