CN114890131A - Method, machine and assembly for placing plate - Google Patents
Method, machine and assembly for placing plate Download PDFInfo
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- CN114890131A CN114890131A CN202210356617.1A CN202210356617A CN114890131A CN 114890131 A CN114890131 A CN 114890131A CN 202210356617 A CN202210356617 A CN 202210356617A CN 114890131 A CN114890131 A CN 114890131A
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 101
- 238000004513 sizing Methods 0.000 claims description 22
- 238000012806 monitoring device Methods 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 15
- 238000012544 monitoring process Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
- B65G15/24—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units in tandem
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/067—De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack
- B65G59/068—De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack by means of endless elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0225—Orientation of the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the field of mechanical equipment, and provides a plate arrangement method which is used for a plate arrangement machine, comprises the plate arrangement method, is used for the plate arrangement machine with a conveying belt, and comprises the following steps: placing the first tray to a tray placing station; placing the workpiece on the first tray of the tray placing station until the workpiece on the first tray is placed completely; placing a second tray onto the first tray at the racking station; placing the workpiece on the second tray of the tray placing station until the workpiece in the second tray is placed completely; the conveying belt simultaneously conveys the first tray and the second tray on the first tray to a blanking station; the mode that the tray piled up and put has improved space utilization, and the mode of receiving the material to whole pile of tray concentration has reduced and has received the material number of times, has reduced the running cost, has improved the operating efficiency.
Description
[ technical field ] A
The invention relates to the field of mechanical equipment, in particular to a balance arranging method, a balance arranging machine and a balance arranging assembly.
[ background of the invention ]
The tray placing machine is an auxiliary machine, is mostly used with a workpiece forming machine, and plays a role in automatically placing products made by a forming machine on a tray according to a set mode.
The existing tray placing machine mostly conveys trays through a conveying belt, the conveying belt conveys the fully loaded trays to other stations after workpieces are placed with one tray, the tray placing machine is low in efficiency, workers or other equipment are required to pay attention to the conveying belt constantly to collect the loaded trays, manpower and material resources are consumed very much, and once the material is not received in time, the tray placing machine is forced to pause to work, so that the tray placing efficiency is influenced.
Therefore, a tray arranging method and a tray arranging machine are needed to solve the problems that the tray arranging machine wastes manpower and material resources and is low in working efficiency.
[ summary of the invention ]
In order to solve the problems that the conventional balance machine wastes manpower and material resources and is low in working efficiency, the embodiment of the invention provides a balance method, a balance machine and a balance assembly.
On the one hand, the scheme for solving the technical problem in the embodiment of the invention is to provide a disk swinging method for a disk swinging machine, which comprises the following steps: a method of wobble plate for a wobble plate machine having a conveyor belt, comprising: placing the first tray to a tray placing station; placing the workpiece on the first tray of the tray placing station until the workpiece on the first tray is placed completely; placing a second tray onto the first tray at the racking station; placing the workpiece on the second tray of the tray placing station until the workpiece in the second tray is placed completely; the conveying belt simultaneously conveys the first tray and the second tray on the first tray to a blanking station.
On the other hand, the technical problem is solved by the embodiment of the invention by providing the disk arranging machine, wherein the disk arranging machine comprises a pickup device and a conveying belt; a material fixing station, a material placing station and a blanking station are respectively arranged along the conveying direction of the conveying belt; the material sizing station is used for placing at least two trays, wherein the at least two trays comprise a first tray and a second tray; the picking device is arranged to transfer and place the first tray located at the material ordering station on the tray placing station, and to transfer and place the second tray located at the material ordering station on the first tray located at the tray placing station; the conveying belt is arranged to convey the first tray and a second tray located on the first tray to a blanking station simultaneously.
On the other hand, the technical problem is solved by providing a swinging plate assembly for placing a workpiece to a tray, the swinging plate assembly comprises a pickup device and a swinging plate station, the pickup device is configured to be capable of acquiring the tray and transferring the tray to the swinging plate station, and the pickup device acquires the workpiece and places the workpiece to the tray located at the swinging plate station.
