CN114888532A - Device and method for manufacturing steel pickaxe by using waste steel rail - Google Patents
Device and method for manufacturing steel pickaxe by using waste steel rail Download PDFInfo
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- CN114888532A CN114888532A CN202210597697.XA CN202210597697A CN114888532A CN 114888532 A CN114888532 A CN 114888532A CN 202210597697 A CN202210597697 A CN 202210597697A CN 114888532 A CN114888532 A CN 114888532A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 161
- 239000010959 steel Substances 0.000 title claims abstract description 161
- 239000002699 waste material Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 66
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000000227 grinding Methods 0.000 claims abstract description 36
- 238000005498 polishing Methods 0.000 claims abstract description 35
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 229910052742 iron Inorganic materials 0.000 claims abstract description 29
- 238000002844 melting Methods 0.000 claims abstract description 28
- 230000008018 melting Effects 0.000 claims abstract description 28
- 238000001746 injection moulding Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000002955 isolation Methods 0.000 claims description 17
- 238000005422 blasting Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 3
- 238000009991 scouring Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 5
- 238000001035 drying Methods 0.000 claims 1
- 238000012546 transfer Methods 0.000 abstract description 15
- 238000009628 steelmaking Methods 0.000 abstract description 3
- 238000010309 melting process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
本发明公开一种利用废钢轨制造钢镐的设备,包括上料单元、切割单元、清洗单元、传输单元、熔融炉、注塑成型单元和打磨抛光单元;上料单元用于将回收的废钢轨运输至切割单元区域,并通过切割单元对废钢轨按照预设长度进行切割;清洗单元用于对切割后的废钢轨表面的灰尘和部分铁锈进行冲刷式清洗;传输单元用于将除锈以后的废钢轨传输到熔融炉中进行物理融化钢材,得到一定含碳比例的铁水;注塑成型单元,用于将铁水注入模具中,经过冷却获取钢镐的初步模型;打磨抛光单元,用于对钢镐的初步模型进行打磨抛光,得到成品钢镐。本发明通过清理、融化和注塑过程,使得制造钢镐方法和设备实用于更多废钢材制钢镐的领域;其钢材无较多浪费现象产生。
The invention discloses a device for manufacturing steel picks from scrap steel rails, comprising a feeding unit, a cutting unit, a cleaning unit, a transmission unit, a melting furnace, an injection molding unit and a grinding and polishing unit; the feeding unit is used for transporting the recovered scrap steel rails To the cutting unit area, the scrap rail is cut by the cutting unit according to the preset length; the cleaning unit is used to wash the dust and part of the rust on the surface of the cut scrap rail; the transfer unit is used to remove the rusted scrap. The rail is transferred to the melting furnace to physically melt the steel to obtain molten iron with a certain proportion of carbon; the injection molding unit is used to inject the molten iron into the mold, and the preliminary model of the steel pick is obtained after cooling; the grinding and polishing unit is used for the steel pick. The preliminary model is ground and polished to obtain the finished steel pick. Through the cleaning, melting and injection molding processes, the invention makes the method and equipment for manufacturing steel picks applicable to the field of more scrap steel making steel picks; the steel does not produce much waste.
Description
技术领域technical field
本发明属于钢镐制造技术领域,具体来说,涉及一种利用废钢轨制造钢镐的设备及方法。The invention belongs to the technical field of steel pick manufacturing, and in particular relates to a device and a method for manufacturing a steel pick using scrap steel rails.
