CN114903200A - Quick replacement method for final cutter transmission toothed belt of cigarette making machine - Google Patents
Quick replacement method for final cutter transmission toothed belt of cigarette making machine Download PDFInfo
- Publication number
- CN114903200A CN114903200A CN202210625257.0A CN202210625257A CN114903200A CN 114903200 A CN114903200 A CN 114903200A CN 202210625257 A CN202210625257 A CN 202210625257A CN 114903200 A CN114903200 A CN 114903200A
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- belt
- transmission
- circular
- toothed belt
- bearing seat
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/28—Cutting-off the tobacco rod
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
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- Confectionery (AREA)
Abstract
The invention discloses a method for quickly replacing a final cutter transmission toothed belt of a cigarette making machine, wherein the method comprises the following steps: taking down the cover plate; taking down the circular belt transmission wheel; disassembling the bearing seat; mounting a 170XL transmission toothed belt; cleaning and lubricating the components; and (5) mounting a bearing seat. According to the scheme provided by the invention, fewer disassembled parts are needed, less repeated labor is needed, the replacing method is labor-saving and time-saving, and the whole process can be easily completed within 15 minutes.
Description
Technical Field
The invention relates to the field of cigarette equipment, in particular to a method for quickly replacing a transmission toothed belt of a final cutter of a cigarette making machine.
Background
The final cutter mechanism is an important part in the PASSIM nozzle connecting machine. The function of the cigarette end cutter mechanism assembly is that the end cutter mechanism assembly is fixedly arranged on a frame of the mouth connecting machine, the end cutter on the mechanism rotates at a high speed in a groove of a last cutting drum wheel through the mutual transmission among a motor, a toothed belt wheel, a toothed belt (185XL050) and a toothed belt (170XL) on the mechanism, the double-length filter cigarettes conveyed into the groove of the last cutting drum wheel from a drying drum wheel are cut into single filter cigarettes, and the cigarettes can be conveyed forwards only after the cutting is finished, so that the equipment can continuously operate.
However, in production, the cigarette stream at the front section of the mouth connecting machine is not normally transmitted, cigarettes are rolled, cigarettes fall, washboard is blocked and the like, so that the filter cigarettes are blocked at the final cutter and the final cutting drum rotating at high speed, the final cutter rotating at high speed is clamped on the blocked double-length filter cigarette stack, the transmission toothed belt (170XL) of the final cutter is damaged, and the equipment is stopped. Or, the 170XL driving toothed belt needs to be repaired and replaced because of aging and abrasion.
The original traditional replacement method comprises the following steps:
1. opening a protective door behind the nozzle connecting machine, detaching the protective cover and taking down the motor plug;
2. opening a front protective door of the nozzle connecting machine, taking down an organic glass protective cover, loosening a positioning shaft of a scraper knife assembly, and taking down the positioning shaft of the scraper knife assembly and the scraper knife assembly of the tipping paper drum wheel from the nozzle connecting machine;
3. after three 8mm bolts for fixing the final cutter assembly are disassembled by using a 6mm long-handle inner hexagon, the final cutter assembly is entirely held down from the nozzle connecting machine and then replaced;
4. sequentially disassembling a cover plate, a circular transmission belt, a circular belt transmission wheel and a bearing seat from the disassembled final cutter assembly; after the final cutter transmission toothed belt (170XL) is replaced, the final cutter transmission toothed belt is installed again according to the reverse disassembly sequence.
5. The whole final cutter assembly is arranged on the nozzle connecting machine, and because the final cutter assembly is quite heavy, a colleague is required to support behind the machine, and the final cutter assembly is required to be readjusted to be at the lowest position, the cutting drum groove is arranged on the central line of the cutter and the drum wheel, a cigarette diameter measuring rod is arranged in the drum wheel groove, and a gap of 0.5-1mm is ensured between the measuring rod and the cutter clamping plate.
6. After the adjustment is finished, the first disassembly in the steps 1 and 2 is repeated and the assembly is reinstalled according to the reverse disassembly sequence, so that the device can be started and the operation of the device is recovered.
As can be seen from the original traditional replacing method, the number of disassembled parts is large, the repeated labor is large, if the traditional replacing method is labor-consuming and time-consuming, the replacement can be completed within 40-50 minutes, and the effective operation rate of the equipment is influenced.
Disclosure of Invention
The invention aims to provide a new technical scheme for quickly replacing a transmission toothed belt of a final cutter of a cigarette making machine.