Compared with the prior art, the method and the machine for swinging the plate have the following advantages:
in the method for arranging the tray, after one tray of the tray arranging station is filled, the other tray can be obtained and stacked on the tray of the tray arranging station to continuously load the workpiece, so that the stacking and the arrangement of the tray are realized; the conveyer belt can convey the whole pile of trays that pile up to the unloading station simultaneously and receive the material in order to wait for workman or equipment, and workman or equipment no longer need receive the material to single tray to the conveyer belt of constantly moving, but wait for the whole pile of trays of set station all to fill the work piece and transport to the unloading station back through the conveyer belt, when selecting again to concentrate the material to whole pile of trays, reduced and received the material number of times, reduced the running cost, improved the operating efficiency.
The tray placing machine provided by the embodiment of the invention is provided with the material fixing station, the tray placing station and the blanking station, the picking device can continuously take a tray from the material fixing station to stack on the tray of the tray placing station after the tray of the tray placing station is full, so that the tray can be stacked and placed, the space utilization rate is improved, the running time of a conveying belt is reduced, workers or equipment only need to wait for the whole stack of trays to be transferred from the tray placing station to the blanking station and then carry out the next process, the running cost is reduced, and the running efficiency is improved.
In the balance assembly provided by the embodiment of the invention, the picking device can acquire the tray and place the tray on the balance station, and also can acquire the workpiece and place the workpiece on the tray, and the functional integration mode that the picking device simultaneously acquires the tray workpiece improves the structural utilization rate of the balance assembly, reduces the power structure and the mechanical structure required by the picking device, and reduces the mechanical design complexity and the structural design cost.
[ description of the drawings ]
Fig. 1 is a schematic view of the overall structure of a tray placing machine and a tray according to an embodiment of the present invention.
Fig. 2 is a schematic view of the overall structure of the wobble plate assembly and the tray according to the embodiment of the invention.
Description of reference numerals:
2. a tray; 3. a wobble plate assembly;
21. a pickup device; 22. a conveyor belt; 24. placing a plate station;
201. a first tray; 202. a second tray; 221. a first conveyor belt; 222. a second conveyor belt; 223. and a third conveyor belt.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "on" another element, it can be directly on the other element or be merely placed in contact with the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "first," "second," and the like as used herein are for illustrative purposes only.
Referring to fig. 1 and 2, embodiments of the present application provide a tray placing machine, including but not limited to a food placing machine, a chip packaging machine, an injection molding machine, and other devices that need to place a tray on a workpiece after the workpiece is processed, and the food placing machine, the chip placing machine, the injection molding tray placing machine, and the like are formed by using the tray placing machine in combination with the injection molding machine.
The tray arranging machine is used for arranging workpieces to the tray 2 and comprises injection molding equipment and tray arranging equipment; the injection molding equipment comprises a processing bin and a discharging bin, and workpieces are conveyed to the discharging bin after being produced by the processing bin; the balance device is used for receiving workpieces produced and manufactured by the injection molding device and placing the workpieces to the tray 2, specifically, the balance device comprises a pickup device 21, a conveying belt 22, a material fixing station and a balance station 24 which are sequentially arranged along the conveying direction of the conveying belt 22, and the balance device obtains the workpieces from a discharge bin of the injection molding device through the pickup device 21.
In an embodiment, the material fixing station and the material placing station 24 are arranged adjacently, the tray 2 is placed on the material fixing station, the material fixing station is used for providing the tray 2 for the material placing station 24, the picking device 21 is arranged to be capable of moving between the material fixing station and the material placing station 24, and the picking device 21 can transfer the tray 2, close to the picking device 21, of the material fixing station to the material placing station 24.
Specifically, the tray 2 is transferred from the material fixing station to the material placing station 24 through the pickup device 21 to place the workpiece, the material fixing station and the material placing station 24 are arranged adjacently, which may be adjacent in a physical structure or adjacent in a positional relationship, in some embodiments, the material fixing station and the material placing station 24 are arranged adjacently, which is that the material fixing station and the material placing station 24 are arranged on one conveyor belt 22, and the arrangement on one conveyor belt 22 can reduce the structure of the conveyor belt 22 and reduce the cost; the adjacent position relation is that the conveyer belt 22 is divided into two sections, the two sections of conveyer belts 22 are disconnected with a certain distance, the material fixing station and the material placing station 24 are respectively arranged on one section of conveyer belt 22, the two sections of conveyer belts 22 can independently control the tray 2 of the material placing station 24 to be sent out, and the supplement of the tray 2 of the material fixing station can also be independently controlled, so as to meet different requirements of equipment; the purpose of the adjacent arrangement of the material fixing station and the tray placing station 24 is to facilitate the transfer of the tray 2, and the adjacent arrangement can reduce the moving distance of the picking device 21 so as to simplify the moving mechanism of the picking device 21.
