CN114888202A - Capacitor pin arranging machine - Google Patents
Capacitor pin arranging machine Download PDFInfo
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- CN114888202A CN114888202A CN202210447162.4A CN202210447162A CN114888202A CN 114888202 A CN114888202 A CN 114888202A CN 202210447162 A CN202210447162 A CN 202210447162A CN 114888202 A CN114888202 A CN 114888202A
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- 239000003990 capacitor Substances 0.000 title claims abstract description 306
- 230000007246 mechanism Effects 0.000 claims abstract description 196
- 238000007599 discharging Methods 0.000 claims abstract description 53
- 230000000712 assembly Effects 0.000 claims abstract description 42
- 238000000429 assembly Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 18
- 210000000078 claw Anatomy 0.000 claims description 150
- 238000009966 trimming Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 230000033764 rhythmic process Effects 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 29
- 238000007493 shaping process Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
本申请提出一种电容整脚机,包括移动机构、出料机构、第一整脚机构、第二整脚机构以及多个电容装载组件;第一整脚机构和第二整脚机构分别设于出料机构在第一方向上的相对两侧;多个电容装载组件沿第一方向依次排列地设于移动机构,借由移动机构驱使多个电容装载组件沿第一方向前后移动;在多个电容装载组件沿第一方向往复移动过程中,出料机构可以连续地进行输送电容的工作,并且借由第一整脚机构和第二整脚机构,使电容整脚过程也可以持续进行,这样避免了在电容输送过程出现等待时间,也避免了电容整脚过程出现等待时间,使电容输送过程和电容整脚过程的节拍相适配,借此方式来实现电容整脚机的工作效率。
The present application proposes a capacitor leg aligning machine, which includes a moving mechanism, a discharging mechanism, a first leg aligning mechanism, a second leg aligning mechanism, and a plurality of capacitor loading components; the first leg aligning mechanism and the second leg aligning mechanism are respectively provided in The discharge mechanism is on opposite sides in the first direction; a plurality of capacitor loading assemblies are arranged in sequence along the first direction and arranged on the moving mechanism, and the moving mechanism drives the plurality of capacitor loading assemblies to move back and forth along the first direction; During the reciprocating movement of the capacitor loading assembly along the first direction, the discharging mechanism can continuously carry out the work of conveying the capacitor, and by the first leg aligning mechanism and the second leg aligning mechanism, the process of aligning the capacitor can also continue, so that It avoids the waiting time in the process of capacitor transmission, and also avoids the waiting time in the process of capacitor whole feet, so that the capacitor transmission process and the rhythm of the capacitor whole process are matched, so as to realize the working efficiency of the capacitor whole machine.
Description
技术领域technical field
本发明涉及电容装配设备领域,尤其是涉及一种电容整脚机。The invention relates to the field of capacitor assembling equipment, in particular to a capacitor assembling machine.
背景技术Background technique
电容为一种存储电荷量的介质,其被广泛应用于电子产品中。电容一般包括电容主体和两电容插脚。电容通过电容插脚连接在电子产品的电路板上,然而,电容一般为批量生产,为了方便批量生产电容,电容的两电容插脚一般为直线状,且电容的两电容插脚之间距离为固定。但是不同电路板上的电容插孔位置一般不同,并且对电容插脚的形状要求也不同。因而,在电容插设在电路板之前,一般需要对电容进行整脚处理,调整电容插脚的形状与位置。Capacitor is a medium for storing electric charge, which is widely used in electronic products. A capacitor generally includes a capacitor body and two capacitor pins. Capacitors are connected to the circuit board of electronic products through capacitor pins. However, capacitors are generally produced in batches. In order to facilitate mass production of capacitors, the two capacitor pins of the capacitor are generally linear, and the distance between the two capacitor pins of the capacitor is fixed. However, the positions of the capacitor jacks on different circuit boards are generally different, and the shape requirements for the capacitor pins are also different. Therefore, before the capacitor is inserted into the circuit board, it is generally necessary to perform the whole-pin processing of the capacitor, and adjust the shape and position of the capacitor pins.
目前一般采用电容整脚机对电容插脚进行自动整脚。然而,现有的整脚机一般包括出料机和整脚机构,出料机构只能逐个将电容输送至整脚机构,由整脚机构对电容进行整脚,待该电容整脚完毕后,出料机构再将另一电容输送至整脚机进行整脚加工。这样,整脚机构在对电容整脚时,出料机构处于闲置状态,当出料机构往整脚机构输送电容过程中,整脚机构处于闲置状态,这样无法实现整脚机构和出料机构同时工作,期间产生大量闲置时间,降低电容整脚机的工作效率。At present, the capacitor pinning machine is generally used to automatically adjust the capacitor pins. However, the existing foot-shaping machine generally includes a discharging machine and a foot-shaping mechanism. The discharging mechanism can only transport the capacitors to the foot-shaping mechanism one by one, and the foot-shaping mechanism performs foot-shaping on the capacitors. The discharging mechanism sends another capacitor to the foot-finishing machine for foot-finishing. In this way, the discharge mechanism is in an idle state when the foot-adjusting mechanism is aligning the capacitor. When the discharge mechanism conveys the capacitor to the foot-adjusting mechanism, the foot-adjusting mechanism is in an idle state, so that the foot-adjusting mechanism and the discharge mechanism cannot be realized at the same time. During the work, a lot of idle time is generated, which reduces the working efficiency of the capacitor whole foot machine.
为此,有必要提供一种工作效率较高的电容整脚技术方案。For this reason, it is necessary to provide a technical solution of capacitor whole feet with higher working efficiency.
发明内容SUMMARY OF THE INVENTION
本发明提出一种电容整脚机,其具有较高的工作效率。The present invention provides a capacitor adjusting device, which has high working efficiency.