According to a first aspect of the invention, there is provided a method of rapidly changing a toothed belt in a final cutter drive of a cigarette making machine, comprising,
step S1, taking down the cover plate;
step S2, taking down the circular belt transmission wheel;
step S3, disassembling the bearing seat;
step S4, mounting 170XL transmission toothed belt;
step S5, cleaning and lubricating the components;
and step S6, mounting the bearing seat.
Optionally, the method for removing the cover plate comprises:
and opening a front protective door of the nozzle connecting machine, taking down the organic glass protective cover, disassembling the fixing bolt on the cover plate, and taking down the cover plate.
Optionally, after the cover plate is removed, the step S1 further includes:
and removing the damaged 170XL transmission toothed belt.
Optionally, the method for removing the circular belt transmission wheel comprises:
and taking down the circular transmission belt, detaching the compression bolt of the circular belt transmission wheel, and taking down the circular belt transmission wheel.
Optionally, the method of disassembling the bearing housing comprises:
and detaching three fixing bolts on the bearing seat, installing two long bolts at the screw holes of the bearing seat, screwing the bolts to eject the bearing seat out, and taking down the bearing seat.
Optionally, the method of installing 170XL drive toothed belt comprises:
and (3) extending the 170XL transmission toothed belt out of the cover plate, clamping the 170XL transmission toothed belt by using forceps, sleeving the 170XL transmission toothed belt on a toothed belt wheel on a circular belt transmission wheel shaft, and rotating the cutter shaft to enable the 170XL transmission toothed belt to be installed on the toothed belt wheel on the cutter shaft.
Optionally, the method of cleaning and lubricating components comprises:
and lubricating the bearing seat screw hole, the bearing seat, the circular driving belt, the circular belt driving wheel compression bolt and the circular belt driving wheel.
Optionally, the method of cleaning and lubricating components further comprises:
and cleaning and lubricating the shaft end, the matched transmission part and the bolt connection part of the round belt transmission shaft.
Optionally, the method of mounting a bearing housing comprises:
installing the bearing block into the bearing block hole, aligning the bearing block installation hole with a positioning threaded hole in the bearing block hole, screwing the bolt into the positioning threaded hole in the bearing block hole, installing the bearing block in place, locking the bolt, installing the circular belt driving wheel on a circular belt driving wheel shaft, locking a compression positioning bolt of the circular belt driving wheel, sleeving the circular driving belt, installing the cover plate and the organic glass protective cover, and closing the front protective door of the nozzle connecting machine.
Optionally, the number of bolts is 3.
According to one embodiment of the invention, the following beneficial effects are achieved: the number of disassembled parts is small, the repeated labor is small, the replacing method is labor-saving and time-saving, and the whole process can be easily completed within 15 minutes.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
FIG. 1 is a flow chart of a method for rapidly changing a toothed belt of a final cutter of a cigarette making machine according to an embodiment;
FIG. 2 is an exploded front end view of a mounting location for a final cutter drive cog belt of a cigarette making machine according to an embodiment;
figure 3 is an exploded rear end view of an installation location of a final cutter drive toothed belt of a cigarette making machine according to an embodiment.
The figures are labeled as follows:
1-gland
2 round belt transmission wheel
3-bearing seat
4-drive toothed belt
5-first Pulley
6-second belt pulley
7-drive shaft
8-bearing
9-cutter transmission shaft.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
The first embodiment is as follows:
the embodiment provides a method for quickly replacing a transmission toothed belt of a final cutter of a cigarette making machine, as shown in figure 1, comprising,
step S1, taking down the cover plate;
wherein, the method for taking down the cover plate comprises the following steps:
and opening a front protective door of the nozzle connecting machine, taking down the organic glass protective cover, and taking down the cover plate by using a fixing bolt on a cover plate with the 8mm wrench dismounting part number of 54055 and 770.
After the cover plate is removed, the step S1 further includes:
the damaged 170XL drive cog belt is removed.
Step S2, taking down the circular belt transmission wheel;
specifically, the method for taking down the circular belt transmission wheel comprises the following steps:
the circular transmission belt with the part number (20422-.
Step S3, disassembling the bearing seat;
the method for disassembling the bearing seat comprises the following steps:
and (3) detaching three fixing bolts on the bearing seat with the part number (54023-.
Step S4, mounting 170XL transmission toothed belt;
preferably, the method for mounting 170XL drive toothed belt comprises:
the 170XL transmission toothed belt extends out of the cover plate, is clamped by tweezers, is sleeved on the part number (55000-.