Further, after the picking device 21 transfers the tray 2 from the material fixing station to the tray placing station 24, the picking device 21 obtains the workpiece and places the workpiece on the tray 2 of the tray placing station 24, beneficially, the picking device 21 can obtain both the tray 2 and the workpiece, and through a function integration mode of obtaining the tray 2 and the workpiece at the same time, a power structure and a mechanical structure required by the picking device 21 are reduced, the mechanical design complexity is reduced, and the operation efficiency is improved.
In one embodiment, the pick-up device 21 is a robot, and may be selected from a three-axis robot, a four-axis robot, a five-axis robot, or a six-axis robot, and preferably from a four-axis robot or a six-axis robot, to improve the efficiency of the positioning, picking, placing, locating, and transferring functions of the workpiece.
In some embodiments, the picking device 21 is controlled by an upper computer such as a PLC, an industrial PC, a single chip microcomputer or a motion controller, so as to realize the functions of positioning, picking and placing and transferring the workpiece, one end of the picking device 21 for transferring the tray 2 is provided with any one of a suction cup jig, a clamping jaw or an electromagnet, and the tray 2 is obtained by suction, grabbing or magnetic attraction through any one of the suction cup jig, the clamping jaw or the electromagnet.
Further, when the pickup device 21 adopts a suction transferring mode, the end part of the pickup device 21, which is used for contacting the workpiece, is provided with a suction cup, and the suction cup tightly sucks the workpiece to transfer the workpiece in a vacuum suction mode, and it can be understood that the suction cup can be set in a suction force adjustable mode to deal with workpieces of different models; when the picking device 21 adopts a magnetic suction transferring mode, when the tray placing machine needs to be a chip tray placing machine or other tray placing machines with workpieces made of metal materials, an electromagnet is arranged at the end part of the picking device 21, which is used for contacting the workpieces, and the workpieces are sucked tightly in the magnetic suction mode of the electromagnet to transfer the workpieces; when the picking device 21 adopts a grabbing transferring mode, the end part of the picking device 21, which is used for contacting a workpiece, is provided with a clamping jaw, the clamping jaw transfers the workpiece in a mode of clamping the workpiece, the clamping jaw can grab and release the workpiece through tightening and releasing at a fixed point, and the clamping force is controllable.
In order that the picking device 21 can better transfer the tray 2 from the material fixing station to the tray placing station 24, the position of the tray 2 to be obtained needs to be determined when the picking device 21 obtains the tray 2 from the material fixing station, in one embodiment, the number of the trays 2 determined in each batch and the descending height of the whole tray placing in the material fixing station after each tray 2 is obtained are recorded, the initial position of the obtaining tray 2 of the picking device 21 is determined according to the number and descending height setting program, and the determined height is adjusted and descended after each time of obtaining one tray 2 so as to complete the obtaining of the tray 2 in the material fixing station; in another embodiment, a height sensor is arranged at one end of the picking device 21 for transferring the tray 2, and when the picking device 21 moves towards the tray 2 of the material deciding station to prepare to acquire the tray 2, the height sensor can sense the distance from the tray 2 of the material deciding station, so that the picking device 21 can regulate and control the movement speed and track thereof according to the data of the height sensor to acquire the tray 2; this embodiment makes the way in which the picking device 21 acquires the tray 2 more intelligent and also more accurate, without being affected by the accuracy of the position where the acquired tray 2 is located.
It can be understood that the height sensor can also be used for sensing the distance from the tray 2 of the swinging tray station 24, and when the picking device 21 acquires the workpiece and transfers the workpiece to the tray 2 of the swinging tray station 24, the picking device 21 senses the distance from the tray 2 of the swinging tray station 24 through the height sensor to adjust the movement distance, so that the picking device 21 can conveniently place the workpiece on the tray 2.
In an embodiment, the tray placing machine further includes a blanking station, the blanking station is disposed at a side adjacent to the tray placing station 24 and configured to receive the trays 2 from the tray placing station 24, it can be understood that when all the trays 2 of the tray placing station 24 should be shifted for blanking after the placing of the workpiece is finished, the arrangement of the blanking station can facilitate the shifting of the trays 2, so that the tray placing station 24 can continue to start a new round of tray placing operation after the shifting of the trays 2, specifically, the mode of shifting the trays 2 from the tray placing station 24 to the blanking station is for transportation by the conveyor belt 22, and the arrangement of the blanking station at a side adjacent to the tray placing station 24 can be arranged along the conveying direction of the conveyor belt 22 so that the conveyor belt 22 can convey the trays 2.