背景技术Background technique
钢镐的用途很广,可用于农业、工业和军事等,因此钢镐的市场前景较好。现有一部分钢镐生产厂家是通过利用回收的废弃钢轨制作钢镐,使用回收的废弃钢轨制作钢镐不仅可以实现资源的循环利用,还可以降低厂家生产钢镐的成本,帮助厂家获得更多的利润。利用回收的废钢轨制造钢镐时,由于废钢轨长期的闲置,表面铁锈和灰尘很多,需要对废钢轨进行清理的操作,废钢轨较重,人工清理不便,还会出现清理遗漏的可能性,无法满足钢镐制作精度的要求。Steel picks have a wide range of uses and can be used in agriculture, industry and military, so the market prospect of steel picks is good. Some of the existing steel pick manufacturers use recycled waste steel rails to make steel picks. Using recycled waste steel rails to make steel picks can not only realize the recycling of resources, but also reduce the cost of producing steel picks and help manufacturers obtain more. profit. When using recycled scrap rails to make steel picks, due to the long-term idleness of the scrap rails, the surface has a lot of rust and dust, and it is necessary to clean up the scrap rails. The scrap rails are heavy, and manual cleaning is inconvenient. Can not meet the requirements of steel pickaxe production accuracy.
现有专利号为CN202010286011.6的中国发明专利,公开了一种火车轮片自动划钢镐线装置,包括有输送支架、固定支架、输送部件、夹笔画线部件、升降部件、电机、凸轮、下料部件、平台板、升降杆、固定套、第一弹簧、拨杆、平台支撑杆、杠杆和第二弹簧;通过对火车轮片进行自动的划钢镐线操作,改变了传统的火车轮片划钢镐线依赖人工进行作业的现象,操作简便快捷,提高了火车轮片划钢镐线的效率,降低了工作人员的劳动强度。The Chinese invention patent with the existing patent number of CN202010286011.6 discloses a train wheel piece automatic steel pick line device, which includes a conveying bracket, a fixed bracket, a conveying part, a pen-drawing part, a lifting part, a motor, a cam, Blanking parts, platform plates, lifting rods, fixed sleeves, first springs, levers, platform support rods, levers and second springs; by automatically scribing steel picks on the train wheels, it has changed the traditional train wheel The phenomenon that the sheet-scribing steel pick line relies on manual operations, the operation is simple and quick, the efficiency of the train wheel sheet-scribing steel pick line is improved, and the labor intensity of the staff is reduced.
现有专利的缺陷在于,1、没有考虑到火车轮片的铁锈和灰尘清理步骤,无法大面积实用于废弃钢材制钢镐的工艺生产线;2、虽然设备结构紧凑,但是轮片划钢镐线的余料较多,导致钢材浪费较多,一整块轮片并不能完全利用于生产钢镐。The defects of the existing patent are: 1. The rust and dust cleaning steps of the train wheels are not taken into account, and it cannot be applied to a large-scale production line for making steel picks from waste steel; There are more residual materials, resulting in a lot of waste of steel, and a whole piece of wheel cannot be fully used for the production of steel picks.
发明内容SUMMARY OF THE INVENTION
针对现有制造钢镐的设备钢材浪费较多和无法大面积实用于废弃钢材制钢镐的工艺生产线的问题,本发明提供了一种利用废钢轨制造钢镐的设备及方法。Aiming at the problems that the existing equipment for manufacturing steel picks wastes a lot of steel and cannot be applied to a large-scale production line for manufacturing steel picks from waste steel, the present invention provides a device and method for manufacturing steel picks from scrap steel rails.
为实现上述技术目的,本发明采用的技术方案如下:For realizing the above-mentioned technical purpose, the technical scheme adopted in the present invention is as follows:
一种利用废钢轨制造钢镐的设备,包括上料单元、切割单元、清洗单元、传输单元、熔融炉、注塑成型单元和打磨抛光单元;A device for manufacturing steel picks from scrap steel rails, comprising a feeding unit, a cutting unit, a cleaning unit, a conveying unit, a melting furnace, an injection molding unit and a grinding and polishing unit;
上料单元用于将回收的废钢轨运输至切割单元区域,并通过切割单元对废钢轨按照预设长度进行切割;The feeding unit is used to transport the recycled scrap rails to the cutting unit area, and the scrap rails are cut to a preset length by the cutting unit;
清洗单元用于对切割后的废钢轨表面的灰尘和部分铁锈进行冲刷式清洗;The cleaning unit is used to wash the dust and part of the rust on the surface of the scrap rail after cutting;
传输单元用于将除锈以后的废钢轨传输到熔融炉中进行物理融化钢材,得到一定含碳比例的铁水;The transfer unit is used to transfer the scrap rails after derusting to the melting furnace to physically melt the steel to obtain molten iron with a certain carbon content;
注塑成型单元,用于将铁水注入模具中,经过冷却获取钢镐的初步模型;The injection molding unit is used to inject molten iron into the mold and obtain the preliminary model of the steel pick after cooling;
打磨抛光单元,用于对钢镐的初步模型进行打磨抛光,得到成品钢镐。The grinding and polishing unit is used for grinding and polishing the preliminary model of the steel pick to obtain the finished steel pick.