Step S5, cleaning and lubricating the components;
the method for cleaning and lubricating the components comprises the following steps:
and lubricating the bearing seat screw hole, the bearing seat, the circular driving belt, the circular belt driving wheel compression bolt and the circular belt driving wheel.
In some embodiments, the method of clean lubricating a component further comprises:
and cleaning and lubricating the shaft end, the matched transmission part and the bolt connection part of the round belt transmission shaft.
And step S6, mounting the bearing seat.
The method for mounting the bearing seat comprises the following steps:
installing a bearing seat with the part number of (54023-) -914 into a bearing seat hole with the part number of (54023-) -910, aligning the bearing seat installation hole with a positioning threaded hole on the bearing seat hole, screwing the three bolts into the positioning threaded holes on the bearing seat hole by using a 4mm hexagon socket head, installing the bearing seat in place, locking the three bolts, installing a circular belt transmission wheel with the part number of (54023-) -913 onto a circular belt transmission wheel shaft with the part number of (54023-912), locking a pressing positioning bolt of the circular belt transmission wheel by using a 4mm hexagon socket head, sleeving the circular transmission wheel, installing the cover plate and the organic glass protective cover, and closing a front protective door of the nozzle connecting machine. The method for quickly replacing the final cutter transmission toothed belt (170XL) of the PASSIM nozzle connecting machine disclosed by the invention is simple, convenient and quick; originally, 2 maintenance personnel are required to complete the operation within 40-50 minutes, and only 1 maintenance personnel is required to complete the operation within 15 minutes by using a quick replacement method. The repair time is reduced, and the maintenance efficiency is improved, so that the effective operation rate of the equipment is improved; has popularization and application value.
Example two:
as shown in fig. 2 and 3, the belt device of the final cutter driving cog of the cigarette making machine comprises: the first belt pulley 5 is arranged on the transmission shaft 7, and the second belt pulley 6 is arranged on the cutter transmission shaft 9; the transmission toothed belt (170XL)4 is sleeved on the first belt pulley 5 and the second belt pulley 6 to drive the cutter to rotate; the circular belt transmission wheel 2 is arranged on a transmission shaft 7, and the transmission shaft 7 and a bearing 8 are arranged on the bearing block 3 in a matching way; when the belt is replaced, the circular belt transmission wheel 2, the gland 1 and the bearing seat 3 need to be disassembled, and the transmission toothed belt (170XL)4 can be sleeved in for installation.
A replacing step:
the first step is as follows: taking down a cover plate 1, taking down a circular belt transmission wheel 2 in a second step, disassembling a bearing seat 3 in a third step, installing a transmission toothed belt (170XL)4 in a fourth step, cleaning and lubricating components in a fifth step, and installing the bearing seat 3 in a sixth step. The first step of removing the cover plate 1 comprises: opening a front protection door of the nozzle connecting machine, taking down an organic glass protection cover, disassembling a fixing bolt on a cover plate 1 with the dismounting part number of 54055 and 770 by using an 8mm wrench, taking down the cover plate 1, and taking down a damaged toothed belt (170XL) 4; the circular belt drive wheel 2 of second step take off includes: taking down the circular transmission belts with the part numbers of (20422-; the third step of disassembling the bearing housing 3 comprises: detaching 3 fixing bolts on the bearing seat 3 with the part number (54023-; the fourth step of mounting a toothed belt (170XL)4 comprising: the transmission toothed belt (170XL) is stretched out from the cover plate 1, the transmission toothed belt (170XL)4 is clamped by forceps, the transmission toothed belt (170XL) is sleeved on the tooth-shaped belt wheel with the part number (55000 + 462) on the transmission shaft of the circular belt with the part number (54023 + 912), and a 13mm wrench is used for rotating the cutter shaft so that the transmission toothed belt (170XL)4 is installed on the tooth-shaped belt wheel on the cutter shaft with the part number (55000 + 468); the fifth step of cleaning and lubricating the components comprises: lubricating a bearing seat hole, a bearing seat 3 and a circular belt transmission wheel 2, and cleaning and lubricating the end of the wheel shaft, a matched transmission part and the joint of a bolt; sixth step installation bearing frame includes: installing a bearing seat 3 with the part number of (54023) and 914 into a bearing seat hole with the part number of (54023 and 910), aligning a mounting hole of the bearing seat 3 with a positioning threaded hole on the bearing seat hole, screwing 3M 5 bolts into the positioning threaded hole on the bearing seat hole by using a 4mm hexagon socket head, installing the bearing seat 3 in place, locking the bolts, installing a circular belt transmission wheel 2 with the part number of (54023 and 913) onto a circular belt transmission wheel shaft with the part number of (54023-912), pressing the circular belt transmission wheel by using a 4mm hexagon socket head to tightly lock the positioning bolts, sleeving a circular transmission belt, installing a cover plate and an organic glass protective cover, and closing a front protective door of the nozzle connecting machine. The quick replacement of the final cutter drive cog belt (170XL) can be completed by the above steps. The whole process can be easily completed within 15 minutes.
