CN114892340A - Blended filling cotton - Google Patents
Blended filling cotton Download PDFInfo
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- CN114892340A CN114892340A CN202210593728.4A CN202210593728A CN114892340A CN 114892340 A CN114892340 A CN 114892340A CN 202210593728 A CN202210593728 A CN 202210593728A CN 114892340 A CN114892340 A CN 114892340A
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 103
- 239000000835 fiber Substances 0.000 claims abstract description 215
- 238000002156 mixing Methods 0.000 claims abstract description 51
- 239000006185 dispersion Substances 0.000 claims abstract description 16
- 238000010521 absorption reaction Methods 0.000 claims abstract description 4
- 230000003115 biocidal effect Effects 0.000 claims abstract description 3
- 238000004332 deodorization Methods 0.000 claims abstract description 3
- 238000009413 insulation Methods 0.000 claims abstract description 3
- 230000035699 permeability Effects 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 14
- 238000004321 preservation Methods 0.000 claims description 2
- 230000020169 heat generation Effects 0.000 claims 2
- 238000005338 heat storage Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 241000219146 Gossypium Species 0.000 description 91
- 229920000728 polyester Polymers 0.000 description 28
- 239000004745 nonwoven fabric Substances 0.000 description 19
- 238000003860 storage Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000000844 anti-bacterial effect Effects 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 238000009960 carding Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 229920002972 Acrylic fiber Polymers 0.000 description 4
- 230000001877 deodorizing effect Effects 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 239000002781 deodorant agent Substances 0.000 description 3
- 210000003746 feather Anatomy 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 241000272814 Anser sp. Species 0.000 description 1
- 241000594592 Lanugo Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- -1 acrylic ester Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000011978 dissolution method Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- PDEDQSAFHNADLV-UHFFFAOYSA-M potassium;disodium;dinitrate;nitrite Chemical compound [Na+].[Na+].[K+].[O-]N=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PDEDQSAFHNADLV-UHFFFAOYSA-M 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Bedding Items (AREA)
- Outer Garments And Coats (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides a homogeneous blended wadding composed of two or more fibers. The blended filling cotton comprises main fibers formed by PET fibers or PTT fibers; and one or more than two fibers with certain functions of antibiosis, deodorization, antistatic, moisture absorption, moisture permeability, heat insulation and heating, namely functional fibers, which are expressed by the following mathematical formula: the dispersion of the mixing ratio of the two or more fibers, which is determined from the maximum mixing ratio-the minimum mixing ratio, is within 10 mass%.
Description
The application is a divisional application with the application number of 201810009919.5, the application date of 2018, 1 month and 5 days and the invention name of 'blend filling cotton'.
Technical Field
The present invention relates to blended filled cotton which can be used as a filling material for down coats, down jackets, quilts, pillows, and the like.
Background
Due to light weight and good heat preservation, the down feather is widely used as a filling material for cold-proof clothes such as down jackets and down jackets, and cold-proof bedding such as down bedding and mattress. However, since down is a natural material derived from goose feathers, it is difficult to mass-produce. In addition, down has become increasingly difficult to obtain in recent years from the standpoint of protecting animals.
On the other hand, as an alternative to down, there has been developed a cotton wool (fiber ball) which is made of chemical fibers and has a hand feeling similar to down (patent documents 1 and 2). Further, a bedding using such granular cotton has been proposed (patent document 3). Polyester fibers are mainly used as the raw material fibers.
However, since conventional granular cotton is composed of a single fiber, it is difficult to impart various functions, such as antibacterial, deodorizing, antistatic, and heat-generating functions.
In addition to granular cotton, nonwoven fabric sheets such as needle punched sheets, chemical adhesive sheets, and thermal adhesive sheets, and net-like sheets (crushed cotton) are also used for clothing and bedding, but since they are composed of a single fiber as in granular cotton, it is difficult to uniformly impart various functions.
Documents of the prior art
Patent document 1: japanese Kohyo publication Hei 8-505908
Patent document 2: japanese laid-open patent publication No. 8-2655
Patent document 3: japanese patent laid-open publication No. 2016-144559
Disclosure of Invention
Problems to be solved by the invention
The invention provides a homogeneous blended wadding composed of two or more kinds of fibers.