本发明采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种电容整脚机,包括移动机构、出料机构、第一整脚机构、第二整脚机构以及多个电容装载组件;所述第一整脚机构和所述第二整脚机构分别设于所述出料机构在第一方向上的相对两侧;所述多个电容装载组件沿所述第一方向依次排列地设于所述移动机构,借由所述移动机构驱使所述多个电容装载组件沿第一方向前后移动;在所述多个电容装载组件往前移动过程中,借由所述出料机构向所述多个电容装载组件逐一输送电容,且借由所述第一整脚机构逐一对所述多个电容装载组件所装载的电容整脚;在所述多个电容装载组件往后移动过程中,借由所述出料机构向所述多个电容装载组件逐一输送电容,且借由所述第二整脚机构逐一对所述多个电容装载组件所装载的电容整脚。A capacitor leg aligning machine includes a moving mechanism, a discharging mechanism, a first leg aligning mechanism, a second leg aligning mechanism and a plurality of capacitor loading components; the first leg aligning mechanism and the second leg aligning mechanism are respectively provided with on opposite sides of the discharging mechanism in the first direction; the plurality of capacitive loading components are arranged in sequence along the first direction on the moving mechanism, and the moving mechanism drives the plurality of The capacitor loading assembly moves back and forth along the first direction; during the forward movement of the plurality of capacitor loading assemblies, capacitors are delivered to the plurality of capacitor loading assemblies one by one through the discharging mechanism, and the first The foot-aligning mechanism aligns the capacitors loaded by the plurality of capacitor-loading components one by one; during the backward movement of the plurality of capacitor-loading components, the discharging mechanism is used to transport the capacitor-loading components one by one. capacitors, and the capacitors loaded by the plurality of capacitor loading components are aligned one by one through the second aligning mechanism.
在一实施方式中,电容包括电容主体,所述电容主体设有两电容插脚;所述多个电容装载组件之中的每一电容装载组件均包括用以装载所述电容主体的第一装载槽、开设于所述第一装载槽底侧壁的第一通孔以及位于所述装载槽下方的限位机构,在所述电容主体装载于所述第一装载槽时,所述电容插脚穿过所述第一通孔并延伸限位机构,借由所述限位机构对电容插脚进行限位。In one embodiment, the capacitor includes a capacitor body, and the capacitor body is provided with two capacitor pins; each capacitor loading assembly among the plurality of capacitor loading components includes a first loading slot for loading the capacitor body , a first through hole opened on the bottom side wall of the first loading slot and a limiting mechanism located below the loading slot, when the capacitor body is loaded in the first loading slot, the capacitor pins pass through The first through hole extends a limiting mechanism, and the capacitor pin is limited by the limiting mechanism.
在一实施方式中,所述限位机构包括第一爪臂、第二爪臂以及用以驱动所述第一爪臂和所述第二爪臂在所述第一方向上对合或分离的驱动组件;在所述第一爪臂和所述第二爪臂对合时,借由所述第一爪臂和所述第二爪臂抵接两所述电容插脚。In one embodiment, the limiting mechanism includes a first claw arm, a second claw arm, and a claw arm for driving the first claw arm and the second claw arm to engage or separate in the first direction. A driving assembly; when the first claw arm and the second claw arm are in abutment, the first claw arm and the second claw arm abut the two capacitor pins.
在一实施方式中,所述第一整脚机构包括两第一顶推组件,两所述第一顶推组件对称设于所述移动机构在第二方向上的两侧;所述第二方向垂直所述第一方向;所述第二整脚机构包括两第二顶推组件,两所述第二顶推组件对称设于所述移动机构在所述第二方向上的两侧;In one embodiment, the first leg straightening mechanism includes two first pushing assemblies, and the two first pushing assemblies are symmetrically arranged on both sides of the moving mechanism in the second direction; the second direction perpendicular to the first direction; the second leg straightening mechanism includes two second push assemblies, and the two second push assemblies are symmetrically arranged on both sides of the moving mechanism in the second direction;
所述第二爪臂朝向所述第一爪臂的侧面上设有朝向所述第一爪臂凸伸的第一凸块,所述第一凸块在第二方向上的两侧面分别形成一第一成型部;当所述第一凸块位于两所述电容插脚之间时,借由两所述第一顶推组件的顶推部将两所述电容插脚分别压合在两所述第一成型部上,或借由所述两所述第二顶推组件的顶推部将两所述带内容插脚分别压合在两所述第一成型部上。The side of the second claw arm facing the first claw arm is provided with a first protrusion protruding toward the first claw arm, and the two sides of the first protrusion in the second direction respectively form a a first molding part; when the first bump is located between the two capacitor pins, the two capacitor pins are respectively pressed against the two capacitor pins by the pushing parts of the two first pushing components. On a molding part, or by means of the pushing parts of the two second pushing components, the two inner pins of the belt are respectively pressed on the two first molding parts.