进一步地,所述切割单元包括切割机和废钢轨定长测量装置,所述切割机包括切割本体、切割刀片、转动电机、滑块和滑轨,废钢轨定长测量装置由两个红外测距传感器组成;两个红外测距传感器分别设置在切割本体两侧,切割本体设置在传输单元两侧,切割本体表面开设有滑轨,滑轨上设置滑块,滑块上安装有转动电机,转动电机输出轴上连接有切割刀片。Further, the cutting unit includes a cutting machine and a waste rail fixed length measuring device, the cutting machine includes a cutting body, a cutting blade, a rotating motor, a slider and a sliding rail, and the scrap rail fixed length measuring device is determined by two infrared distance measuring devices. The sensor is composed; two infrared distance measuring sensors are respectively arranged on both sides of the cutting body, the cutting body is arranged on both sides of the transmission unit, the surface of the cutting body is provided with a sliding rail, a sliding block is set on the sliding rail, and a rotating motor is installed on the sliding block to rotate A cutting blade is connected to the output shaft of the motor.
进一步地,传输单元传输方向靠前的红外测距传感器检测废钢轨的入场,传输单元传输方向靠后的红外测距传感器检测检测到废钢轨立即制停,两个红外测距传感器之间距离等于待切割废钢轨长度的0.5倍,切割刀片运行轨迹在两个红外测距传感器之间的中平分线上。Further, the infrared distance measuring sensor at the front of the transmission direction of the transmission unit detects the entry of the scrap rail, and the infrared distance sensor at the back of the transmission unit detects the scrap rail and stops immediately, and the distance between the two infrared distance sensors It is equal to 0.5 times the length of the scrap rail to be cut, and the running track of the cutting blade is on the bisector between the two infrared ranging sensors.
进一步地,滑轨竖直方向上正对的传输单元设有开口,开口底部设有废料收集箱。Further, the vertical direction of the sliding rail is provided with an opening, and the bottom of the opening is provided with a waste collection box.
进一步地,清洗单元包括高压水洗机构、抓取机构和抛丸机,高压水洗机构包括高压水管和喷头,抓取机构包括第一活动臂和抓手;传输单元尾部设有过滤网,过滤网底部设有清洗池,清洗池通过高压水管将水加压后传输至喷头;Further, the cleaning unit includes a high-pressure water washing mechanism, a grabbing mechanism and a shot blasting machine, the high-pressure water washing mechanism includes a high-pressure water pipe and a spray head, and the grabbing mechanism includes a first movable arm and a gripper; the tail of the transmission unit is provided with a filter screen, and the bottom of the filter screen is provided with a filter screen. There is a cleaning pool, and the cleaning pool pressurizes the water through a high-pressure water pipe and transmits it to the nozzle;
第一活动臂包括转动杆、伸缩横杆和伸缩纵杆,转动杆安装在过滤网一侧,转动杆上端连接有横向伸缩的伸缩横杆,伸缩横杆一端与转动杆连接,另一端与伸缩纵杆顶端连接,伸缩纵杆底部连接有抓手,通过抓手将传输单元上切割后的废钢轨抓取到过滤网上,再通过喷头喷射高压水对其废钢轨上的灰尘和部分铁锈进行清洗;The first movable arm includes a rotating rod, a telescopic cross rod and a telescopic vertical rod. The rotating rod is installed on one side of the filter screen. The upper end of the rotating rod is connected with a horizontally telescopic telescopic cross rod. One end of the telescopic cross rod is connected with the rotating rod, and the other end is connected with the telescopic rod. The top of the vertical rod is connected, and the bottom of the telescopic vertical rod is connected with a gripper. The scrap rails cut on the transmission unit are caught by the gripper to the filter screen, and then the dust and part of the rust on the scrap rails are cleaned by spraying high-pressure water through the nozzle. ;
抛丸机设置在过滤网尾端,用于对清洗后的废钢轨进行深度除铁锈,同时将深度除铁锈后的废钢轨传输到熔融炉中。The shot blasting machine is set at the end of the filter screen, which is used for deep rust removal of the cleaned scrap rails, and at the same time, the scrap rails after deep rust removal are transferred to the melting furnace.