Means for solving the problems
The present inventors have intensively studied to solve the above problems, and as a result, have obtained a solution having the following configuration, and have completed the present invention.
(1) The blended filling cotton is composed of more than two types of fibers and is prepared by the following mathematical formula: the dispersion of the mixing ratio of the two or more fibers, which is determined from the maximum mixing ratio-the minimum mixing ratio, is within 10 mass%.
(2) The blended filled cotton according to the item (1), wherein the two or more fibers comprise a main fiber and a functional fiber, and the main fiber and the functional fiber are composed of PET fibers or PTT fibers.
(3) The blended filled cotton according to the item (1) or (2), wherein the functional fiber is one or more than two fibers having one of the functions of antibiosis, deodorization, antistatic, moisture absorption, moisture permeability, heat insulation and heating.
(4) The blended filled cotton according to the above (2), wherein the main fiber is a polyester fiber.
(5) The blend wadding according to any one of the above (1) to (4), which has a form selected from the group consisting of a granulated cotton, a nonwoven fabric sheet and a net-like sheet.
(6) A cotton wadding material for clothing or bedding, comprising the blended cotton wadding of any one of the above (1) to (5).
(7) A garment filled with the blend wadding of any one of (1) to (5) above.
(8) A bedding filled with the blend wadding of any one of (1) to (5) above.
ADVANTAGEOUS EFFECTS OF INVENTION
The blended wadding of the present invention can exhibit homogeneous properties because two or more types of fibers are mixed with each other without any difference in the respective granular cottons, and is therefore suitable as a wadding material for clothing and bedding.
Drawings
Fig. 1(a), 1(b), and 1(c) are explanatory views showing a method for producing a blended cotton wadding according to an embodiment of the present invention.
Fig. 2(a), 2(b), and 2(c) are explanatory views illustrating a method for producing a nonwoven fabric sheet according to another embodiment of the present invention.
Fig. 3 is an explanatory view showing a method for producing the nonwoven fabric sheet of comparative example 2.
Fig. 4 is an enlarged photograph of the blended filled cotton obtained by example 1.
Fig. 5 is an enlarged photograph of the blended filled cotton obtained by comparative example 1.
Detailed Description
The blend wadding of one embodiment of the present invention is a granulated cotton (fiber ball), a nonwoven fabric sheet or a net sheet containing a main fiber and a functional fiber.
Examples of the main fiber include polyester fiber, polyolefin fiber, rayon fiber, polyamide fiber, and acrylonitrile fiber, and among them, polyester fiber having high elasticity and flexibility similar to feathers is preferably used, and specifically, PET fiber, PTT fiber, and the like are preferably used.
The main fiber may have a fiber diameter of 2 to 10dtex and a fiber length of 15 to 60 mm.
The functional fiber is not particularly limited, and various commercially available functional fibers can be used, and examples thereof include chemical fibers having antibacterial, deodorizing, antistatic, moisture-absorbing, moisture-permeable, heat-insulating, heat-generating, heat-storing, light-energy-generating, and heat-retaining functions. One kind or a mixture of two or more kinds of such functional fibers can be used. Further, the fibers may have two or more functions, such as moisture-absorbing and heat-generating fibers.
As the heat-generating fiber, for example, acrylic fibers of heat-absorbing cotton may be used such as "エクス (registered trademark)" produced by eastern cottonwool, or "サンバーナー (registered trademark)" produced by imperial corporation, and other compound fibers may be used such as "Topthermo (registered trademark)" produced by asahi chemical corporation, or "テンセル (registered trademark)" or "モダール (registered trademark)" produced by lanugo corporation.
Examples of the fibers having moisture absorption and scattering properties, moisture control properties, antibacterial properties, and mold resistance include "モスファイン (registered trademark)", "セルファイン S (registered trademark)" (both acrylic fibers) manufactured by tokyo corporation.
Examples of the deodorizing fibers include "モスファイン (registered trademark)" (acrylic fibers) manufactured by Toyobo Co., Ltd. Examples of the fiber having antibacterial and deodorant properties include "エアクリア (registered trademark)" manufactured by Toyobo Co., Ltd.
Examples of the heat-generating and heat-accumulating fiber include "ソーラータッチ (registered trademark)" (rayon) manufactured by Omikenshi corporation.
