JPH0197254A - Far infrared ray emitting nonwoven fabric sheet and hard cotton - Google Patents
Far infrared ray emitting nonwoven fabric sheet and hard cottonInfo
- Publication number
- JPH0197254A JPH0197254A JP62254432A JP25443287A JPH0197254A JP H0197254 A JPH0197254 A JP H0197254A JP 62254432 A JP62254432 A JP 62254432A JP 25443287 A JP25443287 A JP 25443287A JP H0197254 A JPH0197254 A JP H0197254A
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- fabric sheet
- fiber
- far infrared
- far
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 16
- 229920000742 Cotton Polymers 0.000 title claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 239000002657 fibrous material Substances 0.000 claims abstract description 15
- 239000011230 binding agent Substances 0.000 claims abstract description 9
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims abstract description 9
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 5
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 9
- 229920000728 polyester Polymers 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 230000005855 radiation Effects 0.000 abstract description 6
- 239000000377 silicon dioxide Substances 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 abstract description 5
- 230000008018 melting Effects 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 239000004677 Nylon Substances 0.000 abstract description 2
- 239000004952 Polyamide Substances 0.000 abstract description 2
- 229920002978 Vinylon Polymers 0.000 abstract description 2
- 229920001778 nylon Polymers 0.000 abstract description 2
- 229920002239 polyacrylonitrile Polymers 0.000 abstract description 2
- 229920002647 polyamide Polymers 0.000 abstract description 2
- 229920000915 polyvinyl chloride Polymers 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 abstract description 2
- 239000011810 insulating material Substances 0.000 abstract 1
- 239000012212 insulator Substances 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 4
- 230000003750 conditioning effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000000843 anti-fungal effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は防寒衣料用保温断熱材、健康用繊維資材、寝装
用保温材、インテリア用保温クツション材等として用い
、遠赤外線により保温や暖房を可能とする遠赤外線放射
不織布シート・整綿に関するものである。[Detailed Description of the Invention] <Industrial Field of Application> The present invention can be used as a thermal insulation material for cold-weather clothing, a textile material for health, a thermal insulation material for bedding, a thermal cushioning material for interior use, etc. The present invention relates to far-infrared ray-emitting nonwoven fabric sheets and cotton conditioning.
〈従来の技術〉
遠赤外線は目に見えない波長の長い電磁波であって、放
射によって被加熱物に熱伝達される。内部浸透性を持っ
ているので、物（人体）を均一に内部から暖める。そし
て、吸収された遠赤外線は熱エネルギーとなって放出さ
れることが知られている。<Prior Art> Far-infrared rays are invisible electromagnetic waves with long wavelengths, and heat is transferred to the heated object by radiation. Because it has internal permeability, it evenly warms objects (human bodies) from the inside. It is known that the absorbed far infrared rays are released as thermal energy.
金属酸化物のうち、アルミナ（ＡＱ２０３）とシリカ（
Ｓｉ０２）の混合物は４〜５０μｍの波長の遠赤外線を
放射することが知られている。なかでも、アルミナとシ
リカの配合比が１：１の混合物からなるものは、 ７〜
１４μ鴇の電磁波（遠赤外線）を放射し、生体内への内
部浸透性を持ち、生体内の細・胞を刺激活化化すること
が知られている。Among metal oxides, alumina (AQ203) and silica (
It is known that a mixture of Si02) emits far infrared rays with a wavelength of 4 to 50 μm. Among them, those consisting of a mixture of alumina and silica with a blending ratio of 1:1 are 7~
It emits electromagnetic waves (far infrared rays) of 14μ, has internal penetration into living organisms, and is known to stimulate and activate cells within living organisms.
最近になって、この遠赤外線を放射し易い繊維素材が注
目され１種々の提案がなされている。例えば、既存のテ
キスタイルにセラミックの焼結体を物理的に細かく粉砕
したものをコーティングしたものとか、アルミナ−シリ
カ繊維を抄紙技術を応用してセラミックシートにしたも
の、更には繊維自体をセラミックのファイバーとしこれ
を種々の製品とするもの等である。Recently, fiber materials that easily emit far-infrared rays have attracted attention, and various proposals have been made. For example, existing textiles can be coated with physically finely ground ceramic sintered bodies, alumina-silica fibers can be made into ceramic sheets by applying papermaking technology, and even the fibers themselves can be made from ceramic fibers. This is used to make various products.