进一步地,抛丸机尾端的传输带将废钢轨传输到熔融炉中,熔融炉将废钢轨高温融化后得到一定含碳比例的铁水,并通过管道将铁水注入注塑成型单元中。Further, the conveyor belt at the end of the shot blasting machine transports the scrap rails to the melting furnace. The melting furnace melts the scrap rails at high temperature to obtain molten iron with a certain carbon content, and injects molten iron into the injection molding unit through pipes.
进一步地,注塑成型单元包括转动盘、模型槽和转动盘底部的伺服电机和电机包裹箱;转动盘设置在电机包裹箱上端,转动盘上表面开设有模型槽,伺服电机通过输出轴与转动盘底部连接,模型槽包括钢镐槽和钢镐连接口,钢镐槽与钢镐外形相同,钢镐连接口为隔离管,防止铁水流入。Further, the injection molding unit includes a rotating disc, a model groove, a servo motor at the bottom of the rotating disc, and a motor wrapping box; the rotating disc is arranged on the upper end of the motor wrapping box, a model groove is opened on the upper surface of the rotating disc, and the servo motor is connected to the rotating disc through the output shaft. The bottom is connected. The model groove includes a steel pick slot and a steel pick connection port. The steel pick groove has the same shape as the steel pick. The steel pick connection port is an isolation tube to prevent molten iron from flowing into it.
进一步地,打磨抛光单元包括支撑台面、取钢镐臂和打磨抛光臂;Further, the grinding and polishing unit includes a support table, a steel pick arm and a grinding and polishing arm;
支撑台面上安装有取钢镐臂和打磨抛光臂;A steel pick arm and a grinding and polishing arm are installed on the support table;
取钢镐臂包括第二活动臂和T字型件,第二活动臂包括第一转动立柱、可翻折横杆和可伸缩杆,第一转动立柱安装在支撑台面上端,可翻折横杆一端底部与第一转动立柱上端连接,可翻折横杆另一端底部与可伸缩杆上端连接,中部设有转动轴控制可翻折横杆延竖直平面自由转动;可伸缩杆底部与T字型件上端连接,T字型件底部直径等于隔离管外径;The steel pick arm includes a second movable arm and a T-shaped piece. The second movable arm includes a first rotating column, a foldable crossbar and a telescopic rod. The first rotating column is installed on the upper end of the support table, and the foldable crossbar The bottom of one end is connected to the upper end of the first rotating column, the bottom of the other end of the foldable crossbar is connected to the upper end of the telescopic rod, and the middle part is provided with a rotating shaft to control the foldable crossbar to freely rotate along the vertical plane; the bottom of the telescopic rod is connected to the T-shaped The upper end of the profile is connected, and the bottom diameter of the T-shaped piece is equal to the outer diameter of the isolation pipe;
打磨抛光臂包括第二转动立柱、连接杆和打磨轮,第二转动立柱通过连接杆与打磨轮连接,打磨轮通过轴承与连接杆一端底部连接。The grinding and polishing arm includes a second rotating column, a connecting rod and a grinding wheel, the second rotating column is connected with the grinding wheel through the connecting rod, and the grinding wheel is connected with the bottom of one end of the connecting rod through a bearing.