Examples of the fibers having bactericidal, deodorant and antistatic properties include "シルベルン ZAG (registered trademark)" (silver ion fibers) manufactured by Nippon Kagaku Kogyo Co., Ltd.
Examples of the fiber having heat retaining property include "セラム (registered trademark)" (infrared radiation type acrylic fiber) manufactured by Exlan, japan, and "ウォーマル (registered trademark)" (ceramic blend cotton) manufactured by imperial.
Examples of the fiber having antibacterial and deodorant properties include "エコピュアー (registered trademark)" (weakly acidic polyester material) manufactured by imperial corporation and "フィールフレッシュ (registered trademark)" (acrylate-based material) manufactured by eastern ocean textile corporation.
Examples of the heat insulating fiber include "エアロ (registered trademark)" manufactured by TEIJIN front corporation.
The functional fiber used may have a fiber diameter of 1.1 to 11dtex (1 to 10d) and a fiber length of 10 to 60 mm.
The specific gravities of the main fiber and the functional fiber may be substantially the same, and the specific gravity of the functional fiber is preferably within ± 10% with respect to the specific gravity of the main fiber. The fiber diameter and the fiber length may be substantially the same, and the fiber diameter and the fiber length of the functional fiber are preferably within a range of ± 10% with respect to the fiber diameter and the fiber length of the main fiber. Thus, the two fibers can be uniformly mixed, and a filling cotton having a small degree of mixing ratio deviation can be obtained.
The main fibers and the functional fibers may be the same type of fibers or different types of fibers, but the same type of fibers is preferable. The same type of fibers refers to, for example, a case where both fibers are polyester fibers.
The mixing ratio of the main fibers and the functional fibers, that is, the mixing ratio (mixing rate), is 50 mass% or more, preferably 60 mass% or more, and preferably 95 mass% or less of the main fibers. Therefore, the mixing ratio of the functional fibers is preferably 50 mass% or less, more preferably 40 mass% or less, and more preferably 5 mass% or more.
The main fibers and the functional fibers are not limited to only one type of fibers, and two or more types of fibers may be used within the range of the mixing ratio of the main fibers and the functional fibers. For example, as the functional fiber, an antibacterial fiber and a hygroscopic heating fiber may be used at the same time, and an antistatic fiber may be further combined therein. Thus, various functions of the wadding can be provided according to the application.
The form of the blended wadding of the present invention includes granular cotton, nonwoven fabric sheets, and net-like sheets (crushed cotton). Examples of the nonwoven fabric sheet include: a sheet obtained by bonding fibers to each other by a resin; needle punched sheets, which are realized by needle punching (a method of interlacing fibers with each other with needles), and the like. A nonwoven fabric sheet realized by a spunlace method (a method of interlacing fibers with each other by replacing needles with water streams) is also included in the category of a needled sheet.
Next, an example of a method for producing blended particulate cotton according to an embodiment of the blended cotton wadding of the present invention is shown in fig. 1(a) to 1 (c). Fig. 1(a) to 1(c) show a process for producing blended granular cotton. The following description is made in order.
(1) Opening step (FIG. 1(a))
The raw fibers are fed to a carding machine 2 through a feed curtain (feed curtain) 10, and are fluffed so that the fibers are aligned in parallel to produce a knitted fabric (web) (a fiber layer having a length and a width). The knitted fabric is stored in the open-end storage 4 by a cotton feeding mechanism 30 (a blower or the like). The process is carried out separately for the main fiber and the functional fiber.
(2) Blending step (FIG. 1(b))
First, predetermined amounts of the main fibers and the functional fibers, which have been previously opened and measured, are fed to the storage 5 by the cotton feeding mechanism 31 (such as a blower). In the cotton storage 5, the main fibers and the functional fibers are stirred and mixed by an air blower not shown. This can provide blended cotton in which the main fiber and the functional fiber are uniformly mixed, and can reduce the variation in the mixing ratio. The blended cotton is sucked and discharged from the cotton storage 5 in the transverse direction. That is, a suction port 8 is provided on a side surface of the hopper 5, and the suction port 8 has an opening that extends from the bottom to the top of the hopper 5. Therefore, the cellucotton can be uniformly sucked from the side surface of the cotton storage 5.
