CN112372818A - Automatic powder auxiliary device that fills of oxygen sensor core - Google Patents
Automatic powder auxiliary device that fills of oxygen sensor core Download PDFInfo
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- CN112372818A CN112372818A CN202011289120.XA CN202011289120A CN112372818A CN 112372818 A CN112372818 A CN 112372818A CN 202011289120 A CN202011289120 A CN 202011289120A CN 112372818 A CN112372818 A CN 112372818A
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- mold
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- powder filling
- oxygen sensor
- auxiliary device
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- 239000000843 powder Substances 0.000 title claims abstract description 102
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 239000001301 oxygen Substances 0.000 title claims abstract description 29
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 125
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 230000003287 optical effect Effects 0.000 claims abstract description 10
- 239000002313 adhesive film Substances 0.000 claims description 39
- 230000007723 transport mechanism Effects 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 239000002985 plastic film Substances 0.000 claims 2
- 229920006255 plastic film Polymers 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 7
- 239000012528 membrane Substances 0.000 description 23
- 230000009286 beneficial effect Effects 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 5
- 230000035939 shock Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
- B28B5/022—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
Abstract
The invention discloses an automatic powder filling auxiliary device for an oxygen sensor core body, which comprises a die, a glue film feeding mechanism, a powder filling mechanism, a transmission and locking mechanism, a mould vibrating mechanism, a demoulding mechanism, a residual powder vibrating mechanism, an optical detection mechanism and a transmission mechanism, wherein the transmission mechanism is of a closed annular structure, the die is fixed on the transmission mechanism, and the glue film feeding mechanism, the powder filling mechanism, the transmission and locking mechanism, the mould vibrating mechanism, the demoulding mechanism, the residual powder vibrating mechanism and the optical detection mechanism are sequentially arranged on the periphery of the transmission mechanism at intervals and correspond to the die on the transmission mechanism. The device simple structure, reasonable in design, convenient operation, degree of automation is high, can effectively practice thrift the cost, reduces operating personnel intensity of labour, improves production efficiency, reduces the space occupancy, has good market perspective.
Description
Technical Field
The invention relates to the technical field of automatic core powder filling auxiliary devices, in particular to an automatic core powder filling auxiliary device of an oxygen sensor.
Background
The oxygen sensor for the vehicle is a key feedback sensor in an electronic fuel injection engine control system, and is a key part for controlling the emission of automobile exhaust, reducing the pollution of the automobile to the environment and improving the fuel combustion quality of the automobile engine; the oxygen sensor plays a key role in detecting the oxygen concentration in the tail gas pipeline by the zirconia or alumina sensitive ceramic core, so that the combustion condition is accurately controlled.
With the continuous improvement of automobile reserves and the formal and comprehensive expansion of six national standards in 2019, the demand of the oxygen sensor is greatly increased (2-3 sensors are provided for each fuel oil vehicle), although the research and development work of domestic scientific research institutes is high, and the civil enterprises are involved therein, the industrialization of the oxygen sensor is rapidly developed, but the performance of the domestic enterprises is still a great difference in the current practical situation, and the domestic and international market shares are monopolized by the foreign enterprises (such as BOSCH, NTK, DENSO, DELPHI and the like). The technology difficulty is still in a relatively early stage in the field in China, and needs to be broken through urgently, so that the market prospect is wide. At present, the internal oxygen sensor core body mostly adopts the form of manual powder filling, and the manual powder filling is not only low in efficiency, but also the number of personnel required by the processes of die assembly, powder vibration, demoulding and the like is large, the occupied space is large, and the processing cost is higher.
Therefore, it is a problem that those skilled in the art need to solve urgently to provide an automatic powder filling auxiliary device for an oxygen sensor core, which has the advantages of simple structure, reasonable design, convenient operation, high automation degree, effective cost saving, production efficiency improvement and space occupancy rate reduction.