进一步地,注塑成型单元一侧还设有取隔离管机构,取隔离管机构包括第二活动臂结构相同的第三活动臂和T字型管件,T字型管件与第三活动臂一端连接,第三活动臂另一端与地面固定连接,T字型管件的底部管口内径与隔离管外径相等。Further, one side of the injection molding unit is also provided with an isolation pipe mechanism, and the isolation pipe mechanism includes a third movable arm and a T-shaped pipe fitting with the same structure as the second movable arm, and the T-shaped pipe fitting is connected with one end of the third movable arm, The other end of the third movable arm is fixedly connected to the ground, and the inner diameter of the bottom orifice of the T-shaped pipe fitting is equal to the outer diameter of the isolation pipe.
一种利用废钢轨制造钢镐的方法,包括步骤:A method for manufacturing a steel pick using scrap steel rails, comprising the steps of:
S1、将回收的废钢轨上料到切割区域;S1. Feed the recycled scrap rails to the cutting area;
S2、对该废钢轨进行定长切割;S2. Cut the scrap rail to a fixed length;
S3、对切割后的废钢轨表面的灰尘和部分铁锈进行高压冲刷式清洗;S3. Clean the dust and part of the rust on the surface of the scrap rail after cutting by high pressure scouring;
S4、对清洗后的废钢轨进行快速烘干,并完成抛丸除锈过程;S4. Quickly dry the cleaned scrap rail, and complete the shot blasting and rust removal process;
S5、对完成抛丸除锈的废钢轨传输到熔融炉中,得到一定含碳比例的铁水;S5. Transfer the scrap rails that have been shot blasted and derusted to the melting furnace to obtain molten iron with a certain carbon content;
S6、将铁水注入模具中,经过冷却获取钢镐的初步模型;S6, inject molten iron into the mold, and obtain a preliminary model of the steel pick after cooling;
S7、脱模后,打磨抛光得到成品钢镐。S7, after demoulding, grinding and polishing to obtain the finished steel pick.
本发明相比现有技术,具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
通过本发明制造钢镐的设备及方法,对废钢轨进行清洗、融化和注塑打磨等过程得到高精度的钢镐。Through the equipment and method for manufacturing steel picks of the present invention, the scrap steel rails are cleaned, melted, injection-molded and polished to obtain high-precision steel picks.
通过清理、融化和注塑过程,使得制造钢镐方法和设备实用于更多废钢材制钢镐的领域;其钢材无较多浪费现象产生。Through the process of cleaning, melting and injection molding, the method and equipment for manufacturing steel picks are applicable to the fields of more scrap steel making steel picks; the steel materials are not much wasted.
附图说明Description of drawings
图1为本发明一种利用废钢轨制造钢镐的设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of equipment utilizing scrap rail to manufacture steel pick according to the present invention;
图2为本发明一种利用废钢轨制造钢镐的设备的切割单元结构示意图;Fig. 2 is the cutting unit structure schematic diagram of a kind of equipment utilizing scrap rail to manufacture steel pick according to the present invention;
图3为本发明一种利用废钢轨制造钢镐的设备的清洗单元部分结构示意图;Fig. 3 is a kind of structural schematic diagram of the cleaning unit part of the equipment for manufacturing steel picks using scrap rails according to the present invention;
图4为本发明一种利用废钢轨制造钢镐的设备的熔融炉、注塑成型单元和打磨抛光单元结构示意图;4 is a schematic structural diagram of a melting furnace, an injection molding unit and a grinding and polishing unit of a device for manufacturing steel picks using scrap rails according to the present invention;
图5为本发明一种利用废钢轨制造钢镐的设备的转动盘俯视结构示意图;Fig. 5 is a kind of top-view structural schematic diagram of the rotating disk of the equipment for manufacturing steel picks using scrap steel rails according to the present invention;
图6为本发明一种利用废钢轨制造钢镐的方法流程图。FIG. 6 is a flow chart of a method for manufacturing a steel pick using scrap rails according to the present invention.