The cotton material sucked from the cotton storage 5 is transferred to the blended cotton storage 9 by a cotton feeding mechanism not shown, and temporarily stored.
(3) Process for producing granulated Cotton (FIG. 1(c))
The cotton material taken out from the blended cotton storage 9 is laid on the feeding curtain 12, conveyed to the ball forming mill 20 by the cotton feeding mechanism 32 (such as an air blower), granular cotton is produced by the ball forming mill 20, and the obtained granular cotton-filled cotton is conveyed to the storage 21 to be stored. Examples of the ball forming mill 20 to be used include ball forming mills manufactured by HAI JIN machine corporation and Changsh HITEC machine corporation, but there is no limitation to these machines as long as they are suitable for producing granulated cotton.
Further, the cotton material sucked from the cotton hopper 5 may be directly supplied to the ball forming mill 20 without providing the cotton blend storage 9.
The diameter of the obtained blended granular cotton is 1-10 mm, preferably about 5-8 mm. The dispersion of the mixing ratio (mixing rate) of the main fiber and the functional fiber constituting the blended granular cotton is 10 mass% or less, and preferably 5 mass% or less. The dispersion of the mixing ratio can be obtained by the following numerical expression.
Maximum-minimum mixing ratio as dispersion of mixing ratio
If the dispersion of the mixing ratio of the main fibers to the functional fibers exceeds 10 mass%, the function of the functional fibers cannot be sufficiently realized. In addition, since many functional fibers are sold at a high price, it is desirable to design a uniform mixing ratio with a small dispersion so as to achieve a sufficient effect with a small mixing ratio.
The maximum mixing ratio and the minimum mixing ratio are determined by determining the respective mixing ratios of the plurality of blended waddings sampled arbitrarily, and determining the maximum value and the minimum value thereof.
The mixing ratio can be determined by, for example, the unwinding method or the dissolution method (JIS L1030) described in examples described later.
The dispersion of the mixing ratio is converged to a range of 10 mass%, which is achieved mainly by the above-mentioned manufacturing process. However, it is impossible to obtain granular cotton with a uniform mixing ratio by merely mixing and blending an open-end cotton material composed of a plurality of fibers and forming the resulting cotton material into granular cotton.
In addition, when three or more kinds of fibers are used as the raw material fibers instead of two kinds, the maximum mixing ratio and the minimum mixing ratio of each fiber in the obtained blended wadding can be determined in the same manner, and the dispersion of the mixing ratio can be determined from the difference between the maximum mixing ratio and the minimum mixing ratio.
Fig. 2(a), 2(b), and 2(c) show an example of a method for producing a nonwoven fabric sheet according to another embodiment of the blend wadding of the present invention. Fig. 2(a) shows a process for producing a blend wadding. Fig. 2(b) shows a method of stacking the mesh sheets after opening. Fig. 2(c) shows a part of the manufacturing process of the blended wadding by the needle punching method. The following description is made in detail.
As shown in fig. 2(a), the main fibers and the functional fibers that have been opened in the opening machine (not shown) are conveyed to the weighing machine 40, and a predetermined amount is measured and conveyed to the cotton storage 51. The hopper 51 has substantially the same structure and function as the hopper 5, and uniformly stirs and mixes the main fibers and the functional fibers, which are respectively fed by the air blowing mechanism.
Then, the cotton is conveyed from the cotton bank 51 to the cotton feed blower 41 through the suction port 18, and a predetermined amount of the cotton blend is supplied from the cotton feed blower 41 to each of the 3 roller carders 42, 43, and 44. The blended cotton was fluffed by roller cards 42, 43, and 44 to align fibers in parallel, thereby producing webs W1, W2, and W3. The webs W1, W2, W3 are stacked on the feeding curtain 45. Fig. 2(b) is a side view of the state in which the webs W1, W2, and W3 are stacked. As shown in the drawing, the intermediate web W2 is fed in the width direction of the feeding curtain 45 (i.e., in the direction perpendicular to the feeding direction of the web), and is folded back at the side end of the feeding curtain 45 and partially overlapped. Therefore, the fiber direction of the web W2 coincides with the sheet width direction. This can improve the sheet strength in the sheet width direction. The mesh sheets W1, W3 are aligned with the longitudinal direction of the sheet (the feeding direction of the feeding curtain 45).