Further, the tray arranging machine further comprises a feeding station, the feeding station is arranged on one side adjacent to the material fixing station and is used for providing the tray 2 for the material fixing station, wherein the adjacent position of the feeding station and the material fixing station can be the adjacent position of a physical structure or the adjacent position relation, in some specific embodiments, the adjacent position of the physical structure can be that the feeding station and the material fixing station are arranged on one conveyer belt 22, and the adjacent position relation can be that the feeding station and the material fixing station are arranged on the conveyer belt 22 and are divided into two sections which are respectively disconnected with a certain distance therebetween; specifically, the loading station stores at least one stack of trays 2, and in one embodiment, the stack of trays 2 of the loading station is conveyed to the material fixing station by a conveyor belt 22, and the trays 2 of the loading station can be manually placed or can be transferred by other machines.
In one embodiment, the feeding station is provided with a monitoring device for monitoring the state of the trays on the feeding station, or the material fixing station is provided with a monitoring device for monitoring the state of the trays on the material fixing station, specifically, the state of the trays includes, but is not limited to, the number of the trays, the weight of the trays, and the height of the trays, when the height of the trays 2 is measured to determine the number of the trays 2, the distance sensor is arranged right above the feeding station or the material fixing station, the first relative distance between the monitoring device and the conveyer belt 22 of the feeding station can be detected, after a certain number of the trays 2 are placed on the feeding station or the material fixing station, the distance sensor can detect the second relative distance between the trays 2 close to the monitoring device, and the difference value of the first relative distance and the second relative distance is the overall height of the trays 2, and the height detection mode can ensure that the height of each stack of the trays 2 is consistent, thereby ensuring the consistent quantity; in one embodiment, a vision sensor may be further used, the vision sensor is disposed at a side of the loading station or the material fixing station or at another position where the quantity can be analyzed, the quantity of the trays 2 can be measured directly through image recognition, and similarly, the monitoring device may further adopt other measuring and calculating methods such as measuring the weight of the trays to ensure that the quantity of the trays 2 is in a set requirement,
in one embodiment, the tray 2 may be a groove tray provided with grooves to accommodate the workpiece, or a partition tray which can place the workpiece without grooves, and further, the monitoring device may detect the type of the tray 2 to ensure that the tray 2 is satisfactory.
In one embodiment, a material fixing station, a material placing station 24 and a blanking station are respectively arranged along the conveying direction of the conveying belt; the material-sizing station is arranged for placing at least two trays 2, wherein the at least two trays 2 comprise a first tray 201 and a second tray 202; the description of the operation of the tilting station 24 is simplified by two pallets 2.
Specifically, the picking device 21 is configured to transfer and place the first tray 201 located at the material-positioning station on the placing tray station 24, and transfer and place the second tray 202 located at the material-positioning station on the first tray 201 located at the placing tray station 24; the first tray 201 and the second tray 202 placed at the tray placing station 24 are overlapped, which is beneficial to saving space and subsequent transportation.
The conveyor belt 22 is configured to simultaneously convey the first tray 201 and the second tray 202 on the first tray 201 to the blanking station, it can be understood that the first tray 201 of the tilting station 24 is positioned on the conveyor belt 22, the second tray 202 is positioned on the first tray 201, and the conveyor belt 22 can convey the first tray 201 and the second tray 202 to the blanking station.
In one embodiment, the conveyor belt 22 includes a first conveyor belt 221, a second conveyor belt 222 and a third conveyor belt 223, the loading station and the setting station are disposed on the first conveyor belt 221, the swinging tray station 24 is disposed on the second conveyor belt 222, and the unloading station is disposed on the third conveyor belt 223, specifically, the first conveyor belt 221 can transmit the tray 2 of the loading station to the setting station, and the second conveyor belt 222 can transmit the tray 2 of the swinging tray station 24 to the third conveyor belt 223, and then transmit the tray to the unloading station through the third conveyor belt 223.