图中标记说明:1-上料单元,2-切割单元,21-切割机,211-切割本体,212-切割刀片,213-转动电机,214-滑块,215-滑轨,22-红外测距传感器,3-清洗单元,31-高压水洗机构,311-高压水管,312-喷头,32-抓取机构,321-第一活动臂,3211-转动杆,3212-伸缩横杆,3213-伸缩纵杆,322-抓手,33-抛丸机,4-传输单元,5-熔融炉,6-注塑成型单元,61-转动盘,62-模型槽,621-钢镐槽,622-钢镐连接口,63-伺服电机,64-电机包裹箱,7-打磨抛光单元,71-支撑台面,72-取钢镐臂,721-第二活动臂,7211-第一转动立柱,7212-可翻折横杆,7213-可伸缩杆,722-T字型件,73-打磨抛光臂,731-第二转动立柱,732-连接杆,733-打磨轮,8-开口,9-废料收集箱,10-过滤网,11-清洗池,12-喷头,13-高压水管,14-管道,15-取隔离管机构,151-第三活动臂,152-T字型管件,16-转动轴。Description of marks in the figure: 1-feeding unit, 2-cutting unit, 21-cutting machine, 211-cutting body, 212-cutting blade, 213-rotating motor, 214-slider, 215-slide rail, 22-infrared measuring Distance sensor, 3-cleaning unit, 31-high pressure water washing mechanism, 311-high pressure water pipe, 312-spray head, 32-grab mechanism, 321-first movable arm, 3211-rotating rod, 3212-telescopic cross rod, 3213-telescopic Lever, 322-Gripper, 33-Blast Machine, 4-Transfer Unit, 5-Melting Furnace, 6-Injection Molding Unit, 61-Rotating Disc, 62-Model Slot, 621-Steel Pick Slot, 622-Steel Pick Connection port, 63-servo motor, 64-motor packing box, 7-grinding and polishing unit, 71-support table, 72-steel pick arm, 721-second movable arm, 7211-first rotating column, 7212-turnable Folding cross bar, 7213-retractable rod, 722-T-shaped piece, 73-grinding and polishing arm, 731-second rotating column, 732-connecting rod, 733-grinding wheel, 8-opening, 9-waste collection box, 10-Filter screen, 11-Cleaning tank, 12-Sprinkler head, 13-High pressure water pipe, 14-Pipeline, 15-Isolation pipe mechanism, 151-Third movable arm, 152-T-shaped pipe fitting, 16-Rotating shaft.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention.
如图1-5所示,一种利用废钢轨制造钢镐的设备,包括上料单元1、切割单元2、清洗单元3、传输单元4、熔融炉5、注塑成型单元6和打磨抛光单元7。As shown in Figures 1-5, an equipment for manufacturing steel picks from scrap rails includes a feeding unit 1, a
上料单元1用于将回收的废钢轨运输至切割单元2区域,并通过切割单元2对废钢轨按照预设长度进行切割;切割单元2包括切割机21和废钢轨定长测量装置,所述切割机21包括切割本体211、切割刀片212、转动电机213、滑块214和滑轨215,废钢轨定长测量装置由两个红外测距传感器22组成;两个红外测距传感器22分别设置在切割本体211两侧,切割本体211设置在传输单元4两侧,切割本体211表面开设有滑轨215,滑轨215上设置滑块214,滑块214上安装有转动电机213,转动电机213输出轴上连接有切割刀片212。两个红外测距传感器22设置确保切割刀片212切割的长度可控,切割后的废钢轨长度便于清洗。切割刀片212可随着滑块214在滑轨215可滑动范围内自由滑动切割废钢轨,切割本体211设置位置为切割刀片212切割提供定点切割定位。The feeding unit 1 is used for transporting the recovered scrap steel rails to the area of the