在一实施方式中,所述电容装载组件还包括用以装载所述电容主体的第二装载槽和第三装载槽,所述第二装载槽的底面侧壁设有供所述电容插脚穿过的第二通孔,所述第三装载槽的底面侧壁设有供所述电容插脚穿过的第三通孔;In one embodiment, the capacitor loading assembly further includes a second loading slot and a third loading slot for loading the capacitor body, and a bottom side wall of the second loading slot is provided with the capacitor pins passing through. The second through hole of the third loading slot is provided with a third through hole for the capacitor pin to pass through;
所述限位机构还包括第三爪臂和第四爪臂,所述第一爪臂、所述第二爪臂、所述第三爪臂以及所述第四爪臂沿直线依次排列;所述第二爪臂朝向所述第三爪臂的侧面上设有朝向所述第三爪臂凸伸的第二凸块;所述第四爪臂朝向所述第三爪臂的侧面上设有朝向所述第三爪臂凸伸的第三凸块;所述第二凸块在所述第二方向上的两侧分别形成一第二成型部;所述第三凸块在所述第二方向上的两侧分别形成一第三成型部;The limiting mechanism further includes a third claw arm and a fourth claw arm, and the first claw arm, the second claw arm, the third claw arm and the fourth claw arm are arranged in sequence along a straight line; The side of the second claw arm facing the third claw arm is provided with a second protrusion protruding toward the third claw arm; the side of the fourth claw arm facing the third claw arm is provided with a third protrusion protruding toward the third claw arm; a second molding part is formed on both sides of the second protrusion in the second direction; the third protrusion is on the second A third molding part is formed on both sides in the direction;
所述驱动组件包括第一驱动件和第二驱动件,所述第一驱动件用以驱动所述第一爪臂和所述第三爪臂同步地沿所述第一方向往复移动;所述第二驱动件用以驱动所述第二爪臂和所述第四爪臂同步地沿所述第一方向往复移动;在所述第一驱动件和所述第二驱动件的共同驱动下,所述第四爪臂可与所述第三爪臂对合,所述第三爪臂可与所述第二爪臂对合;The driving assembly includes a first driving member and a second driving member, and the first driving member is used to drive the first claw arm and the third claw arm to reciprocate in the first direction synchronously; the The second driving member is used to drive the second claw arm and the fourth claw arm to reciprocate in the first direction synchronously; under the joint driving of the first driving member and the second driving member, The fourth claw arm can be matched with the third claw arm, and the third claw arm can be matched with the second claw arm;
所述第一顶推组件的顶推部配置数量为三个,所述第二顶推组件的顶推部配置数量为三个;每一所述第二成型部均对应于所述第一顶推组件的一顶推部或第二顶推组件的一顶推部;每一所述第三成型部均对应于所述第一顶推组件的一顶推部或所述第二顶推组件的一顶推部。The number of pushing parts of the first pushing assembly is three, and the number of pushing parts of the second pushing assembly is three; each of the second molding parts corresponds to the first pushing part a pushing portion of a push component or a push portion of a second push component; each of the third molding portions corresponds to a push portion of the first push component or the second push component a top pusher.
在一实施方式中,所述第一顶推组件包括第一伸缩气缸和设于所述第一伸缩气缸伸缩端的第一推板,所述第一顶推组件的顶推部形成在所述第一推板朝向所述移动机构的侧边上;所述第二顶推组件包括第二伸缩气缸和设于所述第二伸缩气缸伸缩端的第二推板,所述第二顶推组件的顶推部形成在所述第二推板朝向所述移动机构的侧边上。In one embodiment, the first push assembly includes a first telescopic cylinder and a first push plate disposed at the telescopic end of the first telescopic cylinder, and the push portion of the first push assembly is formed on the first push plate. A push plate faces the side of the moving mechanism; the second push assembly includes a second telescopic cylinder and a second push plate located at the telescopic end of the second telescopic cylinder. A push portion is formed on a side of the second push plate facing the moving mechanism.
在一实施方式中,所述第一顶推板朝向所述移动机构的侧边的形状适配于所述第一成型部的形状,所述第二顶推板朝向所述移动机构的侧边的形状适配于所述第二成型部的形状。In one embodiment, the shape of the side of the first push plate facing the moving mechanism is adapted to the shape of the first forming portion, and the second push plate is facing the side of the moving mechanism The shape of is adapted to the shape of the second forming part.
在一实施方式中,所述第一装载槽朝向所述出料机构的一侧设有缺口,所述第一通孔为朝向所述缺口延伸的条形孔,所述第一通孔朝向所述缺口的一侧敞开。In one embodiment, a side of the first loading slot facing the discharging mechanism is provided with a notch, the first through hole is a bar-shaped hole extending toward the notch, and the first through hole faces the notch. One side of the notch is open.
在一实施方式中,所述出料机构包括震动出料装置、用以从所述震动出料装置抓取电容的抓取件以及用以驱动所述抓取件横向地移向或移离所述移动机构的伸缩驱动件,在所述抓取件移向所述移动机构过程中,所述抓取件所抓取电容的电容主体从所述缺口移入所述第一装载槽内,以及所述抓取件所抓取电容的电容插脚从所述第一通孔敞开的一侧进入所述移入所述第一通孔。In one embodiment, the discharging mechanism includes a vibrating discharging device, a grabbing member for grabbing the capacitor from the vibrating discharging device, and a grab member for driving the grabbing member to move laterally toward or away from the location. The telescopic drive member of the moving mechanism, in the process of moving the grabbing member to the moving mechanism, the capacitor body of the capacitor grabbed by the grabbing member moves from the gap into the first loading slot, and all the The capacitor pins of the capacitor grabbed by the grabbing member enter into the first through hole from the open side of the first through hole.
在一实施方式中,所述移动机构包括移动架以及用以驱动所述移动架沿所述第一方向往复移动的直线移动驱动件,所述移动架包括在上下方向间隔设置的上安装板和下安装板,所述第一装载槽开设于所述上安装板,所述限位机构设于所述下安装板。In one embodiment, the moving mechanism includes a moving frame and a linear moving driving member for driving the moving frame to reciprocate along the first direction, the moving frame includes an upper mounting plate arranged at intervals in the up-down direction and The lower mounting plate, the first loading slot is opened on the upper mounting plate, and the limiting mechanism is arranged on the lower mounting plate.