〈発明が解決しようとする問題点〉
本発明は従来のこれら遠赤外線放射素材に更に検討を加
えて、遠赤外線の放射効率を高め、ドレープ性を保持さ
せ、水洗い、クリーニング等に耐え、剪断、縫製が容易
、かつ、衣料用資材として外圧、Ｊ５！擦、引張りに耐
える等の性質を付与せしめて、付加価値を高め、用途を
広げようとするものである。<Problems to be Solved by the Invention> The present invention has further investigated these conventional far-infrared radiation materials to improve the radiation efficiency of far-infrared rays, maintain drapability, withstand water washing, cleaning, etc., and withstand shearing and Easy to sew and has external pressure as a clothing material, J5! The aim is to impart properties such as resistance to abrasion and tension, thereby increasing added value and broadening the range of uses.
く問題点を解決するための手段〉
このような問題点を本発明では、所定のドレープ性を有
したセラミックを含む不織布の形態とすることによって
、成し得たのである。すなわち、天然繊維、合成繊維等
の繊維素材と、セラミック素材と、それらを一体止した
熱溶融バインダーからなることを特徴とする遠赤外線放
射不織布シート・整綿である。Means for Solving the Problems> In the present invention, the above-mentioned problems can be solved by forming a nonwoven fabric containing ceramic having a predetermined drapability. In other words, it is a far-infrared ray-emitting nonwoven fabric sheet/styled cotton that is characterized by being made of fiber materials such as natural fibers and synthetic fibers, ceramic materials, and a heat-melting binder that binds them together.
ここにいう天然繊維とは、絹、麻、ウール、綿その他の
公知の繊維である。また１合成繊維もナイロン、ビニロ
ン、ポリアクリロニトリル、ポリエステル、ポリ塩化ビ
ニル等の汎用繊維を用いることができる。これらｍ維素
材の１ａ類や太さは。The natural fibers mentioned here include silk, linen, wool, cotton, and other known fibers. Further, as the synthetic fiber, general-purpose fibers such as nylon, vinylon, polyacrylonitrile, polyester, and polyvinyl chloride can be used. What are the class 1a and thickness of these m-fiber materials?
本発明の遠赤外線放射不織布シート・整綿の用いられる
用途や必要とされる硬さ、厚さ等の性質によって任意に
選択する。It is arbitrarily selected depending on the use of the far-infrared emitting nonwoven fabric sheet/styling of the present invention and the required properties such as hardness and thickness.
繊維素材中に加えられるセラミック素材は、前述したア
ルミナ−シリカ（１： １）の混合焼成物の他に、Ｍｎ
Ｏ２−Ｃｏｏ （４： ｌ）や、Ｆｅ２０３−Ｃ。Ceramic materials added to the fiber material include the above-mentioned alumina-silica (1:1) mixed calcined product, as well as Mn.
O2-Coo (4: l) and Fe203-C.
０−Ｍｎ０２（１２：５：３）、ＭｎＯ２−Ｃｒ２０３
−Ｆｅ２０３（４：３：３）、 Ｆｅ２０３−Ｍｎ０２
−Ｃ。0-Mn02 (12:5:3), MnO2-Cr203
-Fe203 (4:3:3), Fe203-Mn02
-C.
０（１６：３：１）等、遠赤外線を放射するとされてい
るものである。これらは、焼成後微粉末とされたり、繊
維状のものを短く切断したものを前記繊維素材の積層間
に均一に散布するとか、Ｗｉ粉末を前記ｍａｎ材として
用いられる中空繊維中に詰めたり、あるいは微粉末を繊
維梗脂中に分散固定する等によって所定の形状を保つよ
うにされている。0 (16:3:1), etc., which is said to emit far infrared rays. These can be made into fine powder after firing, cut into short fibrous materials and uniformly sprinkled between the laminated layers of the fiber material, or packed Wi powder into the hollow fibers used as the man material. Alternatively, a predetermined shape is maintained by dispersing and fixing fine powder in fibrous tallow.
熱溶融バインダーは比較的低温（前記繊維素材よりも低
温）で溶融してホットメルト接着性を発揮するもので、
ポリエステルやポリプロピレン、更にはポリアミド等の
市販品繊維を用いることができる。ｔａｍされる前記セ
ラミック素材を含む繊維素材の層間に配置させた後、加
熱圧縮させて溶融一体止させるのに用いられる。The hot melt binder melts at a relatively low temperature (lower temperature than the fiber material) and exhibits hot melt adhesive properties.
Commercially available fibers such as polyester, polypropylene, and even polyamide can be used. After being placed between layers of the fibrous material containing the ceramic material to be tamped, it is heated and compressed to fuse and fuse together.