Further, the first conveyor belt 221, the second conveyor belt 222 and the third conveyor belt 223 can be independently controlled to start and stop,
specifically, under a situation, when the tray 2 at the blanking station needs to take blanking alone, the third conveyor belt 223 can be opened alone and then the tray 2 is driven by the third conveyor belt to convey, at this moment, the material placing station 24 on the second conveyor belt 222 is not affected and can continue the material placing operation, and the material loading station and the material deciding station on the first conveyor belt 221 are also not affected.
In another case, after all the trays 2 in the tray arranging station 24 are arranged, the second conveyor belt 222 and the third conveyor belt 223 may be opened, and the trays 2 in the tray arranging station 24 are conveyed to the blanking station, at this time, if the number of the trays 2 in the material fixing station of the first conveyor belt 221 is enough to support the next round of operation of the tray arranging station 24, the first conveyor belt 221 is not started, and if no tray 2 exists in the material fixing station, the first conveyor belt 221 is started to convey the trays 2 in the feeding station to the material fixing station.
In some possible embodiments, the conveyor belt 22 is a segment, that is, the loading station, the deciding station, the tray placing station 24 and the unloading station are sequentially arranged on the conveyor belt 22 according to the conveying direction of the conveyor belt 22, so that after all trays 2 of the tray placing station 24 are placed, the conveyor belt 22 is opened, the deciding station has no tray 2, the tray 2 of the loading station is conveyed to the deciding station by the conveyor belt 22, and the tray 2 of the tray placing station 24 is conveyed to the unloading station.
In some possible embodiments, the conveyor belt 22 has two sections, that is, the feeding station and the sizing station are disposed on one section of the conveyor belt 22, and the swinging station 24 and the blanking station are disposed on the other section of the conveyor belt 22, when all trays 2 of the swinging station 24 are swung, the section of the conveyor belt 22 on which the swinging station 24 and the blanking station are disposed is opened to convey the trays 2 of the swinging station 24 to the blanking station, at this time, the conveyor belt 22 on which the sizing station is located is not started if the number of the trays 2 of the sizing station is enough to support the next round of operation of the swinging station 24, and the section of the conveyor belt 22 on which the sizing station and the feeding station are disposed is started if no tray 2 exists on the sizing station, so that the trays 2 of the feeding station are conveyed to the sizing station.
The embodiment of the application also provides a swinging plate component 3, the swinging plate component 3 is used for placing the workpiece to the tray, the wobble plate assembly comprises a pick-up device 21 and a wobble plate station 24, the pick-up device 21 and the wobble plate station 24 are consistent with and have the same advantages as the description of the above embodiment, the pick-up device 21 is arranged so as to be able to take a tray 2 and transfer said tray 2 to a palletization station 24, the pick-up device 21 can take the workpiece and place it on the tray 2 located at the placing station 24, and in particular, the wobble plate assembly 3 may or may not be disposed in cooperation with the conveyor belt 22, that is, the wobble plate station 24 may or may not be disposed on the conveyor belt 22, and the wobble plate assembly 3 may be combined with other embodiments of the present invention to form a wobble plate machine, or may be combined with other wobble plate machine structures to be applied to other wobble plate machines.
With reference to fig. 1 and fig. 2, based on the disk arranging machine provided in the foregoing embodiment, another embodiment of the present application further provides a disk arranging method, which is suitable for a disk arranging machine with a conveyor belt 22;
the embodiment of the wobble plate method comprises the following steps:
step S100: placing the first tray 201 to the racking station 24;
in one embodiment, the first tray 201 is manually placed to the tilt station 24 by a human operator;
in one embodiment, the first tray 201 is placed to the swing station 24 by a robot, and the robot has a function of locating, picking and placing the first tray 201, and this way has a high degree of automation, so that the swing machine has more functional compatibility.
In one embodiment, the disc-wobble machine comprises a pick-up device 21;
step S100 further includes:
step S101: the first tray 201 is taken by the pick-up device 21 and placed to the racking station 24.
In one embodiment, the palletizer includes a dosing station for providing trays 2 to a palletizing station 24; decide the material station and can go on tray 2's gesture quantity etc. be favorable to pickup assembly 21 correctly to acquire tray 2 through regular gesture, be favorable to being prevented slow-witted of pickup assembly 21 through regular quantity.
Step S101 further includes:
step S1011: placing the at least two trays 2 to the sizing station, the trays 2 comprising a first tray 201;
step S1012: the picking device 21 takes the first tray 201 of the sizing station and places it to the racking station 24.