本发明的有益效果是:The beneficial effects of the present invention are:
本申请借由移动机构驱使多个电容装载组件沿第一方向前后移动。在多个电容装载组件往前移动过程中,借由出料机构向多个电容装载组件逐一输送电容,且借由第一整脚机构逐一对多个电容装载组件所装载的电容整脚。在多个电容装载组件往后移动过程中,借由出料机构向多个电容装载组件逐一输送电容,且借由第二整脚机构逐一对多个电容装载组件所装载的电容整脚。与现有技术相比,本申请的出料机构可以实现连续地往多个电容装载组件输送电容,多个电容装载组件沿第一方向往复移动过程中,可以持续地向第一整脚机构或第二整脚机构提供电容,借由第一整脚机构或第二整脚机构对电容进行整脚;也即,在本申请方案中,出料机构可以连续地进行输送电容的工作,并且借由第一整脚机构和第二整脚机构,使电容整脚过程也可以持续进行,这样避免了在电容输送过程出现等待时间,也避免了电容整脚过程出现等待时间,使电容输送过程和电容整脚过程的节拍相适配,借此方式来实现电容整脚机的工作效率。The present application drives the plurality of capacitive loading assemblies to move back and forth along the first direction by means of the moving mechanism. During the forward movement of the plurality of capacitor loading components, the discharging mechanism is used to deliver capacitors to the plurality of capacitor loading components one by one, and the capacitors loaded by the plurality of capacitor loading components are rectified one by one by the first foot-aligning mechanism. During the backward movement of the plurality of capacitor loading components, capacitors are conveyed to the plurality of capacitor loading components one by one through the discharging mechanism, and the capacitors loaded by the plurality of capacitor loading components are rectified one by one through the second foot aligning mechanism. Compared with the prior art, the discharging mechanism of the present application can continuously deliver capacitors to multiple capacitor loading assemblies, and during the reciprocating movement of multiple capacitor loading assemblies in the first direction, the discharge mechanism can continuously convey capacitors to the first leg-aligning mechanism or the The second leg-aligning mechanism provides the capacitor, and the capacitor is trimmed by the first leg-aligning mechanism or the second leg-aligning mechanism; that is, in the solution of the present application, the discharging mechanism can continuously carry out the work of conveying the capacitor, and use the The first foot-adjusting mechanism and the second foot-adjusting mechanism make the process of capacitor adjustment continue continuously, which avoids the waiting time during the capacitor transmission process, and also avoids the waiting time during the capacitor adjustment process, so that the capacitor transmission process and The rhythm of the capacitor adjustment process is adapted to the rhythm of the capacitor adjustment process, so as to achieve the working efficiency of the capacitor adjustment machine.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但不应构成对本发明的限制。在附图中,The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present invention, but should not be construed to limit the present invention. In the attached drawings,
图1为本发明实施例一的电容整脚前的结构示意图;FIG. 1 is a schematic structural diagram of the capacitor before the foot of the capacitor according to the first embodiment of the present invention;
图2为本发明实施例一的电容整脚后的结构示意图;FIG. 2 is a schematic structural diagram of the capacitor according to the first embodiment of the present invention after the feet are fixed;
图3为本发明实施例一的电容整脚机的结构示意图;FIG. 3 is a schematic structural diagram of a capacitor-finishing machine according to Embodiment 1 of the present invention;
图4为本发明实施例一的电容整脚机的结构示意图;FIG. 4 is a schematic diagram of the structure of the capacitor rectifier according to the first embodiment of the present invention;
图5为本发明实施例一的电容整脚机的结构示意图;FIG. 5 is a schematic structural diagram of a capacitor-finishing machine according to Embodiment 1 of the present invention;
图6为本发明实施例一的移动机构与各电容装置组件的组合结构示意图;6 is a schematic diagram of the combined structure of the moving mechanism and each capacitor device component according to the first embodiment of the present invention;
图7为本发明实施例一的上安装板的结构示意图;7 is a schematic structural diagram of an upper mounting board according to Embodiment 1 of the present invention;
图8为本发明实施例一的出料机构的结构示意图;8 is a schematic structural diagram of a discharging mechanism according to Embodiment 1 of the present invention;
图9为本发明实施例一的限位机构的结构示意图;9 is a schematic structural diagram of a limiting mechanism according to Embodiment 1 of the present invention;
图10为本发明实施例一的第一整脚机构与限位机构的组合结构示意图。FIG. 10 is a schematic diagram of the combined structure of the first leg straightening mechanism and the limiting mechanism according to the first embodiment of the present invention.
