CN114903200B - Quick replacement method for final cutter transmission toothed belt of cigarette making machine - Google Patents
Quick replacement method for final cutter transmission toothed belt of cigarette making machine Download PDFInfo
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- CN114903200B CN114903200B CN202210625257.0A CN202210625257A CN114903200B CN 114903200 B CN114903200 B CN 114903200B CN 202210625257 A CN202210625257 A CN 202210625257A CN 114903200 B CN114903200 B CN 114903200B
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- bearing seat
- belt
- transmission
- toothed belt
- installing
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/28—Cutting-off the tobacco rod
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
The invention discloses a quick replacement method of a final cutter transmission toothed belt of a cigarette making machine, which comprises the following steps: removing the cover plate; taking down the circular belt driving wheel; disassembling the bearing seat; installing a 170XL transmission toothed belt; cleaning and lubricating the parts; and installing a bearing seat. According to the scheme provided by the invention, the detached parts are fewer, the repeated labor is less, and the whole process can be easily completed within 15 minutes when the replacement method is labor-saving and saving.
Description
Technical Field
The invention relates to the field of cigarette equipment, in particular to a quick replacement method of a final cutter driving toothed belt of a cigarette making machine.
Background
The final cutter mechanism is an important component in PASSIM tipping machines. The device has the functions that a final cutter mechanism assembly is fixedly arranged on a frame of the mouth-tipping machine, a motor, a toothed belt wheel, a toothed belt (185 XL 050) and a toothed belt (170 XL) on the mechanism are mutually driven to enable a final cutter on the mechanism to rotate at a high speed in a final cutting drum wheel groove, double-length filter cigarettes transmitted from a drying drum wheel to the final cutting drum wheel groove are cut into single filter cigarettes, and only after cutting is completed, the cigarettes can be transmitted forwards, so that the device continuously operates.
However, in production, we often encounter the problem that the filter cigarettes are blocked at the final cutter and the final cutting drum rotating at high speed because of abnormal transfer of the front-section cigarette branch flow of the mouth-tipping machine, occurrence of cigarette rolling, cigarette falling, blockage of a washboard and the like, and the final cutter rotating at high speed is blocked on the blocked double-length filter cigarette pile, so that the final cutter transmission toothed belt (170 XL) is damaged, and the equipment is stopped. Or, because the 170XL transmission toothed belt ages and wears, the 170XL transmission toothed belt needs to be overhauled and replaced.
The original traditional replacement method comprises the following steps:
1. opening a protective door at the rear of the nozzle connecting machine, detaching the protective cover, and taking down the motor plug;
2. opening a front protective door of the mouth-piece machine, taking down the organic glass protective cover, loosening the positioning shaft of the shovel assembly, and taking down the positioning shaft of the shovel assembly and the tipping paper drum shovel assembly from the mouth-piece machine;
3. after three 8mm bolts for fixing the final cutter assembly are disassembled by using a 6mm long handle inner hexagon, the whole final cutter assembly is held from a nozzle machine and then replaced;
4. sequentially detaching the cover plate, the circular transmission belt, the circular belt transmission wheel and the bearing seat from the detached final cutter assembly; after the final cutter drive toothed belt (170 XL) is replaced, it is reinstalled in the reverse order of removal.
5. The entire final cutter assembly is mounted to the mouthpiece machine and, because the final cutter assembly is quite cumbersome, a colleague has to assist behind the machine and readjust the final cutter assembly with the final cutter assembly in the lowermost position and the cutting drum slot on the cutter and drum centerline, with a rod of cigarette diameter placed in the drum slot, a gap of 0.5-1mm is ensured between the rod and the cutter clamping plate.
6. After the adjustment, the device can be started up and the operation of the device is restored after the device is reinstalled according to the reverse disassembly sequence of the first disassembly step 1 and the second disassembly step 2.
As can be seen from the original traditional replacement method, the detached parts are more, the repeated labor is more, and if the original traditional replacement method is laborious and time-consuming, the replacement can be completed within 40-50 minutes, and the effective operation rate of the equipment is affected.
Disclosure of Invention
The invention aims to provide a new technical scheme of a quick replacement method of a final cutter transmission toothed belt of a cigarette making machine.
According to a first aspect of the present invention, there is provided a method for rapid replacement of a final cutter drive toothed belt of a cigarette making machine, comprising,
s1, removing a cover plate;
s2, taking down a circular belt driving wheel;
s3, detaching the bearing seat;
s4, installing 170XL transmission toothed belts;
s5, cleaning and lubricating the parts;
and S6, installing a bearing seat.