In one embodiment, a monitoring device is arranged at the material sizing station and used for monitoring the state of the tray on the material sizing station;
step S101 further includes:
step S1013: the monitoring device detects the state of the tray of the material fixing station;
step S1014: the picking device 21 obtains the first tray 201 of the material deciding station with qualified tray state detection.
Step S1015: and if the monitoring device detects that the tray state of the material deciding station is unqualified, a warning is sent out so that an operator can adjust the tray 2 of the material deciding station, and errors in the process of acquiring the tray 2 by the picking device 21 due to incorrect posture, excessive quantity or too little quantity of the tray 2 are prevented.
In one embodiment, the tray arranging machine comprises a loading station for providing the sizing station with trays 2;
step S101 further includes:
step S1016: placing at least two trays 2 to the loading station; the placing mode can be manual placing or machine equipment transferring placing;
step S1017: conveying the tray 2 of the feeding station to the sizing station through the conveyer belt 22;
step S1018: the pick-up device 21 takes the tray from the dosing station.
In one embodiment, a monitoring device is arranged at the feeding station to monitor the state of the tray on the feeding station;
step S101 further includes:
step S1019: the monitoring device detects the tray state of the feeding station;
step S1020: the conveyer belt 22 conveys the tray 2 of the feeding station with qualified tray state detection to the material determining station.
Step S1021: and if the monitoring device detects that the tray state of the feeding station is unqualified, a warning is sent out so that an operator can adjust the tray 2 of the feeding station, and the unqualified tray 2 conveyed to the material fixing station due to the facts that the posture of the tray 2 is not correct, the quantity exceeds the standard or the quantity is too small is prevented.
In one embodiment, the pick-up device 21 is provided with any one of a suction cup jig, a clamping jaw, or an electromagnet;
step S101 further includes:
the picking device 21 obtains the first tray 201 through any one of the sucker jig, the clamping jaw or the electromagnet and places the first tray to the tray placing station 24;
the embodiment of the wobble plate method comprises the following steps:
step S200: placing the workpieces to the first tray 201 of the swinging tray station 24 until the workpieces of the first tray 201 are placed completely;
in one embodiment, the number and quantity of the workpieces to be accommodated in the first tray 201 are set by a program, and the workpieces placed on the first tray 201 are placed completely after the set number and quantity of the workpieces meet the set program requirement.
In one embodiment, the disc-wobble machine comprises a pick-up device 21,
step S200 further includes;
step S201: the workpiece is picked up by the pick-up device 21 and placed on the first pallet 201 of the wobble plate station 24.
In one embodiment, the pick-up device 21 is provided with any one of a suction cup jig, a clamping jaw, or an electromagnet;
step S201 further includes:
step S2011: the picking device 21 obtains the workpiece through any one of the sucker jig, the clamping jaw or the electromagnet and places the workpiece on the first tray 201 of the tray placing station 24.
In one embodiment, the workpiece is an injection molded part machined by an injection molding machine;
step S200 further includes:
step S202: processing the workpiece by an injection molding machine;
step S203: the workpiece processed by the injection molding machine is placed on the first tray 201 of the swinging tray station 24.
The embodiment of the wobble plate method comprises the following steps:
step S300: placing a second tray 202 onto the first tray 201 at the racking station 24;
in one embodiment, the disc-wobble machine comprises a pick-up device 21,
step S300 further includes:
step S301: a second tray 202 is taken by the pick-up device 21 and placed on the first tray 201 at the tilt station 24.
In one embodiment, the machine comprises a dosing station for providing trays 2 to the swinging station 24,
step S301 further includes:
step S3011: placing said at least two trays 2 to said dosing station, said trays 2 comprising a second tray 202;
step S3012: the pick-up device 21 takes the second tray 202 of the sizing station and places it onto the first tray 201 of the palletizing station 24.
In one embodiment, the pick-up device 21 is provided with any one of a suction cup jig, a clamping jaw, or an electromagnet;
step S301 further includes:
step S3013: the picking device 21 obtains the second tray 202 through any one of the sucker jig, the clamping jaw or the electromagnet and places the second tray onto the first tray 201 of the tray placing station 24;
the embodiment of the wobble plate method comprises the following steps:
step S400: placing the workpiece on the second tray 202 of the tilting tray station 24 until the workpiece in the second tray 202 is placed;
in one embodiment, the number and the number of the workpieces to be accommodated in the second tray 202 are set by a program, and the workpieces placed on the second tray 202 are placed completely after meeting the set requirement of the program.