く作用〉
このような構造の遠赤外線放射不織布シート・整綿にお
いては、天然繊維、合成繊維等の繊維素材を熱溶融バイ
ンダー繊維が三次元に一体化すると共に、繊維中に熱溶
融バインダー繊維が溶融してセラミック素材を三次元網
目の中に閉じ込めて固定する作用が得られ、任意な厚み
のドレープ性を有した遠赤外線放射型の不織布シートと
なる。In far-infrared emitting non-woven fabric sheets and cotton conditioning with such a structure, the heat-melting binder fibers integrate the fiber materials such as natural fibers and synthetic fibers in three dimensions, and the heat-melting binder fibers are integrated into the fibers. When melted, it has the effect of trapping and fixing the ceramic material in a three-dimensional mesh, resulting in a far-infrared emitting nonwoven fabric sheet with drapability of arbitrary thickness.
〈実施例〉 以下実施例によって本発明の詳細な説明する。<Example> The present invention will be explained in detail below with reference to Examples.
第１図は本発明の遠赤外線放射不織布シート・整綿の製
造工程を示すフローシートであり、第２図は同工程に使
用する概略装置配ｔｉ図である。FIG. 1 is a flow sheet showing the manufacturing process of the far-infrared emitting nonwoven fabric sheet/cotton conditioning of the present invention, and FIG. 2 is a schematic diagram of the equipment used in the same process.
まず初めに、繊維素材としてポリエステル繊維（カネボ
ウｍｌ！Ｉ：商品名アクアベル、１５ｄｒ、 ６４■長
）を用い、 これの８部に対して熱溶融バインダー繊維
の前記ポリエステル繊維よりも低融点（１４０℃）のポ
リエステル繊維（カネボウｍｓｍ；商品名ベルコンビ、
４ｄｒ、５１■長）２部を開繊機・ホッパー機（１）に
よって混合した。この混合物をカード機（２）により梳
綿して５ｃｍ＋厚のウェブ（４）とした。First, polyester fiber (Kanebo ML!I: trade name Aquabel, 15 dr, 64 cm length) was used as the fiber material, and 8 parts of this were mixed with a heat-melting binder fiber having a lower melting point (140°C) than the polyester fiber. ) polyester fiber (Kanebo MSM; product name: Bell Combi,
4dr, 51cm long) were mixed using a spreader/hopper machine (1). This mixture was carded by a carding machine (2) into a 5 cm+ thick web (4).
このウェブ（４）の５枚を積層するのであるが、その積
層に際して、予めセラミック素材としてアルミナ−シリ
カ１：ｌ混合焼成物の微粒体（粒径３μ〜１■）をウェ
ブ間に散布器（３）により散布した。Five of these webs (4) are laminated, and when laminating them, fine particles (particle size: 3 μm to 1 μm) of a 1:1 mixture of alumina and silica are sprinkled between the webs using a scatterer ( 3).
その散布量は１０〜３５％とする。このとき、セラミッ
ク素材のウェブ間支持が困難な場合には、エマルジョン
樹脂にて安定定着せしめることができる。The amount of spraying is 10-35%. At this time, if it is difficult to support the ceramic material between the webs, stable fixation can be achieved using emulsion resin.
このようにして積層されたウェブを成形機（５）の成形
ロール間に導き、１６０℃にて加熱圧縮して。The thus laminated web was guided between forming rolls of a forming machine (5) and heated and compressed at 160°C.
厚さ５■〜１０Ｇｍの３次元に一体化された整綿様の遠
赤外線放射不織布シートを得た。A three-dimensionally integrated, cotton-like, far-infrared emitting nonwoven fabric sheet with a thickness of 5 to 10 Gm was obtained.
上記のような工程で得られた本発明の遠赤外線放射不織
布シート・整綿は、一般に整綿と称される数１〜数１０
Ｃ１１程度の厚いものはマットやクツションとして、ま
た、一般に不織布シートと称される数■〜数１程度の薄
いものではジャケットやベストの芯わたに用いることが
できる。加熱圧縮ローラを凹凸型にしたときは、遠赤外
線放射不織布シート・整綿が表面波板状等になり、指圧
効果を発揮する敷布団等に用いることができる。The far-infrared emitting nonwoven fabric sheet/styled cotton of the present invention obtained through the above steps has a size of 1 to 10, which is generally referred to as sized cotton.
Thick sheets as thick as C11 can be used as mats and cushions, while thin sheets as thin as several inches to several inches, which are generally referred to as nonwoven sheets, can be used as batting for jackets and vests. When the heated compression roller is made into an uneven shape, the far-infrared ray emitting nonwoven fabric sheet/cotton has a surface corrugated plate shape, etc., and can be used for a mattress etc. that exhibits an acupressure effect.