Disclosure of Invention
In view of the above, in order to solve the technical problems of low efficiency, high investment cost, large occupied space and the like of manual powder filling in the prior art, the invention provides the automatic powder filling auxiliary device for the oxygen sensor core, which has the advantages of simple structure, reasonable design, convenience in operation, high automation degree, capability of effectively saving cost, improving production efficiency and reducing space occupancy rate.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic auxiliary device that packs powder of oxygen sensor core, includes the mould, goes up glued membrane mechanism, packs powder mechanism, passes on matched mould mechanism, shakes mould mechanism, demoulding mechanism, shakes incomplete powder mechanism, optical detection mechanism and transport mechanism, transport mechanism is confined loop configuration, the mould is fixed in transport mechanism is last, go up glued membrane mechanism fill powder mechanism pass on matched mould mechanism shake mould mechanism demoulding mechanism shake incomplete powder mechanism shake, shake incomplete powder mechanism with optical detection mechanism arranges in proper order interval respectively transport mechanism week side, and with transport mechanism is last the mould corresponds the arrangement.
According to the technical scheme, compared with the prior art, the automatic powder filling auxiliary device for the oxygen sensor core body can achieve automatic circulation of the mold on the conveying mechanism by utilizing the connecting structure of the mold and the conveying mechanism, the adhesive film can be placed on the mold by utilizing the adhesive film feeding mechanism, the powder filling operation on the adhesive film core body can be completed by utilizing the powder filling mechanism, the powder in the adhesive film can be covered and tamped by utilizing the conveying and mold vibrating mechanism, the adhesive film can be removed from the mold by utilizing the demolding mechanism, and the residual powder in the mold can be respectively removed and detected by utilizing the residual powder vibrating mechanism and the optical detection mechanism, so that the mold can start the next cycle of powder filling process. The automatic powder filling auxiliary device for the oxygen sensor core body is simple in structure, reasonable in design, convenient to operate, high in automation degree, capable of effectively saving cost, reducing labor intensity of operators, improving production efficiency, reducing space occupancy rate and good in market application prospect.
Further, go up membrane mechanism and include membrane support frame, first manipulator and glued membrane, it is located to go up the membrane support frame transport mechanism one side, first manipulator one end is connected go up on the membrane support frame, the other end can be dismantled and be connected with the glued membrane, be used for with the glued membrane place in on the mould.
Adopt the beneficial effect that above-mentioned technical scheme produced to utilize first manipulator can steadily place the glued membrane on the mould, make the glued membrane circulate along with the mould on transport mechanism in the lump, realize the automated processing to the glued membrane core.
Furthermore, fill powder mechanism including filling powder support frame, pneumatic shock motor, hopper, blanking subassembly and controller, fill powder support frame and be located transport mechanism one side, pneumatic shock motor the hopper blanking subassembly with the controller all with fill powder support frame and connect, the powder has been placed in the hopper, the blanking subassembly is fixed in the hopper bottom, and be located the glued membrane top, pneumatic shock motor connects the hopper with on the blanking subassembly lateral wall, be used for the vibration the hopper with the blanking subassembly makes powder in the hopper via the blanking subassembly is filled on the glued membrane, the controller with pneumatic shock motor electric connection is used for control pneumatic shock motor.
Optionally, the controller is a PLC controller.
Adopt the beneficial effect that above-mentioned technical scheme produced to be, can effectively realize filling the powder operation to the automation of glued membrane core.
Further, the blanking assembly comprises an upper baffle, a lower baffle and a thickness sieve plate, the upper baffle and the lower baffle are arranged horizontally, the upper baffle is fixed at the bottom of the hopper, the thickness sieve plate is fixed between the upper baffle and the lower baffle, the thickness sieve plate is vertically arranged and is multiple, the thickness sieve plate is evenly arranged, material passing holes are formed in the thickness sieve plate, and the lower baffle is horizontally arranged above the adhesive film.
The beneficial effect who adopts above-mentioned technical scheme to produce is for the device structural design is reasonable, can change the thickness sieve of co-altitude not according to the requirement of different powder filling amount.