The embodiment of the wobble plate method comprises the following steps:
step S500: the conveyor belt 22 simultaneously conveys the first tray 201 and the second tray 202 positioned on the first tray 201 to a blanking station.
In one embodiment, the first tray 201 is in contact with the conveyor belt 22, and the conveyor belt 22 conveys the first tray 201 and the second tray 202 integrally and simultaneously to the blanking station, so that the number of processes is reduced and the efficiency is improved compared with the mode of conveying a single tray 2.
In one embodiment, the conveyor belt 22 is divided into a first conveyor belt 221, a second conveyor belt 222, and a third conveyor belt 223;
the feeding station and the material deciding station are arranged on the first conveyer belt 221, the balance station 24 is arranged on the second conveyer belt 222, and the blanking station is arranged on the third conveyer belt 223.
Step S500 further includes:
step S501: the second conveyor belt 222 conveys the first tray 201 and the second tray 202 positioned on the first tray 201 to a blanking station of the third conveyor belt 223.
The embodiment of the wobble plate method comprises the following steps:
in a possible embodiment, a material fixing station, a disc swinging station 24 and a blanking station are arranged in sequence along the conveying direction of the conveying belt;
one embodiment of the wobble plate method comprises the following steps:
s1: receiving a plurality of trays 2 to a material fixing station;
in one embodiment, a feeding station is further arranged along the conveying belt, and the feeding station is used for providing a tray 2 for the material sizing station;
the S1 includes:
s11: placing a plurality of trays 2 to the loading station;
s12: receiving a plurality of trays 2 from a loading station to said dosing station.
In one embodiment, the plurality of trays 2 received by the sizing station are in an overlapping arrangement;
s2: the picking device 21 obtains the tray 2 close to the picking device 21 on the material determining station;
s3: the pick-up device 21 places the obtained tray 2 to the tray placing station 24;
s4: the pickup device 21 acquires a workpiece;
s5: the picking device 21 places the acquired workpiece on the tray 2 close to the picking device 21 on the swinging tray station 24;
s: repeating S4-S5 until the workpiece is placed completely;
s7: repeating the steps S2-S6 until the tray 2 at the material fixing station is obtained;
s8: the conveyor belt 22 conveys the pallet 2 with the work pieces placed on the racking station 24 to the blanking station.
The above description is only a preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalents and improvements made within the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A method of wobble plate for a wobble plate machine having a conveyor belt, comprising:
placing the first tray to a tray placing station;
placing the workpiece on the first tray of the tray placing station until the workpiece on the first tray is placed completely;
placing a second tray onto the first tray at the racking station;
placing the workpiece on the second tray of the tray placing station until the workpiece in the second tray is placed completely;
the conveying belt simultaneously conveys the first tray and the second tray on the first tray to a blanking station.
2. The method of claim 1, wherein the disc-wobbling machine comprises a pick-up device; the placing of the first tray to the racking station comprises: acquiring a first tray through a pickup device and placing the first tray to a tray placing station;
the first pallet to place workpieces to the wobble plate station includes: and acquiring a workpiece through the picking device and placing the workpiece to the first tray of the tray placing station.
3. The method for pendulating the disc of claim 2, wherein the pendulating machine comprises a sizing station; the obtaining a first tray and placing the first tray to a tray placing station through a picking device comprises:
placing at least two trays to the sizing station, the trays including a first tray;
the picking device obtains a first tray of the material fixing station and places the first tray to the tray placing station.
4. The wobble plate method of claim 3, wherein: the tray arranging machine comprises a feeding station, and the feeding station is used for providing a tray for the material deciding station; placing at least two trays to the sizing station:
placing at least two trays to the loading station;
and conveying the tray of the feeding station to the material fixing station through the conveying belt.
5. The wobble plate method of claim 4, wherein: the conveying belt is divided into a first conveying belt, a second conveying belt and a third conveying belt;
the feeding station and the material fixing station are arranged on the first conveying belt, the balance station is arranged on the second conveying belt, and the blanking station is arranged on the third conveying belt.
6. The wobble plate method of claim 5, wherein: the conveyor belt simultaneously conveying the first tray and the second tray on the first tray to a blanking station comprises:
the second conveyor belt conveys the first tray and the second tray positioned on the first tray to a blanking station of the third conveyor belt.