附图标注说明:Description of the attached drawings:
10、移动机构;11、支架板;12、竖向板;13、下安装板;14、上安装板;15、直线移动驱动件;10. Moving mechanism; 11. Bracket plate; 12. Vertical plate; 13. Lower mounting plate; 14. Upper mounting plate; 15. Linear movement driving part;
20、电容装载组件;21、限位机构;211、第一爪臂;2111、第一避让槽;212、第二爪臂;213、第三爪臂;2131、第二避让槽;214、第四爪臂;215、第一凸块;2151、第一成型部;216、第二凸块;2161、第二成型部;217、第三凸块;2171、第三成型部;218、第一驱动件;2181、第一连杆;22、第一装载槽;221、第一通孔;23、第二装载槽;23、第三装载槽;20, capacitor loading assembly; 21, limit mechanism; 211, first claw arm; 2111, first avoidance groove; 212, second claw arm; 213, third claw arm; 2131, second avoidance groove; 214, first Four claw arms; 215, the first bump; 2151, the first forming part; 216, the second bump; 2161, the second forming part; 217, the third bump; 2171, the third forming part; 218, the first 2181, the first connecting rod; 22, the first loading slot; 221, the first through hole; 23, the second loading slot; 23, the third loading slot;
30、出料机构;31、震动出料装置;32、伸缩驱动件;33、抓取件;30. Discharging mechanism; 31. Vibrating discharging device; 32. Telescopic driving part; 33. Grabbing part;
41、第一整脚机构;411、第一顶推组件;412、第一推板;42、第二整脚机构;421、第二顶推组件;41. The first foot-adjusting mechanism; 411. The first push assembly; 412, The first push plate; 42. The second foot-adjustment mechanism; 421, The second push assembly;
50、基座;50. Base;
61、电容主体;62、电容插脚。61. Capacitor body; 62. Capacitor pins.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
实施例一Example 1
本实施例公开一种电容整脚机,其用于对电容进行整脚,请参阅图1和图2,图1显示了电容为整脚之前的结构,图2显示了电容整脚之后的结构;电容包括电容主体61,电容主体61设有两电容插脚62。This embodiment discloses a capacitor adjusting machine, which is used for adjusting the capacitor. Please refer to FIG. 1 and FIG. 2 . FIG. 1 shows the structure before the capacitor is adjusted, and FIG. 2 shows the structure after the capacitor is adjusted. ; The capacitor includes a
请参阅图3-图5,电容整脚机包括移动机构10、出料机构30、第一整脚机构41、第二整脚机构42以及多个电容装载组件20;第一整脚机构41和第二整脚机构42分别设于出料机构30在第一方向上的相对两侧;多个电容装载组件20沿第一方向依次排列地设于移动机构10,借由移动机构10驱使多个电容装载组件20沿第一方向前后移动;在多个电容装载组件20往前移动过程中,借由出料机构30向多个电容装载组件20逐一输送电容,且借由第一整脚机构41逐一对多个电容装载组件20所装载的电容整脚;在多个电容装载组件20往后移动过程中,借由出料机构30向多个电容装载组件20逐一输送电容,且借由第二整脚机构42逐一对多个电容装载组件20所装载的电容整脚。Please refer to FIG. 3 to FIG. 5 , the capacitor aligning machine includes a moving
在一应用场景中,请参阅图4,初始状态时,多个电容装载组件20之中的首个电容装载组件20的位置对应于出料机构30的位置,出料机构30往首个电容装载组件20输送电容,然后移动机构10驱动多个电容装载组件20往前移动,使首个电容装载组件20移动至对应于第一整脚机构41的位置,此时,后一电容装载组件20移动至对应于出料机构30的位置,然后借由第一整脚机构41对首个电容装载组件20所装载的电容进行整脚,借由出料机构30对该电容装载组件20进行输送电容。当第一整脚机构41对首个电容装载组件20所装载的电容整脚完毕后,可以人工或采用机械手将电容从首个电容装载组件20取下。接着,移动机构10驱动多个电容装载组件20往前移动,使已经从出料机构30获取电容的电容装载组件20往前移动至对应于第一整脚机构41的位置,后一电容装载组件20移动至对应于出料机构30的位置,然后,第一整脚机构41继续前述的整脚工作,同步的,出料机构30继续前述的输送电容工作,依此类推,请参阅图5,直至最后一个电容装载组件20移动至对应于出料机构30的位置,由出料机构30对该电容装载组件20输送电容后,然后移动机构10驱动多个电容装载组件20沿第一方向往后移动,已经从出料机构30获取电容的电容装载组件20往后移动至对应于第二整脚机构42的位置,同步的,倒数第二个电容装载组件20移动至对应于出料机构30的位置,借由第二整脚机构42进行电容整脚工作,以及借由出料机构30进行输送电容的工作,依此类推,直至首个电容装载组件20移动至对应于出料机构30的位置,接着重复前述过程。在前述应用场景中,出料机构30的输送工作持续进行,借由第一整脚机构41和第二整脚机构42共同来实现持续的电容整脚过程。In an application scenario, please refer to FIG. 4 , in the initial state, the position of the first
与现有技术相比,本实施例的出料机构30可以实现连续地往多个电容装载组件20输送电容,多个电容装载组件20沿第一方向往复移动过程中,可以持续地向第一整脚机构41或第二整脚机构42提供电容,借由第一整脚机构41或第二整脚机构42对电容进行整脚;也即,在本实施例方案中,出料机构30可以连续地进行输送电容的工作,并且借由第一整脚机构41和第二整脚机构42,使电容整脚过程也可以持续进行,这样避免了在电容输送过程出现等待时间,也避免了电容整脚过程出现等待时间,使电容输送过程和电容整脚过程的节拍相适配,借此方式来实现电容整脚机的工作效率。Compared with the prior art, the discharging