传输单元4传输方向靠前的红外测距传感器22检测废钢轨的入场,传输单元4传输方向靠后的红外测距传感器22检测检测到废钢轨立即制停,两个红外测距传感器22之间距离等于待切割废钢轨长度的0.5倍,切割刀片212运行轨迹在两个红外测距传感器22之间的中平分线上。两个红外测距传感器22设置主要目的用于定量废钢轨需要切割的长度,即传输单元4传输方向靠后的红外测距传感器22距离切割刀片212之间的距离;若切割刀片212居于中部,则两个红外测距传感器22之间距离等于待切割废钢轨长度的0.5倍,采用线段比,即可得到预设切割废钢轨长度。The infrared distance-measuring
滑轨215竖直方向上正对的传输单元4设有开口8,开口8底部设有废料收集箱9。开口8和废料收集箱9设置的位置便于回收切割机21切割废钢轨产生的铁屑或其它灰尘。The transmission unit 4 facing the
清洗单元3用于对切割后的废钢轨表面的灰尘和部分铁锈进行冲刷式清洗;清洗单元3包括高压水洗机构31、抓取机构32和抛丸机33,高压水洗机构31包括高压水管13311和喷头12312,抓取机构32包括第一活动臂321和抓手322;传输单元4尾部设有过滤网10,过滤网10底部设有清洗池11,清洗池11通过高压水管13311将水加压后传输至喷头12312。The
第一活动臂321包括转动杆3211、伸缩横杆3212和伸缩纵杆3213,转动杆3211安装在过滤网10一侧,转动杆3211上端连接有横向伸缩的伸缩横杆3212,伸缩横杆3212一端与转动杆3211连接,另一端与伸缩纵杆3213顶端连接,伸缩纵杆3213底部连接有抓手322,通过抓手322将传输单元4上切割后的废钢轨抓取到过滤网10上,再通过喷头12312喷射高压水对其废钢轨上的灰尘和部分铁锈进行清洗。The first
传输单元4用于将除锈以后的废钢轨传输到熔融炉5中进行物理融化钢材,得到一定含碳比例的铁水。其传输单元4包括清洗前的传输和清洗后传至熔融炉5的传输。The transfer unit 4 is used to transfer the scrap rail after derusting to the
抛丸机33设置在过滤网10尾端,用于对清洗后的废钢轨进行深度除铁锈,同时将深度除铁锈后的废钢轨传输到熔融炉5中。The
抛丸机33尾端的传输带将废钢轨传输到熔融炉5中,熔融炉5将废钢轨高温融化后得到一定含碳比例的铁水,并通过管道14将铁水注入注塑成型单元6中。The conveyor belt at the end of the
传输单元4用于将除锈以后的废钢轨传输到熔融炉5中进行物理融化钢材,得到一定含碳比例的铁水。废钢轨制钢镐的好处在于,其铁中的含碳比例一定,已经优先配比适合作为钢镐,无需在熔融炉5中进一步调节铁的含碳比例,所以节省了含碳比例的调节步骤。The transfer unit 4 is used to transfer the scrap rail after derusting to the
注塑成型单元6,用于将铁水注入模具中,经过冷却获取钢镐的初步模型;注塑成型单元6包括转动盘61、模型槽62和转动盘61底部的伺服电机63和电机包裹箱64;转动盘61设置在电机包裹箱64上端,转动盘61上表面开设有模型槽62,伺服电机63通过输出轴与转动盘61底部连接,模型槽62包括钢镐槽621和钢镐连接口622,钢镐槽621与钢镐外形相同,钢镐连接口622为隔离管,防止铁水流入。伺服电机63的设置,便于控制转动盘61每次转动角度大小,配合铁水注入模型槽62中。The injection molding unit 6 is used to inject molten iron into the mold and obtain a preliminary model of the steel pick after cooling; the injection molding unit 6 includes a
注塑成型单元6一侧还设有取隔离管机构15,取隔离管机构15包括第二活动臂721结构相同的第三活动臂151和T字型管件152,T字型管件152与第三活动臂151一端连接,第三活动臂151另一端与地面固定连接,T字型管件152的底部管口内径与隔离管外径相等。T字型管件152设置目的是用于将注塑后冷却的模型槽62内的隔离管取出,进一步方便打磨抛光单元7的T字型件722底部插入钢镐连接口622,通过T字型件722的底部管口内径与隔离管外径相等的设置方式,便于将整个钢镐取出进一步打磨抛光操作。One side of the injection molding unit 6 is also provided with an
打磨抛光单元7,用于对钢镐的初步模型进行打磨抛光,得到成品钢镐。打磨抛光单元7包括支撑台面71、取钢镐臂72和打磨抛光臂73;支撑台面71上安装有取钢镐臂72和打磨抛光臂73;取钢镐臂72包括第二活动臂721和T字型件722,第二活动臂721包括第一转动立柱7211、可翻折横杆7212和可伸缩杆7213,第一转动立柱7211安装在支撑台面71上端,可翻折横杆7212一端底部与第一转动立柱7211上端连接,可翻折横杆7212另一端底部与可伸缩杆7213上端连接,中部设有转动轴16控制可翻折横杆7212延竖直平面自由转动;可伸缩杆7213底部与T字型件722上端连接,T字型件722底部直径等于隔离管外径;打磨抛光臂73包括第二转动立柱731、连接杆732和打磨轮733,第二转动立柱731通过连接杆732与打磨轮733连接,打磨轮733通过轴承与连接杆732一端底部连接。取钢镐臂72的结构设置便于从模型中取钢镐和自由移动或者翻转钢镐配合打磨轮733进行打磨抛光。The grinding and polishing unit 7 is used for grinding and polishing the preliminary model of the steel pick to obtain the finished steel pick. The grinding and polishing unit 7 includes a support table 71, a