更に、内部又は片面にカーボン発熱体等の面状発熱体や
その他の通電発熱作用を有したものを添わせたり、内設
することにより遠赤外線放射型暖房マットとすることが
できる。このようにして得られたものは、従来の面状発
熱体使用製品よりも低コストでできる。Furthermore, a far-infrared radiation type heating mat can be obtained by attaching or installing a planar heating element such as a carbon heating element or other electric heating element inside or on one side thereof. The product thus obtained can be produced at a lower cost than conventional products using sheet heating elements.
〈発明の効果〉 本発明の遠赤外線放射不織布シート・整綿は。<Effect of the invention> The far-infrared ray emitting nonwoven fabric sheet and sizing of the present invention are as follows.
その硬度が繊維素材や熱溶融バインダー繊維、更には加
熱圧縮条件の設定によって、その硬度、厚さ等の目的に
合ったものが製造可能である。また。It is possible to manufacture products whose hardness and thickness match the purpose by selecting the fiber material, the heat-melting binder fiber, and further setting the heating compression conditions. Also.
セラミック素材を適当に選択して用いることにより、必
要遠赤外線放射量に合ったものが製造可能である。更に
、使用繊維素材の選択により保温力、吸湿力、耐摩耗性
、防臭、防菌、防カビ等の特性を備えたものとすること
ができる。加えて、水洗いが可能であり、ドレープ性が
充分にあり、裁断、縫製が自由な多方面に使用できる新
素材となっている。By appropriately selecting and using a ceramic material, it is possible to manufacture a device that meets the required amount of far-infrared radiation. Furthermore, by selecting the fiber material used, it is possible to provide properties such as heat retention, moisture absorption, abrasion resistance, deodorization, antibacterial, and antifungal properties. In addition, it is a new material that can be washed with water, has sufficient drapability, and can be cut and sewn freely, making it a versatile material.
第１図は本発明の遠赤外線放射不織布シート・整綿の製
造工程を示すフローシートであり、第２図は同工程に使
用する概略装置配置図である。
（１）開繊機・ホッパー機 （２）カード機（３）散布
器 （４）ウェブ（５）成形機
以上FIG. 1 is a flow sheet showing the manufacturing process of the far-infrared emitting nonwoven fabric sheet and cotton conditioning of the present invention, and FIG. 2 is a schematic layout diagram of the equipment used in the same process. (1) Spreading machine/hopper machine (2) Card machine (3) Spreader (4) Web (5) Molding machine or above
Claims (1)
素材と、それらを一体化した熱溶融バインダーからなる
遠赤外線放射不織布シート・堅綿。1. A far-infrared emitting nonwoven fabric sheet/hard cotton made of fiber materials such as natural fibers and synthetic fibers, ceramic materials, and a heat-melting binder that integrates them.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62254432A JPH0197254A (en) | 1987-10-07 | 1987-10-07 | Far infrared ray emitting nonwoven fabric sheet and hard cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62254432A JPH0197254A (en) | 1987-10-07 | 1987-10-07 | Far infrared ray emitting nonwoven fabric sheet and hard cotton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0197254A true JPH0197254A (en) | 1989-04-14 |
Family
ID=17264906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62254432A Pending JPH0197254A (en) | 1987-10-07 | 1987-10-07 | Far infrared ray emitting nonwoven fabric sheet and hard cotton |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0197254A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991009088A1 (en) * | 1989-12-20 | 1991-06-27 | Toshio Komuro | Powder which radiates feeble-energy infrared rays, synthetic fiber containing the same, and textile products produced therefrom |
| KR100496829B1 (en) * | 2002-04-09 | 2005-06-22 | 김유만 | A non-woven fabric, product method and product apparatus of it |
| CN105297281A (en) * | 2015-09-21 | 2016-02-03 | 丹阳市超超服饰有限公司 | Far infrared non-gel cotton preparation method employing double-layered heat seating form |
-
1987
- 1987-10-07 JP JP62254432A patent/JPH0197254A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991009088A1 (en) * | 1989-12-20 | 1991-06-27 | Toshio Komuro | Powder which radiates feeble-energy infrared rays, synthetic fiber containing the same, and textile products produced therefrom |
| EP0462275B1 (en) * | 1989-12-20 | 1995-08-23 | KOMURO, Toshio | Powder which radiates feeble-energy infrared rays, synthetic fiber containing the same, and textile products produced therefrom |
| KR100496829B1 (en) * | 2002-04-09 | 2005-06-22 | 김유만 | A non-woven fabric, product method and product apparatus of it |
| CN105297281A (en) * | 2015-09-21 | 2016-02-03 | 丹阳市超超服饰有限公司 | Far infrared non-gel cotton preparation method employing double-layered heat seating form |
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