Further, pass compound die mechanism includes pass compound die support, second manipulator, die cover, magnetic path and mold core, pass compound die support is located transport mechanism one side, second manipulator one end is connected pass compound die support is last, and the other end can be dismantled and be connected with the die cover, be used for with the die cover lays in the glued membrane top, the constant head tank has been seted up to die cover bottom face, the constant head tank is a plurality of, and is a plurality of the constant head tank is followed the even interval of length direction of die cover is arranged, the mold core is a plurality of, and is a plurality of the one end detachably of mold core is pegged graft in a plurality of that corresponds in the constant head tank, the other end peg graft in the glued membrane, the magnetic path is two, two the magnetic path all is fixed in die cover bottom face, and be close to respectively the both ends setting of die cover.
The beneficial effect who adopts above-mentioned technical scheme to produce is for the device structural design is reasonable, and operation degree of automation is high, can effectively realize the compound die operation to filling powder back glued membrane.
Further, shake mould mechanism including shake mould support and first electromagnetic vibration platform, shake the mould support and be located transport mechanism one side, first electromagnetic vibration platform is connected shake mould support is last, and is located the glued membrane top.
Adopt above-mentioned technical scheme to produce beneficial effect is, can reach the purpose of shake powder through the vibrations of first electromagnetic vibration platform to with the powder jolt ramming in the glued membrane.
Furthermore, demoulding mechanism includes drawing of patterns support and third manipulator, drawing of patterns support is located conveying mechanism one side, third manipulator one end is connected on drawing of patterns support, the other end with the mould lid with the glued membrane can be dismantled and be connected, be used for with the mould lid with the glued membrane is followed respectively remove on the mould.
The beneficial effect who adopts above-mentioned technical scheme to produce is, can effectively realize the drawing of patterns operation to the mould, removes the mould lid earlier, makes mould lid and mold core separation, then removes mold core and glued membrane together.
Further, shake residual powder mechanism and include shake residual powder support and second electromagnetic vibration platform, shake residual powder support and be located transport mechanism one side, second electromagnetic vibration platform is connected shake residual powder support is last, and is located the mould top.
Adopt above-mentioned technical scheme to produce beneficial effect is, can get rid of remaining powder in the mould through utilizing second electromagnetic vibration platform to guarantee that the mould can effectively realize next round and circulate and fill whitewashed manufacturing procedure.
Further, the number of the molds is multiple, and the molds are uniformly arranged on the conveying mechanism at intervals.
The beneficial effects that adopt above-mentioned technical scheme to produce are, can effectively guarantee the device's continuous work operation, improve production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic powder filling auxiliary device for an oxygen sensor core according to the present invention;
FIG. 2 is a schematic structural diagram of a powder filling mechanism in an automatic powder filling auxiliary device for an oxygen sensor core according to the present invention;
fig. 3 is a schematic structural diagram of a transfer mold mechanism in the automatic powder filling auxiliary device for an oxygen sensor core body provided by the invention.
Wherein: 1-mould, 2-glue film feeding mechanism, 21-first manipulator, 22-glue film, 3-powder filling mechanism, 31-pneumatic vibration motor, 32-hopper, 33-blanking component, 331-upper baffle, 332-lower baffle, 333-thickness sieve plate, 34-controller, 4-transmission mould mechanism, 41-second manipulator, 42-mould cover, 43-magnet, 44-mould core, 45-positioning groove, 5-first electromagnetic vibration table, 6-third manipulator, 7-second electromagnetic vibration table, 8-optical detection mechanism and 9-transmission mechanism.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The invention discloses an automatic powder filling auxiliary device for an oxygen sensor core body, which comprises a die 1, a glue film feeding mechanism 2, a powder filling mechanism 3, a transmission and locking mechanism 4, a mould vibrating mechanism, a demoulding mechanism, a residual powder vibrating mechanism, an optical detection mechanism 8 and a transmission mechanism 9, wherein the transmission mechanism 9 is a closed annular structure, the die 1 is fixed on the transmission mechanism 9, and the glue film feeding mechanism 2, the powder filling mechanism 3, the transmission and locking mechanism 4, the mould vibrating mechanism, the demoulding mechanism, the residual powder vibrating mechanism and the optical detection mechanism 8 are sequentially arranged on the periphery of the transmission mechanism 9 at intervals and are arranged corresponding to the die 1 on the transmission mechanism 9.