Further, the webs W1, W2, W3 may be stacked in the same direction (for example, the longitudinal direction or the width direction orthogonal to the longitudinal direction) as necessary.
The blend cotton layered in the form of a sheet on the feed curtain 45 as described above is continuously conveyed to the resin sprayer 46, the resin is sprayed in the form of a mist by the resin sprayer 46, and then dried by the dryer 47, and then wound up to obtain the chemically bonded nonwoven fabric sheet 48. It can also be: the sprayer 46 was replaced with a dipping device, and the blended cotton was dipped in the resin solution and then dried.
The resin used is mainly a urethane resin-based binder, and the spraying amount of the resin is 0.1 to 2.0 parts by mass, preferably 0.5 to 1.0 part by mass, per 100 parts by mass of the blended cotton.
The needle-punching-based process for producing the cotton wadding of blended yarn is the same as the chemical-bonding-based process for producing the cotton wadding of blended yarn shown in fig. 2(a) and 2(b) before the process of laminating the webs W1, W2, and W3 in a sheet form, and therefore, the detailed description thereof will be omitted. As shown in fig. 2(c), the union wadding superimposed on the feed curtain 45 in a sheet form is continuously fed to a needle loom 49, and the needles moving up and down and penetrating from the sheet mechanically interweave the fibers with each other, thereby obtaining a nonwoven sheet 48'.
The dispersion of the mixing ratio of the main fibers and the functional fibers constituting the nonwoven fabric sheets 48 and 48' is 10 mass% or less, preferably 5 mass% or less. The mixing ratio can be determined in the same manner as in the above-described granular cotton. The sampling for determining the mixing ratio may be performed within 1 chip, or may be performed between a plurality of chips.
On the other hand, if the method shown in fig. 2(a), 2(b), 2(c) is replaced by the method shown in fig. 3, that is, as shown in fig. 3, the main fibers and the functional fibers are supplied to the roller cards 42, 43, 44, respectively, and the resulting webs W1 ', W2' are fed to the roller cards 3 And superposed on the feeding curtain 45 and made into the nonwoven fabric sheet 50 by the needle loom 49, in which case the dispersion of the mixing ratio of the main fibers and the functional fibers constituting the obtained nonwoven fabric sheet 50 is hardly controlled within 10 mass%. This is true not only for needle punching but also for chemical bonding.
The form of the blended wadding of the present invention may be not only a granular cotton and a nonwoven fabric sheet but also a net-like sheet. In fig. 2(a), the web sheet is obtained by opening the main fibers and the functional fibers uniformly mixed and stirred in the hopper 51 by the roller carding machines 42, 43, and 44 to obtain webs W1, W2, and W3, and superposing the webs W1, W2, and W3 on the feeding curtain 45. The superposition of the webs W1, W2, W3 may be of the configuration shown in fig. 2(b), but is not limited thereto. The number of the roller cards is not limited to 3, and may be 2 or more.
The blended filling cotton obtained by the embodiment of the invention has uniform performance, so the blended filling cotton is preferably suitable to be used as a filling cotton material for garments such as jackets for keeping out cold, coats and the like as a substitute of down; bedding such as bedding and pillow; and seat cushions, back cushions, and the like.
In this case, since the blended wadding contains functional fibers in addition to the main fibers, it is possible to add functions such as antibacterial, deodorizing, antistatic, moisture-absorbing, moisture-permeable, heat-insulating, heat-generating, heat-storing, light-energy heat-generating, and heat-insulating functions, and therefore it is possible to provide a wadding material suitable for various uses and purposes.
[ examples ] A method for producing a compound
The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to the following examples.
(example 1)
As the main fiber, a polyester fiber (PET fiber) having a fiber diameter of 2.2dtex and a fiber length of 32mm was used. As the secondary fiber, a black-dyed polyester fiber (PET fiber) having a fiber diameter of 2.2dtex and a fiber length of 32mm was used. Secondary fibers are used as a substitute for the functional fibers. The fibers were each individually carded by a carding machine (DK-903 manufactured by Trutzschler Co.). In addition, the polyester fiber dyed black is used in order to easily visually recognize the mixture of the polyester fibers.