Optionally, the method for removing the cover plate includes:
opening the front protective door of the nozzle connecting machine, taking down the organic glass protective cover, disassembling the fixing bolts on the cover plate, and taking down the cover plate.
Optionally, after the cover plate is removed, the step S1 further includes:
and removing the damaged 170XL transmission toothed belt.
Optionally, the method for removing the circular belt transmission wheel comprises the following steps:
and taking down the circular transmission belt, removing the compression bolt of the circular belt transmission wheel, and taking down the circular belt transmission wheel.
Optionally, the method for disassembling the bearing seat comprises the following steps:
and (3) detaching three fixing bolts on the bearing seat, installing two long bolts at the screw holes of the bearing seat, screwing the bolts to eject the bearing seat, and taking down the bearing seat.
Optionally, the method for installing 170XL transmission toothed belt comprises:
the 170XL transmission toothed belt extends out of the cover plate, the 170XL transmission toothed belt is clamped by tweezers and sleeved on a toothed belt wheel on a round belt transmission wheel shaft, and the cutter shaft is rotated to enable the 170XL transmission toothed belt to be mounted on the toothed belt wheel on the cutter shaft.
Optionally, the method for cleaning and lubricating the component comprises the following steps:
and lubricating the bearing seat screw holes, the bearing seat, the circular transmission belt, the pressing bolts of the circular belt transmission wheels and the circular belt transmission wheels.
Optionally, the method of cleaning and lubricating a component further comprises:
and cleaning and lubricating the axle end, the matched transmission part and the bolt connection part of the round belt transmission axle.
Optionally, the method for installing the bearing seat comprises the following steps:
the method comprises the steps of installing a bearing seat in a bearing seat hole, aligning a bearing seat installation hole with a positioning threaded hole in the bearing seat hole, screwing a bolt into the positioning threaded hole in the bearing seat hole, installing the bearing seat in place, locking the bolt, installing a circular belt driving wheel on a circular belt driving wheel shaft, locking a compression positioning bolt of the circular belt driving wheel, sleeving a circular driving belt, installing a cover plate and an organic glass protective cover, and closing a protective door in front of a nozzle connecting machine.
Optionally, the number of the bolts is 3.
According to one embodiment of the present disclosure, the following beneficial effects are provided: the method has the advantages of less detached parts, less repeated labor, labor saving and easy completion of the whole process for 15 minutes.
Other features of the present invention and its advantages will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a flowchart of a method for quickly replacing a final cutter driving toothed belt of a cigarette making machine according to an embodiment;
fig. 2 is an exploded view of the front end of the mounting position of a final cutter drive toothed belt of a cigarette making machine according to an embodiment;
fig. 3 is an exploded view of the rear end of the mounting position of a final cutter drive toothed belt of a cigarette making machine according to an embodiment.
The figures are marked as follows:
1-gland
2 round belt driving wheel
3-bearing seat
4-drive toothed belt
5-first pulley
6-second pulley
7-drive shaft
8-bearing
9-cutter transmission shaft.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
Embodiment one:
the embodiment provides a quick replacement method of a final cutter transmission toothed belt of a cigarette making machine, as shown in figure 1, comprising,
s1, removing a cover plate;
the method for removing the cover plate comprises the following steps:
opening the front protective door of the mouth-piece machine, taking down the organic glass protective cover, and taking down the cover plate by using a 8mm wrench to disassemble the fixing bolts on the cover plate with the number of 54055-770.
After the cover plate is removed, the step S1 further includes:
and removing the damaged 170XL transmission toothed belt.
S2, taking down a circular belt driving wheel;
the method for removing the circular belt transmission wheel specifically comprises the following steps:
the round transmission belt with the numbers 20422-725 and 20422-726 is taken down, the round belt transmission wheel compression bolt is taken down by a hexagon with the diameter of 4mm, and the round belt transmission wheel with the number 54023-913 is taken down.
S3, detaching the bearing seat;
the method for disassembling the bearing seat comprises the following steps:
three fixing bolts on the bearing seat with the part number (54023-914) are detached by using a 4mm inner hexagon, two M5 long bolts are installed at screw holes of the bearing seat with the part number (54023-914), the bearing seat is ejected by using a 4mm inner hexagon tightening bolt, and the bearing seat with the part number (54023-914) is detached.