According to an optional embodiment of the invention, the adhesive film applying mechanism 2 comprises an adhesive film applying support frame, a first mechanical arm 21 and an adhesive film 22, the adhesive film applying support frame is located on one side of the conveying mechanism 9, one end of the first mechanical arm 21 is connected to the adhesive film applying support frame, the other end of the first mechanical arm is detachably connected with the adhesive film 22 and used for placing the adhesive film 22 on the mold 1, the adhesive film can be stably placed on the mold by using the first mechanical arm, the adhesive film can be circulated on the conveying mechanism along with the mold, and automatic processing of the adhesive film core body is achieved.
According to an optional embodiment of the present invention, the powder filling mechanism 3 includes a powder filling support frame, a pneumatic vibration motor 31, a hopper 32, a blanking assembly 33 and a controller 34, the powder filling support frame is located on one side of the conveying mechanism 9, the pneumatic vibration motor 31, the hopper 32, the blanking assembly 33 and the controller 34 are all connected to the powder filling support frame, powder is placed in the hopper 32, the blanking assembly 33 is fixed at the bottom of the hopper 32 and located above the adhesive film 22, the pneumatic vibration motor 31 is connected to the side walls of the hopper 32 and the blanking assembly 33 and is used for vibrating the hopper 32 and the blanking assembly 33 so that the powder in the hopper 32 is filled on the adhesive film 22 through the blanking assembly 33, and the controller 34 is electrically connected to the pneumatic vibration motor 31 and is used for controlling the pneumatic vibration motor 31, specifically, the controller 34 is a PLC controller, so as to effectively achieve automatic powder filling operation on the adhesive film core.
According to an optional embodiment of the invention, the blanking assembly 33 comprises an upper baffle 331, a lower baffle 332 and a thickness sieve plate 333, wherein the upper baffle 331 and the lower baffle 332 are horizontally arranged, the upper baffle 331 is fixed at the bottom of the hopper 32, the thickness sieve plate 333 is fixed between the upper baffle 331 and the lower baffle 332, the thickness sieve plate 333 is vertically arranged and is provided with a plurality of thickness sieve plates 333, the thickness sieve plates 333 are uniformly arranged, material passing holes are formed in the thickness sieve plate 333, and the lower baffle 332 is horizontally arranged above the glue film 22, so that the device is reasonable in structural design, and the thickness sieve plates with different heights can be replaced according to different powder filling requirements.
According to an optional embodiment of the present invention, the transfer and mold mechanism 4 includes a transfer and mold support, a second manipulator 41, a mold cover 42, a plurality of magnetic blocks 43 and a mold core 44, the transfer and mold support is located at one side of the transfer mechanism 9, one end of the second manipulator 41 is connected to the transfer and mold support, the other end is detachably connected to the mold cover 42 for laying the mold cover 42 on the top of the adhesive film 22, the bottom end surface of the mold cover 42 is provided with a plurality of positioning slots 45, the positioning slots 45 are uniformly arranged along the length direction of the mold cover 42 at intervals, the mold core 44 is provided with a plurality of mold cores 44, one end of each of the plurality of mold cores 44 is detachably inserted into the corresponding plurality of positioning slots 45, the other end is inserted into the adhesive film 22, the number of magnetic blocks 43 is two, the two magnetic blocks 43 are both fixed on the bottom end surface of the mold cover 42 and respectively arranged close to the two ends, the die assembly operation of the powder-filled adhesive film can be effectively realized.
According to an optional embodiment of the invention, the mold shaking mechanism comprises a mold shaking support and a first electromagnetic shaking table 5, the mold shaking support is positioned on one side of the conveying mechanism 9, the first electromagnetic shaking table 5 is connected to the mold shaking support and positioned on the top of the adhesive film 22, and the purpose of powder shaking can be achieved through the shaking of the first electromagnetic shaking table, so that powder in the adhesive film is shaken to be solid.