如图6所示,一种利用废钢轨制造钢镐的方法,包括步骤:S1、将回收的废钢轨上料到切割区域;S2、对该废钢轨进行定长切割;S3、对切割后的废钢轨表面的灰尘和部分铁锈进行高压冲刷式清洗;S4、对清洗后的废钢轨进行快速烘干,并完成抛丸除锈过程;S5、对完成抛丸除锈的废钢轨传输到熔融炉5中,得到一定含碳比例的铁水;S6、将铁水注入模具中,经过冷却获取钢镐的初步模型;S7、脱模后,打磨抛光得到成品钢镐。As shown in Figure 6, a method for manufacturing a steel pick using scrap steel rails includes the steps: S1, feeding the recovered scrap steel rails to a cutting area; S2, cutting the scrap steel rails to a fixed length; S3, cutting the scrap steel rails to a fixed length; The dust and part of the rust on the surface of the scrap rail are cleaned by high-pressure scouring; S4, the cleaned scrap rail is quickly dried, and the shot blasting and rust removal process is completed; S5, the scrap rail that has been shot blasted and derusted is transferred to the melting furnace In
本发明相比现有技术,具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
通过本发明制造钢镐的设备及方法,对废钢轨进行清洗、融化和注塑打磨等过程得到高精度的钢镐。Through the equipment and method for manufacturing steel picks of the present invention, the scrap steel rails are cleaned, melted, injection-molded and polished to obtain high-precision steel picks.
通过清理、融化和注塑过程,使得制造钢镐方法和设备实用于更多废钢材制钢镐的领域;其钢材无较多浪费现象产生。Through the process of cleaning, melting and injection molding, the method and equipment for manufacturing steel picks are applicable to the fields of more scrap steel making steel picks; the steel materials are not much wasted.
以上对本申请提供的一种利用废钢轨制造钢镐的设备及方法进行了详细介绍。具体实施例的说明只是用于帮助理解本申请的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以对本申请进行若干改进和修饰,这些改进和修饰也落入本申请权利要求的保护范围内。The equipment and method for manufacturing a steel pick using scrap steel rails provided by the present application have been described in detail above. The description of the specific embodiment is only used to help understand the method and the core idea of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present application, several improvements and modifications can also be made to the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
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