7. The method for swinging the plate according to any one of the claims 2 to 6, wherein the picking device is provided with any one of a sucking disc jig, a clamping jaw or an electromagnet;
the obtaining a first tray and placing the first tray to a tray placing station through a picking device comprises: the picking device obtains a first tray through any one of the sucker jig, the clamping jaw or the electromagnet and places the first tray to a tray placing station;
the first tray to pick up the workpiece by the pick-up device and place the workpiece to the wobble plate station includes: the picking device obtains a workpiece through any one of the sucker jig, the clamping jaw or the electromagnet and places the workpiece to the first tray of the tray placing station.
8. The wobble plate method of any one of claims 4 to 6, wherein: a monitoring device is arranged on the material fixing station and used for monitoring the state of the tray on the material fixing station;
the at least two trays are placed to the material sizing station, and the trays comprise a first tray; the picking device obtains the first tray of deciding the material station and places to the balance station and includes:
the monitoring device detects the state of the tray of the material fixing station;
the picking device acquires a first tray of a material fixing station, the tray state of which is detected to be qualified;
or the like, or, alternatively,
a monitoring device is arranged at the feeding station and used for monitoring the state of the tray on the feeding station;
placing at least two trays to the material loading station, the tray through conveyer belt conveying material loading station to the material deciding station includes:
the monitoring device detects the tray state of the feeding station;
and the conveying belt conveys the tray of the feeding station with qualified tray state detection to the material deciding station.
9. The disc placing machine is characterized by comprising a picking device and a conveying belt;
a material fixing station, a material placing station and a blanking station are respectively arranged along the conveying direction of the conveying belt;
the material sizing station is used for placing at least two trays, wherein the at least two trays comprise a first tray and a second tray;
the picking device is arranged to transfer and place the first tray located at the material ordering station on the tray placing station, and to transfer and place the second tray located at the material ordering station on the first tray located at the tray placing station;
the conveying belt is arranged to convey the first tray and a second tray located on the first tray to a blanking station simultaneously.
10. The utility model provides a balance subassembly for put the work piece to the tray, its characterized in that: the tray placing assembly comprises a picking device and a tray placing station, the picking device is set to be capable of acquiring a tray and transferring the tray to the tray placing station, and the picking device acquires a workpiece and places the workpiece to the tray located at the tray placing station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210356617.1A CN114890131A (en) | 2022-04-06 | 2022-04-06 | Method, machine and assembly for placing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210356617.1A CN114890131A (en) | 2022-04-06 | 2022-04-06 | Method, machine and assembly for placing plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114890131A true CN114890131A (en) | 2022-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210356617.1A Pending CN114890131A (en) | 2022-04-06 | 2022-04-06 | Method, machine and assembly for placing plate |
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| Country | Link |
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| CN (1) | CN114890131A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112683A (en) * | 2013-03-01 | 2013-05-22 | 青岛诺力达智能科技有限公司 | Automatic palletizing system of double-mainline double-output pallet warehouse |
| CN103287863A (en) * | 2013-07-01 | 2013-09-11 | 山东兰剑物流科技股份有限公司 | Pallet unloading and pallet combining methods for cigarette packing cases of integral pallets |
| CN215354825U (en) * | 2021-06-07 | 2021-12-31 | 惠州市创荣发实业有限公司 | Test equipment |
| CN114273954A (en) * | 2021-12-22 | 2022-04-05 | 深圳灵创智能有限公司 | Machining machine tool using tray for loading materials and automatic loading and unloading machining method |
-
2022
- 2022-04-06 CN CN202210356617.1A patent/CN114890131A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103112683A (en) * | 2013-03-01 | 2013-05-22 | 青岛诺力达智能科技有限公司 | Automatic palletizing system of double-mainline double-output pallet warehouse |
| CN103287863A (en) * | 2013-07-01 | 2013-09-11 | 山东兰剑物流科技股份有限公司 | Pallet unloading and pallet combining methods for cigarette packing cases of integral pallets |
| CN215354825U (en) * | 2021-06-07 | 2021-12-31 | 惠州市创荣发实业有限公司 | Test equipment |
| CN114273954A (en) * | 2021-12-22 | 2022-04-05 | 深圳灵创智能有限公司 | Machining machine tool using tray for loading materials and automatic loading and unloading machining method |
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