The method for quickly replacing the final cutter transmission toothed belt (170XL) of the PASSIM nozzle connecting machine is simple, convenient and quick; originally, 2 maintenance personnel are required to complete the operation within 40-50 minutes, and only 1 maintenance personnel is required to complete the operation within 15 minutes by using a quick replacement method. The repair time is reduced, and the maintenance efficiency is improved, so that the effective operation rate of the equipment is improved; has popularization and application value.
Example two:
the embodiment provides a cigarette making machine comprising the method for quickly replacing a final cutter drive toothed belt of the cigarette making machine in the first embodiment.
In conclusion, the scheme has fewer disassembled parts and less repeated labor, the replacing method is labor-saving and time-saving, and the whole process can be easily completed within 15 minutes.
Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (9)
1. A method for quickly replacing a toothed belt of a final cutter of a cigarette making machine is characterized by comprising the following steps:
step S1, taking down the cover plate;
step S2, taking down the circular belt transmission wheel;
step S3, disassembling the bearing seat;
step S4, mounting 170XL transmission toothed belt;
step S5, cleaning and lubricating the components;
and step S6, mounting the bearing seat.
2. The method of claim 1 wherein the removing the cover plate comprises:
and opening a front protective door of the nozzle connecting machine, taking down the organic glass protective cover, disassembling the fixing bolt on the cover plate, and taking down the cover plate.
3. The method for rapidly replacing a toothed belt of a final cutter drive of a cigarette making machine as claimed in claim 2, wherein said step S1 further comprises:
and removing the damaged 170XL transmission toothed belt.
4. A method of rapidly changing a final cutter drive cog belt for a cigarette making machine according to claim 3 wherein said method of removing a circular belt drive comprises:
and taking down the circular transmission belt, detaching the compression bolt of the circular belt transmission wheel, and taking down the circular belt transmission wheel.
5. The method of claim 4 wherein said method of removing a bearing block comprises:
and detaching three fixing bolts on the bearing seat, installing two long bolts at the screw holes of the bearing seat, screwing the bolts to eject the bearing seat out, and taking down the bearing seat.
6. The method of claim 5, wherein the method of installing a 170XL toothed drive belt comprises:
and (3) extending the 170XL transmission toothed belt out of the cover plate, clamping the 170XL transmission toothed belt by using forceps, sleeving the 170XL transmission toothed belt on a toothed belt wheel on a circular belt transmission wheel shaft, and rotating the cutter shaft to enable the 170XL transmission toothed belt to be installed on the toothed belt wheel on the cutter shaft.
7. The method of claim 6 wherein the step of clean lubricating the components comprises:
and lubricating the bearing seat screw hole, the bearing seat, the circular driving belt, the circular belt driving wheel compression bolt and the circular belt driving wheel.
8. The method for rapidly replacing a toothed belt in a final cutter drive of a cigarette making machine according to claim 7 wherein the method for clean lubrication of components further comprises:
and cleaning and lubricating the shaft end, the matched transmission part and the bolt connection part of the round belt transmission shaft.
9. The method of claim 8 wherein said method of mounting a bearing block comprises:
installing the bearing block into the bearing block hole, aligning the bearing block installation hole with a positioning threaded hole in the bearing block hole, screwing the bolt into the positioning threaded hole in the bearing block hole, installing the bearing block in place, locking the bolt, installing the circular belt driving wheel on a circular belt driving wheel shaft, locking a compression positioning bolt of the circular belt driving wheel, sleeving the circular driving belt, installing the cover plate and the organic glass protective cover, and closing the front protective door of the nozzle connecting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625257.0A CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210625257.0A CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114903200A true CN114903200A (en) | 2022-08-16 |
| CN114903200B CN114903200B (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210625257.0A Active CN114903200B (en) | 2022-06-02 | 2022-06-02 | Quick replacement method for final cutter transmission toothed belt of cigarette making machine |
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| CN114903200B (en) | 2023-05-02 |
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