请参阅图6,在本实施例中,移动机构10包括移动架以及用以驱动移动架沿第一方向往复移动的直线移动驱动件15。移动架包括支架板11、两竖向板12以及在上下方向间隔设置的上安装板14和下安装板13。支架板11的底面通过两组对称设置的滑轨组件可沿第一方向往复移动地设于一基座50上,支架板11的长度方向平行于第一方向,两竖向板12分别固接在支架板11长度方向上的两端,下安装板13位于支架板11上方,且下安装板13的长度方向的两端分别固接在两竖向板12的内侧,上安装板14设于下安装板13的上方,且上安装板14的长度方向与下安装板13的长度方向平行,上安装板14长度方向上的两端分别固接在两竖向板12的内侧。直线移动驱动件15可以是设置在基座50顶面的电缸机构,电缸的活动部与支架板11底面固接,由电缸机构驱动支架板11沿第一方向往复移动。当然,在其他实施例中,直线移动驱动件15可以是气缸、直线模组、丝杆机构等。Referring to FIG. 6 , in this embodiment, the moving
请参阅图6和图7,在本实施例中,多个电容装载组件20之中的每一电容装载组件20均包括限位机构21以及用以装载电容主体61的第一装载槽22、第二装载槽23和第三装载槽23,限位机构21设于第一装载槽22、第二装载槽23以及第三装载槽23的下方。具体的,第一装载槽22、第二装载槽23以及第三装载槽23沿第一方向依次排列地设在上安装板14顶面,第一装载槽22、第二装载槽23和第三装载槽23的形状相同,但是尺寸依次递增,这样第一装载槽22、第二装载槽23和第三装载槽23可以装载不同规格电容的电容主体61。限位机构21设在下安装板13。第一装载槽22的底面侧壁设有第一通孔221,第二装载槽23的底面侧边设有第二通孔,第三装载槽23的底面侧边设有第三通孔,第二装载槽23的底面侧壁设有供电容插脚62穿过的第二通孔,第三装载槽23的底面侧壁设有供电容插脚62穿过的第三通孔;优选的,第一装载槽22朝向出料机构30的一侧设有缺口,第一通孔221为朝向缺口延伸的条形孔,第一通孔221朝向缺口的一侧敞开,出料机构30可以将电容横向地移向移动机构10,最终使电容的电容主体61沿缺口进入第一装载槽22,使电容的电容插脚62从第一通孔221敞开的一侧进入第一通孔221,这样,在设计出料机构30时,主体上只需使出料机构30实现一个横向移动的动作即可,从而简化出料机构30的结构,降低出料机构30的设计难度以及制造成本。Referring to FIGS. 6 and 7 , in this embodiment, each
请参阅图8,具体的,出料机构30包括震动出料装置31、用以从震动出料装置31抓取电容的抓取件33以及用以驱动抓取件33横向地移向或移离移动机构10的伸缩驱动件32。其中,震动出料装置31为市面上常见的装置,只要能实现震动出料即可,在此不对其具体结构做出限定;伸缩驱动件32可以是伸缩气缸或电缸或丝杆机构等可直线移动的驱动件,伸缩驱动件32设在一安装架上,伸缩驱动件32位于震动出料装置31和移动机构10之间,抓取件33可以为气缸夹手或电缸夹手,工作时,伸缩驱动件32驱动抓取件33移动至震动出料装置31的出料口,由抓取件33抓取电容的电容主体61,然后伸缩驱动件32驱动抓取件33移向移动机构10,在抓取件33移向移动机构10过程中,抓取件33所抓取的电容主体61下部从缺口移入第一装载槽22内,以及抓取件33所抓取电容的电容插脚62从第一通孔221敞开的一侧进入移入第一通孔221。当然,在其他实施例中,第一装载槽22没有设置缺口,出料机构30可以采用由上往下插入的方式,工作时,先让出料机构30带动电容移动至第一装载槽22上方,然后带动电容往下移动,使电容的电容插脚62由上往下插入第一通孔221,最后使电容主体61的下部装载在第一装载槽22内,这样虽然能适用于工序较为复杂的应用场景,然而这会在一定程度上增加出料机构30的设计难度以及制造成本。Please refer to FIG. 8 , specifically, the discharging
在现有技术中,一般采用不同的整脚机来分别对电容进行多次整脚,这样导致电容整脚过程较为繁杂,期间还需将电容在不同整脚机之间搬运传输,这产生了较多的搬运时间,不利于提高电容加工的效率。与现有技术相比,本实施例方案的电容整脚机可以实现对电容进行两次整脚,在电容两次整脚工序之间,无需搬运电容,避免由于搬运电容而产生的时间浪费,借此提高电容加工效率。In the prior art, different rigging machines are generally used to rectify the capacitors for multiple times, which leads to a complicated process of rectifying the capacitors. During the period, the capacitors need to be transported and transmitted between different stitching machines, which results in More handling time is not conducive to improving the efficiency of capacitor processing. Compared with the prior art, the capacitor fixing machine according to the solution of this embodiment can realize the fixing of the capacitor twice. Between the two fixing processes of the capacitor, it is not necessary to carry the capacitor, so as to avoid the waste of time caused by the handling of the capacitor. Thereby, the capacitor processing efficiency is improved.
在本实施例中,通过以下方案实现对电容插脚62第一次整脚,使两电容插脚62在一竖向平面内对齐。In this embodiment, the capacitor pins 62 are adjusted for the first time through the following solutions, so that the two
请参阅图8,在本实施例中,限位机构21包括第一爪臂211、第二爪臂212、第三爪臂213、第四爪臂214以及驱动组件。第一爪臂211、第二爪臂212、第三爪臂213以及第四爪臂214沿直线依次排列,驱动组件包括第一驱动件218和第二驱动件,第一驱动件218用以驱动第一爪臂211和第三爪臂213同步地沿第一方向往复移动;第二驱动件用以驱动第二爪臂212和第四爪臂214同步地沿第一方向往复移动。具体的,驱动组件包括第一驱动件218和第二驱动件,第一驱动件218和第二驱动件均为可直线伸缩的气缸或电缸或其他直线伸缩的驱动构件;第一驱动件218的伸缩端设有第一连杆2181,第一爪臂211和第三爪臂213分别设于第一连杆2181的两端,第二驱动件的伸缩端设有第二连杆,第二爪臂212和第三爪臂213分别设于第二连杆的两端。在第一驱动件218和第二驱动件的共同驱动下,第四爪臂214可与第三爪臂213在第一方向上对合或分离,第三爪臂213可与第二爪臂212在第一方向上对合或分离;第二爪臂212可与第一爪臂211在第一方向上对合或分离。在第一爪臂211和第二爪臂212对合时,借由第一爪臂211和第二爪臂212抵接两电容插脚62,这样可以对两电容插脚62在第一方向上进行整形,以使两电容插脚62在一竖向平面内对齐。同理的,也可以借由第二爪臂212和第三爪臂213抵接两电容插脚62,这样可以对两电容插脚62在第一方向上进行整形,以使两电容插脚62在一竖向平面内对齐;以及借由第三爪臂213和第四爪臂214抵接两电容插脚62,这样可以对两电容插脚62在第一方向上进行整形,以使两电容插脚62在一竖向平面内对齐。本实施例采用上述方案,实现对电容插脚62进行第一次整形,使两电容插脚62在一竖向平面内对齐。Referring to FIG. 8 , in this embodiment, the limiting