According to an optional embodiment of the invention, the demolding mechanism comprises a demolding bracket and a third mechanical arm 6, the demolding bracket is positioned on one side of the conveying mechanism 9, one end of the third mechanical arm 6 is connected to the demolding bracket, and the other end of the third mechanical arm is detachably connected with the mold cover 42 and the adhesive film 22 and is used for respectively removing the mold cover 42 and the adhesive film 22 from the mold 1, so that the demolding operation of the mold can be effectively realized.
According to an optional embodiment of the invention, the residual powder vibrating mechanism comprises a residual powder vibrating support and a second electromagnetic vibrating table 7, the residual powder vibrating support is positioned on one side of the conveying mechanism 9, and the second electromagnetic vibrating table 7 is connected to the residual powder vibrating support and positioned at the top of the mold 1, so that residual powder in the mold can be removed by using the second electromagnetic vibrating table, and the mold can effectively realize the next round of circulating powder filling processing procedure.
According to an optional embodiment of the invention, a plurality of moulds 1 are arranged on the conveying mechanism 9 at regular intervals, so that the continuous working operation of the device can be effectively ensured, and the production efficiency is improved.
According to the automatic powder filling auxiliary device for the oxygen sensor core body, the automatic flowing of the mold on the conveying mechanism can be realized by utilizing the connecting structure of the mold and the conveying mechanism, the adhesive film can be placed on the mold by utilizing the adhesive film feeding mechanism, the powder filling operation of the adhesive film core body can be completed by utilizing the powder filling mechanism, the powder in the adhesive film can be covered and tamped by utilizing the conveying and mold vibrating mechanism, the adhesive film can be removed from the mold by utilizing the demolding mechanism, and the residual powder in the mold can be respectively removed and detected by utilizing the residual powder vibrating mechanism and the optical detection mechanism, so that the next cycle of powder filling process of the mold can be started. The device is simple in structure, reasonable in design, convenient to operate, high in automation degree, capable of effectively saving cost, reducing labor intensity of operators, improving production efficiency, reducing space occupancy rate and having good market application prospect.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (9)
1. The utility model provides an automatic auxiliary device that packs powder of oxygen sensor core, its characterized in that includes mould (1), go up plastic film mechanism (2), pack powder mechanism (3), pass die mechanism (4), shake die mechanism, demoulding mechanism, shake incomplete powder mechanism, optical detection mechanism (8) and transport mechanism (9), transport mechanism (9) are confined loop configuration, mould (1) are fixed in on transport mechanism (9), go up plastic film mechanism (2), pack powder mechanism (3), pass die mechanism (4), shake die mechanism demoulding mechanism shake incomplete powder mechanism with optical detection mechanism (8) interval arrangement in proper order respectively transport mechanism (9) week side, and with on transport mechanism (9) mould (1) corresponds and arranges.
2. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 1, wherein the film feeding mechanism (2) comprises a film feeding support frame, a first mechanical arm (21) and a film (22), the film feeding support frame is located on one side of the conveying mechanism (9), one end of the first mechanical arm (21) is connected to the film feeding support frame, and the other end of the first mechanical arm is detachably connected to the film (22) and is used for placing the film (22) on the mold (1).
3. The automatic powder filling auxiliary device for the oxygen sensor core body according to claim 2, wherein the powder filling mechanism (3) comprises a powder filling support frame, a pneumatic vibration motor (31), a hopper (32), a blanking assembly (33) and a controller (34), the powder filling support frame is located on one side of the conveying mechanism (9), the pneumatic vibration motor (31), the hopper (32), the blanking assembly (33) and the controller (34) are all connected with the powder filling support frame, powder is placed in the hopper (32), the blanking assembly (33) is fixed at the bottom of the hopper (32) and located above the adhesive film (22), the pneumatic vibration motor (31) is connected to the side walls of the hopper (32) and the blanking assembly (33) and is used for vibrating the hopper (32) and the blanking assembly (33), the powder in the hopper (32) is filled on the adhesive film (22) through the blanking assembly (33), and the controller (34) is electrically connected with the pneumatic vibration motor (31) and used for controlling the pneumatic vibration motor (31).
4. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 3, wherein the blanking component (33) comprises an upper baffle (331), a lower baffle (332) and a thickness sieve plate (333), the upper baffle (331) and the lower baffle (332) are both horizontally arranged, the upper baffle (331) is fixed at the bottom of the hopper (32), the thickness sieve plate (333) is fixed between the upper baffle (331) and the lower baffle (332), the thickness sieve plate (333) is vertically arranged and is provided with a plurality of thickness sieve plates (333), the thickness sieve plates (333) are uniformly arranged, material passing holes are formed in the thickness sieve plate (333), and the lower baffle (332) is horizontally arranged above the adhesive film (22).
5. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 3, wherein the transfer mold mechanism (4) comprises a transfer mold support, a second manipulator (41), a mold cover (42), a magnet block (43) and a mold core (44), the transfer mold support is located on one side of the transfer mechanism (9), one end of the second manipulator (41) is connected to the transfer mold support, the other end of the second manipulator is detachably connected to the mold cover (42) and used for laying the mold cover (42) on the top of the adhesive film (22), a positioning groove (45) is formed in the bottom end face of the mold cover (42), the positioning grooves (45) are multiple, the positioning grooves (45) are uniformly arranged along the length direction of the mold cover (42) at intervals, the mold cores (44) are multiple, and one end of each of the plurality of the mold cores (44) is detachably inserted into the corresponding positioning groove (45), the other end of the magnetic block is inserted into the adhesive film (22), the number of the magnetic blocks (43) is two, and the two magnetic blocks (43) are fixed on the bottom end face of the die cover (42) and are respectively close to the two ends of the die cover (42).
6. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 5, wherein the vibration mold mechanism comprises a vibration mold support and a first electromagnetic vibration table (5), the vibration mold support is located on one side of the conveying mechanism (9), and the first electromagnetic vibration table (5) is connected to the vibration mold support and located on the top of the adhesive film (22).
7. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 6, wherein the demolding mechanism comprises a demolding bracket and a third manipulator (6), the demolding bracket is located at one side of the conveying mechanism (9), one end of the third manipulator (6) is connected to the demolding bracket, and the other end of the third manipulator is detachably connected with the mold cover (42) and the adhesive film (22) for respectively removing the mold cover (42) and the adhesive film (22) from the mold (1).
8. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 7, wherein the seismic residual powder mechanism comprises a seismic residual powder support and a second electromagnetic vibration table (7), the seismic residual powder support is located on one side of the conveying mechanism (9), and the second electromagnetic vibration table (7) is connected to the seismic residual powder support and located at the top of the mold (1).
9. The automatic powder filling auxiliary device for the oxygen sensor core body as claimed in claim 8, wherein the number of the moulds (1) is multiple, and the multiple moulds (1) are uniformly arranged on the conveying mechanism (9) at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011289120.XA CN112372818A (en) | 2020-11-17 | 2020-11-17 | Automatic powder auxiliary device that fills of oxygen sensor core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011289120.XA CN112372818A (en) | 2020-11-17 | 2020-11-17 | Automatic powder auxiliary device that fills of oxygen sensor core |
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| CN112372818A true CN112372818A (en) | 2021-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011289120.XA Pending CN112372818A (en) | 2020-11-17 | 2020-11-17 | Automatic powder auxiliary device that fills of oxygen sensor core |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114904792A (en) * | 2022-01-15 | 2022-08-16 | 金动力智能科技（深圳）有限公司 | 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling |
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2020
- 2020-11-17 CN CN202011289120.XA patent/CN112372818A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114904792A (en) * | 2022-01-15 | 2022-08-16 | 金动力智能科技（深圳）有限公司 | 5G and new energy automobile inductance CCD detect intelligent automatic powder all-in-one of filling |
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