250g of the opened polyester fibers were uniformly spread on a feeding curtain. Then, 250g of the polyester fiber dyed black after opening was placed on the above layer of the polyester fiber. Then, the cotton is put into a cotton storage 5 (inner volume: 5 m) as shown in FIG. 1(b) from the top by a blower 3 ) In (1). This operation is repeated below, and the blended fibers of the polyester fibers and the black-dyed polyester fibers are stored in the cotton storage 5 and mixed by stirring.
Subsequently, the fibers were sucked from the cotton bank 5 in the transverse direction, and blended cotton composed of 50 mass% of polyester fibers and 50 mass% of the polyester fibers dyed black after opening was obtained. The blended cotton was fed to a pelletizer 20 to obtain a blended filled cotton having a diameter of 5 mm.
Next, 2g of each of the blended waddings was sampled from any six places (n ═ 6), and the blend ratio was calculated by the unwinding method (JIS L1030). As a result, the maximum mixing ratio was 50.5% and the minimum mixing ratio was 49.5%, and therefore, the dispersion of the mixing ratio was in the range of 1%. Fig. 4 is an enlarged photograph of the resulting blend wadding.
Comparative example 1
A blended cotton wadding was obtained in the same manner as in example 1, except that blended cotton was obtained by mixing 50 mass% of polyester fiber and 50 mass% of black-dyed polyester fiber without opening and using the cotton storage 5. The dispersion of the mixing ratio was determined in the same manner as in example 1 and was 60%. An enlarged photograph of the resulting blended filled cotton is shown in fig. 5.
As shown in fig. 5, the blend wadding obtained in comparative example 1 was poor in uniformity in which the black-dyed polyester fiber clumps were dispersed throughout the entire granular cotton, whereas the blend wadding obtained in example 1 shown in fig. 4 was obtained in which the black-dyed polyester fiber and the polyester fiber as the main fiber were uniformly mixed.
(example 2)
425g of the opened polyester fibers were uniformly spread on a feeding sheet, 75g of the opened moisture-absorbing and heat-generating fibers (acrylic ester fibers) were uniformly divided into nine parts or more and placed on the polyester fiber layer at equal intervals, and the divided fibers were fed from the top into a cotton storage 5 (inner volume: 5 m) by a blower 3 ) Except for the above, blended wadding having a diameter of 5mm and comprising 85 mass% of polyester fiber and 15 mass% of hygroscopic heat-generating fiber was obtained in the same manner as in example 1. In addition, the reason why 75g of the absorbent heating fibers are uniformly divided into 9 parts or more is to prevent the fibers from being displaced.
Regarding the dispersion of the mixing ratio, 2g of the granular cotton was sampled from any six places (n ═ 6), and the mixing ratio was determined in the same manner as in example 1. The results are shown in table 1.
(Table 1)
According to table 1, the blend ratio dispersion of the blended filled cotton obtained by example 2 was in the range of 1%.
(example 3)
A blend wadding made of a needle-punched nonwoven fabric sheet was produced by the production process shown in fig. 2 (c).
As the main fiber, a polyester fiber (PET fiber) having a fiber diameter of 2.2dtex and a fiber length of 32mm was used. As the functional fiber, "テンセル (registered trademark)" made by Rakawa Kagaku having a fiber diameter of 2.2dtex and a fiber length of 32mm was used.
First, with the main fiber: secondary fiber 80: the main fibers and the functional fibers after opening were measured at 20 (mass ratio) so that the weight of the sheet was 60g/m 2 Then, it was put into a cotton storage 5 (internal volume: 5 m) 3 ) And stirred and mixed. The wool is opened by 3 roller carding machines 42, 43 and 44,webs W1, W2, and W3 were obtained, and were superposed as shown in fig. 2(b), and continuously fed to a needle loom 49, thereby obtaining a nonwoven fabric sheet 48' having a width of 1.5 m.
Comparative example 2
As shown in fig. 3, a nonwoven fabric sheet 50 was produced by a needle loom 49 in the same manner as in example 3, except that the main fibers and the functional fibers were supplied to roller cards 42, 43, and 44, respectively, and the resulting webs W1 ', W2 ', and W3 ' were superposed on a feeding curtain 45.