在本实施例中,第二爪臂212朝向第一爪臂211的侧面上设有朝向第一爪臂211凸伸的第一凸块215,第二爪臂212朝向第三爪臂213的侧面上设有朝向第三爪臂213凸伸的第二凸块216,第四爪臂214朝向第三爪臂213的侧面上设有朝向第三爪臂213凸伸的第三凸块217,第一爪臂211设有用以避让第一凸块215的第一避让槽2111;第三爪臂213设有用以避让第二凸块216以及第三凸块217的第二避让槽2131,当第一爪臂211与第二爪臂212对合时,第一凸块215进入第一避让槽2111,这样有利于第一爪臂211和第二爪臂212较为紧密地抵接电容插脚62,对电容插脚62进行整形的效果更佳。第二爪臂212与第三爪臂213对合时,第二凸块216进入第二避让槽2131,这样有利于第二爪臂212和第三爪臂213较为紧密地抵接电容插脚62,对电容插脚62进行整形的效果更佳。当第三爪臂213与第四爪臂214对合时,第三凸块217进入第二避让槽2131,这样有利于第三爪臂213和第四爪臂214较为紧密地抵接电容插脚62,对电容插脚62进行整形的效果更佳。In this embodiment, the side of the
在本实施例中,采用以下方案来对电容插脚62进行第二次整脚。In this embodiment, the following scheme is adopted to perform the second trimming on the
请参阅图9和图10,在本实施例中,第一凸块215在第二方向上的两侧面分别形成一第一成型部2151;第二凸块216在第二方向上的两侧分别形成一第二成型部2161;第三凸块217在第二方向上的两侧分别形成一第三成型部2171。Referring to FIGS. 9 and 10 , in this embodiment, two sides of the
在本实施例中,第一整脚机构41包括两第一顶推组件411,两第一顶推组件411对称设于移动机构10在第二方向上的两侧;第二方向垂直第一方向;第二整脚机构42包括两第二顶推组件421,两第二顶推组件421对称设于移动机构10在第二方向上的两侧。第一顶推组件411设有三个顶推部,第二顶推组件421也设有三个顶推部。每一第一成型部2151均对应于第一顶推组件411的一顶推部或第二顶推组件421的一顶推部;每一第二成型部2161均对应于第一顶推组件411的一顶推部或第二顶推组件421的一顶推部;每一第三成型部2171均对应于第一顶推组件411的一顶推部或第二顶推组件421的一顶推部。在一应用场景中,电容的电容主体61被装载在第一装载槽22时,电容的两电容插脚62位于第一爪臂211和第二爪臂212之间,当第一爪臂211和第二爪臂212对合后,第一凸块215位于两电容插脚62之间,两第一顶推组件411的顶推部分别将两电容插脚62压合在两个第一成型部2151上,使电容插脚62发生与第一成型部2151的表面形状相适配的形变,在其他应用场景中,也可以采用两第二顶推组件421的顶推部分别将两电容插脚62压合在两个第一成型部2151上,使电容插脚62发生与第一成型部2151的表面形状相适配的形变。同理的,在其他应用场景中,也可以采用第二成型部2161与两顶推部共同促使两电容插脚62发生形变,或采用第三成型部2171与两顶推部来促使两电容插脚62发生形变。In this embodiment, the first
具体的,第一顶推组件411包括第一伸缩气缸和三块间隔地设于第一伸缩气缸伸缩端的第一推板412,第二顶推组件421包括第二伸缩气缸和三块间隔地设于第二伸缩气缸伸缩端的第二推板。位于移动机构10同一侧的第一伸缩气缸和第二伸缩气缸固接在一竖向支架板11上,竖向支架板11通过一直线模组可沿第一方向往复移动地设在基座50顶面,这样可以有直线模组带动竖向支架板11移动,进而带动位于移动机构10同一侧的第一顶推组件411和第二顶推组件421同步地移动,实现调整第一顶推组件411和第二顶推组件421地位置。Specifically, the
进一步的,第一顶推组件411的顶推部形成在第一推板412朝向移动机构10的侧边上,工作时,通过一第一推板412将电容插脚62压合在第一成型部2151或第二成型部2161或第三成型部2171上。第二顶推组件421的顶推部形成在第二推板朝向移动机构10的侧边上,工作时,通过一第二推板将电容插脚62压合在第一成型部2151或第二成型部2161或第三成型部2171上。Further, the pushing portion of the first pushing
在本实施例中,出料机构30每次往一电容装置组件输送一个电容,该电容的电容主体61可以根据实际需求装载在第一装载槽22或第二装载槽23或第三装载槽23,当电容的电容主体61装载在第一装载槽22时,电容的两电容插脚62由第一爪臂211和第二爪臂212对其进行第一次整脚,由第一成型部2151和对应的顶推部对其进行第二次整脚;当电容的电容主体61装载在第二装载槽23时,电容的两电容插脚62由第二爪臂212和第三爪臂213对其进行第一次整脚,由第二成型部2161和对应的顶推部对其进行第二次整脚;当电容的电容主体61装载在第三装载槽23时,电容的两电容插脚62由第三爪臂213和第四爪臂214对其进行第一次整脚,由第三成型部2171和对应的顶推部对其进行第二次整脚,电容插脚62经由第二次整脚过后,其结构如图2所示。In this embodiment, the discharging
实施例二Embodiment 2
本实施例中,多个电容装载组件之中的每一电容装载组件均包括一个第一装载槽、开设于第一装载槽底侧壁的第一通孔以及位于装载槽下方的限位机构,在电容主体装载于第一装载槽时,电容插脚穿过第一通孔并延伸限位机构,借由限位机构对电容插脚进行限位。这样每个电容装载组件只能装载一个电容,而在前述实施例一中,每个电容装载组件可以装载三个电容。In this embodiment, each capacitor loading assembly among the plurality of capacitor loading assemblies includes a first loading slot, a first through hole opened in the bottom sidewall of the first loading slot, and a limiting mechanism located below the loading slot, When the capacitor body is loaded in the first loading slot, the capacitor pins pass through the first through holes and extend the limiting mechanism, and the capacitor pins are limited by the limiting mechanism. In this way, each capacitor loading component can only be loaded with one capacitor, while in the foregoing first embodiment, each capacitor loading component can be loaded with three capacitors.