S4, installing 170XL transmission toothed belts;
preferably, the method for installing 170XL transmission toothed belt comprises the following steps:
the 170XL transmission toothed belt is extended out of the cover plate, clamped by tweezers, sleeved on a toothed belt wheel with the part number (55000-462) on a round belt transmission wheel shaft with the part number (54023-912), and a cutter shaft is rotated by a 13mm wrench so that the 170XL transmission toothed belt is mounted on the toothed belt wheel on the cutter shaft with the part number (55000-468).
S5, cleaning and lubricating the parts;
the method for cleaning and lubricating the parts comprises the following steps:
and lubricating the bearing seat screw holes, the bearing seat, the circular transmission belt, the pressing bolts of the circular belt transmission wheels and the circular belt transmission wheels.
In some embodiments, the method of cleaning and lubricating a component further comprises:
and cleaning and lubricating the axle end, the matched transmission part and the bolt connection part of the round belt transmission axle.
And S6, installing a bearing seat.
The method for installing the bearing seat comprises the following steps:
installing a bearing seat with the part number (54023-914) into a bearing seat hole with the part number (54023-910), aligning a bearing seat installation hole with a positioning threaded hole on the bearing seat hole, screwing the three bolts into the positioning threaded holes on the bearing seat hole by using a hexagon socket with the diameter of 4mm, installing the bearing seat in place, locking the three bolts, installing a round belt transmission wheel with the part number (54023-913) onto a round belt transmission wheel shaft with the part number (54023-912), locking a pressing positioning bolt of the round belt transmission wheel by using a hexagon socket with the diameter of 4mm, sleeving the round transmission belt, installing the cover plate and the organic glass protective cover, and closing a protective door in front of the mouth-piece machine. The rapid replacement method of the final cutter transmission toothed belt (170 XL) of the PASSIM nozzle machine is simple, convenient and rapid; originally, the maintenance can be finished in 40-50 minutes by 2 maintenance staff, and the rapid replacement method can be finished easily in 15 minutes by 1 maintenance staff. Repair time is reduced, and maintenance efficiency is improved, so that effective operation rate of the equipment is improved; has popularization and use values.
Embodiment two:
as shown in fig. 2 and 3, the final cutter driving toothed belt device of the cigarette making machine comprises: the first belt pulley 5 is arranged on the transmission shaft 7, and the second belt pulley 6 is arranged on the cutter transmission shaft 9; a transmission toothed belt (170 XL) 4 is sleeved on the first belt pulley 5 and the second belt pulley 6 to drive the cutter to rotate; the circular belt driving wheel 2 is arranged on the driving shaft 7, and the driving shaft 7 and the bearing 8 are arranged on the bearing seat 3 in a matched manner; when the belt is replaced, the circular belt driving wheel 2, the gland 1 and the bearing seat 3 are required to be disassembled, and the driving toothed belt (170 XL) 4 can be sleeved and installed.
The replacement step:
the first step: the method comprises six steps of taking down a cover plate 1, taking down a circular belt driving wheel 2, taking down a bearing seat 3 in the third step, installing a driving toothed belt (170 XL) 4 in the fourth step, cleaning and lubricating components in the fifth step, and installing the bearing seat 3 in the sixth step. The first step of removing the cover plate 1 includes: opening a front protective door of the mouth-piece machine, taking down an organic glass protective cover, disassembling a fixing bolt on a cover plate 1 with the number of 54055-770 by using an 8mm wrench, taking down the cover plate 1, and taking down a damaged toothed belt (170 XL) 4; the second step of removing the circular belt driving wheel 2 comprises the following steps: taking down the round transmission belt with the numbers 20422-725 and 20422-726, taking down the round belt transmission wheel compression bolt with the inner hexagon of 4mm, and taking down the round belt transmission wheel 2 with the number 54023-913; the third step of disassembling the bearing housing 3 includes: 3 fixing bolts on the bearing seat 3 with the part number (54023-914) are detached by using a 4mm inner hexagon, two long bolts of M5 are used for being installed at screw holes of the bearing seat 3 with the part number (54023-914), the bearing seat 3 is ejected by using a 4mm inner hexagon tightening bolt, and the bearing seat 3 with the part number (54023-914) is detached; the fourth step of installing the transmission toothed belt (170 XL) 4 comprises: extending the transmission toothed belt (170 XL) from the cover plate 1, clamping the transmission toothed belt (170 XL) 4 by forceps, sleeving the transmission toothed belt (170 XL) on a toothed belt wheel with the part number (55000-462) on a round belt transmission wheel shaft with the part number (54023-912), and rotating a cutter shaft by using a 13mm wrench to enable the transmission toothed belt (170 XL) 4 to be mounted on the toothed belt wheel on the cutter shaft with the part number (55000-468); the fifth step of cleaning and lubricating the parts comprises the following steps: the bearing seat hole, the bearing seat 3 and the circular belt driving wheel 2 are lubricated, and the shaft end, the matched driving part and the bolt connection part are cleaned and lubricated; the sixth step of installing the bearing housing includes: the bearing seat 3 with the part number (54023-914) is installed in the bearing seat hole with the part number (54023-910), the installation hole of the bearing seat 3 is aligned with the positioning threaded hole on the bearing seat hole, 3M 5 bolts are screwed into the positioning threaded hole on the bearing seat hole by using a 4mm inner hexagon, the bearing seat 3 is installed in place, the locking bolt is used for installing the round belt driving wheel 2 with the part number (54023-913) on the round belt driving wheel shaft with the part number (54023-912), the round belt driving wheel is tightly locked by using a 4mm inner hexagon, the round driving belt is sleeved, the cover plate and the organic glass protective cover are installed, and the front protective door of the mouth piece is closed. The final cutter driving toothed belt (170 XL) can be quickly replaced by the steps. The whole process can be easily completed within 15 minutes.