The blend ratio of the blend wadding of the nonwoven fabric sheets obtained in example 3 and comparative example 2 was measured. That is, the mixture ratio was measured in the same manner as in example 1 at the sampling points 3 (the position 10cm from both side ends and the central position thereof) in the width direction at the positions 1m away in the longitudinal direction of the nonwoven fabric sheet, and at the sampling points 6 in total. The results are shown in table 2 below.
(Table 2)
Weight 60g/m 2 Mixing ratio in the sheet of
(mass%) (polyester (80%)/テンセル (20%))
The present invention is not limited to the above-described embodiments, and various changes and modifications can be made within the scope of the claims. For example, in the above embodiment, the description has been given of the blend wadding of the main fiber (polyester fiber or the like) and the functional fiber, but the blend wadding is not limited to the combination of the main fiber and the functional fiber, and may be a blend wadding in which different types of fibers are combined with each other. For example, combinations of fibers not classified into functional fibers, combinations of functional fibers, and the like can be cited. Thus, a blended wadding having functions of the respective fibers can be obtained. The combinations are not limited to two, and may be three or more. The type of the fiber used is not particularly limited.
Description of the reference numerals
2 carding machine
4-opening wool storage
5. 51 store up cotton storehouse
6 main fiber layer
7 functional fiber layer
8 suction port
9 blending cotton storage
10. 11, 12 feeding curtains
20 ball forming machine
21 storage
30. 31, 32 cotton feeding mechanism
42. 43, 44 roller carding machine
W1, W2, W3 net.
Claims (6)
1. The blended filling cotton is composed of more than two kinds of fibers and is characterized in that the blended filling cotton is prepared by the following mathematical formula: the dispersion of the mixing ratio of the two or more fibers, which is determined from the maximum mixing ratio-the minimum mixing ratio, is within 10 mass%,
the two or more fibers include a main fiber and a functional fiber,
the fiber diameter of the functional fiber is within a range of ± 10% with respect to the fiber diameter of the main fiber.
2. The blended filled cotton according to claim 1, wherein the functional fiber is one or more than two fibers having certain functions of antibiosis, deodorization, antistatic, moisture absorption, moisture permeability, heat insulation, heat generation, heat storage, light energy heat generation and heat preservation.
3. The blend fill cotton of claim 1 or 2, having a morphology selected from the group consisting of granular cotton, nonwoven sheets, and reticulated sheets.
4. A cotton wadding material for clothing or bedding, characterized by comprising the blended cotton wadding according to any one of claims 1 to 3.
5. A garment filled with the blended wadding according to any one of claims 1 to 3.
6. A bedding filled with the blend wadding according to any one of claims 1 to 3.
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CN108866805A (en) * | 2018-08-13 | 2018-11-23 | 常熟市昌盛无纺布厂 | Feather and down |
CN109056189A (en) * | 2018-08-21 | 2018-12-21 | 随月丽 | A kind of washable mould proof filling cotton |
JP2020116292A (en) * | 2019-01-28 | 2020-08-06 | 株式会社マルゼン | Urethan chip-containing wadding |
CN111498789B (en) * | 2020-04-26 | 2022-04-08 | 安徽华英新塘羽绒有限公司 | Antibacterial and antiseptic down and preparation method thereof |
CN111533079A (en) * | 2020-05-28 | 2020-08-14 | 江苏国沃纺织品有限公司 | Production process of antibacterial and warm-keeping quilt core |
CN113317568A (en) * | 2021-05-24 | 2021-08-31 | 保定月上服饰制造有限公司 | Antibacterial warm-keeping down jacket with flexible antistatic effect and manufacturing method thereof |
CN113862900A (en) * | 2021-10-26 | 2021-12-31 | 海门市同泰工艺品有限公司 | Terahertz-polylactic acid ecological antibacterial health-care textile filling cotton |
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JP2023118757A (en) | 2023-08-25 |
CN108277578B (en) | 2022-06-10 |
EP3346035A1 (en) | 2018-07-11 |
JP2022043072A (en) | 2022-03-15 |
CN108277578A (en) | 2018-07-13 |
EP3346035B1 (en) | 2020-08-26 |
JP2018111913A (en) | 2018-07-19 |
JP7220020B2 (en) | 2023-02-09 |
HK1255057A1 (en) | 2019-08-02 |
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