本实施例种,限位机构只包括第一爪臂、第二爪臂以及用以驱动第一爪臂和第二爪臂在第一方向上对合或分离的驱动组件。驱动组件包括第一驱动件和第二驱动件,第一驱动件带动第一爪臂,第二驱动件带动第二爪臂,第一爪臂和第二爪臂对合时,借由第一爪臂和第二爪臂抵接两电容插脚,这样实现对两电容插脚进行第一次整形。而在实施例一中,限位机构包括第一爪臂、第二爪臂、第三爪臂和第四爪臂,可以由第一爪臂和第二爪臂对电容插脚进行第一次整形,或由第二爪臂和第三爪臂对电容插脚进行第一次整形,或由第三爪臂和第四爪臂对电容插脚进行第一次整形。In this embodiment, the limiting mechanism only includes a first claw arm, a second claw arm, and a driving component for driving the first claw arm and the second claw arm to engage or separate in the first direction. The driving assembly includes a first driving member and a second driving member, the first driving member drives the first claw arm, and the second driving member drives the second claw arm. The claw arm and the second claw arm are in contact with the two capacitor pins, so that the first shaping is performed on the two capacitor pins. In the first embodiment, the limiting mechanism includes a first claw arm, a second claw arm, a third claw arm and a fourth claw arm, and the first claw arm and the second claw arm can perform the first shaping on the capacitor pins , or the first shaping of the capacitor pins by the second claw arm and the third claw arm, or the first shaping of the capacitor pins by the third claw arm and the fourth claw arm.
本实施例中,第二爪臂朝向第一爪臂的侧面上设有朝向第一爪臂凸伸的第一凸块,第一凸块在第二方向上的两侧面分别形成一第一成型部;当第一凸块位于两电容插脚之间时,借由两第一顶推组件的顶推部将两电容插脚分别压合在两第一成型部上,或借由两第二顶推组件的顶推部将两带内容插脚分别压合在两第一成型部上。与实施例一相比,本实施例只设置第一凸块,第一顶推组件只包括一个顶推部,第二顶推组件只包括一个顶推部,而实施例一方案中,设置有第一凸块、第二凸块、第三凸块,第一顶推组件和第二顶推组件均匀包括三个顶推部。In this embodiment, the side of the second claw arm facing the first claw arm is provided with a first protrusion protruding toward the first claw arm, and the two sides of the first protrusion in the second direction respectively form a first molding part; when the first bump is located between the two capacitor pins, the two capacitor pins are respectively pressed on the two first molding parts by the pushing parts of the two first pushing components, or by the two second pushing parts The pushing part of the assembly presses the two inner pins on the two first forming parts respectively. Compared with the first embodiment, in this embodiment, only the first bump is provided, the first pusher assembly includes only one pusher portion, and the second pusher assembly includes only one pusher portion. The first bump, the second bump, the third bump, the first push assembly and the second push assembly evenly include three push parts.
除了上述区别点外,实施例一和实施例二的方案相同。基于上述的区别点,实施例一的电容装载组件20可以装载三个不同规格的电容并且都可以对三种不同规格的电容进行整脚。而实施例二只能装载一种规格的电容,其只能对一种规格的电容进行整脚。Except for the above differences, the solutions of Embodiment 1 and Embodiment 2 are the same. Based on the above differences, the
只要不违背本发明创造的思想,对本发明的各种不同实施例进行任意组合,均应当视为本发明公开的内容;在本发明的技术构思范围内,对技术方案进行多种简单的变型及不同实施例进行的不违背本发明创造的思想的任意组合,均应在本发明的保护范围之内。Any combination of various embodiments of the present invention shall be regarded as the contents disclosed in the present invention as long as it does not violate the idea of the present invention; within the scope of the technical concept of the present invention, various simple modifications and Any combination of different embodiments that do not violate the idea of the present invention should fall within the protection scope of the present invention.
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CN112893565A (en) * | 2021-03-15 | 2021-06-04 | 富加宜连接器(东莞)有限公司 | Quick bending equipment for connector terminal |
CN113346319A (en) * | 2021-06-04 | 2021-09-03 | 兰溪利田机械设备有限公司 | PCB pin header connector pin bending assembly production equipment and production process |
CN113385617A (en) * | 2021-06-09 | 2021-09-14 | 东莞市冠佳电子设备有限公司 | Discharging guide pin arranging device |
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CN110980223A (en) * | 2019-12-05 | 2020-04-10 | 宁波锐信联自动化科技有限公司 | Automatic trimmer of relay pin position |
CN112893565A (en) * | 2021-03-15 | 2021-06-04 | 富加宜连接器(东莞)有限公司 | Quick bending equipment for connector terminal |
CN113346319A (en) * | 2021-06-04 | 2021-09-03 | 兰溪利田机械设备有限公司 | PCB pin header connector pin bending assembly production equipment and production process |
CN113385617A (en) * | 2021-06-09 | 2021-09-14 | 东莞市冠佳电子设备有限公司 | Discharging guide pin arranging device |
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