The rapid replacement method of the final cutter transmission toothed belt (170 XL) of the PASSIM nozzle machine is simple, convenient and rapid; originally, the maintenance can be finished in 40-50 minutes by 2 maintenance staff, and the rapid replacement method can be finished easily in 15 minutes by 1 maintenance staff. Repair time is reduced, and maintenance efficiency is improved, so that effective operation rate of the equipment is improved; has popularization and use values.
Embodiment two:
the embodiment provides a cigarette making machine, comprising the method for quickly replacing the final cutter driving toothed belt of the cigarette making machine according to any one of the embodiment.
In addition, the method has the advantages of fewer disassembled parts, less repeated labor, labor saving and easy completion of the whole process for 15 minutes.
While certain specific embodiments of the invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (1)
1. A quick replacement method of a final cutter transmission toothed belt of a cigarette making machine is characterized by comprising the following steps:
s1, removing a cover plate;
s2, taking down a circular belt driving wheel;
s3, detaching the bearing seat;
s4, installing 170XL transmission toothed belts;
s5, cleaning and lubricating the parts;
s6, installing a bearing seat;
the method for removing the cover plate comprises the following steps:
opening a front protective door of the nozzle connecting machine, taking down an organic glass protective cover, disassembling a fixing bolt on the cover plate, and taking down the cover plate;
the step S1 further includes:
removing the damaged 170XL transmission toothed belt;
the method for removing the circular belt driving wheel comprises the following steps:
taking down the circular transmission belt, taking down the compression bolt of the circular belt transmission wheel, and taking down the circular belt transmission wheel;
the method for disassembling the bearing seat comprises the following steps: three fixing bolts on the bearing seat are disassembled, two long bolts are installed at screw holes of the bearing seat, the bearing seat is ejected by tightening the bolts, and the bearing seat is disassembled;
the method for installing 170XL transmission toothed belt comprises the following steps:
the 170XL transmission toothed belt extends out of the cover plate, the 170XL transmission toothed belt is clamped by tweezers and sleeved on a toothed belt wheel on a round belt transmission wheel shaft, and the cutter shaft is rotated to enable the 170XL transmission toothed belt to be mounted on the toothed belt wheel on the cutter shaft;
the method for cleaning and lubricating the parts comprises the following steps:
the bearing seat screw holes, the bearing seat, the round transmission belt, the round belt transmission wheel compression bolts and the round belt transmission wheels are lubricated;
the method for cleaning and lubricating the parts further comprises the following steps:
cleaning and lubricating the axle end, the matched transmission part and the bolt connection part of the round belt transmission axle;
the method for installing the bearing seat comprises the following steps:
the method comprises the steps of installing a bearing seat in a bearing seat hole, aligning a bearing seat installation hole with a positioning threaded hole in the bearing seat hole, screwing a bolt into the positioning threaded hole in the bearing seat hole, installing the bearing seat in place, locking the bolt, installing a circular belt driving wheel on a circular belt driving wheel shaft, locking a compression positioning bolt of the circular belt driving wheel, sleeving a circular driving belt, installing a cover plate and an organic glass protective cover, and closing a protective door in front of a nozzle connecting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625257.0A CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625257.0A CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
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| Publication Number | Publication Date |
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| CN114903200A CN114903200A (en) | 2022-08-16 |
| CN114903200B true CN114903200B (en) | 2023-05-02 |
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| CN202210625257.0A Active CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
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